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APEX ® Connection Systems Selected for the Distribution Channel DCS Products presentation Rev 1

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APEX® Connection Systems

Selected for the Distribution Channel

DCS Products presentation Rev 1

www.delphi.com/connectors

Overview

Developed in 1993 for severe environment OEM applications Female APEX terminals consist of two-pieces (spring / conductor) Provide the only mat seal 2.8mm terminal solution

Terminals are stamped using 100% in die process monitoring

Serviceable according to USCAR-12 design guidelines Pre-assembled for efficient harness assembly

2

Connection Systems

About Delphi Delphi Automotive PLC (NYSE: DLPH) is a leading global supplier of technologies for the automotive and commercial vehicle markets. Headquartered in Gillingham, England, Delphi operates major technical centers, manufacturing sites and customer support services in 32 countries, with regional headquarters in Bascharage, Luxembourg; São Paulo, Brazil; Shanghai, China and Troy, Michigan, U.S. Delphi delivers innovation for the real world with technologies that make cars and trucks safer as well as more powerful, efficient and connected. Visit www.delphi.com

Products presentation Rev 1

16 years of extensive testing

Exceeds harsh environment performance specs USCAR-2 Severe Vibration testing AK / VDA 40G dynamic & sinusoidal GMW3191 30G @ 155°C

Highest current rating among competitors APEX test reports and studies occupy 14 bookshelves at the

Delphi Novi lab facility

3

Table of contents

Connection Systems

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

Terminals - Portfolio 4

Terminals - Plating 5

Terminals - 0.64, 1.2, 1.5, 2.8, & 9.5 mm 6

APEX® Micro (0.64) sealed inline Connector 2 ways

7

APEX® 1.2 & 1.5 sealed Connectors 2, 3 & 4 ways

8

APEX® 150 sealed Connectors 4, 6, 7 & 8 ways

9

APEX® 150 sealed Connectors 10, 14, 16 & 24 ways

10

APEX® 150/2.8 unsealed Connectors 20 ways

11

APEX® Micro, 1.5 sealed Connectors 28 ways

12

Products presentation Rev 1

APEX® 2.8 sealed Connectors 2 & 6 ways

13

APEX® 2.8 sealed Connectors Low Pin Count: 2, 3, 4, 6, 10 & 14 ways

14

APEX® 2.8 unsealed Connectors Low Pin Count: 2, 3, 4, 6, 10 & 14 ways

15

APEX® Airbag Connectors 2 & 4 ways

16

APEX® SensoMate™ 1.2 mm sealed Connectors - 2, 3 & 4 ways

17

APEX® SensoMate™ 2.8 mm sealed Connectors - 2, 3 & 4 ways

18

APEX® 280 High Voltage connector– 35 A 2 ways

19

Cross reference 20

4

APEX® Terminals Portfolio

Connection Systems

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

Products presentation Rev 1

• APEX® Micro 0.64 terminal system compatible with 0.64mm male terminals

• APEX® 1.2 1.2mm female terminal for high current / temp / vibration

• APEX® 150 1.5mm terminal system compatible to USCAR 1.5 cavity specification

• APEX® 1.5 1.5mm terminal system, capable of 3.5mm pitch

• APEX® 2.8 2.8mm terminal system for high current / temp / vibration

• APEX® 6.35 6.35mm terminal system

• APEX® 950 9.5mm terminal system

5

APEX® Terminals Plating

Connection Systems

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

Products presentation Rev 1

Tin Up to 125C ambient temperature

Below 145C terminal temperature

Most body and low on-engine vibration levels

Tin-Silver Up to 150C ambient temperature

Below 170C terminal temperature

Most body and low on-engine vibration levels

Silver Up to 150C ambient temperature

Below 180C terminal temperature

Severe on-engine vibration levels

Gold Up to 150C ambient temperature

Below 185C terminal temperature

Severe on-engine vibration levels

APEX®

6

APEX® Terminals 0.64, 1.2, 1.5, 2.8, & 9.5 mm

Connection Systems

Features:

Technical characteristics

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

APEX® Micro APEX® 1.2 APEX® 150 APEX® 2.8 APEX® 950 Blade range 0.64 - 1.2 mm 1.2 mm 1.5 mm 2.8 mm 9.5 - 1.2 mm

