rev 1 apex connection systems - sf-asset-manager.s3 ... · pdf file overview developed in 1993...
TRANSCRIPT
www.delphi.com/connectors
Overview
Developed in 1993 for severe environment OEM applications Female APEX terminals consist of two-pieces (spring / conductor) Provide the only mat seal 2.8mm terminal solution
Terminals are stamped using 100% in die process monitoring
Serviceable according to USCAR-12 design guidelines Pre-assembled for efficient harness assembly
2
Connection Systems
About Delphi Delphi Automotive PLC (NYSE: DLPH) is a leading global supplier of technologies for the automotive and commercial vehicle markets. Headquartered in Gillingham, England, Delphi operates major technical centers, manufacturing sites and customer support services in 32 countries, with regional headquarters in Bascharage, Luxembourg; São Paulo, Brazil; Shanghai, China and Troy, Michigan, U.S. Delphi delivers innovation for the real world with technologies that make cars and trucks safer as well as more powerful, efficient and connected. Visit www.delphi.com
Products presentation Rev 1
16 years of extensive testing
Exceeds harsh environment performance specs USCAR-2 Severe Vibration testing AK / VDA 40G dynamic & sinusoidal GMW3191 30G @ 155°C
Highest current rating among competitors APEX test reports and studies occupy 14 bookshelves at the
Delphi Novi lab facility
3
Table of contents
Connection Systems
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
Terminals - Portfolio 4
Terminals - Plating 5
Terminals - 0.64, 1.2, 1.5, 2.8, & 9.5 mm 6
APEX® Micro (0.64) sealed inline Connector 2 ways
7
APEX® 1.2 & 1.5 sealed Connectors 2, 3 & 4 ways
8
APEX® 150 sealed Connectors 4, 6, 7 & 8 ways
9
APEX® 150 sealed Connectors 10, 14, 16 & 24 ways
10
APEX® 150/2.8 unsealed Connectors 20 ways
11
APEX® Micro, 1.5 sealed Connectors 28 ways
12
Products presentation Rev 1
APEX® 2.8 sealed Connectors 2 & 6 ways
13
APEX® 2.8 sealed Connectors Low Pin Count: 2, 3, 4, 6, 10 & 14 ways
14
APEX® 2.8 unsealed Connectors Low Pin Count: 2, 3, 4, 6, 10 & 14 ways
15
APEX® Airbag Connectors 2 & 4 ways
16
APEX® SensoMate™ 1.2 mm sealed Connectors - 2, 3 & 4 ways
17
APEX® SensoMate™ 2.8 mm sealed Connectors - 2, 3 & 4 ways
18
APEX® 280 High Voltage connector– 35 A 2 ways
19
Cross reference 20
4
APEX® Terminals Portfolio
Connection Systems
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
Products presentation Rev 1
• APEX® Micro 0.64 terminal system compatible with 0.64mm male terminals
• APEX® 1.2 1.2mm female terminal for high current / temp / vibration
• APEX® 150 1.5mm terminal system compatible to USCAR 1.5 cavity specification
• APEX® 1.5 1.5mm terminal system, capable of 3.5mm pitch
• APEX® 2.8 2.8mm terminal system for high current / temp / vibration
• APEX® 6.35 6.35mm terminal system
• APEX® 950 9.5mm terminal system
5
APEX® Terminals Plating
Connection Systems
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
Products presentation Rev 1
Tin Up to 125C ambient temperature
Below 145C terminal temperature
Most body and low on-engine vibration levels
Tin-Silver Up to 150C ambient temperature
Below 170C terminal temperature
Most body and low on-engine vibration levels
Silver Up to 150C ambient temperature
Below 180C terminal temperature
Severe on-engine vibration levels
Gold Up to 150C ambient temperature
Below 185C terminal temperature
Severe on-engine vibration levels
APEX®
6
APEX® Terminals 0.64, 1.2, 1.5, 2.8, & 9.5 mm
Connection Systems
Features:
Technical characteristics
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
APEX® Micro APEX® 1.2 APEX® 150 APEX® 2.8 APEX® 950 Blade range 0.64 - 1.2 mm 1.2 mm 1.5 mm 2.8 mm 9.5 - 1.2 mm
Pitch 2.5 mm 3.5 mm 3.5 mm 5 mm NA
Wire size range AWG 18-22 AWG 16-22 AWG 18-22 AWG 10-22
Contact resistance < 0.5 mΩ < 0.5 mΩ < 0.5 mΩ < 2 mΩ < 1 mΩ
Contact mating force < 2.9 N < 7 N < 3.5 N < 7 N < 30 N
Contact unmating force < 2.2 N < 5 N < 2.8 N < 5 N < 20 N
Maximum current carrying capacity at 23°C* 19 A 25 A 25 A 44 A 188 A
Products presentation Rev 1
Size range: 0.64 to 9.5 mm 2-piece APEX® terminal technology Clean Body design - select versions feature 180 degree
