remodeling retired dairy facilities for raising steers-base · 2017-06-28 · 1 remodeling...

1

Remodeling “Retired” Dairy Facilities for Raising Steers

David W. Kammel

BSE- UW-Madison

Remodeling Options are Endless

The Design Process

Develop the steer

management plan

Investigate and developalternative designs

Evaluate alternatives and options

Choose the “best” system design

Troubleshoot andimplement the design

Change theDesign

Change theManagementPlan Design Your Facilities to

Implement Your Management Plan

Develop a Steer Management Plan Define management group and number in group List Needs of Steer

– Comfort– Environment– Nutrition– Health Care– Movement between groups– Manure Handling

List Needs (and wants) of the Owner Determine features that meet these needs and (wants) Prioritize the list of features

Farm Resources

Land Feed Labor Facilities

• Fence• Water• Shelter• Storage

Space• Resting Space• Outside Lot Space• Feed Space• Water Space• Manure Storage

2

Housing Basics

Provide animal comfort• Clean dry hair coat

• Dry bedding

• Adequate Space• Resting

• Feed

• Water

• Excellent ventilation

Efficient use of labor

Effectively utilize a farm’s resources

Economics

Minimize Capital Costs• Housing

Minimize Operational Costs• Feed

• Bedding

Minimize labor costs• Daily feeding, bedding, observation

• Periodic cleaning and moving

Planning Information

MaternityPenMilk

House

Feed Alley

Center Alley

Feed

Stalls

35

'-0

"

11

'-3

"1

1'-

6"

11

'-3

"

126'-0"

Post Spaced @7-8' O.C.

Longitudional (King) Beam

Foundation Wall

Gutter

Feed Alley

Original Barn Plan View

Roof

FeedAlley

Gutter

Longitudional(King) BeamPost Spaced

@ 7'-8' O.C.

Floor Joists

Stalls

Stalls

Hay Mow Floor

Center Alley

35'-0"

6'-0" 6'-0" 7'-0" 6'-0" 6'-0"

11'-3" 11'-3"11'-6"

1'-6" 1'-6"

Original Barn Cross Section ViewCross Section AA

A

A

Existing Stall Barn

Possible Limitations

• Location

• Structure

• Ceiling Height

• Concrete

• Posts

• Gutter

• Water Pipes

• Ventilation Existing Stall Barn

3

Existing Stall Barn

Calf Barn Remodel

MaternityPenMilk

House

Feed Alley

Center Alley

Feed

Individual Calf Stalls

35

'-0

"

11

'-3

"1

1'-

6"

11

'-3

"

126'-0"



Foundation Wall

Gutter

Feed Alley


Roof

FeedAlley

Gutter


@ 7'-8' O.C.

Floor Joists

CalfStalls

Hay Mow Floor

Center Alley

35'-0"

6'-0" 6'-0" 7'-0" 6'-0" 6'-0"

11'-3" 11'-3"11'-6"

1'-6" 1'-6"

Original Barn Cross Section ViewCross Sec tion AA

Individual Calf Stalls

CalfStalls

Calf Barn Remodel

MaternityPenMilk

House

Feed Alley

Alley

Feed

Bedded Platform

35

'-0

"

11

'-3

"1

1'-

6"

11

'-3

"

126'-0"

Foundation Wall

Feed Alley


Roof

FeedAlley

Longitudional(King) BeamPosts

Floor Joists

BeddedPlatform

Hay Mow Floor

Center Alley

35'-0"

6'-0" 6'-0" 6'-0" 6'-0"

11'-3" 11'-3"11'-6"

6'-

6"

6'-

0"

10

'-0

"6

'-0

"6

'-6

"

12'-0" 12'-0" 7'-3" 87'-6" 7'-3"

10'-0"

Bedded Platform88' x 6' = 528 s.f.18 head @ 30 s.f.21 head @ 25 s.f.26 head @ 20 s.f.

