residential duty swing gate operator...2008/04/07 · residential duty swing gate operator with...

O W N E R ’ S M A N U A L

GP-SW050Residential Duty Swing Gate Operator

With Inherent UPS Battery Back-up System

GPS

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This product meets and exceeds the requirements of UL 325 gate operator safety standards.

For more information on GTO’s full line of automatic gate openers and access controls visit our website at www.gtoaccess.comLISTED

US

TWO 12VDC, U1, 230A BATTERIES ARE REQUIRED BUT NOT INCLUDED.DO NOT Install This Operator Without Safety Edges and Photo Beams!

APPROPRIATE ENTRY/EXIT DEVICES WILL BE REQUIRED - SEE YOUR DEALER.

The GP-SW050 automatic gate operators are intended for use with vehicular swing gates. The operators can be used in Class I, II, III, and IV applications.

Converting Metric Units to English EquivalentsWhen You Know Multiply By To Find Symbol

centimeters 0.3937 inches in. (or “)meters 3.2808 feet ft. (or ‘) kilograms 2.2046 pounds lb. (or #)

Converting English Units to Metric EquivalentsWhen You Know Multiply By To Find Symbol

inches 2.5400 centimeters cmfeet 0.3048 meters mpounds 0.4535 kilograms kg

Temperaturedeg. Celsius (ºC x 1.8) + 32 deg. Fahrenheit ºFdeg. Fahrenheit (ºF-32) / 1.8 deg. Celsius ºC

Conversion Chart

WARNING!• READALLINSTRUCTIONSCOMPLETELYbeforeattemptinginstallationanduse;failure

to do so may result in serious injury or death!• Thisunitmustonlybeinstalledbyanexperiencedtechnician!• DANGER:HIGHVOLTAGE!Contactwithgateoperatorcircuitrycancauseserious

injuryordeath!Operatorpowermustbedisconnectedbeforeservicing!• Thisgateoperatormayproduceahighlevelofforce.Stayclearoftheunitwhileitis

operating and exercise caution at all times.

VEHICULARGATEOPERATOR class categories

class i: Residential Vehicular Gate Operator – Avehiculargateoperator (orsystem)intendedforuseinahomeofone-to-foursinglefamilydwelling,oragarageorparkingareaassociatedtherewith.

class ii: Commercial/General Access Vehicular Gate Operator – Avehiculargateoperator(or system) intended for use in a commercial location or building such as a multifamily housing unit (five or more single family units), hotel, garages, retail store, or other building servicing the general public.

class iii: Industrial/Limited Access Vehicular Gate Operator – Avehiculargateoperator(or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public.

class iV: Restricted Access Vehicular Gate Operator – Avehiculargateoperator (orsystem) intended for use in a guarded industrial location or building such as an airport securityareaorotherrestrictedaccesslocationsnotservicingthegeneralpublic,inwhichunauthorized access is prevented via supervision by security personnel.

table of contentsGate Operator Class Categories ......................................................................................InsideCover

MetricConversionChart ..........................................................................................................................InsideCover

SafetyInstructionsfortheGP-SW050SwingGateOperators ....................................................1ImportantSafetyInstructionsfortheSystemDesigner.....................................................................................1ImportantSafetyInstructionsfortheInstaller ......................................................................................................2ImportantSafetyInstructionsSpecifictoSecondaryMeansofProtectionAgainstEntrapment .......3ImportantSafetyInstructionsfortheConsumer/EndUser ..............................................................................4RequiredSafetyPrecautionsforGates .....................................................................................................................5Warning Labels ................................................................................................................................................................6

Technical Specifications ..........................................................................................................................7PartsIdentification .....................................................................................................................................8InstallingtheGateOperator ...................................................................................................................9

Preparation of the Gate ..................................................................................................................................................9OperatorInstallationOverview ..................................................................................................................................9UsingtheMountingTemplate ............................................................................................................................... 10MountingTemplate(nottoscale) ......................................................................................................................... 11RemovingtheOperatorHousing .......................................................................................................................... 12MountingtheOperator ............................................................................................................................................ 12ConnectingPowertotheOperator ...................................................................................................................... 13ConnectingtheGateArmAssembly ...................................................................................................................... 14ConnectingGateArmtoTheGate ........................................................................................................................ 15ControlBoardDescription ......................................................................................................................................... 16Setting The Limits ......................................................................................................................................................... 17StallForceandAuto-CloseAdjustments .............................................................................................................. 18DIPSwitchSettings ...................................................................................................................................................... 19InputConnections ........................................................................................................................................................ 20AccessoryTerminalConnections ............................................................................................................................. 21Output Connections .................................................................................................................................................... 22AccessoryPowerSupply ............................................................................................................................................. 23PrisonModeOperationandWiringA3-ButtonStation .................................................................................. 24ReinstallingtheOperatorHousing ..................................................................................................................... 25

InstallingaDualSystem .........................................................................................................................26SettingDualGateSequence ................................................................................................................27OverviewofaDualGateOperatorInstallation .............................................................................28Maintenance ..............................................................................................................................................29Troubleshooting Guide ..........................................................................................................................30WarrantyandRepairService ...............................................................................................................33InstallationChecklist ............................................................................................................. Back Cover

1

Important Safety Instructions

SAFETY INSTRUCTIONS FOR ThE GP-SW050 SWING GATE OPERATORS

ImPORtant Safety InStRUctIOnS for the System DesignerWARNING: To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS.

2. Thisoperatorisintendedforuseonlyonvehiculargates.Pedestriansmustbesuppliedwithaseparate walk-throughgate(see Entrapment Protection on page 5).

3. Whendesigningasystemthatwillbeenteredfromahighwayormainthoroughfare,makesurethe system is placed far enough from the road to prevent traffic congestion.

Because automatic gate operators produce high levels of force, all system designers, installers, and consumers haveanobligationtoknowthepotentialhazardsassociatedwithimproperlydesigned,installed,ormaintainedgate operator systems. Keep in mind that the gate operator is just one component of the total gate operating system. Eachcomponentmustworkinunisontoprovidetheconsumerwithconvenience,security,andsafety.

Thismanualcontainsvarioussafetyprecautionsandwarningsforthesystemdesigner,installer,andconsumer.Becausetherearemanypossibleapplicationsofthegateoperator,thesafetyprecautionsandwarningscontainedinthismanualcannotbecompletelyexhaustiveinnature.Theydo,however,provideanoverviewofthesafedesign, installation, and use of this product. CAREFULLY READ AND FOLLOW ALL SAFETY PRECAUTIONS, WARNINGS, AND INSTALLATION INSTRUCTIONS TO ENSURE THE SAFE SYSTEM DESIGN, INSTALLATION, AND USE OF THIS PRODUCT.

The precautions and warnings in this manual are identified with these warning symbols.

This symbol identifies the conditions that can result in serious injury or death from electrical shock.

This symbol identifies the conditions that can result in damage to the operator or its components, serious injury, or death.

Because GTO automatic gate operators are only part of the total gate operating system, it is the responsibility of the designer, installer, and purchaser to ensure the total system is safe for its intended use. Bypassing safety devices or neglecting to use safety devices with the gate operator is NOT acceptable.

2


ImPORtant Safety InStRUctIOnS For the InstallerWARNING–To reduce the risk of injury or death:I. Before Installation 1. READ AND FOLLOW ALL INSTRUCTIONS.

2. Verifythisoperatorisproperforthetypeandsizeofgate,anditsfrequencyofuse.

3. Makesurethatthegatehasbeenproperlyinstalledandswingfreelyinbothdirections.Repairorreplaceallwornordamagedgatehardwarepriortoinstallation.Afreelymovinggatewillrequirelessforcetooperateandwillenhancetheperformanceoftheoperatorandsafetydevicesusedwiththesystem.

4. for pedestrian use (see page 5). NO ONE SHOULD CROSS THE PATH OF A MOVING GATE.

II. During Installation 1. Installthegateoperatorontheinsideofthepropertyandfenceline.DONOTinstallanoperatoronthe

outsideofthegatewherethepublichasaccesstoit. 2. Becarefulwithmovingpartsandavoidcloseproximitytoareaswherefingersorhandscould be pinched.

3. Determinethebestobstructionsensingsettingforthis installation.ThegateMUSTstopandreverseoncontactwithanobstruction.Afteradjustingtheforceorthelimitoftravel,retestthegateoperator.Failure to adjust and retest the gate operator properly can increase the risk of injury or death

(see page 18).

4. Additional safety equipment such as photo beams and safety edges MUST be installed to prevent bodily injury (see page 9).

