reloc® reloc®wiring systems - villa lighting · pdf filequick-flex® 684 open...

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www.lithonia.com

Reloc® Reloc® WWiring Siring Syyststemsems

The leader in modular wiring for more than 20 years,

Reloc® wiring systems offer unique wiring systems for

commercial, industrial and specialty applications that

are fast, easy and effective.

In today’s fast-track market, every job demands wiring

solutions that reduce installation time and adapt to

changes that occur both during and after

construction. Reloc® systems give you the edge you

need to stay on schedule and on budget.

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www.lithonia.com

CCCCCONTENTONTENTONTENTONTENTONTENTSSSSS

Recessed Ceiling Lighting SystemsRecessed Ceiling Lighting SystemsRecessed Ceiling Lighting SystemsRecessed Ceiling Lighting SystemsRecessed Ceiling Lighting Systems

Quick-Flex® 684

Open Ceiling Lighting SystemsOpen Ceiling Lighting SystemsOpen Ceiling Lighting SystemsOpen Ceiling Lighting SystemsOpen Ceiling Lighting Systems

OnePass® 690

Specialty Lighting and Power SystemsSpecialty Lighting and Power SystemsSpecialty Lighting and Power SystemsSpecialty Lighting and Power SystemsSpecialty Lighting and Power Systems

Power Wiring 695Specialty Lighting 695Power Pole 703

686

686 688 688

691 692 690

700 698 699

700

702 702 703

685 685

701 701

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Intended Use

The Quick-Flex® system costs less than other wir-ing methods for commercial lighting in offices,schools and other accessible ceiling applications.Quick-Flex® systems are simple and utilize com-ponents that snap together in a fraction of thetime required for MC cable or other traditionalwiring methods.

Features

Pin-and-socket contacts. Rated for use on 20-amp branch circuits.

All conductors are No. 12 AWG copper with 90°Cthermoplastic insulation rated at 600 volts.

Component provides a fully rated No. 12 AWGgrounding conductor.

Fixture leads are No. 18 AWG solid copper ratedat 105°C with pushnut connectors for easy con-nection to ballast leads; wirenuts not required.

The Quick-Flex® System

Quick-Flex®

www.lithonia.com, keyword: QF

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Lithonia access plate is included with the QFCand QSFC cables. The access plate can besnapped into place or discarded if not required.No fixture ground lead to connect. UL listed autogrounding feature eliminates the need forgound wire connection on each fixture.

Safety keying prevents accidental mating of com-ponents of different voltages and reverse polari-ty. Color-coded labels for quick voltage identifi-cation. Suitable for make or break under load.

Autolatching springs for easy male/female con-nections.

Quick-Flex® is manufactured from listed MC cable.

Listings

UL Listed to US and Canadian safety standards.

Caution: This product is not intended for installa-tion in outdoor, damp or humid locations. Pleaseconsult with factory for use in any classified areas.

Intended Use

The Reloc® combo option provides the Quick-Flex® fixture cable pre-wired to a Lithonia fix-ture at the factory.

Factory-Installed Fluorescent Combo

Quick-Flex®

A All normal ballast(s) wired to hot 1.B All normal ballast(s) wired to hot 2 (12/3G

cable only).AB All normal ballast(s) wired to hot 1 and hot

2 (12/3G cable only).AE All normal ballast(s) connect to hot 1; EL

inverter connects to hot 2 (12/3G cable only).NW Cable packaged with fixture, not wired.

Wiring DescriptionWiring InstructionIndicator

Combo Factory Wiring Instructions

QFC277 12/2G11AQFC277 12/2G11AQFC277 12/2G11AQFC277 12/2G11AQFC277 12/2G11A

Ordering Information Example: 2PM3N G B 3 32 18LD MVOLT 1/3 GEB2PM3N G B 3 32 18LD MVOLT 1/3 GEB2PM3N G B 3 32 18LD MVOLT 1/3 GEB2PM3N G B 3 32 18LD MVOLT 1/3 GEB2PM3N G B 3 32 18LD MVOLT 1/3 GEB

The voltage for the QFC must be specified whenordered with a multi-volt ballast fixture. AllQuick-Flex® products are voltage specific. Thewiring instruction also must be included in theQFC description.

The QFC is prewired to the fixture and is easilysnapped into place during the fixture installation.

Dust covers are not included with the fluores-cent combo option.

If extra dust covers are needed, they must be or-dered separately: QUICKFLEX DUST COVER J50QUICKFLEX DUST COVER J50QUICKFLEX DUST COVER J50QUICKFLEX DUST COVER J50QUICKFLEX DUST COVER J50.

When ordered as a separate item, the dust coverswill come in packs of 50 only. Orders must be en-tered in multiples of 50.

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2-3/4" (70)

4" (101.5)

3/4" (19)

Intended Use

Provides the interface between hardwiring andthe Quick-Flex® system at the homerun location.

Ordering Information Example: QC277 12/3GQC277 12/3GQC277 12/3GQC277 12/3GQC277 12/3G

Recessed Ceiling Lighting Systems

QCQuick-Flex® Converter

QU

ICK-FLEX® COM

PON

ENTS

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PON

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QU

ICK-FLEX® COM

PON

ENTS

QU

ICK-FLEX® COM

PON

ENTS

QU

ICK-FLEX® COM

PON

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NOTES:

Three Quick-Flex® dust covers are included for every 10 pieces ordered.

Intended Use

Male/female cable that provides power from fix-ture to fixture in the Quick-Flex® system.

Ordering Information Example: QFC277 12/3G11QFC277 12/3G11QFC277 12/3G11QFC277 12/3G11QFC277 12/3G11

Family

QFC

Voltage

120277347

Size and number of conductors

12/2G Two 12 AWG conductors plusone 12AWG ground

12/3G Three 12 AWG conductors plusone 12 AWG ground

QFCQuick-Flex® Fixture Cable

Length

0 7 7" leads0 9 9" leads1 1 11" leads1 3 13" leads1 5 15" leads

Optional ground lead1,2

G 18 AWGround leaddropped tofixture

NOTES:

1 UL Listed for auto ground. Use G option only when required by local codes.

2 G option is required in Canada.


Dust covers are not included with factory combo option. See page 684 for combowiring and ordering instructions.

www.lithonia.com, keywords: QC and QFC

Dimensions are shown in inches (millimeters) .

Dimensions are shown in inches (millimeters) .

QC

QFCQFC

QE

Voltage Wire Color and Position

1

2

3

4

Hot 1

N

G

Hot 2

Pin Function

Black

White

Green1

Red

120V

Brown

White

Green1

Orange

Pin Position #

277V &347V

Voltage

120277347

Family

QC


12/3G Three 12 AWG conductorsplus one 12 AWG ground

Length

(blank) 6" leads0 91 5


1

2

3

4

Hot 1

N

G

Hot 2

Pin Function

Black

White

Green1

Red

120V

Brown

White

Green1

Orange

Pin Position #

277V &347V

Express delivery products.See page11 for details about LightQuick XD.

Description Description

Express delivery products. See page11 for details about LightQuick XD.


QFC277 12/3G15 M5

QFC277 12/3G11 M10

QFC277 12/2G15 M5

QFC277 12/2G11 M10

QFC120 12/3G15 M5

QFC120 12/3G11 M10

QFC120 12/2G15 M5

QFC120 12/2G11 M10

QC120 12/3G M10

QC277 12/3G M10

Features

Access plate is preattached (standard) to QFC toprovide quick, easy fixture installation. The accessplate is not fully engaged to the fixture spring.