Bedded Platform

RemodeledBedded Platform

Bedded Platforms

Remodeled TS with Cross Beams

MaternityPenMilk

House

Feed Alley

Center Alley

Feed

Stalls

35

'-0

"

11

'-3

"1

1'-

6"

11

'-3

"

126'-0"



Foundation Wall

Gutter

Feed Alley


Roof

FeedAlley

Gutter

Longitudional(King) Beam

Remove Post

Floor Jois ts

Stalls

Stalls

Hay Mow Floor

Center Alley

35'-0"

6'-0" 6'-0" 7'-0" 6'-0" 6'-0"

11'-3" 11'-3"11'-6"

1'-6" 1'-6"

New CrossBeam

New CrossBeam

RemovePos t

Original Barn Cross Sec tion ViewCross Section BB

B

B

4

Roden pics stall barn remodel

Cross BeamsCross Beams

Remodeled Bedded Center

MaternityPenMilk

House

Feed AlleyFeed

35

'-0

"

11

'-3

"1

1'-

6"

11

'-3

"

126'-0"

Foundation Wall

Feed Alley


Roof

FeedAlley


Floor Jois ts

BeddedPlatform

Hay Mow Floor

35'-0"

11'-3" 11'-3"11'-6"

6'-

6"

6'-

0"

10

'-0

"6

'-0

"6

'-6

"

12'-0" 12'-0" 7'-3" 87'-6" 7'-3"

Bedded Platform88' x 22 = 1936 s .f.48 head @ 40 s.f.64 head @ 30 s.f.

Bedded Platform

Fence

Fence

22

'-0

"

6'-6" 22'-0" 6'-6"

Bedded Pen

Bedded PenInside Feeding

Platform

5

Inside Feeding Platform

Remodeled TS with Bedded Pensand Center Feed Alley

MaternityPenMilk

House

Feed Alley

Feed

Bedded Platform

35

'-0

"

11

'-3

"1

1'-

6"

11

'-3

"

126'-0"

Foundation Wall


Roof


Floor Jois ts

BeddedPlatform

Hay Mow Floor

Feed Alley

35'-0"

11'-3" 11'-3"11'-6"

12'-0" 12'-0" 7'-3" 87'-6" 7'-3"

Bedded Platform2@ 88' x 12' = 2,112 s .f.52 head @ 40 s.f.70 head @ 30 s.f.

Bedded Platform

BeddedPlatform

12

'-6

"1

0'-

0"

12

'-6

"

12'-6" 10'-0" 12'-6"

Feed Fence

Feed Fence


Bedded Pen Bedded PenInside Feeding

Center Feed Alley

MaternityPenMilk

House

Feed

Water

Gate

LocationAlternate Water

Pen #1 Pen #2 Pen #3 Pen #4 Pen #5 Pen #6

PersonalAlley

Post

GatesDouble

GatesDouble

Ventilation Duct

Cap OverOld ConcreteRemove Exis itng Curb

and Feed Alley

Existing ConcreteCurb, Cow Platform,and Feed Alley

Optionally BeddedFeed Alley

Bedded PenFeed Lane

Hay Mow Floor

Water

Calf Barn Design Plan View

Calf Barn Design Cross Section View

Roof

Feed AlleyOptionally Bedded

Bedded Pen

Feed Lane

7'-0"16'-0"16'-0"16'-0"16'-0"8'-0" 16'-0"

35

'-0

"

126'-0"

35'-0"

11'-3" 11'-6" 11'-3"

11

'-3

"1

1'-

6"

11

'-3

"

Pen Capacity16'-0" x 11'-3" pen = 180 s .f.7 head @ 25 s.f./headOptional Bedded16'-0" x 22'-0"= 352 s .f.14 head @ 25 s.f./ head


Bedded Pen

6

Bedded Pen Bedded Pen


Calf Housing

Small Group Pens

Bedded Pen126'-0"