Pitch 2.5 mm 3.5 mm 3.5 mm 5 mm NA

Wire size range AWG 18-22 AWG 16-22 AWG 18-22 AWG 10-22

Contact resistance < 0.5 mΩ < 0.5 mΩ < 0.5 mΩ < 2 mΩ < 1 mΩ

Contact mating force < 2.9 N < 7 N < 3.5 N < 7 N < 30 N

Contact unmating force < 2.2 N < 5 N < 2.8 N < 5 N < 20 N

Maximum current carrying capacity at 23°C* 19 A 25 A 25 A 44 A 188 A

Products presentation Rev 1

Size range: 0.64 to 9.5 mm 2-piece APEX® terminal technology Clean Body design - select versions feature 180 degree

no orientation into the connector Tin plated versions available High performance Gold plated versions available

*For reference only

Terminal Wire size range APEX® Micro APEX® 1.2 APEX® 150 APEX® 2.8 APEX® 950 Female Terminals Tin Plated AWG 10-12 (4-3 mm2) 54001000

Female Terminals Tin Plated AWG 12 (3 mm2) 54001208

Female Terminals Tin Plated AWG 14-16 (2 mm2) 54001400

Female Terminals Tin Plated AWG 16-18 (1.5 mm2) 54001625

Female Terminals Tin Plated AWG 18-20 (0.8 mm2) PPI0001024 54001864 54001800

Female Terminals Tin Plated AWG 20-22 (0.5 mm2) PPI0001023 54002000

Female Terminals Tin Plated AWG 22-22 (0.35 mm2) 54002200

Female Terminals Tin Plated 30-40 mm2 F901300

Female Terminals, SWS, Tin Plated AWG 12 (3 mm2) 54001202

Female Terminals, SWS, Tin Plated AWG 16 (2 mm2) 54001404

Female Terminals, SWS, Tin Plated AWG 18-20 (0.8 mm2) PPI0001024 54001807

Male Terminals Tin Plated AWG 10-12 (4-3 mm2) 54001001

Male Terminals Tin Plated AWG 14-16 (2 mm2) 54001401

Male Terminals Tin Plated AWG 16-18 (1.5 mm2) 54001626

Male Terminals Tin Plated AWG 18-20 (0.8 mm2) 54001804

Male Terminals Tin Plated AWG 20-22 (0.5 mm2) 54002001

Male Terminals Tin Plated AWG 22-22 (0.35 mm2) 54002201

Other plating available upon request: Silver, … Temperature range: -40 to +155 °C Single wire seal compatible High normal force - low insertion force contacts Low to high current carrying capacity Suitable for secondary lock

Main Part Numbers

7

APEX® Micro (0.64) sealed inline Connector 2 ways

Connection Systems

Features:

Technical characteristics

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

2 ways (Full shroud) 2 ways (Half shroud) Terminal Type

Apex micro O O

Temperature range -40°C to +150°C -40°C to +150°C

Sealing protection IP 68 IP 68

Terminal insertion force < 8 N < 8 N

Connector mating force < 30 N < 30 N

TPA O O

CPA O Optional

Products presentation Rev 1

Waterproof application with Grommet Seal Fully protected by interface seal Easy to engage & disengage by locking lever on small

area Heavy Duty – for Engine vibration and temperature duty

cycle

Compliant with USCAR & ES design guidelines and performance standards

Front Terminal Position Assurance (T.P.A) Mechanical polarization Applicable terminal is APEX micro(0.64) The optional part : CPA Application : Sensor, EGR, Emission and other

sealed applications

Main Part Numbers

2 ways (Full shroud) 2 ways (Half shroud) Female with CPA PPI0000476 F841700

Female without CPA - F947600

Male F676010

8

APEX® 1.2 & 1.5 sealed Connectors 2, 3 & 4 ways

Connection Systems

Features:

Technical characteristics

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

2 ways 2 ways 3 ways 4 ways 5 ways Terminal Type – Apex 1.2 O O O O O

Terminal Type – Apex 1.5 O O O O

Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +155°C

Sealing protection IP 68 IP 68 IP 68 IP 68 IP 68

Terminal insertion force - APEX ® 2.8 mm < 8 N < 8 N < 8 N < 8 N

Connector mating force < 30 N < 30 N < 50 N < 50 N

TPA O O O O O

CPA Optional Optional Optional Optional Optional

Interface information(USCAR) 120-S-002-1-Z01

120-S-002-1-Z02

120-S-003-1-Z01

120-S-003-1-Z02

120-S-004-1-Z01

120-S-004-1-Z02

Products presentation Rev 1

Waterproof application with Single Wire Seal Fully protected by interface seal Easy to engage & disengage by locking lever on small

area Heavy Duty – for Engine vibration and temperature duty

cycle Compliant with USCAR & ES design guidelines and

performance standards

Front Terminal Position Assurance (T.P.A) Mechanical polarization Applicable terminal is APEX 1.2 and 1.5 The optional part : CPA Application : Sensor, Injector, Ignition, Thermostat

and other sealed applications

Main Part Numbers

2 ways 2 ways 3 ways 4 ways 5 ways Female with CPA F200410 33401217 33401107 F263510 33241268