Conventional wiring methods bring power fromthe panel to the homerun location or above.

5/8(16)

3-1/2(89)

2-1/8(54)

2-3/4(70)

3/4(19)

1(25.5)

4-1/4(109)

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Intended Use

Male/female cable that provides additionallength anywhere in the Quick-Flex® system.

Ordering Information Example: QE277 12/3G15QE277 12/3G15QE277 12/3G15QE277 12/3G15QE277 12/3G15

NOTES:


www.lithonia.com, keywords: QE and QPT

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QFC

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QE

Intended Use

Carries power with the use of the Quick-Flex® ex-tender (QE). Ideal for powering downlighting,under-floor systems, track light feeds, exit signs,

Ordering Information Example: QPT277 12/3G01QPT277 12/3G01QPT277 12/3G01QPT277 12/3G01QPT277 12/3G01

NOTES:

Top port not used on standard product. Consult factory for integrated splitter option.


Dimensions are shown in inches (millimeters).


2-3/4"(70)

2-1/8" (54)

3-1/2" (89)

5/8" (16)

3/4" (19)

4-14" (108)

2-1/8(54)

2-3/4(70)

2-3/4(70)

3/4(19)

3/4(19)

5/8(16)

4-5/8(112)

6(152)

QE

QPT


QEQuick-Flex® Extender Cable


1

2

3

4

Hot 1

N

G

Hot 2

Pin Function

Black

White

Green1

Red

120V

Brown

White

Green1

Orange

Pin Position #

277V &347V

Family

QE

Voltage

120277347


12/2G Two 12 AWG conductors plusone 12AWG ground


Length

0 50 91 11 52 1

QPTQuick-Flex® Power Tee

Family

QPT1

Voltage

120277347



Length

0 10 91 5

unit equipment and power receptacles. Can beused in place of two existing products, the Quick-Flex® splitter (QS) and drop (QD).

Express delivery products. See page11 for details about LightQuick XD.


QE277 12/3G15 M5

QE120 12/3G15 M5

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www.lithonia.com, keywords: QSFC and QSD

Intended Use

Combination of converter (QC) and fixture cable(QFC). Wires directly into homerun junction box,

Ordering Information Example: QSFC277 12/3G15QSFC277 12/3G15QSFC277 12/3G15QSFC277 12/3G15QSFC277 12/3G15

Family

QSFC

Voltage

120277347


12/2G Two 12AWG conductorsplus one 12AWG ground

12/3G Three 12AWG conductorsplus one 12AWG ground

Length

0 91 11 31 5

Optional ground lead1,2

G 18 AWG roundlead dropped tofixture

NOTES:

1 UL Listed for auto ground. Use G option only when required bylocal codes.

2 G option is required in Canada.


Intended Use

Located above the primary switch location to in-terface local switching to the Quick-Flex® system.

Ordering Information Example: QSD277 2level01QSD277 2level01QSD277 2level01QSD277 2level01QSD277 2level01

Family

QSD

Voltage

120277347


1level Two 12 AWG conductors plus 12AWG ground 2level Four 12 AWG conductors plus 12AWG ground

1level/N Two 12 AWG conductors plus 12AWG groundand 12 AWG neutral

Length

0 10 9



2-1/8(54)

2-3/4(70)

2-3/4(70)

3/4(19)

3/4(19)

5/8(16)

4-5/8(112)

6(152)

MC cable by others

QSFC

QSFC

QE

QE

QSD

3/4(19)

2-3/4(70)

1(25.5)

4-1/4(108)


QSFCQuick-Flex® Starter Fixture Cable


1

2

3

4

Hot 1

N

G

Hot 2

Pin Function

Black

White

Green1

Red

120V

Brown

White

Green1

Orange

Pin Position #

277V &347V

QSDQuick-Flex® Switch Drop

switch box or junction box above switch loca-tion; provides power to first fixture from thatlocation.

Provides local switched power for fixtures andthe ability to carry on unswitched power to thenext location through the use of a Quick-Flex®extender (QE).

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Intended Use

Separates the branch circuit into two direc-tions. The QS is a male/female component thatcan be used anywhere throughout the Quick-Flex® system.

Ordering Information Example: QS277 12/3GQS277 12/3GQS277 12/3GQS277 12/3GQS277 12/3G

Intended Use

Provides power to electrical devices, which al-lows them to become part of the Quick-Flex®system.

Ordering Information Example: QD277 12/3G09QD277 12/3G09QD277 12/3G09QD277 12/3G09QD277 12/3G09

NOTES:


www.lithonia.com, keywords: QS and QD



2-3/4" (70)

2-3/4" (70)

2-1/8"(54)

3/4" (19)

3/4" (19)

5/8" (16)

6" (152)

4-5/8" (117)

QE

QE

QS

QD

2-1/8" (54)

3-1/2" (89)

5/8" (16)

5/8" (16)


QSQuick-Flex® Splitter

QDQuick-Flex® Drop Cable


1

2

3

4

Hot 1

N

G

Hot 2

Pin Function

Black

White

Green1

Red

120V

Brown

White

Green1

Orange

Pin Position #

277V &347V

Voltage

120277347

Family

QS


12/3G Three 12 AWG conductorsplus one 12 AWG ground

NOTES:


Length

0 10 91 5


12/2G Two 12 AWG conductors plusone 12 AWG ground

12/3G Three 12 AWG conductors plus one12 AWG ground

Voltage

120277347

Family

QD

QC

QEQE

QSExpress delivery products. See page11 for details about LightQuick XD.


QS277 12/3G M10

QS120 12/3G M10

Provides power integration of other electricaldevices into the Quick-Flex® system, such as exitsigns, unit equipment, downlights, track lights,and power receptacles. Must be used in conjunc-tion with Quick-Flex® splitter (QS).

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Layout Example

Step 2Step 2Step 2Step 2Step 2

Determine length of cables.Determine length of cables.Determine length of cables.Determine length of cables.Determine length of cables.

Measure fixture centers. Cable length shouldbe the length that covers 85 percent of fix-tures, plus one foot. Layout example showsall fixtures are on 8-foot centers.

9-foot cables are needed.9-foot cables are needed.9-foot cables are needed.9-foot cables are needed.9-foot cables are needed.

Quick-Flex® 1-2-3 Bill of Materials Guide


Count the number of fixtures.Count the number of fixtures.Count the number of fixtures.Count the number of fixtures.Count the number of fixtures.

Layout example (see below) shows 11 type Afixtures, two type A1 fixtures and two type Bfixtures.

17 fixtures to wire.17 fixtures to wire.17 fixtures to wire.17 fixtures to wire.17 fixtures to wire.


Determine number of conductors.Determine number of conductors.Determine number of conductors.Determine number of conductors.Determine number of conductors.

(Determined by number of switches in aroom). Layout example shows all rooms havesingle-level switching (See Guide to Con-ductors below for details).

Use 12/2G conductors.Use 12/2G conductors.Use 12/2G conductors.Use 12/2G conductors.Use 12/2G conductors.

Guide to Conductors

Symbol DescriptionS Single-pole switch;

requires 12/2G conductors.

SS Two single-pole switches;requires 12/3G conductors.