MaternityPenMilk

House

Feed

Water

Gate

Pen #1 Pen #2Pen #3

PersonalAlley

Post

GatesDouble

Water

AreaRestingBedded

FenceFence

Fence

Pen #4

LocationWaterAlternate

Drive By Feed Floor or J-Bunk

Opening Opening

Feed Alley

Roof

Floor JoistsHay Mow Floor

New ConcreteFloor

Ventilation Duct

Cap OverOld Concrete

11'-3" 11'-6" 11'-3"

35'-0"

Remove Exis itng Curband Feed Alley

Bedded Pen

OptionalOverhang

Bedded Pen Feed Alley

J Bunk

Open Sidewallfor Feed Access

8'-0" 16'-0" 32'-0" 32'-0" 7'-0"

Grower Barn Design Plan View

Grower Barn Design Cross Section View

Pen Capacity16'-0" x 22'-9" pen = 364 square feet12 head @ 30 s.f. /head = 360 square feet

23

'-5

"1

1'-

7"

11

'-9

"1

1'-

8"

11

'-7

"

35

'-0

"

Bedded PenDrive by Feeding

7

MaternityPenMilk

House

Alley

Feed

11

'-3

"1

1'-

6"

11

'-3

"

126'-0"

Overhang

Roof

BeddedPlatform


@ 7'-8' O.C.

Floor Jois tsHay Mow Floor

Center Alley

35'-0"

11'-3" 11'-3"11'-6"

Water

12

'-0

"1

0'-

0"

12

'-0

"

12'-0" 10'-0" 12'-0"

Bedded Platform

Bedded Platform

12'-0" 12'-0" 102'-0"

Bedded Platform24' x 102' = 2448 s.f.80 head @ 30 s.f.98 head @ 25 s.f.120 head @ 20 s.f.

Drive ByFeed Flooror J Bunk

BeddedPlatform

Alley

Lean toCovering Alley

Drive By Feed Floor or J Bunk

Water

Bedded PenLean to Drive By

Feeding

Bedded PenLean to Drive By Feeding

Remodeled Barn Resting Space

Remodeled Barn Resting Space Remodeled Barn Resting Space

Bedded PenLean to Drive By Feeding

Remodeled Barn Feeding Platform Remodeled Barn Feeding Platform

8

Remodeled Barn Feeding Platform

Opening

Ventilation Duct

Cap OverOld Concrete

Remove Exisitng Curband Feed Alley

Bedded Pen

Hay Mow Floor

Roof

11'-3" 11'-6" 11'-3"

35'-0"

Water

OutsideYard

Drive ByFeed Flooror J Bunk

OptionalSteerStuffer

MaternityPenMilk

House

Feed

PersonalAlley

Pos t

Pen #1 Pen #2Pen #3

Opening Opening

WaterWater

YardOuts ide

AccessDoor

Water LocationAlternate

Drive By Feed Floor or J-Bunk

11

'-3

"1

1'-

6"

11

'-3

"

126'-0"

7'-0"32'-0"32'-0"31'-0"

35

'-0

"

Finishing Barn Design Plan View

Finishing Barn Cross Sec tion View


Bedded Pen

Outside YardRunoff Collec tion

Pen Capacity32'-0" x 35'-0"" pen = 1,120 square feet32 head @ 35 s.f. /head = 1,120 square feet

Bedded Pen OutsideLot Feeding



Bedded PenOutside Feeding


Remodeled Barnyard Feeding Platform

9





**


10

Remodeled Barnyard toDrive by Feeding Platform

Feeding Platform

Feeding Platform Self Cleaning Floor

Remodeled Machine Shed for Beef

Outside Yard

Optional Roof

40'-0

"30

'-0"

J Bunk

ManureStorageStacking

Bedded Pen40' x 60' = 2400 s.f.80 head @ 30 s.f.60 head @ 40 s.f.

40'-0" 60'-0" 60'-0"

120'-0"

Bedded Pen40' x 60' = 2400 s.f.80 head @ 30 s.f.60 head @ 40 s.f.