no orientation into the connector Tin plated versions available High performance Gold plated versions available
*For reference only
Terminal Wire size range APEX® Micro APEX® 1.2 APEX® 150 APEX® 2.8 APEX® 950 Female Terminals Tin Plated AWG 10-12 (4-3 mm2) 54001000
Female Terminals Tin Plated AWG 12 (3 mm2) 54001208
Female Terminals Tin Plated AWG 14-16 (2 mm2) 54001400
Female Terminals Tin Plated AWG 16-18 (1.5 mm2) 54001625
Female Terminals Tin Plated AWG 18-20 (0.8 mm2) PPI0001024 54001864 54001800
Female Terminals Tin Plated AWG 20-22 (0.5 mm2) PPI0001023 54002000
Female Terminals Tin Plated AWG 22-22 (0.35 mm2) 54002200
Female Terminals Tin Plated 30-40 mm2 F901300
Female Terminals, SWS, Tin Plated AWG 12 (3 mm2) 54001202
Female Terminals, SWS, Tin Plated AWG 16 (2 mm2) 54001404
Female Terminals, SWS, Tin Plated AWG 18-20 (0.8 mm2) PPI0001024 54001807
Male Terminals Tin Plated AWG 10-12 (4-3 mm2) 54001001
Male Terminals Tin Plated AWG 14-16 (2 mm2) 54001401
Male Terminals Tin Plated AWG 16-18 (1.5 mm2) 54001626
Male Terminals Tin Plated AWG 18-20 (0.8 mm2) 54001804
Male Terminals Tin Plated AWG 20-22 (0.5 mm2) 54002001
Male Terminals Tin Plated AWG 22-22 (0.35 mm2) 54002201
Other plating available upon request: Silver, … Temperature range: -40 to +155 °C Single wire seal compatible High normal force - low insertion force contacts Low to high current carrying capacity Suitable for secondary lock
Main Part Numbers
7
APEX® Micro (0.64) sealed inline Connector 2 ways
Connection Systems
Features:
Technical characteristics
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
2 ways (Full shroud) 2 ways (Half shroud) Terminal Type
Apex micro O O
Temperature range -40°C to +150°C -40°C to +150°C
Sealing protection IP 68 IP 68
Terminal insertion force < 8 N < 8 N
Connector mating force < 30 N < 30 N
TPA O O
CPA O Optional
Products presentation Rev 1
Waterproof application with Grommet Seal Fully protected by interface seal Easy to engage & disengage by locking lever on small
area Heavy Duty – for Engine vibration and temperature duty
cycle
Compliant with USCAR & ES design guidelines and performance standards
Front Terminal Position Assurance (T.P.A) Mechanical polarization Applicable terminal is APEX micro(0.64) The optional part : CPA Application : Sensor, EGR, Emission and other
sealed applications
Main Part Numbers
2 ways (Full shroud) 2 ways (Half shroud) Female with CPA PPI0000476 F841700
Female without CPA - F947600
Male F676010
8
APEX® 1.2 & 1.5 sealed Connectors 2, 3 & 4 ways
Connection Systems
Features:
Technical characteristics
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
2 ways 2 ways 3 ways 4 ways 5 ways Terminal Type – Apex 1.2 O O O O O
Terminal Type – Apex 1.5 O O O O
Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +155°C
Sealing protection IP 68 IP 68 IP 68 IP 68 IP 68
Terminal insertion force - APEX ® 2.8 mm < 8 N < 8 N < 8 N < 8 N
Connector mating force < 30 N < 30 N < 50 N < 50 N
TPA O O O O O
CPA Optional Optional Optional Optional Optional
Interface information(USCAR) 120-S-002-1-Z01
120-S-002-1-Z02
120-S-003-1-Z01
120-S-003-1-Z02
120-S-004-1-Z01
120-S-004-1-Z02
Products presentation Rev 1
Waterproof application with Single Wire Seal Fully protected by interface seal Easy to engage & disengage by locking lever on small
area Heavy Duty – for Engine vibration and temperature duty
cycle Compliant with USCAR & ES design guidelines and
performance standards
Front Terminal Position Assurance (T.P.A) Mechanical polarization Applicable terminal is APEX 1.2 and 1.5 The optional part : CPA Application : Sensor, Injector, Ignition, Thermostat
and other sealed applications
Main Part Numbers
2 ways 2 ways 3 ways 4 ways 5 ways Female with CPA F200410 33401217 33401107 F263510 33241268
Female without CPA F144510 33401221 33401120 33400896
5 ways 5 ways
9
APEX® 150 sealed Connectors 4, 6, 7 & 8 ways
Connection Systems
Features:
Technical characteristics
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
4 ways 6 ways 7 ways 8 ways Terminal type APEX ® 150 O O O O
Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C