Female without CPA F144510 33401221 33401120 33400896

5 ways 5 ways

9

APEX® 150 sealed Connectors 4, 6, 7 & 8 ways

Connection Systems

Features:

Technical characteristics

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

4 ways 6 ways 7 ways 8 ways Terminal type APEX ® 150 O O O O

Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C

Sealing protection IP68 IP68 IP68 IP68

Terminal insertion force < 6 N < 6 N < 6 N < 6 N

Connector mating force < 40 N < 40 N < 50 N < 50 N

TPA O O O O

CPA Optional Optional Optional Optional

Products presentation Rev 1

Waterproof application with Grommet Seal Fully protected by interface seal Easy to engage & disengage by locking lever on small

area Heavy Duty – for Engine vibration and temperature duty

cycle

Compliant with USCAR & ES design guidelines and performance standards

Front Terminal Position Assurance (T.P.A) Mechanical polarization Applicable terminal is APEX 150 The optional part : CPA Application : Door Latch, safety power windows and

other sealed applications

Main Part Numbers

4 ways 6 ways 7 ways 8 ways Female with CPA F465500 F604500 F896800

Female without CPA F904500 F935000 F754000 F804500

10

APEX® 150 sealed Connectors 10, 14, 16 & 24 ways

Connection Systems

Features:

Technical characteristics

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

10 ways 14 ways 16 ways 24 ways Terminal size – Female & male APEX ® 150 10 10 16 16

Terminal size – Female & male APEX ® 2.8 mm 4 8

Sealing protection IP 68 IP 68 IP 68 IP 68

Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C

Terminal retention force - APEX ® 150 >70 N >70 N >70 N >70 N

Terminal retention force - APEX ® 2.8 mm > 90 N > 90 N

Terminal insertion force - APEX ® 150 < 30 N < 30 N < 30 N < 30 N

Terminal insertion force - APEX ® 2.8 mm < 30 N < 30 N

Connector mating force < 75 N < 75 N < 75 N < 75 N

Nr of mechanical coding – Female housing 4 8 4 4

Nr of mechanical coding – Male housing 4 8 4 4

Products presentation Rev 1

Number of ways: 10, 14, 16 and 24 USCAR "on-engine" performance standard suitable for

harsh environments Circumferential interface seal Mat seal design Wire accommodation range - 0.35 mm2 (22 AWG) to 1.5

mm2 (16 AWG)

Mid-sized housings (3.5 mm pitch) Fully assembled connector for ease of use Terminal Position Assurance (TPA) device to detect

partially installed terminals Connector Position Assurance (CPA) available 24 ways version includes FCI's ErgoMate® mate-

assist technology 14 ways and 24 ways connectors offer shorting bar

options

Main Part Numbers

10 ways 14 ways 16 ways 24 ways Female housing 54241030 55251400 54241630 PPI0000656

Male housing 54241000 54251400 54241600 PPI0000678

11

APEX® 150/2.8 unsealed Connectors 20 ways

Connection Systems

Features:

Technical characteristics

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

20 ways

Terminal type– APEX ® 150 14

Terminal size – APEX ® 2.8 mm 6

Temperature range -40°C to +85°C

Terminal insertion force - APEX ® 150 < 5 N

Terminal insertion force - APEX ® 2.8 mm < 8 N

Connector mating force < 60 N

TPA O

Products presentation Rev 1

Easy to engage & disengage by locking lever on small area

Protecting Grid for operating shorting bar mechanism Heavy Duty – for Engine vibration and temperature duty

cycle Compliant with USCAR & ES design guidelines and

performance standards

Front Terminal Position Assurance (T.P.A) Mechanical polarization Applicable terminal is APEX 150 and 2.8 Low connector engaging force Application : under the seat and other unsealed

applications

Main Part Numbers

20 ways Female F506110

Male F966800

12

APEX® Micro, 1.5 sealed Connectors 28 ways

Connection Systems

Features:

Technical characteristics

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

28 ways

Connector 8step ATM RWD

Terminal type– APEX ® micro 24

Terminal size – APEX ® 1.5 4

Temperature range -40°C to +160°C

Sealing protection IP68

Terminal insertion force - APEX ® micro < 2.9 N

Terminal insertion force - APEX ® 1.5 < 3.5 N

Connector mating force < 50 N

Maximum current carrying capacity at 23°C - APEX ® micro 19 A

Maximum current carrying capacity at 23°C - APEX ® 1.5 25 A

TPA O

Low connector engage force Lever

Products presentation Rev 1

Waterproof application with Single Wire Seal Fully protected by interface seal Connector mating force reduction by locking lever

technology Heavy Duty – for Engine vibration and temperature duty

cycle

Additional terminal locking device pre-assembled on front part of the housing

Terminal Position Assurance (T.P.A) Mechanical polarization Applicable terminal is APEX Micro and APEX 1.5 Application : Auto Transmission (8step)

Main Part Numbers

Female F731600 (NON SBW type) F789900 (SBW type)

Male

(color)

F631600

(Black)

F416800

(Brown)

F946210

(Royal Blue)

F256210

(Dark Gray)

33400230

(Light Gray)

33400229

(Red)

13

APEX® 2.8 sealed Connectors 2 & 6 ways

Connection Systems

Features:

Technical characteristics

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

2 ways 6 ways Terminal Type - APEX® 2.8 O O

Temperature range -40°C to +150°C -40°C to +150°C

Sealing protection IP 68 IP 68

Terminal insertion force < 7 N < 7 N

Connector mating force < 50 N < 50 N

TPA O O

CPA None O

Products presentation Rev 1

Waterproof application with Grommet Seal Fully protected by interface seal Easy to engage & disengage by locking lever on small

area Compliant with USCAR & ES design guidelines and

performance standards

Front Terminal Position Assurance (T.P.A) Mechanical polarization Applicable terminal is APEX 2.8 Application : Power window Motors, Fuel pump, Fuel

tank and other sealed applications

Main Part Numbers

2 ways 6 ways Female with CPA 900521-00

Female without CPA F640110

Header 900520-01

14

APEX® 2.8 sealed Connectors Low Pin Count: 2, 3, 4, 6, 10 & 14 ways

Connection Systems

Features:

Technical characteristics

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

2 ways 3 ways 4 ways 6 ways 10 ways 14 ways Sealing protection IP 68 IP 68 IP 68 IP 68 IP 68 IP 68

Temperature range -40°C to +150°C -40°C to +150°C -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C

Terminal retention force > 90 N > 90 N > 90 N > 90 N > 90 N > 90 N

Terminal insertion force < 30 N < 30 N < 30 N < 30 N < 30 N < 30 N

Connector mating force < 75 N < 75 N < 75 N < 90 N < 120 N < 142 N

Nr of mechanical coding – Female housing 4 4 4 4 7 4

Nr of mechanical coding – Male housing 4 4 4 4 4 4

Products presentation Rev 1

Number of ways: 2, 3, 4, 6, 10 and 14 Circumferential interface seal Heavy duty connectors for demanding environments Proven record since 1993 Most compact 2.8 mm system in the industry Wire accommodation range - 0.75 mm2 (20 AWG) to 4

mm2 (10 AWG)

Mid-sized housings (5.25 mm pitch - 6.40 mm rows) Mat seal design Fully assembled connector for ease of use Terminal Position Assurance (TPA) device to detect

partially installed terminals CPA Available

Main Part Numbers

2 ways 3 ways 4 ways 6 ways 10 ways 14 ways Female housing 54200206 54200308 54200409 54200608 54201009 54201411

Male housing 54200210 54200312 54200413 54200612 54201016 54201415

15

APEX® 2.8 unsealed Connectors Low Pin Count: 2, 3, 4, 6, 10 & 14 ways

Connection Systems

Features:

Technical characteristics

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

2 ways 3 ways 4 ways 6 ways 10 ways 14 ways Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C

Terminal retention force > 90 N > 90 N > 90 N > 90 N > 90 N > 90 N

Terminal insertion force < 15 N < 15 N < 15 N < 15 N < 15 N < 15 N

Connector mating force < 90 N < 90 N < 90 N < 90 N < 90 N < 90 N

Products presentation Rev 1

Robust APEX® performance Meets or exceeds USCAR performance standards Wire accommodation range - 0.35 mm2 (22 AWG) to 5

mm2 (10 AWG) Mid-sized housings (5.25 mm pitch - 6.40 mm rows)

Fully assembled connector for ease of use Terminal Position Assurance (TPA) device to detect

partially installed terminals Connector Position Assurance (CPA) available Up to 7 mechanical polarizations available