S Single-pole switch withemergency/night-light;requires 12/3G conductors.

PercentPercentPercentPercentPercent QuantityComponent1 Description FactorFactorFactorFactorFactor to order

QFC ___ 12/2G09 Fixture cables to wire the 17 fixtures. 100%100%100%100%100% 17

QE ___ 12/2G09 Extender cables for extra length where needed. 15%15%15%15%15% 3

QS ___ 12/3G Splitter for wiring in more than one direction.2 3%3%3%3%3% 1

QC___12/3G Converters to connect Reloc® system to hardwiring3 12%12%12%12%12% 3

Based on the results f rom stepsBased on the results f rom stepsBased on the results f rom stepsBased on the results f rom stepsBased on the results f rom steps1-3, establish a bill of materials.1-3, establish a bill of materials.1-3, establish a bill of materials.1-3, establish a bill of materials.1-3, establish a bill of materials.

Using the percent factorspercent factorspercent factorspercent factorspercent factors shown at right, cal-culate the number of components required.To make the calculations, use the number offixtures in Step 1 as 100 percent.

Example:Example:Example:Example:Example: Percent factor for QE cables is 15percent.

17 X .15 = 2.5 (round up to 3)

3 QE extender cables are needed.3 QE extender cables are needed.3 QE extender cables are needed.3 QE extender cables are needed.3 QE extender cables are needed.

NOTES:

1 Must specify voltage. Example: QFC 120 12/2G09.

2 QS available only with 12/3G conductors.3 QC available only with 12/3G conductors.

If Quick-Flex® switchdrops (QSD) are required, each switch location must becounted to determine the exact quantity of QSDs needed. For each homerun location,one Quick-Flex® convertor (QC) is needed.

Use the percent factors below to calculate the required numbers of Quick-Flex® components.

COM

MERCIA

L SYSTEMS

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L SYSTEMS

COM

MERCIA

L SYSTEMS

www.lithonia.com

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690 www.lithonia.com, keyword: OCS

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SThe OnePass® System

OnePass®

Patented OnePass® CircuitSelector

The OnePass® circuit selector features a uniquethumbslide action that allows you to choose thedesired hot conductor(s) to energize each fix-ture in the field. The OCS and non-selectableOCU permit disconnecting the fixture withoutdisrupting the power downstream.

The OCS enables all fixtures to be wired the sameway, with the ability to select the appropriatecircuit when the fixture is installed. For futurechanges, simply unplug the OCS and select a dif-ferent circuit.

Intended Use

The OnePass® system offers quick installation ofindustrial fixtures plus the flexibility to relocatefixtures in the future. Patented components al-low both fixtures and wiring to be installed atthe same time or in one pass, significantly reduc-ing labor.

Features

Pin-and-socket contacts.

Rated for use on 20-amp branch circuits.

Safety keying prevents accidental mating of com-ponents of different voltages. Color-coded labelsfor quick voltage identification.

Each conductor and position is properly identi-fied for easy circuit identification throughout

OCSOnePass® Circuit Selector

Ordering Information Example: OCS 277 05 WHOCS 277 05 WHOCS 277 05 WHOCS 277 05 WHOCS 277 05 WH

NOTES:1 120 and 277V 2 circuit 2 neutral applications require the OCU to pick up the

second Hot and Neutral.2 For 2-circuit 480, 240 and208V applications, the OCU is required to pick up the

2nd circuit.3 480, 240 and 208V OCS has 2 selector switches. This allows the selectability to

operate the fixture on any combination of phase circuit A, B or C.4 Consult factory for voltages.5 White 5ft. cord is standard.6 No wire in 5th position.

Intended Use

A plug-in connection for open ceiling fixtures.Prewired by fixture manufacturer or field in-stalled by contractor.

OC OC2 OCS

Cord color

WH White cord5

BK Black cord

Cable length (ft.)

0 51 01 52 0

Voltage

1201

2771

3472082,3,4

2402,3,4

4802,3,4

Family

OCS

Dimensions shown in inches (millimeters).

the system.

Circuit selector (OCS) is No. 16AWG rubberizedcord with 105°C thermoplastic insulation, con-ductors rated at 600V. Starter cable, 2-port(OSC2) and OnePass cable, 2-port (OC2) are10AWG or 12AWG, MC cable with 90°C thermo-plastic insulation and conductors rated at 600V.

Fixture removal may be accomplished withoutinterrupting the branch circuit wiring.

Component design allows removal without addi-tional components. Suitable for make or breakunder load.

Replaces conventional cord and plug. Uniquelykeyed for industrial/open-ceiling applications.

Housing components are constructed of tex-tured, high-impact, polymeric compound (OCS).Patent No. 5,679,016 (OCS).

All unused parts are required to be covered. TheRDC3 is the dust cover for the OnePass® system. Ifextra dust covers are needed, they can be or-dered separately: RDC3 METAL DUST COVER J50.

Listings

UL Listed to U S and Canadian safety standards.


2-1/4(57)

3-3/64(77)


1

2

3

4

5

1

2

3

4

5

G

N

Hot 1(Selectable)

Hot 2(Selectable)

Hot 3(Selectable)

GHot 1

(Selectable)Hot 2

(Selectable)Hot 3

(Selectable)

Pin Function

Green

Black

White

Wire Color

Wire Color

Green

Black

White

120V &277V Pin Position #

Pin Function

208V, 240V & 480V Pin Position #

N NA6

NOTE:

The catalog number for OnePass® dust covers is RDC3 METAL DUST COVER J50. If extradust covers are needed, they must be ordered separately and in multiples of 50. Dustcovers come in packs of 50 only.

▲ and ▼ denote switch movement

PSG9

LITHO

NIA

RELLITH

ON

IA REL

LITHO

NIA

RELLITH

ON

IA REL

LITHO

NIA

RELOC

O

C

OC

O

C

OC

WIRIN

G SY

WIRIN

G SY

WIRIN

G SY

WIRIN

G SY

WIRIN

G SYSTEM

SSTEM

SSTEM

SSTEM

SSTEM

S

691

2-3/16(55)

2-3/8(60)

9/16(14)

Intended Use

Provides the interface between hardwiring andthe Reloc® wiring system. A converter and ex-

Ordering Information Example: OSC2 277 12/4G 09OSC2 277 12/4G 09OSC2 277 12/4G 09OSC2 277 12/4G 09OSC2 277 12/4G 09

Ordering Information Example: OC 277 12/4GOC 277 12/4GOC 277 12/4GOC 277 12/4GOC 277 12/4G

IND

USTRIA

L LIGH

TING

SYSTEMS

IND

USTRIA

L LIGH

TING

SYSTEMS

IND

USTRIA

L LIGH

TING

SYSTEMS

IND

USTRIA

L LIGH

TING

SYSTEMS

IND

USTRIA

L LIGH

TING

SYSTEMS

www.lithonia.com, keywords: OSC2 and OC


OSC2OCS

OC OC2 OCS

2-1/4(58)

1-1/8(29)

4-1/2(115)

HotGroundNeutral


OnePass® Components

OSC2OnePass® Starter Cable, 2-Port

OCOnePass® Circuit Distributor

Intended Use

Provides the interface between hardwiring andthe Reloc® wiring system at homerun location.