Sealing protection IP68 IP68 IP68 IP68
Terminal insertion force < 6 N < 6 N < 6 N < 6 N
Connector mating force < 40 N < 40 N < 50 N < 50 N
TPA O O O O
CPA Optional Optional Optional Optional
Products presentation Rev 1
Waterproof application with Grommet Seal Fully protected by interface seal Easy to engage & disengage by locking lever on small
area Heavy Duty – for Engine vibration and temperature duty
cycle
Compliant with USCAR & ES design guidelines and performance standards
Front Terminal Position Assurance (T.P.A) Mechanical polarization Applicable terminal is APEX 150 The optional part : CPA Application : Door Latch, safety power windows and
other sealed applications
Main Part Numbers
4 ways 6 ways 7 ways 8 ways Female with CPA F465500 F604500 F896800
Female without CPA F904500 F935000 F754000 F804500
10
APEX® 150 sealed Connectors 10, 14, 16 & 24 ways
Connection Systems
Features:
Technical characteristics
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
10 ways 14 ways 16 ways 24 ways Terminal size – Female & male APEX ® 150 10 10 16 16
Terminal size – Female & male APEX ® 2.8 mm 4 8
Sealing protection IP 68 IP 68 IP 68 IP 68
Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C
Terminal retention force - APEX ® 150 >70 N >70 N >70 N >70 N
Terminal retention force - APEX ® 2.8 mm > 90 N > 90 N
Terminal insertion force - APEX ® 150 < 30 N < 30 N < 30 N < 30 N
Terminal insertion force - APEX ® 2.8 mm < 30 N < 30 N
Connector mating force < 75 N < 75 N < 75 N < 75 N
Nr of mechanical coding – Female housing 4 8 4 4
Nr of mechanical coding – Male housing 4 8 4 4
Products presentation Rev 1
Number of ways: 10, 14, 16 and 24 USCAR "on-engine" performance standard suitable for
harsh environments Circumferential interface seal Mat seal design Wire accommodation range - 0.35 mm2 (22 AWG) to 1.5
mm2 (16 AWG)
Mid-sized housings (3.5 mm pitch) Fully assembled connector for ease of use Terminal Position Assurance (TPA) device to detect
partially installed terminals Connector Position Assurance (CPA) available 24 ways version includes FCI's ErgoMate® mate-
assist technology 14 ways and 24 ways connectors offer shorting bar
options
Main Part Numbers
10 ways 14 ways 16 ways 24 ways Female housing 54241030 55251400 54241630 PPI0000656
Male housing 54241000 54251400 54241600 PPI0000678
11
APEX® 150/2.8 unsealed Connectors 20 ways
Connection Systems
Features:
Technical characteristics
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
20 ways
Terminal type– APEX ® 150 14
Terminal size – APEX ® 2.8 mm 6
Temperature range -40°C to +85°C
Terminal insertion force - APEX ® 150 < 5 N
Terminal insertion force - APEX ® 2.8 mm < 8 N
Connector mating force < 60 N
TPA O
Products presentation Rev 1
Easy to engage & disengage by locking lever on small area
Protecting Grid for operating shorting bar mechanism Heavy Duty – for Engine vibration and temperature duty
cycle Compliant with USCAR & ES design guidelines and
performance standards
Front Terminal Position Assurance (T.P.A) Mechanical polarization Applicable terminal is APEX 150 and 2.8 Low connector engaging force Application : under the seat and other unsealed
applications
Main Part Numbers
20 ways Female F506110
Male F966800
12
APEX® Micro, 1.5 sealed Connectors 28 ways
Connection Systems
Features:
Technical characteristics
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
28 ways
Connector 8step ATM RWD
Terminal type– APEX ® micro 24
Terminal size – APEX ® 1.5 4
Temperature range -40°C to +160°C
Sealing protection IP68
Terminal insertion force - APEX ® micro < 2.9 N
Terminal insertion force - APEX ® 1.5 < 3.5 N
Connector mating force < 50 N
Maximum current carrying capacity at 23°C - APEX ® micro 19 A
Maximum current carrying capacity at 23°C - APEX ® 1.5 25 A
TPA O
Low connector engage force Lever
Products presentation Rev 1
Waterproof application with Single Wire Seal Fully protected by interface seal Connector mating force reduction by locking lever
technology Heavy Duty – for Engine vibration and temperature duty
cycle
Additional terminal locking device pre-assembled on front part of the housing