5. Mountaccesscontrolsawayfromthegate(minimumdistanceis10feet).Theusermusthavefullviewofthegatebutbeunabletotouchitwhileoperatingthecontrols.

6. Secure outdoor or easily accessed gate operator controls in order to prohibit unauthorized use of the gate.

III. After Installation 1. ReviewALLsafetyinstructionswiththeconsumer/enduserandexplainthebasicoperationandsafety

systems of the entire gate operator system.

2. Informtheconsumer/enduserthatservicingoftheoperatormustonlybedonebyan experienced technician. 3. Attachthewarningsigns(included)toeachsideofthegatetoalertpublicofautomaticgateoperation.

Takeaphotoofwarningsignsinstalledongate.Recordthedateofthephotoforyourreference.

4. SAVETHESEINSTRUCTIONS. Leave IMPORTANT SAFETY INSTRUCTIONS (included) with consumer/end user.

3


ImPORtant Safety InStRUctIOnS Specific to Secondary Means of Protection Against EntrapmentAsspecifiedbyUnderwritersLaboratoriesInc.UL325(30A.1.1),automaticgateoperatorsshallhaveprovisions for, or be supplied with, at least one independent primary and one independent secondary means to protect against entrapment. GTO gate operators utilize Type A, an inherent entrapment sensing system, as the primary type of entrapment protection. The GP-SW050 operators have provisions for the connection of Type B1, B2, or D protection to be used as the secondary type of entrapment protection.

1.Forgateoperatorsutilizinganon-contactsensor(TypeB1)inaccordancewithUL325(51.8.4[h]):

A. Refertothesensormanufacturer’s instructions on the placement of non-contact sensors for each type of application.

B. Careshallbeexercisedtoreducetheriskofnuisancetripping,suchaswhenavehicletripsthesensorwhilethegateisstillmoving.

C. Oneormorenon-contactsensorsshallbelocatedwheretheriskofentrapmentorobstructionexists,such as the perimeter reachable by a moving gate or barrier.

2.Forgateoperatorsutilizingacontactsensor(TypeB2)inaccordancewithUL325(51.8.4[i]):

A. Oneormorecontactsensorsshallbelocatedattheleadingedge,trailingedge,andpostmountedbothinsideandoutsideofavehicularswinggatesystem.

B. Ahardwiredcontactsensorshallbelocatedanditswiringarrangedsothatthecommunicationbetweenthe sensor and the gate operator is not subjected to mechanical damage.

C. Awirelesscontactsensorsuchasonethattransmitsradiofrequency(RF)signalstothegateoperatorforentrapmentprotection functions shall be locatedwhere the transmissionof the signals arenotobstructedorimpededbybuildingstructures,natural landscapingorsimilarobstruction. Awirelesscontact sensor shall function under the intended end-use conditions.

3. For gate operators utilizing an actuating device requiring continuous pressure to maintain opening orclosingmotionofthegate(TypeD)inaccordancewithUL325(51.8.4[e]): A. Thegateoperatorcontrolsmustbeplacedsothattheuserhasfullviewofthegateareawhenthegate

is moving. B. Warning signs (see page 6) shall be placed adjacent to the controls. C. Nootheractivationdeviceshallbeconnected.

ENTRAPMENT ALARM (UL 325; 30A.1.1A)TheGP-SW050operatorsaredesignedtostopandreversefor2secondswhenthegatecomesincontactwithanobstructionorwhenanobjectactivatesthenon-contactsensors.Additionally,theseoperatorsareequippedwithanaudio entrapment alarmwhichwillfunctioniftheunitobstructstwicewhileopeningorclosing. Thisalarmwillsoundforaperiodof5minutesoruntiltheoperatorreceivesanintended signal (e.g., transmitter signal) and the gate returns to a fully open or fully closed position.

4


important safety instructions fortheConsumer/EndUserWARNING: To reduce the risk of injury or death:

1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Distribute anddiscuss copies of the IMPORTANT SAFETY INSTRUCTIONSmanualwith all persons

authorized to use your gate. SAVE THESE INSTRUCTIONS. 3. Alwayskeeppeopleandobjectsawayfromthegateanditsareaoftravel. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. 4. Yourautomaticgateisnotforpedestrianuse. Ifpedestriantrafficisexpectednearthegate,awalk-

through gate must be installed for this purpose (see page 5). 5. Donotallowchildrenorpetsnearyourgate. Never let children operate or play with gate controls.

Keeptheremotecontrolsawayfromchildrenandunauthorizedusers;storecontrolswherechildrenandunauthorized users do not have access to them.

6. Ifpushbuttonsorkeyswitchesareinstalled,theyshouldbewithinsightofthegate,yetlocatedfarenoughfromthegate(atleast10feet)sothegatecannotbetouchedwhileinoperation.Donotoperateanycontrolwithoutwatchingthemovementofthegate.

7. Donotactivateyourgateoperatorunlessyoucanseeitandcandeterminethatitsareaoftravelisclearof people, pets, or other obstructions.

8. Itisyourresponsibilitytomakesurethattheinstallerpostedwarningsignsonbothsidesofyourgate.Ifanyofthesesignsorwarningdecalsbecomedamaged,illegibleormissing,replacethemimmediately.Contact your installer or GTO for replacements.

9. Verifythatelectricsafetyedgesensorsorphotoelectricsensorshavebeeninstalled(see page 5). These safety devices should be tested monthly.

10. KEEPGATESPROPERLYMAINTAINED.Haveaqualifiedservicepersonmakerepairstothegatehardware. NEVER REMOVE THE OPERATOR HOUSING.

11. DANGER: HIGH VOLTAGE! Contact with gate operator circuitry can cause serious injury or death! DO NOT attempttoservicethisoperatoryourself;forservice,contactyourinstalleroranotherexperiencedtechnician.

12. Haveyourgateoperatortestedmonthlyandservicedregularlybyanexperiencedtechnician.ThegateMUSTstopandreverseoncontactwithanobstructionorwhenanobjectactivatesthenon-contactsensors.Ifthesefunctionsareobservedtooperateimproperly,discontinueuseandhaveoperatorservicedimmediately.

5


required safety Precautions for gates

Safety Edge Safety Edge

Safety Edge

Photo Beams

Warning Sign Pedestrian Gate

Vehicle GateOperator

Photo Beams

Warning SignsThe warning signs (with orange panel)must be installed on both sides of the gate.

1. KEEP CLEAR! Gate may move at any time.

2. Do not allow children to operate gate or play in gate area.

3. This gate is for vehicles only. Pedestriansmust use a separate entrance.

Moving Gate Can CauseInjury Or Death

WARNING!

Entrapment ProtectionGTO’sinternalobstructionsettings,evenwhenproperlyadjusted,maynotbesensitiveenoughtopreventbodilyinjury.Forthisreason,safetydevicessuchassafetyedgesandphotobeamsMUSTbeinstalled.Furthermore,awalk-throughgatemustbeinstalledifpedestriantrafficisexpectednearthegate.WerecommendtheGTOBulldog Pedestrian Gate Lock (available as an accessory) for controlled access.

6


Warning labels Thesewarningsignsandlabelsshouldbefoundatthelocationsspecifiedbelow.Ifanyofthemaremissing,immediately contact your installer for replacements.

1. KEEP CLEAR! Gate may move at any time.

2. Do not allow children to operate gate or play in gate area.

3. This gate is for vehicles only. Pedestrians must use a separate entrance.

Moving Gate Can CauseInjury Or Death

WARNING!

Warning signs (2) to be installed on each side of the gate(3–5 feet above the bottom of the gate)

Maximum Gate: 650 lb. (295.4 kg); 16 ft. (4.9 m)Voltage: 110 Vac; Frequency: 60 Hz; Power: 300 WClass I, II, III and IV Vehicular Swing Gate Operator.Serial Number: XXXXXXXXXX#xxxxxxx

Conforms to UL 325 STANDARDS

TO MANUALLY OPEN AND CLOSE THE GATE:1. Turn control box power switch OFF.2. Disconnect operator arm from gate brackets.3. Manually swing gate to desired position.

GTO AC GP-SW050 SERIES

GTO, Inc. Tallahassee, Florida USA GP-SW050xx/xx/xx

Disconnect operator ONLY when the control boxpower switch is OFF and the gate is NOT moving.

LISTEDUS

Product identi�cation and manual operation instruction label (1) installed on cover.