60 Head @ 12"/head80 head @ 9"/head

• Machine Shed 40’ x 100’ with feed pens and picture


11

Remodeled Machine Shed for Beef Remodeled Machine Shed for Beef

Remodeled Machine Shed for BeefMachine shed outside lots


Machine shed outside lots


Machine shed outside lotsRemodeled Machine Shed for Beef

12

Machine shed outside lotsRemodeled Machine Shed for Beef

Remodeled Bunker Silo Walls

Remodeled Bunker Silo Walls Remodeled Bunker Silo for BeefRemodeled Bunker Silo Walls

Remodeled Bunker Silo Walls Remodeled Bunker Silo Walls

13

Remodeled Bunker Silo WallsRemodeled Freestall Barn with Bedded

Platforms

Feed Lane

W

Alley

Alley

Alley

Alley

W W W

W

10' 0

"10

' 0"

10' 0

"12

' 0"

21'

0"

12' 0

"10

' 0"

10' 0

"10

' 0"

105

' 0"

201' 0"

Bedded Platform

Bedded Platform Bedded Platform

Bedded Platform Bedded Platform

Bedded Platform

Bedded Platforms Bedded Platforms

Inside Drive by Feeding Bedded Platforms

14

Bedded Platforms Outside Drive by Feeding

Outside Drive by Feeding

Remodeled Beef Cattle Handling Building

100'-0"

36'-0

"

11'-1

0"12

'-4"

11'-1

0"

Sort Pen

GateGate

TubCrowding

Personal Area

Personal Area

Head Gate

Working Chute

Exit from HeadgateThree Options at

Entrance Lane

North

Entrance

Exit Lane

A

B

C

ReturnLane

Loading

Loading

Holding Pen

Holding Pen

Cattle Handling Facility Plan View

Working chute exit options

A- Exit LaneB- Sort PenC- Entrance Lane/ Holding pen

CattleHandling

Cattle Handling Tub CattleHandling

Cattle Chute

15

Chute Exit

Cattle Handling Building Entrance

Holding Pen Working Chute

Working Chute Sorting Gate

16

Harvestore PanelCrowding Tub

Harvestore PanelWorking Chute

Personal Area

Personal Area

Working Chute

North

Per

sona

l Are

a

Outside Yard

Head Locks

Holding Pen #1

Holding Pen #3

HeadGate

CrowdingTub

R8'-0"

MaternityPen

HoldingPen #4

HoldingPen #5

HoldingPen # 6

Holding Pen #7

Scott and Marie Belz1063 230th StreetBaldwin, [email protected]

63'-6" 40'-6"

5'-0

"5'

-0"

12'-1

"10

'-6"

G

G

GG

G

G G G

Door

DoorDoor Door

G

10'-0"

Two Story Barn Single Story Barn

55'-6" 22'-0"8'-0" 18'-6"

Vet Area

Door

Scale 3/32" = 1'-0"

G

Optional Holding Pen # 2

Optional Fence

Remodeled Cattle Handling

17

Recycled Guard Rail Fence

Solid Sawn Lumber FenceHarvestore Panel Fence

Harvestore Panel Chute andLoading Ramp

18

Remodeled Barn for Bud Box Cattle Handling

100'-0"

36'-0

"

11'-1

0"12

'-4"

11'-1

0"

Entrance Lane

North

Entrance

Loading

Post row

Personal Pass

Double AlleySingle AlleyScaleChute

Remodeled Stall BarnBud Box Handling Facility

Bud BoxOpenSide

Solid Panel

Solid Paneland Gate

Post row

8'-0" 8'-0" 8'-0" 16'-0"

16'-0"

11'-4

"12

'-4"

11'-4

"

3'-0

"

11'-4

"20

'-8"

Ventilation

Provide air exchange

Reduce concentration of airborne pathogens

Remove noxious gases

Draft protection

Remove moisture

Positive Pressure Tube System

Example: 80 Ft. Barn Section View - A

19

Section View - B

Questions

remodeling retired dairy facilities for raising steers-base · 2017-06-28 · 1 remodeling...

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