restauratie toyota fj40

AUTOMOBIELRESTAURATIES

TOYOTA FJ40 RESTORATION 1968

bOdY TYpE Sd40LV IdENTIFIcATION NumbER T68 FJ4055404

ENgINEcOdE F pAINTcOdES

FJ cRuISER pAINTcOdE 2JW = bLAck dIAmONd pEARL (211)

WhITE = IcEbERg 058WWW.TOYOTAREFERENcE.cOm/FJcRuISER

uSEFuLL LINkS ON INTERNETONLY pARTS

hTTp://cOOLFJ40.STORES.YAhOO.NET/INdEx.hTmL

TEchNIcAL mANuAL WITh dRAWINgS & pARTShTTp://WWW.SOR.cOm

TOYOTA FJ40 RESTORATION 1968 body type Sd40LV identification number T68FJ4055404enginecode F - pAINTcOdES like FJ cRuISER 2008

1- repaint white grillepaint in white = iceberg 058

same as roofbumper should be black

2- repaint and repair polyester white roof

roof should be white = iceberg 058

3 - the roof should be repaired!it should be possible to

unmount roof en sideparts insummer. see 83,84,86, 97

4 -the roof should be repaired!it should be possible to

unmount roof en sideparts insummer see 83,84,86, 97

5 - repair roof insidesee 83,84,86, 97

6 - inside car should be painted like outside car!

black diamond pearl (211)

7 - inside car should be painted like outside car!

black diamond pearl (211)

8 - remake like next pictureremove horn button andrepair like original horn

9 - it should look like this when finished ;)

10 - silver color samplefor all parts!

11 - remake seats like this, with same structure lines in leather

for front and back seats

12 - make it to fit the weels that are now on the car!


13 -remove welding and repair it like left side mount, watch out,

dont remove seal and serial number! see 98

14 - before painting, first re-move both items on left and

right side! see 88

15 - repair and straiten fenders on both sides

16 - paint ass tray silver & vernis see color sample 10

17 - the 2 holes should be weld-ed and not visable after paint-

ing

18 - paint mirrors both site’s silver & vernis, see 10

19 - i will order new sign for 4 x 4 see 76

20 - also this 2 holes should be welded and not visable after

painting

21 - also this 2 holes should be welded and not visable after

painting

22 - paint dash silver & vernisreplace the bulbs see 10 & 34

23 - paint heater black and re-pair fuse department

24 - the 2 holes should be weld-ed and not visable after paint-

ing


25 - paint white grill silver with vernis inside grill should be

black toyota sign shoud be sil-ver see 10

26 - replace window sealsboth sides with universal

seals

27 - replace rear window sealswith universal

seals

28 - replace front window seal 29 - replace window sealsboth sides with universal

seals

30 - i will order al new door seals and window door seals.

see 77,78.79.80,81,82,85

31 - i will order new back door grip & locks out en inside car

see 122

32 - i will order new door locks2 front doors and 1 back door

see 77,78.79.80,81,82,85

33 - i will order new door grips & locks outside car both sides

see 77,78.79.80,81,82,85

34 - paint dash silver & vernisreplace the bulbs

35 - 36 -


37 - old & new fjold fj is going to be likenew fj color paintcodes

38 - fj cruiser paintcode 2jw = black diamond pearl (211)

white = iceberg 058www.toyotareference.com/fjcruiser

39 - do not remove! paint or touch

is goverment seal!

40 - do not remove! paint or touch

is goverment seal!

41 - front seatschange into color sample

see 43 & 44

42 - back seats alsochange into color sample

see 43 & 44

43 - seat color sample4649 nocciola

44 - seatscolor number

45 - all seats frames and back-sides paint into silver with

transperant coating, see 46

46 - silver color samplefor all parts!

mout on rear bumper

47 - remake seats like this, with same structure lines in leather

for front and back seats

48 - sandlblast al 5 wheels and paint in white+coating

= iceberg 058


48 -the toyota sign should be silver see next picture, see 46 &

10

49 -toyota sign is silver + coat-ing see 46 & 10

50 - al parts should be silver + coating see 46 & 10

51 - al parts should be silver + coating see 46 & 10

52 - repairdoorhandel is brokenshould be silver + coating

53 - doorhandel back door is broken, i try to order new

parts see 122

54 - make as new in body color black

55 - i will order new grips and locks see 77 & 81

56 - replace stearing seal with universal seal? not availeble

57 - repair & repaint diff lock-ers

58 - paint glove department in silver & vernis,keep transmis-

sion signplate intact see 10, 123,124,125,125

59 - make it to fit the weels that are now on the car! color dia-

mond pearl


60 - all engine parts should be black like this picture

61 -not like this ;)

62 -repaint chassis and make al parts drive train black like

this, see 102 & 104

63 -the inside of the engine com-partment should become black

diamond pearl (211)

64 -unmount body from chassis and sandblast chassis

see 101

65 - unmount all body parts be-fore painting! see 83,95,96

66 - unmount all body parts be-fore painting! see 83,95,96

67 - paint full tank black

68 - unmount and paint brake plates before mounting new

brakes see 105 & 106

69 - unmount all body parts before painting! see 101

70 - replace steering demper see 107

NEW pARTS I WILL ORdER

72 - 2 new turn lights front fenders

75 - set of floor protectors74 - 2 new reflectors

77 - new left door lock & back door lock

76 - new logo back site

78 - replace inside doorhandlesi ordered also new bold set for

this

73 - new back lights71 - 2 new turn lights front fenders

81 - replace outside doorhan-dles

80 - replace door pins

79 - new bold set for doorhan-dels

82 - new bold sets for doors


91 - replace hood pads 94 - replace all hood boltssee this set!

90 - replace hood bumpers

92 - replace hood hook’s

86 - replace roof seal 87 - all back doorreplace with new seals

83 - replace all fender & roof seals

84 - replace top roof seal

88 - replace seals > 89 - mount new seals

85 - replace new door seals


96 - bolt & screw set top & reardoors screw kit

99 - replace door bolts98 - replace front bumper bolts

101 - replace body mount set

100 - replace bolt set for rear bumper

102 - replace all springs and shocks and mounts!

97 - replace hardtop rivets95 - replace top & rear door bolts & screws >

105 - replace front and rear brake set

104 - replace shackles front & rear

springs

103 - replace bumper shocks

106 - replace all brake hoses and make new brake pipes!

NEW pARTS I WILL ORdERNEW pARTS I WILL ORdER

109 - replace ingnition108 - replace ingnition mount

111 - replace radiator hoses & clambs

110 - replace coll ignition

112 - replace all tie rods

107 - replace staering stabeliser

114 - transmission case rebuilt set

FOkkENS WIL dO ThIS!

113 - transfer case rebluid setFOkkENS WIL dO ThIS!

115 - replace all clutch partsFOkkENS WIL dO ThIS!


117 - front axel revision setFOkkENS WIL dO ThIS!

120 - replace 4x4 cable under dash

119 - replace all brake & gas pads

121 - replace site stepsi ordered new ones

118 - engine gasket setFOkkENS WIL dO ThIS!

116 - replace fuel filter

123 - replace top dashand below see 124,125,126

126 - replace right below dash125 - top dash replace124 - replace left below dash

122 - i ordered 25 & 26 for replacement

FOR ANY quESTIONS, YOu cAN ALWAYS cALL mE!

pETER EEmSINgdEVENTERSTRAAT 4747325 xW ApELdOORN

+31611316822mAIL [email protected]


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