Family

OC

Voltage

1202773472081

2401

4801

Options

2 N Two circuit, twoneutral; availableonly in 12/4Gconductors only.

Family

OSC2

Voltage

1202773472081

2401

4801

Number of conductors

12/2G Two No. 12 AWG conductorsplus one No. 12 AWG ground

12/3G Three No. 12 AWG conductorsplus one No. 12 ground

12/4G Four No. 12 AWG conductorsplus one No. 12 ground




Options


Cable length (ft.)

0 91 52 12 53 1



tender in one component. The OSC2 is wired intothe homerun junction box and brings power tothe OCS, OCU or OD.


12345

GHot1Hot2Hot3

N

Green Green Green Green Black Black Brown Brown Red Red Orange Orange Blue Blue Yellow YellowWhite Violet Gray Violet

Pin Function 120/347V 208/240V 277V 480V

Pin Position

NOTE: Two neutral (2N) products have gray (120V) white (277V) in 4th position.208V/240V/480V is hot, provided with Hot in 5th position (12/4G).


12345

GHot1Hot2Hot3

N



Pin Position


NOTES:

1 Consult factory for voltages.

Three RDC3 dust covers included with every 10 ordered pieces.

Not available in 10 AWG.

NOTES:1 Consult factory for voltages.


PSG9

LITH

ON

IA R

ELLI

THO

NIA

REL

LITH

ON

IA R

ELLI

THO

NIA

REL

LITH

ON

IA R

ELO

C

OC

O

C

OC

O

C W

IRIN

G S

YW

IRIN

G S

YW

IRIN

G S

YW

IRIN

G S

YW

IRIN

G S

Y STE

MS

STEM

SST

EMS

STEM

SST

EMS

692

Intended Use

A splitter and cable extender in one easy-to-usecomponent. Used to bring power to OCS, OCU oran OD in industrial applications, or to split a cir-cuit into two directions.

Ordering Information Example: OC2 277 12/4G 09OC2 277 12/4G 09OC2 277 12/4G 09OC2 277 12/4G 09OC2 277 12/4G 09

COVER UNUSED

PORTSOC OC2

OCS

Intended Use

Splits a branch circuit into two directions. Male/female component that can be used anywhere inthe OnePass® system.

Ordering Information Example: OSS 277 12/4GOSS 277 12/4GOSS 277 12/4GOSS 277 12/4GOSS 277 12/4G



www.lithonia.com, keywords: OC2 and OSS

IND

UST

RIA

L LI

GH

TIN

G S

YSTE

MIN

DU

STRI

AL

LIG

HTI

NG

SYS

TEM

IND

UST

RIA

L LI

GH

TIN

G S

YSTE

MIN

DU

STRI

AL

LIG

HTI

NG

SYS

TEM

IND

UST

RIA

L LI

GH

TIN

G S

YSTE

MOnePass® Components

OC2OnePass® Cable, 2-Port

OSSOnePass® Splitter Splice

Family

OC2

Voltage

1202773472081

2401

4801








Options


Cable length (ft.)

0 91 52 12 53 1

Voltage

1202773472082

2404802

Family

OSS1


12/2G12/3G12/4G

.44(11.1)

2-1/4(57)

2-1/4(57)

3-1/4(82.6)

4-1/2(115)

1.13(29)

NOTES:



NOTES:


2 BSS not available in 10AWG.

OSC2

OSS

OCSOCSOC2

OC2

OCS

PSG9

LITHO

NIA

RELLITH

ON

IA REL

LITHO

NIA

RELLITH

ON

IA REL

LITHO

NIA

RELOC

O

C

OC

O

C

OC

WIRIN

G SY

WIRIN

G SY

WIRIN

G SY

WIRIN

G SY

WIRIN

G SYSTEM

SSTEM

SSTEM

SSTEM

SSTEM

S

693

Intended Use

A polarized, non-circuit, selectable plug-in con-nection for industrial fixtures. Prewired by fixturemanufacturer or field installed by contractor.

Ordering Information Example: OCU 480 TAP12 05 WHOCU 480 TAP12 05 WHOCU 480 TAP12 05 WHOCU 480 TAP12 05 WHOCU 480 TAP12 05 WH

Intended Use

Allows miscellaneous devices (exits, emergencyunits, etc.) to become part of the OnePass® sys-

Ordering Information Example: OD 277 12/2G 15OD 277 12/2G 15OD 277 12/2G 15OD 277 12/2G 15OD 277 12/2G 15

ODOnePass® Drop Cable

IND

USTRIA

L LIGH

TING

SYSTEMIN

DU

STRIAL LIG

HTIN

G SYSTEM

IND

USTRIA

L LIGH

TING

SYSTEMIN

DU

STRIAL LIG

HTIN

G SYSTEM

IND

USTRIA

L LIGH

TING

SYSTEM

www.lithonia.com, keywords: OCU and OD



OSC2

OCU

3-1/4(82)

2-1/4(57)

OD

OC2OC2OC

OnePass® Components

OCUOnePass® Cord Unselectable

Options

2 N Two circuit, two neutral;available in TAP2 tapposition only

WH White cordBK Black cord

Cord length (ft.)

0 51 01 52 0

Family

OCU

Voltage

1202772081

2401

4801

Tap from position

TAP2 2TAP12 1 and 2TAP34 3 and 4

TAP1 1TAP3 3

TAP23 2 and 3TAP123 1 and 2 and 3

Cable length (ft.)

0 51 01 52 0

Family

OD

Voltage

1202772081

2401

4801





Options

2 N Two circuit, two neutral;available in 12/4Gconductors only.

tem to be field installed by contractor. Also aplug-in connection for industrial fixtures thatcan be prewired by fixture manufacturer or fieldinstalled by contractor.

2-1/4(58)

7/16(11.1)

3-1/4(82.6)


12345

GHot1Hot2Hot3

N



Pin Position


NOTES:

1 Consult factory for voltages.2 White SFT cord is standard.

NOTES:


PSG9

LITH

ON

IA R

ELLI

THO

NIA

REL

LITH

ON

IA R

ELLI

THO

NIA

REL

LITH

ON

IA R

ELO

C

OC

O

C

OC

O

C W

IRIN

G S

YW

IRIN

G S

YW

IRIN

G S

YW

IRIN

G S

YW

IRIN

G S

Y STE

MS

STEM

SST

EMS

STEM

SST

EMS

694


Determine length of cables.Determine length of cables.Determine length of cables.Determine length of cables.Determine length of cables.

Measure fixture centers. Cable length shouldbe the length that covers 85 percent of fix-tures. Layout example shows all fixtures areon 15-foot centers.

15-foot cables are needed.15-foot cables are needed.15-foot cables are needed.15-foot cables are needed.15-foot cables are needed.

OnePass® 1-2-3 Bill of Materials Guide


Count the number of fixtures.Count the number of fixtures.Count the number of fixtures.Count the number of fixtures.Count the number of fixtures.

Layout example (see below) shows 18 type Hfixtures.

17 fixtures to wire. 17 fixtures to wire. 17 fixtures to wire. 17 fixtures to wire. 17 fixtures to wire.


Determine number of conductors.Determine number of conductors.Determine number of conductors.Determine number of conductors.Determine number of conductors.

Determined by maximum number of shortvertical marks in the layout. Layout exampleshows three short vertical marks. (See Guideto Number of Conductors below for details).