C

7

technical specifications Motor•BrushlessDCmotor24VDC300watts•½Horsepower•Maximummotorcurrent20Amp•2500RPM•Openandclosetimefor90°openingisapproximately15seconds

gear reducer•AluminumCased1200:1,size40/63,compound,wormreducerwithballbearings.•Permanentlylubricatedwithsyntheticgearoil–oilspecifications5w-30,Mobil1recommended

Power•120vac@60Hzwithinherent24vdcbatterybackup•Batteriesarerequired–two12vdc,U1,230Aminimumcoldcrankampswiredtogetherinseries.•100cyclesinbackuptypicalforminimumsizebattery.•15ampcircuitbreakerondedicatedcircuit•Onboard120vacoutletforaccessoriesthatpullnomorethan1ampofcurrent

control•Microcontrollerbasedlogiccontrolboard•Adjustableautoclose•Independentobstructionsettings•DiagnosticLED’s&AudibleAlarms•Accessoryterminalscompatiblewithloopdetectors,photobeams,edgesensors,pushbuttons,cardreaders,exitwands,etc.•RelayOutputs•OnboardOpenandClosedStopbuttons•JogButtons

construction•Heavydutysteelframe•RotomoldedUVstabilizedHDPEcover

operational capacity•Continuousdutyoperations•Maxrating:16ftgate@650lbs•DualGatecompatibleusingtwoconductor22AWGshieldedwireratedfordirectburial.RecommendedBeldenWire®,22AWG,type8761,9461,9451,1266Aorequivalent.1-pairshieldedwithdrainwire.Availableatyour local electrical supply store.

Dimensions•HousingDimensions:height33in(68.7cm),depth18in(45.7cm),width15in(38cm),shippingweight:130lbs•ConcretePadDimensions:18inx18in,(45.7cmx45.7cm).Consultlocalbuildingcodesfordepthbelowgroundlevel.Absoluteminimumdepth30in(76.2cm)belowgroundlevel.

operational temperature:•Incolderclimates(ambienttemperatureslessthan10degrees)GTOrecommendstheuseofathermostatically controlled heating source (ceramic heating strips, etc.) on the batteries and gearbox assembly. Styles, types, andpowerrequirementsofheatingdeviceswillvarybyclimateandregion.

Warranty:•Residential (7) years for mechanical parts, (5) years electronic components•Commercial (5) years for mechanical parts, (3) years electronic components

8

Owner’s Manual

Owner’s ManualGTO/PRO GP-SW050

AC Powered Swing Gate Operators

WARNING

Reducer /Operator Arm

Gate Bracket

1/2" Washer (2)

Plastic Spacer (1)

1/2" Nut (2)

½" – 2¾" Bolt (2)

Clevis Pin (1)

Hairpin Clip (1)

Gate Warning Signs(one for each side)

Fully Assembled Operator

33 in(84 cm)

TOBASE

27 in(69 cm)

17 in(42 cm)

24 in(61 cm)

13 in(33 cm)

18 in(46 cm)

15 in(38 cm)NOTE: GTO receiver (RB709U),

batteries (12vdc, U1, 230A minimum)not included. Must order separately.

23¾ in(60.3 cm)

19¾ in(50.2 cm)

12½ in(31.8 cm)

14½ in(36.8 cm)

12½ in(31.8 cm)

3 in(7.6 cm)

6 in(15.2 cm)

Operator Chassis

Parts identification

HARDWAREBAG-R4027

9

This unit must only be installed by an experienced technician.

Preparation of the GateBefore installing the GTO swing gate operator, make sure:

• thegateisproperlyinstalled.• thegateisplumb,level,andmovesfreely.• thegatedoesnotbindordragontheground.

installing the gate operator

Overview of a Single Gate Operator InstallationThediagrambelowisanexampleofasingleswinggateinstallationwithrequiredsafetyfeatures.Theoperator must be installed on the inside of the gate. You must install safety edges and photo beams(not included) to reduce the possibility of bodily injury.

Use rigid conduit for inbound AC wire.

Use PVC conduitfor Receiver wire

Safety EdgeWarning Sign Receiver

AC POWERSafety Edge

Photo Beam

Operator

Safety Edge

Photo Beams

Photo Beams

Photo Beam

NOTE: A separate gate or entrance must be installed for pedestrian use.

10

Using the Mounting templateThe mounting template (see insert)isdesignedtosimplifymountingtheoperator.Itprovidestheinstallerwiththeproperlocationsforrunningpowerandaccessorywiringconduits.Thetemplateisalsomarkedwiththecorrectdistancebetweentheoperatormountingholesandshowstheinstallerhowtopositiontheoperatorforthecorrectclearancebetweenthehousingandthegate.

NOTE: The operator must be securely mounted on a level concrete pad. If you do not have an existing pad to work with, be sure to install wiring conduit before pouring concrete. You must use (5) 3/8” diameter wedge type mounting anchors, washers, and nuts (not included) to mount the operator on the pad.

Study the mounting template. Lay the mounting template on the level concrete pad and mark the pad according to the instructions on the template.

Before mounting the operator, check the following:•Theconcretepadislevel. •(6)3/8”diametermountinganchorsareintheircorrectpositions.•Conduitforpowerandaccessorywiringisinstalled.

16 in(45.7cm) 16 in

(45.7 cm)

30 in(76.2 cm)MINIMUMBELOW GROUND LEVEL

Mounting OperatorConcrete mounting pad 16 in x 16 in. Consult local building codes for depth below ground level. Absolute minimum depth 30 in (76.2 cm) below ground level.Use 3/8 in (.95 cm) diameter concrete mounting bolts in mounting pad.

10 in(25.4 cm)

33 in(83.8cm)TO BASE

GROUND LEVEL6 / in(16.2 cm)

3 8

4 / in(16.2 cm)

5 8

6 ConcreteMounting Bolts3/8” diameternot included

11

Mounting template (NOTTOSCALE)

10”

2½”

3”

11”

6 3/8”4 5/8”

Drill 3/8” x 3” deep

6 places. Use 3/8”

wedge type anchors.

18½“ From

Hinge Centerline

7“ FromH

inge Centerline

Gate open position

Gate closed position

Hinge centerline

Gate post

Concrete pad 16” x 16”. Consult local building codesfor depth below

ground. Absolute m

inimum

depth30” below

ground level.

Output Shaft

12

removing the operator HousingBeforeyoucangainaccesstotheoperatorframeanditsmountingholes,thehousingwillhavetoberemoved from the operator. 1. Removethe(2)3/8”allenboltsand(2)m8washersfromtheoperatorhousing(thishardwareis

located on each side of the housing).

2. Lift the housing off the operator and set it aside.

Allen Boltswith 5mm key

Washers

Mounting the operator1. Lifttheoperatorandalignitsmountingholesoverthe3/8”diameterconcretemountinganchors.

2. Lowertheoperatorintopositionandfastenittothemountinganchorswith(4)3/8”washersand nuts (not provided).

13

RED WIRE to positive (+)

JUMPER WIRE (Supplied)

RED WIRE to positive (+)

BLACK WIRE to negative (–)

JUMPER WIRE (Supplied)negative (-) to positive (+)

BLACK WIRE to negative (–)

2. Connectbatteriestooperatorasshown.Theredwireconnectstothepositiveterminalinthecontrolbox.Theblackwireconnectstothenegativeterminalinthecontrolbox.Thejumperwire(included)connectsbothbatteriestogetherwiththeremainingterminals.Wirethe24Vsysteminseriesasshownbelow.

3. TurnonACpoweratthistime.

NOTE: Battery should be a 12 Vdc, U1,230 Amp Minimum, Lead Acid Battery(Typical Lawn and Tractor Battery).

NOTE: When first turning operator power switch on, the unit may beep once every 5 seconds until the new batteries can be fully charged (30-60 minutes charging time).

1. TurnthebreakerpowerswitchoffbeforeconnectingACpower.Havealicensedelectrician run115VacwiringintotheFieldWiringConnectionCompartment.The115Vaclinewillpower thegateoperatorsystem.Thecircuitmustbeprotectedwitha15Amaindisconnectbreaker

(not provided).

NOTE: Power and wiring connections MUST beperformed by a licensed electrician in accordancewith NEC (National Electric Code) and local codes.

NEVER run low voltage (e.g., accessory or receiver)wires in conduit containing 115 Vac wiring.

connecting Power to the operator

14

IMPORTANT: Be sure the operator housing will not be hit by a fully open gate and that the gate column will not interfere when housing is installed.

2 ft. square area

Center pointof gate hinge

Closed Gate

Opened Gate

RoundColumn

Housing

Pivot pointof operator

Right Mounted Arm

Center pointof gate hinge

Center point of gate hingeto center of gate bracket pin

(approximately) 50”

Closed Gate

Opened Gate

5°-10°

Column

Pivot pointof operator

CAUTION:DO NOT STANDIN THIS AREA

Range ofArm Movement160°-175°

Housing

gate arm connection overview

NOTE: All work on operator requires disconnecting AC power and batteries !

