reliance - tc ig curtain wall installation and...
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RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
�June 2007
RELIANCEtm - TC IG
CURTAIN WALL
INSTALLATION
AND
GLAZING
MANUAL
JUNE 2007
2 June 2007
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
General Information.......................................................................................................................Page 3-5 ProductUse................................................................................................................................. Page3 ProtectionandStorage................................................................................................................ Page3 CheckMaterial............................................................................................................................. Page4 FieldConditions........................................................................................................................... Page4 CleaningMaterials....................................................................................................................... Page4 ExpansionJoints......................................................................................................................... Page4 SuggestionsforImprovingSystemThermalPerformance.......................................................... Page5
Installation Types............................................................................................................................... Page 6
Section 1: Frame Fabrication...................................................................................................Pages 7-9 1.1MeasuringOpening............................................................................................................. Page7 1.2CuttingMaterial................................................................................................................... Page7 1.3VerticalMullionFabrication................................................................................................. Page8 1.4InstallingEndCaps.............................................................................................................. Page8 1.5HorizontalMullionFabrication............................................................................................. Page9
Section 2: Frame Installation............................................................................................ Pages 10-12 2.1VerticalMullionInstallation....................................................................................... Pages10-13 2.2HorizontalMullionInstallation.................................................................................... Pages11-15 2.3HorizontalTrimInstallation.................................................................................................Page14 2.4ToolingSealantatHorizontal..............................................................................................Page14 2.5ZonePlugInstallation................................................................................................. Pages15-16 2.6ApplyingPerimeterSeal.....................................................................................................Page18
Section 3: Glazing.................................................................................................................. Pages 19-26 3.1GasketInstallation..............................................................................................................Page18 3.2SettingBlockPlacement.....................................................................................................Page18 3.3SettingGlass......................................................................................................................Page18 3.5SideBlockInstallation........................................................................................................Page19 3.6RepeatofSteps3.1to3.5..................................................................................................Page19 3.7HorizontalFaceCoverInstallation.......................................................................................Page20
Section 4: Supplemental Instructions............................................................................... Pages 27-33 TransitionGlazing.......................................................................................................................Page27 VerticalSplicing.................................................................................................................. Pages28-29 EntranceFrames................................................................................................................. Pages30-31 ReglazingProcedures......................................................................................................... Pages32-34
Section 5: Parts List.............................................................................................................. Pages 35-37
TABLE OF CONTENTS
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
�June 2007
PRODUCt USE
the Reliance-TC IGtm curtain wall system is intended for installation by glazing professionals with appropriate experience. Subcontractors without experience should employ a qualified person to provide field instruction and project management.
Vistawall does not control the application or selection of its product configurations, sealant or glazing material and assumes no responsibility thereof. It is the responsibility of the owner, architect and installer to make these selections in strict compliance with applicable laws and building codes.
Consult sealant manufacturer for review and recommendation of sealant application. Follow sealant manufacturer’s recommendations and literature for proper installation.
the air and water performance of the Reliance-tC IGtm curtain wall system is directly related to the completeness and integrity of the installation process. To insure top performance for this system, particular attention should be given the following procedures:
1. Surfaces to be sealed should be cleaned with isopropyl alcohol or solvent and dried as recommended by sealant manufacturer to remove all dirt and cutting oils. Sealant at shear blocks should be a minimum 3/16” diameter nominal placed completely around the top, face and bottom of the shear block without gaps in the sealant. Exposed surfaces should be cleaned after installing the horizontal. Inspect joint for complete sealant contact, especially where the horizontal meets the face of the vertical member. Repair joint as required.
2. The exterior glazing gasket should be installed so as to avoid stretching, buckles or tears. Corners must be cut square at verticals and mitered at horizontals, sealed and butted together. To avoid damage to gasket and corner joints during glazing, glass should be level and straight during installation.
3. Vertical movement of mullion at intermediate floors requires special expansion joints and glazing materials. See page 29-30 for details that permit 1/4” movement. For designs and applications that may require greater movement or special considerations please contact your local Vistawall facility.
Variations on the details shown are inevitable and are not the responsibility of Vistawall when drawn by others. Vistawall strongly encourages its customers to utilize Vistawall supplied calculations and shop drawings.
For Structural Silicone Glazing applications, the stress on the silicone should not exceed 20 PSI. Consult sealant manufacturer for specific applications to ensure proper loading on silicone joint. Alternate spacer gaskets are available to accommodate larger sealant contact widths. Consult your nearest Vistawall facility for assistance.
Consult glass manufacturer for correct setting block location and length for glass sizes in excess of 40 sq. ft.
GENERAL INFORMATION
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RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
PROTECTION AND STORAGE
Handleallmaterialcarefully.Donotdropfromthetruck.Stackwithadequateseparationsothematerialwillnotrubtogether.Storematerialofftheground,protectingagainsttheelementsandotherconstructionhazardsbyusingawellventilatedcovering.Removematerialfrompackageifwetorlocatedinadamparea.ForfurtherguidelinesconsultAAMApublication“CareandHandlingofArchitecturalAluminumFromShoptoSite.”