Terminal Position Assurance (T.P.A) Mechanical polarization Applicable terminal is APEX Micro and APEX 1.5 Application : Auto Transmission (8step)
Main Part Numbers
Female F731600 (NON SBW type) F789900 (SBW type)
Male
(color)
F631600
(Black)
F416800
(Brown)
F946210
(Royal Blue)
F256210
(Dark Gray)
33400230
(Light Gray)
33400229
(Red)
13
APEX® 2.8 sealed Connectors 2 & 6 ways
Connection Systems
Features:
Technical characteristics
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
2 ways 6 ways Terminal Type - APEX® 2.8 O O
Temperature range -40°C to +150°C -40°C to +150°C
Sealing protection IP 68 IP 68
Terminal insertion force < 7 N < 7 N
Connector mating force < 50 N < 50 N
TPA O O
CPA None O
Products presentation Rev 1
Waterproof application with Grommet Seal Fully protected by interface seal Easy to engage & disengage by locking lever on small
area Compliant with USCAR & ES design guidelines and
performance standards
Front Terminal Position Assurance (T.P.A) Mechanical polarization Applicable terminal is APEX 2.8 Application : Power window Motors, Fuel pump, Fuel
tank and other sealed applications
Main Part Numbers
2 ways 6 ways Female with CPA 900521-00
Female without CPA F640110
Header 900520-01
14
APEX® 2.8 sealed Connectors Low Pin Count: 2, 3, 4, 6, 10 & 14 ways
Connection Systems
Features:
Technical characteristics
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
2 ways 3 ways 4 ways 6 ways 10 ways 14 ways Sealing protection IP 68 IP 68 IP 68 IP 68 IP 68 IP 68
Temperature range -40°C to +150°C -40°C to +150°C -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C
Terminal retention force > 90 N > 90 N > 90 N > 90 N > 90 N > 90 N
Terminal insertion force < 30 N < 30 N < 30 N < 30 N < 30 N < 30 N
Connector mating force < 75 N < 75 N < 75 N < 90 N < 120 N < 142 N
Nr of mechanical coding – Female housing 4 4 4 4 7 4
Nr of mechanical coding – Male housing 4 4 4 4 4 4
Products presentation Rev 1
Number of ways: 2, 3, 4, 6, 10 and 14 Circumferential interface seal Heavy duty connectors for demanding environments Proven record since 1993 Most compact 2.8 mm system in the industry Wire accommodation range - 0.75 mm2 (20 AWG) to 4
mm2 (10 AWG)
Mid-sized housings (5.25 mm pitch - 6.40 mm rows) Mat seal design Fully assembled connector for ease of use Terminal Position Assurance (TPA) device to detect
partially installed terminals CPA Available
Main Part Numbers
2 ways 3 ways 4 ways 6 ways 10 ways 14 ways Female housing 54200206 54200308 54200409 54200608 54201009 54201411
Male housing 54200210 54200312 54200413 54200612 54201016 54201415
15
APEX® 2.8 unsealed Connectors Low Pin Count: 2, 3, 4, 6, 10 & 14 ways
Connection Systems
Features:
Technical characteristics
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
2 ways 3 ways 4 ways 6 ways 10 ways 14 ways Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C
Terminal retention force > 90 N > 90 N > 90 N > 90 N > 90 N > 90 N
Terminal insertion force < 15 N < 15 N < 15 N < 15 N < 15 N < 15 N
Connector mating force < 90 N < 90 N < 90 N < 90 N < 90 N < 90 N
Products presentation Rev 1
Robust APEX® performance Meets or exceeds USCAR performance standards Wire accommodation range - 0.35 mm2 (22 AWG) to 5
mm2 (10 AWG) Mid-sized housings (5.25 mm pitch - 6.40 mm rows)
Fully assembled connector for ease of use Terminal Position Assurance (TPA) device to detect
partially installed terminals Connector Position Assurance (CPA) available Up to 7 mechanical polarizations available
Main Part Numbers
2 ways 3 ways 4 ways 6 ways 10 ways 14 ways Female housing 54200200 54200300 54200400 54200600 54201000 54201400
Male housing 54200204 54200304 54200405 54200604 54201006 54201404
16
APEX® Airbag Connectors 2 & 4 ways
Connection Systems
Features:
Technical characteristics
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
2 ways 4 ways 4 ways
Pitch 4 mm 4 mm 4 mm
Sealing protection IPx 9K IPx 9K Unsealed
Terminals – Female & male APEX ® 1.5 mm 2 4 -
Terminals – Female & male APEX ® 2.8 mm - - 4
Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C
Terminal retention force - APEX ® 1.5 mm > 90 N > 90 N -
Terminal retention force - APEX ® 2.8 mm - - > 75 N