15

BoltsandWashers

ReducerArm

Key

Closed Gate

Closing

Gate Bracket

Operator Arm

Reducer Arm(approx)5°-10° AngleClevis Pin

Hairpin Clip

Output Shaft

Fig. 1

Fig. 2

Fig. 5

Fig. 6

Fig. 4

CAUTION:DO NOT STANDIN THIS AREA

Fig. 3

1 2

3 4

ON

OPTIONS

MODE 1MODE 2

OPEN DIR.SLV OPN

DUAL MODELOW BATT

ONON>>>SIMULSLAVESECURE

OFFOFF<<<DELAYMASTERSAFE

connecting the gate arm to the gate

NOTE: Gate Arm’s length can be adjustedby rotating the gate arm’s tube beforemounting it to the gate bracket. (Fig. 5)

1. Install the key into the output shaft. (Fig. 1) 2. Fit the end of the reducer arm onto the output shaftasshownand tighten the bolts. (Fig. 2) 3. Turn the power on. 4. Set DIP switch 1 to designate the operator arm as left or right (Fig. 3) (rightisshownhere). 5. Manuallymove gate to the closed position. (Fig. 4)

6. Unfold the arm to approximately a 5-10° angle. (Fig. 4) 7. Use ‘CLOSE’ button on control board to move operator arm/reducer arm to the gate. CAUTION: Be careful

not to stand in the gray area surrounding the operator. (Fig. 4) Be prepared to stop (using the ‘STOP’ button) whenthegatearmandreducerarmnearthedesiredposition.

NOTE: Use ‘JOG’ buttons to fine tune the position. 8. Mark the position of the gate bracket holes on the gate, drill holes and mount bracket. 9. Fit the end of the operator arm into the gate bracket and attach using clevis pin and hairpin clip. (Fig. 5)

16

control Board Description

1 2

3 4

ON

LOCK

COM

COM

COM

ALARM

CYCLE

SAFETY

SHADOW

OPEN

CLOSE

STOP

OPENEDGE

CLOSEEDGE

STATUS

STALL FORCE ADJUST

LIMIT ADJUSTMENTS

DUALLINK

GTO LOOP DETECTORSLIMIT SENSORS

DIAG.PORT

BLDC SPEED CONTROL EXIT SHADOW SAFETY

AT OPENLIMIT

PRISONMODE

RUNNING

OPTIONS

TEST SWITCHESCLOSE STOP OPEN

GTO Inc. Tallahassee, FLSX4000 Logic Board Rev. E

MIN MAX MIN MAX OFF 120

<<< JOG >>>

<<< >>>

SETLIMIT

CLOSED

+ ACC. PWR.12VDC

- 300ma

W1CUT TO USE3 BUTTONSTATION

AUTO CLOSETIMER

MODE 1MODE 2

OPEN DIR.SLV OPN

DUAL MODELOW BATT



AC

C. PO

WER

DU

AL C

AB

LE

+12Vdc

COM

DUAL LINK

LINK COM

RELAY O

UTPU

TS

LOCK N.C.

LOCK COM

LOCK N.O.

RUN 1

RUN 2

CLOSED 1

CLOSED 2

CYCLE

SAFETY

OPEN EDGE

CLOSE EDGE

OPEN

CLOSE

STOP

COM

COM

COM

SHADOWLOOP

12

3

9

10

11

12

1314 20

21

19

17

15

18

4

5

6

7

8

16

CO

M+

12V

OP

ENC

OM

CO

M+

12V

OP

ENC

OM

CO

M+

12V

OP

ENC

OM

BLDC Motor Control Connection

Limit Sensor Connection

Alarm / Buzzer Connection

12Vdc Accessory Power

Dual Link Connection

Relay Output - To Control Lock

Relay Output-ToIndicateGate’sRunning

Relay Output-ToIndicateGate’sClosed

Accessory Inputs

LED Indicators - For accessory inputs

LED Indicators-Toshow‘closed’relayison

1

2

3

4

5

6

7

8

9

10

11

LED Indicator-ToShow‘Running’Relayison

LED Indicator-ToShow‘Lock’Relayison

LED Indicators-ToShowDualLinkCommunication

Test Switches - To Control Gate Operation

Limit Adjustment Control Switches

Left and Right Stall Force Adjustment

Auto Close Timers Adjustment Potentiometer (OFF, 3-120 sec)

DIP Switch Option Setting

Diagnostic Port(NOTfortelephone)

W1-for3-buttonStationwithNormallyClose‘Stop’Button

12

13

14

15

16

17

18

19

20

21

17

COM

COM

COM

OPEN

CLOSE

STOP

CLOSEEDGE

LIMIT ADJUSTMENTS




<<< JOG >>>SET

LIMIT


CYCLE

SAFETY

OPEN EDGE

RUN 2

OPEN

CLOSE

STOP

COM

COM

COM

STALL FORCE ADJUST

LIMIT ADJUSTMENTS

TEST SWITCHES

MAX OFF 120

<<< JOG >>>

<<< >>>

SETLIMIT

AUTO CLOSETIMER

setting the limitsOPEN LIMIT SETTING: 1. Turnonoperatorpower.

2. Press and release the OPEN button on the board and be prepared to press the STOP button whenthegatereachedthedesiredopenposition/limit.

3. The JOG buttons can be used to bring the gate to the precise open position. The JOG buttons willslowlyrunthegatewhenpressedandstopthegatewhenreleased.

4. Once at the desired open position, press and hold the SET LIMIT button for 3 seconds or until the alarm sounds and STATUS LEDison.Atthistime,releasethe SET LIMIT button.

5. Bepreparedtostopthegatewhenitreachestheclosedposition.

CLOSED LIMIT SETTING: 1. Ifnotalreadyclosed,pressandreleasetheclosebutton.

2. Press and release the CLOSE button on the board and be prepared to press the STOP button whenthegatereachedthedesiredclosedposition/limit.

3. The JOG buttons can be used to bring the gate to the precise closed position. The JOG buttons willslowlyrunthegatewhenpressedandstopthegatewhenreleased.

4. Once at the desired closed position, press and hold the SET LIMIT button for 3 seconds or until the alarm sounds and STATUS LEDison.Atthistime,releasethe SET LIMIT button.

5. Openthegatetoallowittostoponitsown.

6. Openandclosethegatetoverifyproperoperations.Iflimitsarenotset properly, redo limit setting steps above.

NOTE: If limits are too short, use jog button to move arm short distances to stop gate at the precise open or closed position.

CAUTION: Be extremely careful not to stand in the path of the gate arm while setting limits.

18

stall Force and auto-close adjustmentsStall Force Adjustment:

IMPORTANT: For safety reasons, the STALL FORCE potentiometers are set at the “10 o’clock” positionat the factory.

The obstruction sensitivity is independently adjustable for each direction of travel. Upon sensing an obstruction,thegatewillstopandreversedirectionforapproximately2seconds.

1. Turningthepotentiometerclockwise(towardtheMAXposition)increasestheamountofforcetheoperatorappliestoanobstruction.Turningthepotentiometercounter-clockwise(towardtheMINposition)decreasestheamountofforcetheoperatorappliestoanobstruction.

2. Useasmallscrewdrivertoadjusttheappropriatepotentiometerandoperatethegateuntilitcanrunwithoutobstructingandreversingdirection.

1 2

3 4

ON

CYCLE

SAFETY

SHADOW

OPEN

CLOSE

STOP

OPENEDGE

CLOSEEDGE

STALL FORCE ADJUST

LIMIT ADJUSTMENTS

DIAG. PORT

RUNNING

OPTIONS


<<< JOG >>>

<<< >>>

SETLIMIT

CLOSED

LED10

LED09

AUTO CLOSETIMER

MODE 1MODE 2

OPEN DIR.SLV OPN

DUAL MODELOW BATT



CYCLE

SAFETY

OPEN EDGE

RUN 2

OPEN

CLOSE

STOP

COM

COM

COM

SHADOWLOOP

RELAY O

UTPU

TS

LOCK N.C.

LOCK COM

LOCK N.O.

RUN 1

RUN 2

CLOSED 1

CLOSED 2

1 2

3 4

ON

CYCLE

SAFETY

SHADOW

OPEN

CLOSE

STOP

OPENEDGE

CLOSEEDGE

STALL FORCE ADJUST

LIMIT ADJUSTMENTS

DIAG. PORT

RUNNING


<<< JOG >>>

<<< >>>

SETLIMIT

CLOSED

LED10

LED09

SAFETY

SHADOW

OPENEDGE

CLOSEEDGE

OPEN

CLOSE

STOP

CO

M

AUTO CLOSETIMER

Auto-Close Adjustment:

The Auto-Closepotentiometerallowstheusertosetthetimethatthegatewillstayattheopenposition/limit before it automatically starts to close the gate.