CHECK MATERIAL
Checkglassdimensionsforoverallsizeaswellasthickness.Vistawallgasketsandglazingpocketsaredesignedtoaccommodateglassthicknessof+/-1/32”nominal.Vistawallcannotbeheldresponsibleforgasketsthatarenotwatertightordifficulttoinstallduetoextremeglasstolerances.
Checkallmaterialuponarrivalatjobsiteforqualityandtodetermineanyshippingdamage.
Usingthecontractdocuments,completelycheckthesurroundingconditionsthatwillreceiveyourmaterials.Notifythegeneralcontractorbyletterofanydiscrepanciesbeforeproceedingwiththework.Failuretodosoconstitutesacceptanceofworkbyothertrades.
Checkshopdrawings,installationinstructions,architecturaldrawingsandshippingliststobecomefamiliarwiththeproject.Theshopdrawingstakeprecedenceandincludespecificdetailsfortheproject.Theinstallationinstructionsareofageneralnatureandcoverthemostcommonconditions.Duetovaryingjobconditionsallsealantusedmustbeapprovedbythesealantmanufacturertoinsureitwillperformpertheconditionsshownontheinstructionsandshopdrawings.Thesealantmustbecompatiblewithallsurfacesinwhichadhesionisrequired,includingothersealantsurfaces.Useprimerswheredirectedbysealantmanufacturer.Properlystoresealantattherecommendedtemperaturesandchecksealantforremainderofshelflifebeforeusing.
FIELD CONDITIONS
Allmaterialtobeinstalledmustbeplumb,levelandtrue.Aluminumtobeplacedindirectcontactwithmasonryorincompatiblematerialshouldbeisolatedwithaheavycoatofzincchromate,bituminouspaintornon-metallicmaterial.
Aftersealantissetandarepresentativeamountofthewallhasbeenglazed(250squarefeetormore),runawaterhosetestinaccordancewithAAMA501.2specificationstocheckinstallation.Onlargeprojectsthehosetestshouldberepeatedduringtheglazingoperation.
CLEANING MATERIALS
Cement,plasterterrazzo,alkalineandacidbasedmaterialsusedtocleanmasonryareveryharmfultofinishes.Anyresidueshouldberemovedwithwaterandmildsoapimmediatelyorpermanentstainingwilloccur.Aspottestisrecommendedbeforeanycleaningagentisused.RefertotheArchitecturalFinishGuideintheDetailCatalog.
EXPANSION JOINTS
Expansionjointsandperimeterjointsshownintheseinstructionsandintheshopdrawingsareshownatnominalsize.Actualdimensionsmayvaryduetoperimeterconditionsand/ordifferencesinmetaltemperaturebetweenthetimeoffabricationandthetimeofinstallation.Forexample,a12footunrestrainedlengthofaluminumcanexpandorcontract3/32”overatemperaturechangeof50ºF.Anymovementpotentialshouldbeaccountedforatthetimeoftheinstallation.
GENERAL INFORMATION
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
�June 2007
Blindsordrapespreventwarmairfromadequatelyflowingoverthewindowsurface.
Warmairventilatorstoofarfromthewindowwillnotadequatelywashthewindowwithairtopreventcondensation.
Inextremeconditionsthefanoftheheatingsystemshouldnotcycleonandoff,butshouldruncontinuously.Someheatingsystemshaveawaterinjectionfeaturethatcanraisehumiditylevels.Thehigherthehumiditylevelsthemorelikelycondensationorfrostwillform.Raisingthetemperatureandreducinghumiditywillusuallysolvetheproblem.
Onrareoccasionsanextremelycoldstormmaycausefrosttoappearontheglassframing.Aspaceheaterandelectricfanblowingalongtheplaneofthewindowwallcanreduceoreliminatethistemporarycondition.
GENERAL INFORMATION
A.
E.
D.
C.
B.
SUGGESTIONS FOR IMPROVING SYSTEM THERMAL PERFORMANCE
Tomaintainorimproveyourwallinstallationthefollowingitemsshouldbeconsidered.
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RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
Thefollowingwallsectionsrepresentcommontypesofinstallationsforthisproduct.Refertoapprovedshopdrawingsforspecificsregardingsplicingandanchoringofframe.
INSTALLATION TYPES
MULLION END ANCHOR
MULLION END ANCHOR
MULLION END ANCHOR
MULLION END ANCHOR
MULLION END ANCHOR
SINGLE SPANRefer to steps 2.1.1 through 2.1.3
TWIN SPANRefer to steps 2.1.4 through 2.1.8
MULTI-SPANRefer to steps 2.1.9 through 2.1.16
MULLION MID-POINT ANCHOR
MULLION SPLICE
MULLION MID-POINT ANCHOR(EXPANSION)
MULLION MID-POINT ANCHOR(DEADLOAD)
MULLION END ANCHOR
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
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Unlessotherwisenoted,thedetailsshownintheseinstructionsreflectthe71/4”systemfor1”glazing.Instructionsforotherbackmemberdepthsaresimilar.