Terminal insertion force - APEX ® 1.5 mm < 15 N < 15 N -
Terminal insertion force - APEX ® 2.8 mm < 4.5 N
Connector mating force < 75 N < 75 N < 75 N
Nr of mechanical codings 4 4 1
Products presentation Rev 1
APEX® terminal technology Meets or exceeds USCAR performance standards Available shorting bars to protect circuits during mate
and unmate Excellent for Airbag and other SRS circuits Fully assembled, mat seal connector design
Terminal Position Assurance (TPA) device to detect partially installed terminals
CPA available See the APEX® 1.5 product family for additional
shorting bar connectors for Airbag applications
Main Part Numbers
2 ways 4 ways 4 ways Female housing 54550415 54550410 54550400
Male housing 54550416 54550414 54550402
17
APEX® SensoMate™ 1.2 mm sealed Connectors 2, 3 & 4 ways
Connection Systems
Features:
Technical characteristics
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
2 ways 3 ways 4 ways
Sealing protection IP 68 IP 68 IP 68
Terminal APEX ® 1.2 mm 2 3 4
Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C
Terminal retention force > 80 N > 80 N > 80 N
Terminal insertion force < 30 N < 30 N < 30 N
Connector mating force < 45 N < 45 N < 45 N
Products presentation Rev 1
APEX® terminal technology and performance in our smallest package
Sealing technology: cable seal SWS (Cable seal) terminal seal design SensoMate 1.2 connectors mate to AK 1.2 device
interface Heavy Duty - for Diesel engine vibration and
temperature duty cycles
Compliant with USCAR design guidelines and performance standards
Superior single-piece housing construction Terminal Position Assurance (TPA) device to detect
partially installed terminals CPA available
Main Part Numbers
Description 2 ways 3 ways 4 ways
2-W F 1.2MM CONN A BLACK F495100
2-W F 1.2MM CONN B LT GREY F595100
2-W F 1.2MM CONN C DK GREY F695100
2-W F 1.2MM CONN A BLACK W/ CPA F460400
2-W F 1.2MM CONN B LT GREY W/ CPA F560400
2-W F 1.2MM CONN C DK GREY W/ CPA F660400
2-W F 1.2MM CONN BLACK With CPA F144510
2-W F 1.2MM CONN BLACK Without CPA F200410
3-W F 1.2MM CONN-A BLACK 54200378
3-W F 1.2MM CONN-B LT GREY 54200379
3-W F 1.2MM CONN-C BROWN 54000380
3-W F 1.2MM CONN-D DK GREY 54200381
3-W F 1.2MM CONN-A BLACK W/ CPA F519600
3-W F 1.2MM CONN-B LT GREY W/ CPA F500900
3-W F 1.2MM CONN-C BROWN W/CPA F600900
4-W F 1.2MM CONN A- BLK CAV 1&2 PLUGGED W/ CPA F405100
4-W F 1.2MM CONN A- BLK CAV 1&2 PLUGGED F192100
4-W F 1.2MM CONN A- BLK W/ CPA F782100
4-W F 1.2MM CONN B- LT GREY W/ CPA F882100
4-W F 1.2MM CONN A- BLK F881100
4-W F 1.2MM CONN B- LT GREY F981100
4-W F 1.2MM CONN A- BLK CAV 4 PLUGGED F095900
4-W F 1.2MM CONN BLACK With CPA 33401414
4-W F 1.2MM CONN BLACK Without CPA 33401418
18
APEX® SensoMate™ 2.8 mm sealed Connectors 2, 3 & 4 ways
Connection Systems
Features:
Technical characteristics
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
2 ways 3 ways 4 ways
Sealing protection IP68 IP68 IP68
Terminals – Female & male APEX ® 1.2 mm - - -
Terminals – Female & male APEX ® 2.8 mm 2 3 4
Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C
Terminal retention force > 90 N > 90 N > 90 N
Terminal insertion force < 15 N < 15 N < 15 N
Connector mating force < 75 N < 75 N < 75 N
Products presentation Rev 1
APEX® terminal technology and performance in our smallest package
Sealing technology: cable seal SWS (Cable seal) terminal seal design SensoMate 2.8 connectors mate to certain Bosch fuel
injectors and components
Heavy Duty - for Diesel engine vibration and temperature duty cycles
Compliant with USCAR design guidelines and performance standards
Superior single-piece housing construction Terminal Position Assurance (TPA) device to detect
partially installed terminals
Main Part Numbers
2 ways 3 ways 4 ways F019300 F258300 F264310
19
APEX® 280 High Voltage connector– 35 A 2 ways
Connection Systems
Features:
Technical characteristics
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
Voltage 400 - 750 V
Max. current carrying capacity Wire section 4mm2 35 A at 70°C
Sealing protection IP67 & IPx9K
Electrical shock protection IP2XB
Temperature range -40°C to +125°C
Terminal insertion force APEX280 20 N max.