This feature can be turned off by turning the AUTO CLOSE TIMER potentiometerallthewaycounter-clockwise.ItisshippedfromthefactoryintheOFFposition(autoclosefeatureisdisabled).• Theautoclosetimeisadjustablefrom3-120seconds.• Thisfeatureisonlyenabledwhenthegateisattheopenlimit.• Thisfeatureisdisabledifthefollowinginputsareactivated.• OPEN,SAFETY,SHADOW,CLS-EDGEorSTOP.

19

1 2

3 4

ON

LOCK

ALARM

CYCLE

SAFETY

SHADOW

OPENEDGE

STATUS

STALL FORCE ADJUST

DUALLINK


DIAG. PORT

BLDC SPEED CONTROLEXIT SHADOW SAFETY

AT OPENLIMIT

PRISONMODE

RUNNING

OPTIONS

<<< >>>

CLOSED

LED11

LED10

LED09

+ ACC. PWR.12VDC

- 300ma

AUTO CLOSETIMER

MODE 1MODE 2

OPEN DIR.SLV OPN

DUAL MODELOW BATT



CYCLE

SAFETY

OPEN EDGE

RUN 2

OPEN

CLOSE

STOP

COM

COM

COM

SHADOWLOOP

RELAY O

UTPU

TS

LOCK N.C.

LOCK COM

LOCK N.O.

RUN 1

RUN 2

CLOSED 1

CLOSED 2

1 2

3 4

ON

STALL FORCE ADJUST

OPTIONS

<<< >>>

MODE 1MODE 2

OPEN DIR.SLV OPN

DUAL MODELOW BATT



1 2

3 4

ON

ON

OFF

DiP switch settingsMODE 1 & MODE 2: • Reservedforfuturefeatures

DIP #1: OPEN DIRECTION• OFF:forgatethatopenstotheleft,closestotheright.• ON:forgatethatopenstotheright,closestotheleft.

DIP #2: SLAVE OPEN SEQUENCE (dual gate installation only)• NOTE:ThisDIPswitchisapplicableifandonlyifallthe followingconditionsarevalid:• DIPswitch#3isOFF(Mastermode)• DualLinkcableisconnected.• Slavemodeisdetectedfromthesecondboard(DIPswitch#3 ofthesecondboardisON)• Iftheaboveconditionsarenotmet,theboardwilldefaultto

singlegateoperation.IfDIP#3isOFF(Master)• OFF:Slavegatewillopenafterthemastergate.• ON:Slavegatewillopensimultaneouslywiththemastergate.

DIP #3: MASTER/SLAVE (applicable to dual gate installation only)• NOTE:ThisDIPswitchisapplicableifandonlyifallthe followingconditionsarevalid:• DualLinkcableisconnected.• Thesecondoperatorisdetectedbythemaster.• Iftheaboveconditionsarenotmet,theboardwilldefaultto

singlemodeoperation.IfDIP#3isOFF(Master)• OFF:Mastermodeoperationindualgateinstallationifslave

setting is detected from the other board.• ON:Slavemodeoperationindualgateinstallationifmaster

setting is detected from the other board. Control board is non-functional if master operator is not detected.

DIP #4: FAIL SAFE/FAIL SECURE OPERATION• OFF:Failsafemode WhenlowbatteryandnoACpowerconditionsaredetected

thegatewillautomaticallyruntotheopenedposition.ThegatewillremainattheopenpositionuntilACpowerisrestoredand the battery reaches an acceptable charge level.

• ON:Failsecuremode WhenlowbatteryisdetectedandnoACpowerispresent,the

gatewillautomaticallyruntotheclosedposition.Gatewillauto close only if auto close feature is enabled and gate is at openlimit.ThegatewillremainattheclosedpositionuntilACpowerisrestoredandthebatteryreachesan

acceptable charge level.

Theseswitchesarefordualgateapplications only. See page 26 fordual gate settings.

20

1 CYCLE:(Typicallyforusewithdoorbellbuttonorhardwiredkeypad) • Eachactivationatthisinputwillcycletheoperationasfollows: ….→OPEN→STOP→CLOSE→STOP→OPEN→…

2 SAFETY:(Typicallyforusewithphotobeamdevice,loopdetector or other non-contact sensors) • Activationofthisinputwhilethegateisclosingwillcausethegateto

stop and return to the opened position. • Activationofthisinputwhilethegateisopeninghasnoeffect(gate

willcontinuetoopen). • Activationofthisinputwhilegateisidlewillpreventgatefromclosing.

3 SHADOW:(Typicallyforusewithloopdetectordevice) • Thisinputisonlymonitoredwhenthegateisatthefullyopen position.Atanyotherposition,activationofthisinputhasnoeffecton

gate operation. • Activationofthisinputwhilegateatthefullyopenpositionwill prevent gate from closing.

4 OPEN EDGE:(Typicallyforusewithsafetyedgedevice) • Activationofthisinputwhilethegateisopeningwillcausethegateto

stop and reverse direction for approximately 2 seconds. • Activationofthisinputwhilethegateisclosinghasnoeffect(gate

willcontinuetoclose). • Activationofthisinputwhilegateisidlewillpreventgatefromopening.

5 CLOSE EDGE:(Typicallyforusewithsafetyedgedevice) • Activationofthisinputwhilethegateisclosingwillcausethegateto

stop and reverse direction for approximately 2 seconds. • Activationofthisinputwhilethegateisopeninghasnoeffect(gatewillcontinuetoopen). • Activationofthisinputwhilegateisidlewillpreventgatefromclosing.

6 OPEN:(Typicallyforusewithexitlooporwand) • Activationofthisinputwillopenthegateifit’snotalreadyattheopenposition • Activationofthisinputwhileatopenlimitwillrestarttheautoclosetime(ifenabled).

7 CLOSE:(Typicallyforusewith3-buttoncontrolstation) • ActivationofthisinputwillclosethegateifitisidleANDnotalreadyattheclosedposition. • Activationofthisinputwhilegateisopeningwillstopthegate.

8 STOP:(Forusewith3-buttoncontrolstationthathas‘NORMALLYCLOSED’STOPbutton) • Activationofthisinputwillstopthegate. • Jumper‘W1’mustbecutwhenusingnormallyclosed‘STOP’button. • Anormallyclosedbuttonmustbeconnectedto‘STOP’and‘COM’inorderforgatetooperate.

9 COM: Circuit common (reference for all accessory inputs) • Three(3)terminalstoprovideextracommonconnectionpoint.

input connections

1 2

3 4

ON

LOCK

COM

COM

COM

ALARM

CYCLE

SAFETY

SHADOW

OPEN

CLOSE

STOP

OPENEDGE

CLOSEEDGE

STATUS

STALL FORCE ADJUST

LIMIT ADJUSTMENTS

DUALLINK


DIAG. PORT


AT OPENLIMIT

PRISONMODE

RUNNING

OPTIONS




<<< JOG >>>

<<< >>>

SETLIMIT

CLOSED

LED11

LED10

LED09

+ ACC. PWR.12VDC

- 300ma


AUTO CLOSETIMER

MODE 1MODE 2

OPEN DIR.SLV OPN

DUAL MODELOW BATT



AC

C. PO

WER

DU

AL C

AB

LE

+12Vdc

COM

DUAL LINK

LINK COM

RELAY O

UTPU

TS

LOCK N.C.

LOCK COM

LOCK N.O.

RUN 1

RUN 2

CLOSED 1

CLOSED 2

CYCLE

SAFETY

OPEN EDGE

CLOSE EDGE

OPEN

CLOSE

STOP

COM

COM

COM

SHADOWLOOP

1

2

3

4

5

8

9

6

7

NOTE: • Allcontrolinputsaredry-contact,normallyopen,inputsexceptfor#8. DO NOT apply external voltage

sources to these inputs. • AllinputsareconnectedwithrespecttoCOMMON terminal. • AllinputshaveacorrespondingLEDindicatorfordiagnosticpurposes.AllinputLEDindicators,exceptforthe

STOP LED,willbedimlylitwhenitscorrespondinginputisinactiveandbrightlylitwhenitisactivated.