Main Part Numbers

2 ways 3 ways 4 ways 6 ways 10 ways 14 ways Female housing 54200200 54200300 54200400 54200600 54201000 54201400

Male housing 54200204 54200304 54200405 54200604 54201006 54201404

16

APEX® Airbag Connectors 2 & 4 ways

Connection Systems

Features:

Technical characteristics

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

2 ways 4 ways 4 ways

Pitch 4 mm 4 mm 4 mm

Sealing protection IPx 9K IPx 9K Unsealed

Terminals – Female & male APEX ® 1.5 mm 2 4 -

Terminals – Female & male APEX ® 2.8 mm - - 4

Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C

Terminal retention force - APEX ® 1.5 mm > 90 N > 90 N -

Terminal retention force - APEX ® 2.8 mm - - > 75 N

Terminal insertion force - APEX ® 1.5 mm < 15 N < 15 N -

Terminal insertion force - APEX ® 2.8 mm < 4.5 N

Connector mating force < 75 N < 75 N < 75 N

Nr of mechanical codings 4 4 1

Products presentation Rev 1

APEX® terminal technology Meets or exceeds USCAR performance standards Available shorting bars to protect circuits during mate

and unmate Excellent for Airbag and other SRS circuits Fully assembled, mat seal connector design

Terminal Position Assurance (TPA) device to detect partially installed terminals

CPA available See the APEX® 1.5 product family for additional

shorting bar connectors for Airbag applications

Main Part Numbers

2 ways 4 ways 4 ways Female housing 54550415 54550410 54550400

Male housing 54550416 54550414 54550402

17

APEX® SensoMate™ 1.2 mm sealed Connectors 2, 3 & 4 ways

Connection Systems

Features:

Technical characteristics

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

2 ways 3 ways 4 ways

Sealing protection IP 68 IP 68 IP 68

Terminal APEX ® 1.2 mm 2 3 4

Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C

Terminal retention force > 80 N > 80 N > 80 N

Terminal insertion force < 30 N < 30 N < 30 N

Connector mating force < 45 N < 45 N < 45 N

Products presentation Rev 1

APEX® terminal technology and performance in our smallest package

Sealing technology: cable seal SWS (Cable seal) terminal seal design SensoMate 1.2 connectors mate to AK 1.2 device

interface Heavy Duty - for Diesel engine vibration and

temperature duty cycles

Compliant with USCAR design guidelines and performance standards

Superior single-piece housing construction Terminal Position Assurance (TPA) device to detect

partially installed terminals CPA available

Main Part Numbers

Description 2 ways 3 ways 4 ways

2-W F 1.2MM CONN A BLACK F495100

2-W F 1.2MM CONN B LT GREY F595100

2-W F 1.2MM CONN C DK GREY F695100

2-W F 1.2MM CONN A BLACK W/ CPA F460400

2-W F 1.2MM CONN B LT GREY W/ CPA F560400

2-W F 1.2MM CONN C DK GREY W/ CPA F660400

2-W F 1.2MM CONN BLACK With CPA F144510

2-W F 1.2MM CONN BLACK Without CPA F200410

3-W F 1.2MM CONN-A BLACK 54200378

3-W F 1.2MM CONN-B LT GREY 54200379

3-W F 1.2MM CONN-C BROWN 54000380

3-W F 1.2MM CONN-D DK GREY 54200381

3-W F 1.2MM CONN-A BLACK W/ CPA F519600

3-W F 1.2MM CONN-B LT GREY W/ CPA F500900

3-W F 1.2MM CONN-C BROWN W/CPA F600900

4-W F 1.2MM CONN A- BLK CAV 1&2 PLUGGED W/ CPA F405100

4-W F 1.2MM CONN A- BLK CAV 1&2 PLUGGED F192100

4-W F 1.2MM CONN A- BLK W/ CPA F782100

4-W F 1.2MM CONN B- LT GREY W/ CPA F882100

4-W F 1.2MM CONN A- BLK F881100

4-W F 1.2MM CONN B- LT GREY F981100

4-W F 1.2MM CONN A- BLK CAV 4 PLUGGED F095900

4-W F 1.2MM CONN BLACK With CPA 33401414

4-W F 1.2MM CONN BLACK Without CPA 33401418

18

APEX® SensoMate™ 2.8 mm sealed Connectors 2, 3 & 4 ways

Connection Systems

Features:

Technical characteristics

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

2 ways 3 ways 4 ways

Sealing protection IP68 IP68 IP68

Terminals – Female & male APEX ® 1.2 mm - - -

Terminals – Female & male APEX ® 2.8 mm 2 3 4

Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C

Terminal retention force > 90 N > 90 N > 90 N

Terminal insertion force < 15 N < 15 N < 15 N

Connector mating force < 75 N < 75 N < 75 N

Products presentation Rev 1

APEX® terminal technology and performance in our smallest package

Sealing technology: cable seal SWS (Cable seal) terminal seal design SensoMate 2.8 connectors mate to certain Bosch fuel

injectors and components

Heavy Duty - for Diesel engine vibration and temperature duty cycles

Compliant with USCAR design guidelines and performance standards

Superior single-piece housing construction Terminal Position Assurance (TPA) device to detect

partially installed terminals

Main Part Numbers

2 ways 3 ways 4 ways F019300 F258300 F264310

19

APEX® 280 High Voltage connector– 35 A 2 ways

Connection Systems

Features:

Technical characteristics

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

Voltage 400 - 750 V

Max. current carrying capacity Wire section 4mm2 35 A at 70°C

Sealing protection IP67 & IPx9K

Electrical shock protection IP2XB

Temperature range -40°C to +125°C

Terminal insertion force APEX280 20 N max.

DCS-2 1.5mm (interlock) 12 N max.

Terminal retention force APEX280

100 N min. DCS-2 1.5mm (interlock)

Connector mating force < 60 N

Shielding performance at 100 MHz 56 dB

Products presentation Rev 1

Electrical features High voltage 400-750 V Max. current carrying capacity 35 A at 70°C with 4mm2

wire section Shielding performances EMI/RFI 56 dB Shielding protection at 100 MHz Terminal system APEX 2.8mm 2-piece high performance APEX 2.8 terminal system Mechanical features ErgoMate® Axial Mating Assist System on female

connector • Easy handling • Reduced mating force • 2-step disconnection feature for safe unmating

Unique integrated electric interlock CPA (Connector Position Assurance) Environmental features Dual sealing feature when mated:

• External: IPx9K, IP67, 1000 mbars under air pressure

• Internal: individual cavity sealing with SWS (single wire seal) IP2X B electrical shock protection