DCS-2 1.5mm (interlock) 12 N max.
Terminal retention force APEX280
100 N min. DCS-2 1.5mm (interlock)
Connector mating force < 60 N
Shielding performance at 100 MHz 56 dB
Products presentation Rev 1
Electrical features High voltage 400-750 V Max. current carrying capacity 35 A at 70°C with 4mm2
wire section Shielding performances EMI/RFI 56 dB Shielding protection at 100 MHz Terminal system APEX 2.8mm 2-piece high performance APEX 2.8 terminal system Mechanical features ErgoMate® Axial Mating Assist System on female
connector • Easy handling • Reduced mating force • 2-step disconnection feature for safe unmating
Unique integrated electric interlock CPA (Connector Position Assurance) Environmental features Dual sealing feature when mated:
• External: IPx9K, IP67, 1000 mbars under air pressure
• Internal: individual cavity sealing with SWS (single wire seal) IP2X B electrical shock protection
Physical features Plastic parts Shielding plates: Copper Alloy Tin-plated
Main Part Numbers
Code Gender Housing p/n
1 Female/Plug (black slider) F083110
1 Male/Header F873110
2 Female/Plug (brown slider) F183110
2 Male/Header F973110
20
Cross Reference
Connection Systems
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
Products presentation Rev 1
MPN DPN DESCRIPTION
PPI0001024 33510994 APEX® Micro Female Terminals Tin Plated
PPI0001023 13889401 APEX® Micro Female Terminals Tin Plated
PPI0001024 33510994 APEX® Micro Female Terminals, SWS, Tin Plated
54001864 13576990 APEX® 1.2 Female Terminals Tin Plated
54001625 13613157 APEX® 150 Female Terminals Tin Plated
54002000 13624983 APEX® 150 Female Terminals Tin Plated
54001626 13630404 APEX® 150 Male Terminals Tin Plated
54002001 13624759 APEX® 150 Male Terminals Tin Plated
54001000 10762802 APEX® 2.8 Female Terminals Tin Plated
54001208 15422738 APEX® 2.8 Female Terminals Tin Plated
54001400 10762803 APEX® 2.8 Female Terminals Tin Plated
54001800 10757690 APEX® 2.8 Female Terminals Tin Plated
54002200 10757691 APEX® 2.8 Female Terminals Tin Plated
54001202 10810733 APEX® 2.8 Female Terminals, SWS, Tin Plated
54001404 10810374 APEX® 2.8 Female Terminals, SWS, Tin Plated
54001807 10810375 APEX® 2.8 Female Terminals, SWS, Tin Plated
54001001 10762774 APEX® 2.8 Male Terminals Tin Plated
54001401 10757692 APEX® 2.8 Male Terminals Tin Plated
54001804 13805590 APEX® 2.8 Male Terminals Tin Plated
54002201 10762776 APEX® 2.8 Male Terminals Tin Plated
PPI0001024 33510994 Female Terminals Tin Plated
PPI0001023 13889401 Female Terminals Tin Plated
PPI0001024 33510994 Female Terminals, SWS, Tin Plated
PPI0000476 13977922 APEX® micro (0.64) 2 ways Female full shround w CPA
F841700 #N/A APEX® micro (0.64) 2 ways Female half shround w CPA
F947600 33512312 APEX® micro (0.64) 2 ways Female half shround w/o CPA
F676010 #N/A APEX® micro (0.64) 2 ways Male
F200410 #N/A APEX® 1.2 & 1.5 sealed 2 ways Female w CPA
33401217 #N/A APEX® 1.2 & 1.5 sealed 2 ways Female w CPA
33401107 #N/A APEX® 1.2 & 1.5 sealed 3 ways Female w CPA
F263510 #N/A APEX® 1.2 & 1.5 sealed 4 ways Female w CPA