Use 12/4G conductors.Use 12/4G conductors.Use 12/4G conductors.Use 12/4G conductors.Use 12/4G conductors.

Guide to Number of Conductors

Symbol DescriptionOne short vertical mark indicates12/2G conductors are required.

Two short vertical marks indicate12/3G conductors are required.

Layout Example

PercentPercentPercentPercentPercent QuantityComponent1 Description factorfactorfactorfactorfactor to order

OC2 ___ 12/4G15 Cables to wire the 18 fixtures. 100%100%100%100%100% 18

OCS ___ __2 Circuit selectors to connect the 18 fixtures. 100%100%100%100%100% 18

OC ___ 12/4G Converters to connect Reloc system to hardwiring. 13%13%13%13%13% 3

Based on the results f rom stepsBased on the results f rom stepsBased on the results f rom stepsBased on the results f rom stepsBased on the results f rom steps1-3, establish a bill of materials.1-3, establish a bill of materials.1-3, establish a bill of materials.1-3, establish a bill of materials.1-3, establish a bill of materials.

Using the percent factorspercent factorspercent factorspercent factorspercent factors shown at right, cal-culate the number of components required.To make the calculations, use the number offixtures in Step 1 as 100 percent.

Example:Example:Example:Example:Example: Percent factor for OC convertersis 13 percent.

18 X .13 = 2.34 (round up to 3)

3 OC converters are needed.3 OC converters are needed.3 OC converters are needed.3 OC converters are needed.3 OC converters are needed.

NOTES:

1 Must specify voltage. Example: OC2 277 12/4G 15.

2 Must specify length of OCS in feet. Example: OCS 120 05 WH.

Use the percent factors below to calculate the required numbers of OnePass® components.

Symbol DescriptionThree short vertical marks indicate12/4G conductors are required.

NOTE: Long vertical mark denotes neutral.

15ft (typ)

H H H H H

HH

H H

H

H

HH

H H

H

H

H

J

J

J

www.lithonia.com, keyword: OP

IND

UST

RIA

L LI

GH

TIN

G S

YSTE

MS

IND

UST

RIA

L LI

GH

TIN

G S

YSTE

MS

IND

UST

RIA

L LI

GH

TIN

G S

YSTE

MS

IND

UST

RIA

L LI

GH

TIN

G S

YSTE

MS

IND

UST

RIA

L LI

GH

TIN

G S

YSTE

MS

PSG9

LITHO

NIA

RELLITH

ON

IA REL

LITHO

NIA

RELLITH

ON

IA REL

LITHO

NIA

RELOC

O

C

OC

O

C

OC

WIRIN

G SY

WIRIN

G SY

WIRIN

G SY

WIRIN

G SY

WIRIN

G SYSTEM

SSTEM

SSTEM

SSTEM

SSTEM

S

695www.lithonia.com

Reloc® specialty lighting and power products provide maximum flexibility and unique capabilities for full system integrationwhere more complex wiring schemes are required. This includes raised floor and modular convenience power applicationssuch as retail displays, gondolas, kiosks and checkout registers.

By utilizing Reloc® prewired power poles (PP1,PP2 or PP3), distribution boxes (DB) and duplex-es (DUP), you can configure a system that meetsyour requirements, installation costs and maxi-mizes future flexibility.

PP

DB

DUP

SPECIAL

SPECIAL

SPECIAL

SPECIAL

SPECIALTT TTTY SY

Y SYY SYY SYY SYSTEM

SSTEM

SSTEM

SSTEM

SSTEM

SSpecialty Lighting and Power Overview

PSG9

LITH

ON

IA R

ELLI

THO

NIA

REL

LITH

ON

IA R

ELLI

THO

NIA

REL

LITH

ON

IA R

ELO

CO

CO

CO

CO

C

696

Install dust coverson all unused ports

SSC

SSCCE

ST

CE

CE

Reloc® 820 Power Tee

Intended Use

Five-wire system accommodates applicationsrequiring three circuits with a common neutral;or two circuit; two neutral or two circuits, oneneutral and an isolated ground.

Features

Rated for use on 20-amp branch circuits. Pin-and-socket contacts.

All conductors are No. 12AWG copper with90°C thermoplastic insulation rated at 600 volts.

Specialty Lighting Overview

SpecialtyLighting

www.lithonia.com

SPEC

IAL

SPEC

IAL

SPEC

IAL

SPEC

IAL

SPEC

IAL TTTT T

Y SY

Y SY

Y SY

Y SY

Y SY

STEM

SST

EMS

STEM

SST

EMS

STEM

S

CDCE

CEPT

Safety keying prevents accidental mating of com-ponents of different voltages and reverse polarity.

Color-coded labels for quick voltage identification.

Additional labeling properly denotes type andposition of each conductor.

Autolatching springs prevent accidental disen-gagement.


Specialty Lighting System View

PSG9

LITHO

NIA

RELLITH

ON

IA REL

LITHO

NIA

RELLITH

ON

IA REL

LITHO

NIA

RELOC

OC

OC

OC

OC

697

Intended Use

Five-wire system accommodates applicationsrequiring three circuits with a common neutral;or two circuit two neutral; or two circuit, oneneutral and an isolated ground.

Features

Rated for use on 20-amp branch circuits. Pin-and-socket contacts.

All conductors are No. 12 AWG copper with 90°Cthermoplastic insulation rated at 600 volts.

Safety keying prevents accidental mating ofcomponents for different voltages and reversepolarity.

Color-coded labels for quick voltage identification.

All conductors are clearly identified on the prod-uct to simplfy the installation.

All components provide a fully rated No. 12 AWGgrounding conductor.

Power Wiring Overview

PowerWiring

www.lithonia.com

SPECIAL

SPECIAL

SPECIAL

SPECIAL

SPECIALTT TTTY SY

Y SYY SYY SYY SYSTEM

SSTEM

SSTEM

SSTEM

SSTEM

S

Isolated ground conductor option available.Installs through standard 1" trade-size knockout.

6" of exposed leads, prestripped for easy wiring.

Duplexes supported for new construction andmodular cabinets. Single and double duplexes areavailable.

Standard and clean power (isolated ground) areavailable with certain components.

Power poles are available in a wide variety of op-tional finishes.

All unused ports are required to be covered. TheRDC3 is the dust cover for the specialty lightingand power system.

If extra dust covers are needed, they are to be or-dered separately: RDC3 METAL DUST COVER J50.

Listings

UL Listed. CSA Certified. Distribution boxes (DB)are UL Listed only.

Counter Power System View NOTE: All unused ports require a dust cover.

Power pole

Distribution boxCircuit distributor

Cable extender

2 duplex receptacle

duplex receptacle

PSG9

LITH

ON

IA R

ELLI

THO

NIA

REL

LITH

ON

IA R

ELLI

THO

NIA

REL

LITH

ON

IA R

ELO

CO

CO

CO

CO

C

698

Intended Use

Provides interface between hardwiring and theReloc® wiring system. Conventional wiring meth-ods bring power from panel to homerun location,where CD is installed.