Physical features Plastic parts Shielding plates: Copper Alloy Tin-plated

Main Part Numbers

Code Gender Housing p/n

1 Female/Plug (black slider) F083110

1 Male/Header F873110

2 Female/Plug (brown slider) F183110

2 Male/Header F973110

20

Cross Reference

Connection Systems

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

Products presentation Rev 1

MPN DPN DESCRIPTION

PPI0001024 33510994 APEX® Micro Female Terminals Tin Plated

PPI0001023 13889401 APEX® Micro Female Terminals Tin Plated

PPI0001024 33510994 APEX® Micro Female Terminals, SWS, Tin Plated

54001864 13576990 APEX® 1.2 Female Terminals Tin Plated

54001625 13613157 APEX® 150 Female Terminals Tin Plated

54002000 13624983 APEX® 150 Female Terminals Tin Plated

54001626 13630404 APEX® 150 Male Terminals Tin Plated

54002001 13624759 APEX® 150 Male Terminals Tin Plated

54001000 10762802 APEX® 2.8 Female Terminals Tin Plated

54001208 15422738 APEX® 2.8 Female Terminals Tin Plated

54001400 10762803 APEX® 2.8 Female Terminals Tin Plated

54001800 10757690 APEX® 2.8 Female Terminals Tin Plated

54002200 10757691 APEX® 2.8 Female Terminals Tin Plated

54001202 10810733 APEX® 2.8 Female Terminals, SWS, Tin Plated

54001404 10810374 APEX® 2.8 Female Terminals, SWS, Tin Plated

54001807 10810375 APEX® 2.8 Female Terminals, SWS, Tin Plated

54001001 10762774 APEX® 2.8 Male Terminals Tin Plated

54001401 10757692 APEX® 2.8 Male Terminals Tin Plated

54001804 13805590 APEX® 2.8 Male Terminals Tin Plated

54002201 10762776 APEX® 2.8 Male Terminals Tin Plated

PPI0001024 33510994 Female Terminals Tin Plated

PPI0001023 13889401 Female Terminals Tin Plated

PPI0001024 33510994 Female Terminals, SWS, Tin Plated

PPI0000476 13977922 APEX® micro (0.64) 2 ways Female full shround w CPA

F841700 #N/A APEX® micro (0.64) 2 ways Female half shround w CPA

F947600 33512312 APEX® micro (0.64) 2 ways Female half shround w/o CPA

F676010 #N/A APEX® micro (0.64) 2 ways Male

F200410 #N/A APEX® 1.2 & 1.5 sealed 2 ways Female w CPA

33401217 #N/A APEX® 1.2 & 1.5 sealed 2 ways Female w CPA

33401107 #N/A APEX® 1.2 & 1.5 sealed 3 ways Female w CPA

F263510 #N/A APEX® 1.2 & 1.5 sealed 4 ways Female w CPA

F144510 #N/A APEX® 1.2 & 1.5 sealed 2 ways Female w/o CPA

33401221 #N/A APEX® 1.2 & 1.5 sealed 2 ways Female w/o CPA

33401120 #N/A APEX® 1.2 & 1.5 sealed 3 ways Female w/o CPA

33400896 #N/A APEX® 1.2 & 1.5 sealed 4 ways Female w/o CPA

F465500 #N/A APEX® 150 sealed 4 ways Female w CPA

F604500 #N/A APEX® 150 sealed 6 ways Female w CPA

F896800 #N/A APEX® 150 sealed 8 ways Female w CPA

MPN DPN DESCRIPTION

F904500 13978716 APEX® 150 sealed 4 ways Female w/o CPA

F935000 13978713 APEX® 150 sealed 6 ways Female w/o CPA

F754000 13947887 APEX® 150 sealed 7 ways Female w/o CPA

F804500 33503455 APEX® 150 sealed 8 ways Female w/o CPA

54241030 13737245 APEX® 150 sealed 10 ways Female

55251400 13878050 APEX® 150 sealed 14 ways Female

54241630 13625159 APEX® 150 sealed 16 ways Female

PPI0000656 13795018 APEX® 150 sealed 24 ways Female

54241000 13763996 APEX® 150 sealed 10 ways Male

54251400 13694022 APEX® 150 sealed 14 ways Male

54241600 13625160 APEX® 150 sealed 16 ways Male

PPI0000678 13672210 APEX® 150 sealed 24 ways Male

F506110 #N/A APEX® 150/2.8 unsealed 20 ways Female

F966800 33504002 APEX® 150/2.8 unsealed 20 ways Male

F731600 13889299 APEX® micro 1.5 sealed 28 ways Female

F789900 #N/A APEX® micro 1.5 sealed 28 ways Female

F631600 #N/A APEX® micro 1.5 sealed 28 ways Male black

F416800 #N/A APEX® micro 1.5 sealed 28 ways Male brown

F946210 #N/A APEX® micro 1.5 sealed 28 ways Male royal blue

F256210 #N/A APEX® micro 1.5 sealed 28 ways Male dark gray

33400230 #N/A APEX® micro 1.5 sealed 28 ways Male light gray

33400229 #N/A APEX® micro 1.5 sealed 28 ways Male red

900521-00 13519183 APEX® 2.8 sealed 6 ways Female with CPA

F640110 13968668 APEX® 2.8 sealed 2 ways Female without CPA

900520-01 #N/A APEX® 2.8 sealed 6 ways Header

54200206 10757672 APEX® 2.8 sealed 2 ways Female

54200308 10757671 APEX® 2.8 sealed 3 ways Female

54200409 15425692 APEX® 2.8 sealed 4 ways Female

54200608 15419838 APEX® 2.8 sealed 6 ways Female