F144510 #N/A APEX® 1.2 & 1.5 sealed 2 ways Female w/o CPA
33401221 #N/A APEX® 1.2 & 1.5 sealed 2 ways Female w/o CPA
33401120 #N/A APEX® 1.2 & 1.5 sealed 3 ways Female w/o CPA
33400896 #N/A APEX® 1.2 & 1.5 sealed 4 ways Female w/o CPA
F465500 #N/A APEX® 150 sealed 4 ways Female w CPA
F604500 #N/A APEX® 150 sealed 6 ways Female w CPA
F896800 #N/A APEX® 150 sealed 8 ways Female w CPA
MPN DPN DESCRIPTION
F904500 13978716 APEX® 150 sealed 4 ways Female w/o CPA
F935000 13978713 APEX® 150 sealed 6 ways Female w/o CPA
F754000 13947887 APEX® 150 sealed 7 ways Female w/o CPA
F804500 33503455 APEX® 150 sealed 8 ways Female w/o CPA
54241030 13737245 APEX® 150 sealed 10 ways Female
55251400 13878050 APEX® 150 sealed 14 ways Female
54241630 13625159 APEX® 150 sealed 16 ways Female
PPI0000656 13795018 APEX® 150 sealed 24 ways Female
54241000 13763996 APEX® 150 sealed 10 ways Male
54251400 13694022 APEX® 150 sealed 14 ways Male
54241600 13625160 APEX® 150 sealed 16 ways Male
PPI0000678 13672210 APEX® 150 sealed 24 ways Male
F506110 #N/A APEX® 150/2.8 unsealed 20 ways Female
F966800 33504002 APEX® 150/2.8 unsealed 20 ways Male
F731600 13889299 APEX® micro 1.5 sealed 28 ways Female
F789900 #N/A APEX® micro 1.5 sealed 28 ways Female
F631600 #N/A APEX® micro 1.5 sealed 28 ways Male black
F416800 #N/A APEX® micro 1.5 sealed 28 ways Male brown
F946210 #N/A APEX® micro 1.5 sealed 28 ways Male royal blue
F256210 #N/A APEX® micro 1.5 sealed 28 ways Male dark gray
33400230 #N/A APEX® micro 1.5 sealed 28 ways Male light gray
33400229 #N/A APEX® micro 1.5 sealed 28 ways Male red
900521-00 13519183 APEX® 2.8 sealed 6 ways Female with CPA
F640110 13968668 APEX® 2.8 sealed 2 ways Female without CPA
900520-01 #N/A APEX® 2.8 sealed 6 ways Header
54200206 10757672 APEX® 2.8 sealed 2 ways Female
54200308 10757671 APEX® 2.8 sealed 3 ways Female
54200409 15425692 APEX® 2.8 sealed 4 ways Female
54200608 15419838 APEX® 2.8 sealed 6 ways Female
54201009 15316895 APEX® 2.8 sealed 10 ways Female
54201411 10763414 APEX® 2.8 sealed 14 ways Female
54200210 15488574 APEX® 2.8 sealed 2 ways Male
54200312 15394689 APEX® 2.8 sealed 3 ways Male
54200413 15489820 APEX® 2.8 sealed 4 ways Male
54200612 15430633 APEX® 2.8 sealed 6 ways Male
54201016 15425612 APEX® 2.8 sealed 10 ways Male
54201415 10757674 APEX® 2.8 sealed 14 ways Male
54200200 13869306 APEX® 2.8 unsealed 2 ways Female
54200300 13576040 APEX® 2.8 unsealed 3 ways Female
54200400 #N/A APEX® 2.8 unsealed 4 ways Female
MPN DPN DESCRIPTION
54200600 15441804 APEX® 2.8 unsealed 6 ways Female
54201000 15492288 APEX® 2.8 unsealed 10 ways Female
54201400 13582973 APEX® 2.8 unsealed 14 ways Female
54200204 33500082 APEX® 2.8 unsealed 2 ways Male
54200304 33500093 APEX® 2.8 unsealed 3 ways Male
54200405 33500099 APEX® 2.8 unsealed 4 ways Male
54200604 33500104 APEX® 2.8 unsealed 6 ways Male
54201006 33500112 APEX® 2.8 unsealed 10 ways Male
54201404 13581869 APEX® 2.8 unsealed 14 ways Male
54550415 13876667 APEX® Airbag 2 ways Female
54550410 13568608 APEX® Airbag 4 ways Female