Ordering Information Example: CD 120 F CSACD 120 F CSACD 120 F CSACD 120 F CSACD 120 F CSA1

Ordering Information Example: SSC 120 F U 11 CSASSC 120 F U 11 CSASSC 120 F U 11 CSASSC 120 F U 11 CSASSC 120 F U 11 CSA1

Intended Use

Male/female cable, provides power from fixture tofixture. Attaches to access plate or through ½-inchtrade-size knockout.

www.lithonia.com, keywords: CD and SSC

SPEC

IAL

SPEC

IAL

SPEC

IAL

SPEC

IAL

SPEC

IAL TTTT T

Y LI

GH

TIN

G &

PO

WER

SY

Y LI

GH

TIN

G &

PO

WER

SY

Y LI

GH

TIN

G &

PO

WER

SY

Y LI

GH

TIN

G &

PO

WER

SY

Y LI

GH

TIN

G &

PO

WER

SY S

TEM

SST

EMS

STEM

SST

EMS

STEM

S

2-3/16(55)

2-3/8(60)

9/16(14)



Specialty Lighting & Power Components

CD820 Circuit Distributor

SSC820 Standard Selector Cable

Family

CD

Voltage

120277347


D ThreeE FourF Five

Options

IGW Isolated ground wire; available with120V and conductor only

2 N Two circuit, two neutral; available with120V, 277V and 347V; F conductorsonly

CSA CSA Certified

NOTES:

1 Must add CSA suffix for certification.

Three dust covers are included for every 10 pieces ordered.

Voltage

120277347

Options

2 N Two circuit, two neutral;available with F conductor only

G Ground lead with lug terminal(Required in Canada)

CSA CSA Certified

Factory keying

U


D ThreeE FourF Five

Family

SSC

Cable length (ft.)

0 91 11 31 5

NOTES:


2 Three dust covers are included for every 10 pieces ordered.

CDSSC

SSC

CDSSC

SSC3-1/4(82)

3-3/8(87.5)

7/16(11.1)

9/16(14.3)

2-1/4(58)

2-3/16(55.6)

NOTE: Two neutral (2N) products provided with gray (120V) white (277V) in 5th position. Isolated ground wire option (IGW) provided with Yellow/Green (120V only) wire in the 5th position.


12345

Hot2Hot1

GN

Hot3

Red Brown Black YellowGreen Green White White Blue Orange

Pin Function 120/347V 277V

Pin Position

PSG9

LITHO

NIA

RELLITH

ON

IA REL

LITHO

NIA

RELLITH

ON

IA REL

LITHO

NIA

RELOC

OC

OC

OC

OC

699

Intended Use

Male/female cable that provides additional lengthanywhere throughout the Reloc® system.

Ordering Information Example: CE 277 F U 11 2N CSACE 277 F U 11 2N CSACE 277 F U 11 2N CSACE 277 F U 11 2N CSACE 277 F U 11 2N CSA1

Intended Use

Introduces local switching to Reloc® systems. Lo-cated above primary switch location; provides lo-cal switched power and unswitched power to beused as needed.

Ordering Information Example: ST 277 D1 P U 08 CSAST 277 D1 P U 08 CSAST 277 D1 P U 08 CSAST 277 D1 P U 08 CSAST 277 D1 P U 08 CSA1

Family

ST

Voltage

120277347

Number ofconductors

D ThreeE FourF Five

www.lithonia.com, keywords: CE and ST

SPECIAL

SPECIAL

SPECIAL

SPECIAL

SPECIALTT TTTY LIG

HTIN

G &

POW

ER SYY LIG

HTIN

G &

POW

ER SYY LIG

HTIN

G &

POW

ER SYY LIG

HTIN

G &

POW

ER SYY LIG

HTIN

G &

POW

ER SYSTEMS

STEMS

STEMS

STEMS

STEMS


CE820 Cable Extender



Options

IGW Isolated ground wire; availableonly with 120V and F conductor

2 N Two circuit, two neutral;available with 120, 277 and347V; F conductor only

CSA CSA Certified

2-1/8" (54)

3-1/4" (82.6)

9/16" (14.3)

3-3/8" (87.5)

3-3/16"(55.6)

7/16" (11.1) NOTES:


Three dust covers are included for every 10 pieces ordered.

CD

PT

CE

Drop type

P Protected

Factory keying

U

Drop length (ft.)

0 8

Options

N Neutral provided indrop (available withD conductor only)

CSA CSA Certified

4-9/16" (115.9)

2-1/4" (57.2)

2-1/4" (57.2)

3-3/8" (85.7)

5/8" (15.9)

NOTES:


Cable length (ft.)

0 91 11 52 12 5

Factory keying

U


D ThreeE FourF Five

Voltage

120277347

Family

CE

ST820 Switching Tee

Switching function

1 Single level2 Two level (D and E

conductors only)

CE

ST

SSC

PSG9

LITH

ON

IA R

ELLI

THO

NIA

REL

LITH

ON

IA R

ELLI

THO

NIA

REL

LITH

ON

IA R

ELO

CO

CO

CO

CO

C

700

Intended Use

Used to split branch circuit into two directions incommercial or power applications.

Ordering Information Example: SS 277 F U CSASS 277 F U CSASS 277 F U CSASS 277 F U CSASS 277 F U CSA1

Intended Use

Provides wiring of any device through 1/2"trade-size knockout. CSU uses No. 12 AWG leads,allowing full circuit access.

Ordering Information Example: CSU 120 F U CSACSU 120 F U CSACSU 120 F U CSACSU 120 F U CSACSU 120 F U CSA1

www.lithonia.com, keywords: SS and CSU

SPEC

IAL

SPEC

IAL

SPEC

IAL

SPEC

IAL

SPEC

IAL TTTT T

Y LI

GH

TIN

G S

YY

LIG

HTI

NG

SY

Y LI

GH

TIN

G S

YY

LIG

HTI

NG

SY

Y LI

GH

TIN

G S

Y STE

MS

STEM

SST

EMS

STEM

SST

EMS

2-1/4(57.2)

5/8(15.9)

4-9/16(115.9)

2-1/4(57.2)

3-3/8(85.7)


SS820 Splitter Splice

Family

SS

Voltage

120277347


F Five

Factory keying

U

Option

IGW Isolated ground wire; availableonly with 120V and F conductor.

2 N Two circuit, two neutral;available with 120, 277 and247V; F conductor only.

CSA CSA Certified

Dimensions are shown in inches (millimeters).NOTES:1 Must add CSA suffix for certification.

CSU820 Circuit Selector Unit


4-5/8(117.5)

2-3/16 (55.6)

1-7/16(55.6)

9/16(14.3)1-1/16

(27.0)

CD CE CE

DC

SS

CD CE CECSU

NOTES:1 Must add CSA suffix for certification.

Family

CSU

Voltage

120277347


F Five

Factory keying

U

Option

IGW Isolated ground wire; availableonly with 120V and F conductor.

2 N Two circuit, two neutral;available with 120, 277 and247V; F conductor only.

CSA CSA Certified



12345

Hot2Hot1

GN

Hot3



Pin Position

PSG9

LITHO

NIA

RELLITH

ON

IA REL

LITHO

NIA

RELLITH

ON

IA REL

LITHO

NIA

RELOC

OC

OC

OC

OC

701

Intended Use

Provides integration of other electrical devicesinto the 820 system, such as power outlets andpower strips (see above).