21

1 2 3 4

ON

LOCK

COM

COM

COM

ALAR

M

CYCL

E

SAFE

TY

SHAD

OW

OPEN

CLOS

E

STOP

OPEN

EDGE

CLOS

EED

GE

STAT

US

STAL

L F

ORCE

ADJ

UST

LIM

IT A

DJUS

TMEN

TS

DUAL

LINK

GTO

LOO

P D

ETEC

TORS

LIM

IT

SENS

ORS

DIAG

.PO

RT

BLDC

SPE

ED C

ONTR

OL E

XIT

SH

ADOW

SAFE

TY

AT O

PEN

LIM

ITPR

ISON

MOD

E

RUNN

ING

OPTI

ONS

TEST

SW

ITCH

ESCL

OSE

STOP

OPEN

GTO

Inc.

Tal

laha

ssee

, FL

SX

4000

Log

ic

Boa

rd

Rev

. E

MIN

MA

XM

INM

AX

OFF

120

<<

<

J

OG

>

>>

<<

<

>

>>

SET

LIM

IT

CLOS

ED

+ A

CC.

PWR.

12VD

C-

300m

a

W1

CU

T TO

US

E3

BU

TTO

NS

TATI

ON

AUTO

CL

OSE

TIM

ER

MOD

E 1

MOD

E 2

OPEN

DIR

.SL

V OP

NDU

AL M

ODE

LOW

BAT

T

ON ON >>

>SI

MUL

SLAV

ESE

CURE

OFF

OFF

<<

<DE

LAY

MAS

TER

SAFE

ACC. POWER DUAL CABLE

+12

Vdc

COM

DUAL

LINK

LINK C

OM

RELAY OUTPUTS

LOCK

N.C.

LOCK

COM

LOCK

N.O

.

RUN

1

RUN

2

CLOS

ED 1

CLOS

ED 2

CYCL

E

SAFE

TY

OPEN

EDGE

CLOS

E EDG

E

OPEN

CLOS

E

STOP

COM

COM

COM

SHAD

OWLO

OP

OPEN

CLOSE

STOP

3 Button Station

GTO Photo Beams

GTO Universal ReceiverRefer to Universal Receiver manualfor additional connections

GTO Loop Detector

Siren-ActivatedEntry Device

GTO Exit WandRefer to Exit Wand manualfor additional connections

Edge Sensor

ON

1 2 3 4 5 6 7 8 9 10

DIP

NOCOMNCV +V –LOOPLOOP

LOOP

NOTE: Connections are for typical applications. There may be additional connection options for applications that are not illustrated here.

COM

OPEN

+12V

COM

1

1

2

2

3 4 9 10 115 6 7 8 12

12

13 14

13

14

17

20

20

17

20

20

20

21 22191715 18

12

13

20

20

21

22

19

17

17

18

16

15 16

1 2ABC

3DEF

4GHI

5JKL

6MNO

7PRS

8TUV

9WXY

0

GTO Keypad

12v power supply can be used for loop detectors, receivers, photo beams, keypads and

other accessories.

SOS

accessory terminal connections

22

output connectionsNote: • Maximumratingforallrelayoutputsare24Vac/dc,1Amp. • Allrelayoutputsaredrycontact(novoltage)switching. • AlloutputshavecorrespondingLEDindicatorfordiagnosticpurposes. The corresponding LED indicator will be lit when its relay is activated.

1. CLOSED 1 and CLOSED 2:Atclosedlimitrelayoutput. • Thesetwo(2)terminalsareshortedwhengateisattheclosedlimit.

2. RUN 1 and RUN 2: Gate moving relay output. • Thesetwo(2)terminalsareshortedwheneverthegateismoving/running.

3. LOCK COM and LOCK N.O. / LOCK N.C.: Lock relay output • Thisrelayoutputisdesignedforusewitheithermechanicalormag-lockdevice.Therelayis activated (releasing the lock) during the first and the last 2-4 seconds of gate running. Example A:Mag-LockConnection:UseLOCK COM and LOCK NCterminals.Thediagrambelowisfora

typicalmag-lockconnection.Refertothemag-lockmanualfordetailedoperations.

Example B:Forlocksthatareenergizedtorelease:UseLOCK COM and LOCK NO terminals.

Lock Coil or Controller24vDC Max, 1Amp Max

LOCK

RUNNING

CLOSED

LED11

LED10

LED09

RELAY O

UTPU

TS

LOCK N.C.

LOCK COM

LOCK N.O.

RUN 1

RUN 2

CLOSED 1

CLOSED 2

Example B

To positive (+) terminal ofLock power supply

To negative (-) terminal ofLock power supply

Mag Lock24vDC Max, 1 Amp Max

LOCK

RUNNING

CLOSED

LED11

LED10

LED09

RELAY O

UTPU

TS

LOCK N.C.

LOCK COM

LOCK N.O.

RUN 1

RUN 2

CLOSED 1

CLOSED 2

To negative (-) terminal ofmag-lock power supply

To positive (+) terminal ofmag-lock power supply

Example A

RUNNING

CLOSED

LED10

LED09

RELAY O

UTPU

TS

LOCK N.C.

LOCK COM

LOCK N.O.

RUN 1

RUN 2

CLOSED 1

CLOSED 2

23

accessory Power supply connection

• 12Vdc@300mA(.3A)maximumpowersupplyforadditionalaccessories.• Ifyoulosepowertoyouraccessories,theaccessoriesareprotectedbyapoly-fuse.Disconnect accessoriesandallowpoly-fusetocooldownfor2minutesbeforereconnecting.

12Vdc @300 mA

Power Supply

ALARM

STATUS

DUALLINK

GTO LOOP DETECTORSEXIT SHADOW SAFETY

AT OPENLIMIT

PRISONMODE

+ ACC. PWR.12VDC

- 300maA

CC

. POW

ER D

UA

L CA

BLE

+12Vdc

COM

DUAL LINK

LINK COM

24

Prison Mode operation (class iV aPPlicatioNs)Prison mode operation means that constant pressure at the CLOSE or the OPEN push button station input is required to move the gate in the desired direction. Follow these steps to toggle the PRISON MODE operation on/off:1. Powerdowntheunit.2. Press and hold the OPEN and CLOSEpushbuttonwhilepoweringontheunit.3. The PRISON MODE LEDindicatorwillbeonifoperatinginprisonmode.4. Repeattheabovestepstoturnoffprisonmodeoperation.

Press and hold at power up to toggleto prison mode.

COM

COM

CYCLE

SAFETY

SHADOW

OPEN

CLOSE

STOP

OPENEDGE

CLOSEEDGE

LIMIT ADJUSTMENTS




<<< JOG >>>

<<< >>>

SETLIMIT


CO

MC

OM

AUTO CLOSETIMER

OPENCLOSE OPENCLOSE

OPEN

CLOSE

STOP


Wiring a 3-button station

CYCLE

SAFETY

OPEN EDGE

CLOSE EDGE

OPEN

CLOSE

STOP

COM

COM

COM

SHADOWLOOP

OPEN

CLOSE

STOP

NOTE: The W1 Jumper must be cut in order to use a 3-button station.

To restore normal operation of cut jumper youmustconnectawirebetweentheSTOP and COM terminals (or you could use anormallyclosedpush-button).Thiswirefunctions the same as the W1 jumper.

COM

COM

COM

CYCLE

SAFETY

SHADOW

OPEN

CLOSE

STOP

OPENEDGE

CLOSEEDGE


25

reinstalling the operator HousingChecktomakesurethesafetyedges,photoelectricbeams,warningsigns,andpedestriangate(ifnecessary)areinstalled (see pages 5-6) before fastening the housing to the operator.

Theinstallationiscomplete.Testtheoperator,accessories,andsafetydevicesforcorrectfunction.Readandfill out the INSTALLATION CHECKLIST on the back cover of this manual.

1. Lower the operator housing into position over the operator.

Allen Boltswith 5mm key

Washers

2. Pull sides out slightly so that the housing sits into place properly over the base.

3. Fasten the housingtotheoperatorwith (2)Washersand(2)AllenBolts.

26

• Thesetwo(2)terminalsprovidecommunicationconnectionsfordualgateapplicationswhereone unit operates as a master and the other as slave operator.• Shieldedtwistedpairmustbeused.Theshield(drainwire)connectionshouldbeconnectedat MasterUnitOnlytotheLINK COM terminal but not both.• ConnecttheDUAL LINKterminalsofthetwooperatorstogether.• ConnecttheLINK COMterminalsofthetwooperatorstogether.• SetOPTIONSDIPSwitch#2and#3accordingly.• Iftheseterminalsarenotconnected,eachoperatorwillautomaticallyoperateinsinglemode,if DIP#3isinMASTERposition(OFF).IfDIP#3issettotheSLAVEposition(ON)theunitis non-functional.• RecommendedBeldenWire®,22AWG,type8761,9461,9451,1266Aorequivalent. 1-pairshieldedwithdrainwire.Available at your local electrical supply store.