54550400 15422521 APEX® Airbag unsealed 4 ways Female
54550416 15422503 APEX® Airbag 2 ways Male
54550414 33500201 APEX® Airbag 4 ways Male
54550402 13592123 APEX® Airbag unsealed 4 ways Male
F495100 13806231 APEX® SensoMate™ 2-W F 1.2MM CONN A BLACK
F595100 13848932 APEX® SensoMate™ 2-W F 1.2MM CONN B LT GREY
F695100 15532568 APEX® SensoMate™ 2-W F 1.2MM CONN C DK GREY
F460400 13973607 APEX® SensoMate™ 2-W F 1.2MM CONN A BLACK W/ CPA
F560400 33511726 APEX® SensoMate™ 2-W F 1.2MM CONN B LT GREY W/ CPA
F660400 33511727 APEX® SensoMate™ 2-W F 1.2MM CONN C DK GREY W/ CPA
F144510 #N/A APEX® SensoMate™ 2-W F 1.2MM CONN BLACK With CPA
F200410 #N/A APEX® SensoMate™ 2-W F 1.2MM CONN BLACK Without CPA
54200378 13578335 APEX® SensoMate™ 3-W F 1.2MM CONN-A BLACK
54200379 13800877 APEX® SensoMate™ 3-W F 1.2MM CONN-B LT GREY
54000380 #N/A APEX® SensoMate™ 3-W F 1.2MM CONN-C BROWN
54200381 13576035 APEX® SensoMate™ 3-W F 1.2MM CONN-D DK GREY
F519600 13893234 APEX® SensoMate™ 3-W F 1.2MM CONN-A BLACK W/ CPA
F500900 13982959 APEX® SensoMate™ 3-W F 1.2MM CONN-B LT GREY W/ CPA
F600900 33511474 APEX® SensoMate™ 3-W F 1.2MM CONN-C BROWN W/CPA
F405100 33511378 APEX® SensoMate™ 4-W F 1.2MM CONN A- BLK CAV 1&2 PLUGGED W/ CPA
F192100 33511379 APEX® SensoMate™ 4-W F 1.2MM CONN A- BLK CAV 1&2 PLUGGED
F782100 13965727 APEX® SensoMate™ 4-W F 1.2MM CONN A- BLK W/ CPA
F882100 33511380 APEX® SensoMate™ 4-W F 1.2MM CONN B- LT GREY W/ CPA
F881100 13820427 APEX® SensoMate™ 4-W F 1.2MM CONN A- BLK
F981100 33511381 APEX® SensoMate™ 4-W F 1.2MM CONN B- LT GREY
F095900 13856391 APEX® SensoMate™ 4-W F 1.2MM CONN A- BLK CAV 4 PLUGGED
33401414 #N/A APEX® SensoMate™ 4-W F 1.2MM CONN BLACK With CPA
33401418 #N/A APEX® SensoMate™ 4-W F 1.2MM CONN BLACK Without CPA
F019300 13821046 APEX® SensoMate™ 2.8 mm sealed 2 ways
F258300 13791661 APEX® SensoMate™ 2.8 mm sealed 3 ways
F264310 #N/A APEX® SensoMate™ 2.8 mm sealed 4 ways
21
Notes
Connection Systems
For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
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Products presentation Rev 1
www.delphi.com/connectors
Delphi Connection Systems reserves the right to improve, enhance and modify the design specifications and construction of Delphi products without prior notification. For additional product and engineering information visit our website at www.delphi.com/connectors Rev July 2015
Asia Pacific Regional Operations 60 Yuanguo Road Anting, Jiading District Shanghai, 201814 China Tel: (86) 21. 5956.3300 Fax: (86) 21. 6957.3797 Europe Regional Operations Customer Technology Center Delphiplatz 1 42119 Wuppertal, Germany Tel: (49) 202.291.0 Fax: (49) 202.291.2777
North America Customer Center 5725 Delphi Drive Troy, Michigan 48098-2815 USA Tel: (1) 248.813.2000 Fax: (1) 248.813.2673 South America Regional Operations Delphi Automotive Systems do Brasil Ltda. Rod. dos Tamoios, Km 21,8 Jambeiro, São Paulo 12290-000 Brazil Tel: (55) 12.3978.2005 Fax: (55) 12.3978.2077
Contact Information
Connection Systems Products presentation Rev 1