Ordering Information Example: DC 120 D U 09 CSADC 120 D U 09 CSADC 120 D U 09 CSADC 120 D U 09 CSADC 120 D U 09 CSA1

Ordering Information Example: PT 120 F1 A 03 CSAPT 120 F1 A 03 CSAPT 120 F1 A 03 CSAPT 120 F1 A 03 CSAPT 120 F1 A 03 CSA1

Intended Use

A through-wired component that makes itpossible to select which branch circuit

www.lithonia.com, keywords: PT and DC

SPECIAL

SPECIAL

SPECIAL

SPECIAL

SPECIALTT TTTY LIG

HTIN

G SY

Y LIGH

TING

SYY LIG

HTIN

G SY

Y LIGH

TING

SYY LIG

HTIN

G SYSTEM

SSTEM

SSTEM

SSTEM

SSTEM

S

2-1/8(54)

1/2(13)

4-1/2(115)


PT820 Power Tee

DC820 Drop Cable

Tap position

1 One2 Two3 Three

1 2 One and two


F Five

Family

PT

Voltage

120277347

Drop type

A Armored

Cable length (ft.)

0 10 30 91 5

Options

IGW Isolated ground wire;available only with 120Vand F conductor.

2 N Two circuit, two neutral;available only with 120,277 and 347V; F conductor.

CSA CSA Certified


NOTES:


1 3 One and three2 3 Two and three

123 One, two and three

Family

DC

Voltage

120277347


D ThreeE FourF Five

Factory keying

U

Options

IGW Isolated ground wire;available only with 120V andF conductor.

2 N Two circuit, two neutral;available only with 120, 277and 347V; F conductor.

CSA CSA Certified

Cable length (ft.)

0 91 11 31 5

Dimensions are shown in inches (millimeters).NOTES:1 Must add CSA suffix for certification.

2-1/4(58)

7/16(11.1)

3-1/4(82.6)

DC

CD CE CESS

conductor feeds a specific device. Also providespower to devices used on convenience power,access floor systems and commercial lighting.



12345

Hot2Hot1

GN

Hot3



Pin Position



12345

Hot2Hot1

GN

Hot3



Pin Position

PT

CECD

Conventional pipe and wiring not required toconvey wiring.

PSG9

LITH

ON

IA R

ELLI

THO

NIA

REL

LITH

ON

IA R

ELLI

THO

NIA

REL

LITH

ON

IA R

ELO

CO

CO

CO

CO

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Ordering Information Example: DB 120 F 4CD/1DC 01DB 120 F 4CD/1DC 01DB 120 F 4CD/1DC 01DB 120 F 4CD/1DC 01DB 120 F 4CD/1DC 01

Intended Use

The distribution box (DB) can be used as the in-terface between the Reloc® wiring system andhardwiring. The DB can be used to distributepower to power tracks, wall units, gondola lampsand other lighting displays. From the DB, circuitscan be fed in different directions.

Distribution Box

DB

www.lithonia.com, keywords: DB and DUP

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Duplex Receptacle

DUP Intended Use

The DUP is a prewired power receptacle outletbox that integrates with a Reloc® system. TheDUP can be used to manage phase loading onpower receptacle applications. Pre-order theappropriate number of receptacles for each cir-cuit prewired from the factory.

Box Dimensions

*Standoff legs included on this version.

# of Outgoing Width of Length of Height ofPower Ports Box Box Box

1-6 6" 6" 3"7-8 6" 8" 4"

9-14* 14" 16" 4.5"

Options

IGW Isolated ground wire; with E and Fconductors only

2 N Two circuit, two neutral; with Fconductor only

Incoming power ports

DC Drop cablePT Power tee

Quantity

1234

Outgoing power ports

CD

Quantity

123456


D ThreeE FourF Five

Voltage

120

Family

DB

DC/PT length

0 10 30 5

Ordering Information Example: DUP 120 PT F1A01DUP 120 PT F1A01DUP 120 PT F1A01DUP 120 PT F1A01DUP 120 PT F1A01

2-1/8(54)

1/2(13)

4-1/2(115)

Number ofduplexes

(blank) One

2 Two

Series

DUP

Voltage

120

Number ofconductors

D TwoE ThreeF Four

Options

IGW Isolated ground wire;with E and Fconductors only(Add only if required.)

Cable length (ft.)

0 1

0 5

Type of drop

A Armoured

Interface component

PT Power teeDC Drop cable

Hot receptacleposition

1 One2 Two3 Three


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Power Pole

PPIntended Use

A convenient and economical means to providepower, data and/or telecommunications cablesto a workstation. The Lithonia PP2 is designed tobe used in areas where traditional wiring meth-ods would prove to be difficult, costly and un-sightly.

Features

“I” beam construction for strength and rigidity.

IBEW labeled.

All installation hardware supplied.

Rated for use on 20 amp branch circuits.

Receptacle options of NEMA configuration du-plex receptacles standard.

Two channel – isolates power and communica-tions wiring.

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Circuit conductors are solid No. 12 AWG copperwith 600 volt 90°C thermo-plastic insulation.

Available with a wide variety of electrical, dataand telecommunications options.

Wire leads extend to top of pole where connec-tions are made above the ceiling.

Available in a wide variety of optional finishes.

Anchors to carpet or tile floor coverings.

½" inch knockouts in end caps for easy installation.

Communications compartment supplied withprotective bushing and easily removable cover.

Listings

UL Listed.

NOTES:

1 Power pole lengths are shown in inches.

2 Receptacle and plate colors will match pole color except for brush aluminum,which will come with a gray receptacle and plate.

3 30A208v is single receptacle.

4 Inches from bottom of the pole to the center of the duplex or receptacle.

Ordering Information Example: PP2 L126 GY 2D20A120V H24 IGBPP2 L126 GY 2D20A120V H24 IGBPP2 L126 GY 2D20A120V H24 IGBPP2 L126 GY 2D20A120V H24 IGBPP2 L126 GY 2D20A120V H24 IGB

www.lithonia.com, keyword: PP

Length1

L78L102L126L150L186L222L264

Pole color2

WH WhiteGY GrayBA Brushed

aluminum

Receptacles/amps/voltage3

ID20A120V One duplex 20 amp/120 voltIR30A208V One receptacle 30 amp/208 volt

2D20A120V Two duplex 20 amp/120 volt

Family

PP1 1 channelPP2 2 channelPP3 3 channel

Option

(blank) NoneIG Isoloated grid all receptacles

IGB Isoloated grid bottomreceptacle

2C Two circuitsIGT Isolated grid top receptacle

Receptacle mounting height4

(blank) 3.25" from bottomH24 24" from bottomH48 48" from bottom

PP1

2-1/2(63.5)

2-1/2(63.5)

2-1/2(63.5)

2-1/4(57.1)

2-1/4(57.1)

1-1/2(38.1)

1-1/8(28.6)

PP2 PP3

Power PowerCommunications Power DataCommunications

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National Electrical Code® – 2005

Reprinted with permission from NFPA 70-2005, National Electrical Code®Copyright © 2004, National Fire Protection Association, Quincy, MA.This reprinted material is not the complete and official position of theNFPA on the referenced subject, which is represented only by the stan-dard in its entirety.

ARTICLE 604 Manufactured Wiring Systems604.1 Scope.The provisions of this article apply to field-installed wiringusing off-site manufactured subassemblies for branchcircuits, remote-control circuits, signaling circuits, andcommunications circuits in accessible areas.

604.2 Definition.Manufactured Wiring System. A system containingcomponent parts that are assembled in the process ofmanufacture and cannot be inspected at the building sitewithout damage or destruction to the assembly.