Dual gate link connection

installing a Dual gate operator systemIMPORTANT: With a dual gate system certain control board settings and connections are required on the MASTER unit only and some are required on both the MASTER and the SLAVE unit. The list below gives an overview.

• Gate Sequencing-DIP#2onMasterUnit• Alarms-wiredtoMASTERonly• Entry Devices-canbewiredtoeitherunit• Adjustable Auto Close-MASTERcontrolsopeningandclosingforbothgates)• Locks-controlledbytheMASTERunit• Setting Limits-setDIP#3oneachoperatortoMASTERposition(OFF)inordertosetthelimitforeach gate.Afterthelimitisset,DIP#3canbesettoSLAVE(ON)positionfordualmodeoperation.

ALARM

STATUS

DUALLINK

AT OPENLIMIT

PRISONMODE

+ ACC. PWR.12VDC

- 300maALARM

STATUS

DUALLINK

AT OPENLIMIT

PRISONMODE

+ ACC. PWR.12VDC

- 300ma

AC

C. P

OW

ERD

UA

L CA

BLE

+12Vdc

COM

DUAL LINK

LINK COM

AC

C. P

OW

ERD

UA

L CA

BLE

+12Vdc

COM

DUAL LINK

LINK COM

NOTE: Do not combine AC and low voltagewire in the same conduit.

Drainwireconnectsat MASTER unit only.

27

setting Dual gate sequenceGP-SW050operatorscomefromthefactorywiththe#2DIPswitchessettoOFF.DIP Switches must be changed to accommodate dual gate operation. The information below shows the proper settings for a dual gate application.

1 2

3 4

ON

LOCK

COM

COM

COM

ALARM

CYCLE

SAFETY

SHADOW

OPEN

CLOSE

STOP

OPENEDGE

CLOSEEDGE

STATUS

STALL FORCE ADJUST

LIMIT ADJUSTMENTS

DUALLINK


DIAG. PORT


AT OPENLIMIT

PRISONMODE

RUNNING

OPTIONS




<<< JOG >>>

<<< >>>

SETLIMIT

CLOSED

LED11

LED10

LED09

+ ACC. PWR.12VDC

- 300ma


AUTO CLOSETIMER

MODE 1MODE 2

OPEN DIR.SLV OPN

DUAL MODELOW BATT



CYCLE

SAFETY

OPEN EDGE

RUN 2

OPEN

CLOSE

STOP

COM

COM

COM

SHADOWLOOP

RELAY O

UTPU

TS

LOCK N.C.

LOCK COM

LOCK N.O.

RUN 1

RUN 2

CLOSED 1

CLOSED 2

1 2

3 4

ON

LOCK

ALARM

CYCLE

SAFETY

SHADOW

OPENEDGE

STATUS

STALL FORCE ADJUST

DUALLINK


DIAG. PORT


AT OPENLIMIT

PRISONMODE

RUNNING

OPTIONS

<<< >>>

CLOSED

LED11

LED10

LED09

+ ACC. PWR.12VDC

- 300ma

AUTO CLOSETIMER

MODE 1MODE 2

OPEN DIR.SLV OPN

DUAL MODELOW BATT



CYCLE

SAFETY

OPEN EDGE

RUN 2

OPEN

CLOSE

STOP

COM

COM

COM

SHADOWLOOP

RELAY O

UTPU

TS

LOCK N.C.

LOCK COM

LOCK N.O.

RUN 1

RUN 2

CLOSED 1

CLOSED 2

1 2

3 4

ON

STALL FORCE ADJUST

OPTIONS

MIN MAX MIN MAX OFF

<<< >>>

MODE 1MODE 2

OPEN DIR.SLV OPN

DUAL MODELOW BATT



1 2

3 4

ON

STALL FORCE ADJUST

OPTIONS

<<< >>>

MODE 1MODE 2

OPEN DIR.SLV OPN

DUAL MODELOW BATT



1 2

3 4

ON

STALL FORCE ADJUST

OPTIONS

MIN MAX MIN MAX OFF

<<< >>>

MODE 1MODE 2

OPEN DIR.SLV OPN

DUAL MODELOW BATT



1 2

3 4

ON

STALL FORCE ADJUST

OPTIONS

MIN MAX MIN MAX OFF

<<< >>>

MODE 1MODE 2

OPEN DIR.SLV OPN

DUAL MODELOW BATT



Master DIP SwitchSettings

Slave DIP SwitchSettings

IMPORTANT: The #2 Switch Settings are set on the MASTER Operator only.IfDIP#3issettoslave(ON),DIP#2and#4aredictatedbyMASTERDIPsettings.

DIP #3 ON: SLAVE mode used for SLAVE operator only OFF: MASTER mode used for MASTER operator only

DIP #4 ON: FAIL SECURE mode OFF: FAIL SAFE mode

DIP #2 ON: SLAVE and MASTER open simultaneously OFF: MASTER opens 1st, SLAVE delays when opening

DIP #1 OFF: For gate that opens to the left, closes to the right. ON: For gate that opens to the right, closes to the left.

28

Safe

ty E

dges

War

ning

Sig

nW

arni

ng S

ign

Safe

ty E

dge

Safe

ty E

dge

Mas

ter O

pera

tor

Slav

e O

pera

tor

Use

Rig

id C

ondu

itfo

r inb

ound

AC.

Use

Rig

id C

ondu

itfo

r inb

ound

AC.

Use

PVC

Con

duit

for R

ecei

ver

Safe

ty E

dge

Safe

ty E

dge

Dua

l Gat

e In

terf

ace

Run

Beld

en W

ire® O

NLY

in it

sow

n co

ndui

t, 22

AW

G ,

1-pa

ir sh

ield

ed w

ith G

ROU

ND

.

Ope

rato

r

Ope

rato

rO

pera

tor

OPT

ION

AL

Clos

ed P

ositi

onPo

sitiv

e St

op P

late

s

OPT

ION

AL

Clos

ed P

ositi

on

Gro

und

Stop

Pos

t and

Pla

te

Phot

o Be

ams

R422

2(N

OT I

NCL

UD

ED)

Phot

o Be

ams

R422

2(N

OT I

NCL

UD

ED)

Rece

iver

RB

709U

(NO

T IN

CLU

DED

)

NO

TE:

A se

para

te g

ate

or e

ntra

nce

mus

t be

inst

alle

d fo

r ped

estr

ian

use.

Not

show

n he

re.

ove

rvie

w o

f a D

ual g

ate

ope

rato

r ins

talla

tion

Thediag

rambelow

isanexam

pleofadua

lswingga

tein

stallatio

nwith

requ

iredsafetyfeatures.The

ope

ratorsm

ustb

einstalledon

theinside

of

the

gate

. You

mus

t ins

tall

safe

ty e

dges

and

pho

to b

eam

s (n

ot in

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ed) t

o re

duce

the

poss

ibili

ty o

f bod

ily in

jury

.

29

Maintenance

Maintenance schedule:

•Testtheoperator,accessories,andsafetydevicesmonthly.•Servicethegateoperator,accessories,andsafetydevicesregularly.

Maintenance checklist

•Testthesafetyedgestomakesurethegateresponds.•Checktheobstructionsettings(bothopenandclosemodes)see page 18.•Checkforwearonallmovingparts,andtightenboltsasnecessary.•Checkthegearboxforanysignofoilleakage.Ifthegearboxisleaking,calltheGTOServiceDepartmentforassistance.•Checkhingesonthegateandlubricateifneeded.•Checkforlooseorcorrodedwires.•Makesurethewarningsigns(see page 5) are installed.

WarNiNg: alWaYs tUrN oPerator oFF aND DiscoNNectac PoWer BeFore aDJUstiNg or serViciNg it.

30

troubleshooting guideWarNiNg: alWaYs tUrN oPerator oFF aND DiscoNNect

Batteries BeFore aDJUstiNg or serViciNg it.

s Y M P t o M D i a g N o s i s c H e c kOne beep every 5 seconds whenthegateisinmotion.

ThereisnoACpowerpresent.

Thebatteryvoltageislow.

• GFI• CircuitBreaker• ConnectionsintheFieldWiring Connection Compartment

• BatteryConnections• BatteryVoltage• LoadTestBattery

One beep every 10 secondswhenthegateisidle.

Thebatteryiscriticallylow.

If#4dipswitchisintheFAILSAFEpositionandthegateisattheOPENLimit,theoperatorwillbedisableduntilACpowerisrestoredandthebatteryvoltage has reached 26 vdc.

If#4dipswitchisintheFAILSECUREpositionandthegateattheCLOSEDLimit,theoperatorwillbedisableduntilACpowerisrestoredandthebatteryvoltage has reached 26 vdc.