54201009 15316895 APEX® 2.8 sealed 10 ways Female

54201411 10763414 APEX® 2.8 sealed 14 ways Female

54200210 15488574 APEX® 2.8 sealed 2 ways Male

54200312 15394689 APEX® 2.8 sealed 3 ways Male

54200413 15489820 APEX® 2.8 sealed 4 ways Male

54200612 15430633 APEX® 2.8 sealed 6 ways Male

54201016 15425612 APEX® 2.8 sealed 10 ways Male

54201415 10757674 APEX® 2.8 sealed 14 ways Male

54200200 13869306 APEX® 2.8 unsealed 2 ways Female

54200300 13576040 APEX® 2.8 unsealed 3 ways Female

54200400 #N/A APEX® 2.8 unsealed 4 ways Female

MPN DPN DESCRIPTION

54200600 15441804 APEX® 2.8 unsealed 6 ways Female

54201000 15492288 APEX® 2.8 unsealed 10 ways Female

54201400 13582973 APEX® 2.8 unsealed 14 ways Female

54200204 33500082 APEX® 2.8 unsealed 2 ways Male

54200304 33500093 APEX® 2.8 unsealed 3 ways Male

54200405 33500099 APEX® 2.8 unsealed 4 ways Male

54200604 33500104 APEX® 2.8 unsealed 6 ways Male

54201006 33500112 APEX® 2.8 unsealed 10 ways Male

54201404 13581869 APEX® 2.8 unsealed 14 ways Male

54550415 13876667 APEX® Airbag 2 ways Female

54550410 13568608 APEX® Airbag 4 ways Female

54550400 15422521 APEX® Airbag unsealed 4 ways Female

54550416 15422503 APEX® Airbag 2 ways Male

54550414 33500201 APEX® Airbag 4 ways Male

54550402 13592123 APEX® Airbag unsealed 4 ways Male

F495100 13806231 APEX® SensoMate™ 2-W F 1.2MM CONN A BLACK

F595100 13848932 APEX® SensoMate™ 2-W F 1.2MM CONN B LT GREY

F695100 15532568 APEX® SensoMate™ 2-W F 1.2MM CONN C DK GREY

F460400 13973607 APEX® SensoMate™ 2-W F 1.2MM CONN A BLACK W/ CPA

F560400 33511726 APEX® SensoMate™ 2-W F 1.2MM CONN B LT GREY W/ CPA

F660400 33511727 APEX® SensoMate™ 2-W F 1.2MM CONN C DK GREY W/ CPA

F144510 #N/A APEX® SensoMate™ 2-W F 1.2MM CONN BLACK With CPA

F200410 #N/A APEX® SensoMate™ 2-W F 1.2MM CONN BLACK Without CPA

54200378 13578335 APEX® SensoMate™ 3-W F 1.2MM CONN-A BLACK

54200379 13800877 APEX® SensoMate™ 3-W F 1.2MM CONN-B LT GREY

54000380 #N/A APEX® SensoMate™ 3-W F 1.2MM CONN-C BROWN

54200381 13576035 APEX® SensoMate™ 3-W F 1.2MM CONN-D DK GREY

F519600 13893234 APEX® SensoMate™ 3-W F 1.2MM CONN-A BLACK W/ CPA

F500900 13982959 APEX® SensoMate™ 3-W F 1.2MM CONN-B LT GREY W/ CPA

F600900 33511474 APEX® SensoMate™ 3-W F 1.2MM CONN-C BROWN W/CPA

F405100 33511378 APEX® SensoMate™ 4-W F 1.2MM CONN A- BLK CAV 1&2 PLUGGED W/ CPA

F192100 33511379 APEX® SensoMate™ 4-W F 1.2MM CONN A- BLK CAV 1&2 PLUGGED

F782100 13965727 APEX® SensoMate™ 4-W F 1.2MM CONN A- BLK W/ CPA

F882100 33511380 APEX® SensoMate™ 4-W F 1.2MM CONN B- LT GREY W/ CPA

F881100 13820427 APEX® SensoMate™ 4-W F 1.2MM CONN A- BLK

F981100 33511381 APEX® SensoMate™ 4-W F 1.2MM CONN B- LT GREY

F095900 13856391 APEX® SensoMate™ 4-W F 1.2MM CONN A- BLK CAV 4 PLUGGED

33401414 #N/A APEX® SensoMate™ 4-W F 1.2MM CONN BLACK With CPA

33401418 #N/A APEX® SensoMate™ 4-W F 1.2MM CONN BLACK Without CPA

F019300 13821046 APEX® SensoMate™ 2.8 mm sealed 2 ways

F258300 13791661 APEX® SensoMate™ 2.8 mm sealed 3 ways

F264310 #N/A APEX® SensoMate™ 2.8 mm sealed 4 ways

21

Notes

Connection Systems

For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.

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Products presentation Rev 1

www.delphi.com/connectors

Delphi Connection Systems reserves the right to improve, enhance and modify the design specifications and construction of Delphi products without prior notification. For additional product and engineering information visit our website at www.delphi.com/connectors Rev July 2015

Asia Pacific Regional Operations 60 Yuanguo Road Anting, Jiading District Shanghai, 201814 China Tel: (86) 21. 5956.3300 Fax: (86) 21. 6957.3797 Europe Regional Operations Customer Technology Center Delphiplatz 1 42119 Wuppertal, Germany Tel: (49) 202.291.0 Fax: (49) 202.291.2777

North America Customer Center 5725 Delphi Drive Troy, Michigan 48098-2815 USA Tel: (1) 248.813.2000 Fax: (1) 248.813.2673 South America Regional Operations Delphi Automotive Systems do Brasil Ltda. Rod. dos Tamoios, Km 21,8 Jambeiro, São Paulo 12290-000 Brazil Tel: (55) 12.3978.2005 Fax: (55) 12.3978.2077

Contact Information

Connection Systems Products presentation Rev 1