604.3 Other Articles.Except as modified by the requirements of this article, allother applicable articles of this Code shall apply.

604.4 Uses Permitted.Manufactured wiring systems shall be permitted inaccessible and dry locations and in ducts, plenums, andother air-handling spaces where listed for this applicationand installed in accordance with 300.22.

Exception No. 1: In concealed spaces, one end of tappedcable shall be permitted to extend into hollow walls fordirect termination at switch and outlet points.

Exception No. 2: Manufactured wiring system assembliesinstalled outdoors shall be listed for use in outdoorlocations.

National Electric Codes Articles as They Apply to Modular Wiring

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604.5 Uses Not Permitted.Manufactured wiring system types shall not be permittedwhere limited by the applicable article in Chapter 3 for thewiring method used in its construction.

604.6 Construction.(A) Cable or Conduit Types.

(1) Cables. Cable shall be listed Type AC cable or listedType MC cable containing nominal 600-volt, 8 to 12 AWGinsulated copper conductors with a bare or insulatedcopper equipment grounding conductor equivalent in sizeto the ungrounded conductor.

Other cables as listed in 725.61, 800.113, 820.113, and830.179 shall be permitted in manufactured wiringsystems for wiring of equipment within the scope of theirrespective articles.

(2) Conduits. Conduit shall be listed flexible metalconduit or listed liquidtight flexible conduit containingnominal 600-volt, 8 to 12 AWG insulated copperconductors with a bare or insulated copper equipmentgrounding conductor equivalent in size to the ungroundedconductor.

Exception No. 1 to (1) and (2): A luminaire (fixture) tap,no longer than 1.8 m (6 ft) and intended for connectionto a single luminaire (fixture), shall be permitted tocontain conductors smaller than 12 AWG but not smallerthan 18 AWG.

Exception No. 2 to (1) and (2): Listed manufactured wiringassemblies containing conductors smaller than 12 AWGshall be permitted for remote-control, signaling, or

communication circuits.

(3) Flexible Cord. Flexible cord suitable for hard usage,with minimum 12 AWG conductors, shall be permitted aspart of a listed factory-made assembly not exceeding 1.8m (6 ft) in length when making a transition betweencomponents of a manufactured wiring system andutilization equipment, other than luminaires (fixtures), notpermanently secured to the building structure. The cordshall be visible for its entire length and shall not be subjectto strain or physical damage.

(B) Marking. Each section shall be marked to identify thetype of cable, flexible cord, or conduit.

(C) Receptacles and Connectors. Receptacles andconnectors shall be of the locking type, uniquely polarizedand identified for the purpose, and shall be part of a listedassembly for the appropriate system.

(D) Other Component Parts. Other component partsshall be listed for the appropriate system.

(E) Securing and Supporting. Manufactured wiringsystems shall be secured and supported in accordancewith the applicable cable or conduit article for the cable orconduit type employed.

(F) Luminaires (Fixtures). Installation of listed electric-discharge luminaires (fixtures) complying with 410.30(C)shall be permitted.

604.7 Unused Outlets.All unused outlets shall be capped to effectively close theconnector openings.

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300.11 Securing and Supporting.(A) Secured in Place. Raceways, cable assemblies,boxes, cabinets, and fittings shall be securely fastened inplace. Support wires that do not provide secure supportshall not be permitted as the sole support. Support wiresand associated fittings that provide secure support andthat are installed in addition to the ceiling grid supportwires shall be permitted as the sole support. Whereindependent support wires are used, they shall be securedat both ends. Cables and raceways shall not be supportedby ceiling grids.

(1) Fire-Rated Assemblies. Wiring located within thecavity of a fire-rated floor–ceiling or roof–ceilingassembly shall not be secured to, or supported by, theceiling assembly, including the ceiling support wires. Anindependent means of secure support shall be providedand shall be permitted to be attached to the assembly.Where independent support wires are used, they shall bedistinguishable by color, tagging, or other effective meansfrom those that are part of the fire-rated design.Exception: The ceiling support system shall be permittedto support wiring and equipment that have been testedas part of the fire-rated assembly.FPN: One method of determining fire rating is testing inaccordance with NFPA 251-1999, Standard Methods ofTests of Fire Endurance of Building Construction andMaterials.

(2) Non–Fire-Rated Assemblies. Wiring locatedwithin the cavity of a non–fire-rated floor–ceiling orroof–ceiling assembly shall not be secured to, orsupported by, the ceiling assembly, including the ceilingsupport wires. An independent means of secure supportshall be provided.Exception: The ceiling support system shall be permitted

National Electrical Code® – 2005

to support branch-circuit wiring and associatedequipment where installed in accordance with the ceilingsystem manufacturer’s instructions.

(B) Raceways Used as Means of Support. Racewaysshall be used only as a means of support for otherraceways, cables, or nonelectric equipment under any ofthe following conditions:(1) Where the raceway or means of support is identifiedfor the purpose

(2) Where the raceway contains power supply conductorsfor electrically controlled equipment and is used tosupport Class 2 circuit conductors or cables that are solelyfor the purpose of connection to the equipment controlcircuits

(3) Where the raceway is used to support boxes or conduitbodies in accordance with 314.23 or to support luminaires(fixtures) in accordance with 410.16(F)

(C) Cables Not Used as Means of Support. Cablewiring methods shall not be used as a means of supportfor other cables, raceways, or nonelectrical equipment.

300.22 Wiring in Ducts, Plenums and Other Air-Handling Spaces.The provisions of this section apply to the installation anduses of electric wiring and equipment in ducts, plenums,and other air-handling spaces.

(A) Ducts for Dust, Loose Stock, or Vapor Removal.No wiring systems of any type shall be installed in ductsused to transport dust, loose stock, or flammablevapors. No wiring system of any type shall be installed in

any duct, or shaft containing only such ducts, used forvapor removal or for ventilation of commercial-typecooking equipment.

(B) Ducts or Plenums Used for Environmental Air.Only wiring methods consisting of Type MI cable, Type MCcable employing a smooth or corrugated imperviousmetal sheath without an overall nonmetallic covering,electrical metallic tubing, flexible metallic tubing,intermediate metal conduit, or rigid metal conduit withoutan overall nonmetallic covering shall be installed in ductsor plenums specifically fabricated to transport environ-mental air. Flexible metal conduit shall be permitted, inlengths not to exceed 1.2 m (4 ft), to connect physicallyadjustable equipment and devices permitted to be inthese ducts and plenum chambers. The connectors usedwith flexible metal conduit shall effectively close anyopenings in the connection. Equipment and devices shallbe permitted within such ducts or plenum chambers onlyif necessary for their direct action upon, or sensing of, thecontained air. Where equipment or devices are installedand illumination is necessary to facilitate maintenanceand repair, enclosed gasketed-type luminaires (fixtures)shall be permitted.

(C) Other Space Used for Environmental Air. Thissection applies to space used for environmental air-handling purposes other than ducts and plenums asspecified in 300.22 (A) and (B). It does not includehabitable rooms or areas of buildings, the prime purposeof which is not air handling.

Exception: This section shall not apply to the joist orstud spaces of dwelling units where the wiring passesthrough such spaces perpendicular to the long dimensionof such spaces.

National Electrical Code®, NEC®, Life Safety Code® and 101® are

registered trademarks of the National Fire Protection Association,

Quincy, MA.

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