• GFI• CircuitBreaker• ConnectionsintheFieldWiring Connection Compartment• BatteryConnections• BatteryVoltage• LoadTestBattery

1beepwith2secondspause

The revolution counter circuit board is not being detected.

• CheckConnectionsforLimit Sensors on Logic Board

2beepswith2secondspause

The logic board does not detect the motor drive board connections.

• CheckBLDCSpeedControl connections on Logic Board andMotorDriveBoard


The gate has traveled outside the maximumallowablelimitoftheoperator.

• CheckLimitSensorConnections on Logic Board


Themotorhasmovedinthewrongdirection.

• CheckBLDCSpeedControl connections on Logic Board andMotorDriveBoard


Nomovementwasdetectedfromthemotortwice.

• CheckpathofGatefor obstructions.• Checktoensuremotorisnot jammed.

gP-sW050 audible Feedback

31

s Y M P t o M D i a g N o s i s c H e c kCycle LED ON brightlyStatus Light flashes

Cycle terminal shorted to Com • Pushbuttonorkeyonkeypadis stuck.• Wirebetweenpushbutton, keypad, etc. and cycle terminal is shorted• Checkterminalvoltagewith respect to Com to ensure you read 12 vdc.

Safety LED ONbrightly Status Lightflashes

Safety terminal shorted to Com • Photobeamorloopdetectoris sensing a presence.• Relayonphotobeamorloop detector is shorted or latched.• Wirebetweenphotobeam or loop detector and safety terminal is shorted.• Checkterminalvoltagewith respect to Com to ensure you read 12 vdc.

Shadow LED ONbrightly Status Lightflashes

ShadowterminalshortedtoCom • Photobeamorloopdetectoris sensing a presence.• Relayonphotobeamorloop detector is shorted or latched.• Wirebetweenphotobeamorloopdetectorandshadow terminal is shorted.• Checkterminalvoltagewith respect to Com to ensure you read 12 vdc.

Open Edge LED ONbrightly Status Lightflashes

OpenEdgeterminalshortedtoCom • Edgesensorissensingan obstruction.• Relayfromedgesensoris shorted or latched.• Wirebetweenedgesensorand open edge terminal is shorted.• Checkterminalvoltagewith respect to Com to ensure you read 12 vdc.

gP-sW050 Visual Feedback

32

s Y M P t o M D i a g N o s i s c H e c kClose Edge LED ONbrightly Status Lightflashes

CloseEdgeterminalshortedtoCom

• Edgesensorissensingan obstruction.• Relayfromedgesensoris shorted or latched.• Wirebetweenedgesensorand open edge terminal is shorted.• Checkterminalvoltagewith respect to Com to ensure you read 12 vdc.

Open LED ON brightlyStatus Light flashes

Open terminal shorted to Com • Pushbuttonisstuck.• Exitwand,Loopdetector, Photo beam, etc., is sensing a presence.• RelayfromExitwand,Loop detector, Photo beam, etc. is shorted or latched.• WirefromExitwand,Loop detector, Photo beam, etc. is shorted. • Checkterminalvoltagewith respect to Com to ensure you read 12 vdc.

Close LED ON brightlyStatus Light flashes

Close terminal shorted to Com • Pushbuttonisstuck• Checkterminalvoltagewith respect to Com to ensure you read 12 vdc.

Stop LED ON brightlyStatus Light flashes

Stop and Com terminals open. • W1iscutandnormallyopenbuttoniswiredtoStopandCom.• W1iscutandnonormallyclosedpushbuttoniswiredto Stop and Com.• Wirebetweennormallyclosed push button and Stop terminal is cut or disconnected.• Checkterminalvoltagewith respect to Com to ensure you read 0 vdc.

33

Warranty and repair service

GTO AC Powered Gate Operator Limited WarrantyGTO AC powered gate operators are warranted by the manufacturer against defects in materials and manufacturer workmanship for

a specific period of time beginning from the date of purchase, provided recommended installation procedures have been followed.

The warranty period for residential installations is seven (7) years for mechanical parts; five (5) years for electronic components.

The warranty period for commercial installations is three (5) years for mechanical parts; three (3) years for electronic

components.

In the case of product failure due to defective material or manufacturer workmanship within the warranty period, the operator will be

repaired or replaced (at manufacturer’s option) at no charge to the customer, if returned freight prepaid to GTO, Inc., 3121 Hartsfield

Road, Tallahassee, Florida 32303. IMPORTANT: Call (850) 575-0176 or Fax (850) 575-8950 for a Return Goods Authorization

(RGA) number before returning to factory. Products received at the factory without an RGA number will not be accepted.

Replacement or repaired parts are covered by this warranty for the remainder of the warranty period or six (6) months, whichever

is greater. GTO will pay shipping charges (equivalent to United Parcel Service ground rate) for return to owner of items repaired

under warranty.

The manufacturer will not be responsible for any charges or damages incurred in the removal of the defective parts for repair, or

for the reinstallation of those parts after repair. This warranty shall be considered void if damage to the product(s) was the result of

improper installation or use, tampering, connection to an improper power source, or if damage was caused by lightning, wind, fire,

flood, insects or other natural agent. This warranty gives you specific legal rights, and you may also have other rights which may

vary from state to state. This warranty is issued in lieu of all other warranties, expressed or implied. NOTE: Verification of the

warranty period requires copies of receipts or other proof of purchase. Please retain these records.

After the warranty period, GTO or one of its authorized service centers will make any necessary repairs for a nominal fee. Call GTO

at (850) 575-0176 for more information.

GTO MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR

IMPLIED, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS

FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.

LIMITATION OF LIABILITY

The remedies of purchaser set forth herein are exclusive and the total liability of GTO with respect to this order, whether based on

contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component

upon which liability is based. In no event shall GTO be liable for consequential, incidental or special damages.

IftheGTOgateoperatorsystemisnotworkingproperly,pleasefollowthestepsbelow:Instructions for the Consumer/End User: 1. Call your dealer or installer for service. Only an experienced technician may service this unit. 2. Ifyourdealerorinstallerisunabletosolvetheproblem,hewillcontacttheGTOServiceDepartment.Instructions for the Dealer/Installer: 1. CalltheGTOServiceDepartmentat(800) 543-1236 or (850) 575-4144todiscusstheproblemwithaservicetechnician. 2. Ifrepairorreplacementisnecessary,youwillbeassignedaReturn Goods Authorization Number (RGA). 3. Carefullypackthecomponent(s)authorizedforreturnandwritetheRGAnumberontheoutsideofthepackagein LARGE BOLD PRINT. Ship freight prepaid to GTO, Inc., 3121 Hartsfield Road, Tallahassee, FL 32303. NOTE:GTOproductsshippedwithouta ReturnGoodsAuthorizationNumber(RGA)orshippedfreightcollect will not be accepted at the factory. Remember all returns must include a copy of receipt. 4. If GTO, Inc. determines that the warranty covers the repair or replacement of your gate operator: GTOwillpayshippingcosts(equivalenttoUnitedParcelServicegroundrate)forreturntoownerofitemsrepairedunderwarranty.

GTO Hours of Operation: Mon. – Fri., 8:00 A.M. - 7:00 P.M. (ET) Phone (800) 543-1236 • FAX (850) 575-8950

E-mail: [email protected] • GTO Web site: www.gtoaccess.com

installation checklist

The installation of this operator conforms to CLASS __________.

Theinstallerverifiesthat(eachitemmustbechecked):

____ Requiredsafetyedgesorphotobeamswereinstalled.

____ Customerwasinformedthatthisgateisforvehicularuse ONLY. Pedestrians MAY NOT use this gate.

____ Aseparategateorentrancewasinstalledforpedestrianuse.

____ AllwarningsignsandlabelswereinstalledasspecifiedintheIMPORTANT SAFETY INSTRUCTIONS.

____ Safetyinstructionswerereviewedwiththecustomer.

____ The IMPORTANT SAFETY INSTRUCTIONSmanualwasgiventothecustomer.

____ CustomerwasaskedtofilloutcustomersupportcardandmailittoGTO,Inc.

____ Customerwasaskedtoretain all receipts(receiptsprovideproofofwarranty).

____ CustomerwasaskedtoretainIMPORTANT SAFETY INSTRUCTIONS, etc. for future reference.

____ Thecompletedinstallationwasphotographedfromboththefrontandbackofthegate.Photowasdated.

©2008GTO,Inc.w w w . g t o a c c e s s . c o m

Customer’s Signature Date

Installer’sSignature Date

residential duty swing gate operator...2008/04/07 · residential duty swing gate operator with...

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