1.1MeasureROUGHOPENINGtodetermineFRAMEWIDTHandFRAMEHEIGHTdimensions.Allow1/2”minimumclearanceforshimmingandcaulkingaroundperimeterofframe.
1.2Cutmaterialtosize.SEE FIGURE 1forguide.NOTE:Layoutverticalmullionssothattwoshallow pocketswillnotbeadjacenttoeachother.SEE MULLION LAYOUT below.
FRAME FABRICATION
OtherMembers(asrequired)HorizontalglazingadaptorsVerticalglazingadaptorsGlassStopsSillFIller DoorjambsubframeDoorheadersubframe
D.L.O.-1/32”D.L.O.+1”D.L.O.-1/16”D.L.O.-1/16”DOOROPENING+3/4”DOOROPENING-1/32”
FIGURE 1Material Fabrication Guide
VERTICAL =FRAME HEIGHT
Incorrect
Mullion Layout
HORIZONTAL =
Correct
VE
RT
ICA
L
D.L.O. - 1/16"
VE
RT
ICA
L
Jamb JambIntermediate
Jamb JambIntermediate
FRAMEHEIGHT(ROUGHOPENING-top&bottomjoints)Daylightopening(D.L.O.)-1/16”D.L.O.-1/16”D.L.O.-1/16”D.L.O.-1/4”
D.L.O.+1”+allowance*D.L.O.+allowance*
FrameMembersVerticalsIntermediatehorizontalsHeadandsill HorizontalfacecoversHorizontalpressureplate
AccessoriesVerticalgasketsHorizontalgaskets*Glazinggasketsshouldbecut1/4”longerperfootofaluminumextrusion.Setasideandlayflatuntilreadytoglaze.
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RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
FabricateverticalmullionsforhorizontalmembersusingtheDJ-102drilljigorlayoutshowninFIGURE 2.Drillholesforheadshearblocksusingholes“A”&“B”(6”system)or“A”&“C”(71/4”system).Forhorizontalshearblocks,useholes“D”and“E”(6”system)or“D”&“F”(71/4”system).Aligntopofjigwithtopofverticalforheadmembersandtopofhorizontalfortheintermediatehorizontals.Forsillmembers,alignbottomofjigwithbottomofvertical,usingholes“G”&“H”(6”system)or“G”&“J”(7¼”system).SEE FIGURE 2.
Installandsealendcapstotopandbottomofalljambandintermediateverticalmullionswith(4)FS-320#10x1/2”U-drivescrews.SEE FIGURE 2.ModifyendcapatjambsasshowninFIGURE 3.
Drill(2)7/32”holesoneachendofhorizontalforattachmenttoshearblock.SEE FIGURE 4, page 9. Drill5/16”weepholesat1/4pointsasshowninFIGURE 5, page 9.
Drill5/16”diameterweepholesatcenterlineofDLOinfacecapinintermediatehorizontalsonly.SEEFIGURE 6, page 9.
FRAME FABRICATION
FIGURE 2Vertical Fabrication FIGURE 3
End Cap Modification for Jamb
TOP OFHORIZONTAL
DRILL #11 (.191Ø) HOLES(2) PER HORIZONTAL
11/16"
1"
11/16"
3 1/4" (7 1/4")2" (6")
3/4"
DJ-102
FS-320 U-DRIVE(4) PER MULL CAP
G
D
A
H
TOP B
EJ
C
F
REMOVE ONE SIDE OFEND CAP BY CUTTINGFLUSH WITH FACE SECTION OF CAP
1.4
1.5
1.6
1.3
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
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3/4"
FRAME FABRICATION
#11 (.191 Ø) HOLELOCATE ON ID MARKSTYPICAL AT HEAD, SILL AND HORIZONTAL
LOCATE ON ID MARK
LOCATE ON ID MARKLOCATE 1ST HOLE1 1/2" FROM ENDS
LOCATE HOLES AT1/4 POINTS OF D.L.O.(2) PER D.L.O.
9" O.C. TYP
5/16" DIA WEEP
WW-1089 PRESSURE PLATEFOR EXTERIOR GLAZING
DRILL 5/16" 0WEEP HOLES @QUARTER POINTS
7/32" 5/16"
FIGURE 4HorizontalFabricationForShearBlocks
FIGURE 5HorizontalWeepHoleFabrication
FIGURE 6HorizontalWeepHoleFabrication
CENTERLINE OF DLO
5/16"Ø WEEP HOLE
5/16"
FRAME FABRICATION
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RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
FIGURE 7Shear Block Orientation
HEAD
INTERMEDIATEHORIZONTAL
SILL
2.1Verticalmullioninstallation:
SINGLESPANINSTALLATION:2.1.1Attachshearblockstoallverticalmembers.SEE FIGURE 7forproperorientationandinstallationonmullion.
2.1.2Installverticalsplumbandlevel.Placeshimsbetweenverticalmullionandanchoratsilltoevenlydistributedeadloadfromwall.Priortoinstallation,install(2)FS-55(#10x1/2”PPH)fastenersateachendofmulliontoholdjamb“F”anchorcenteredinvertical.Installteeanchoratheadtoallowforthermalmovementoftheverticalmullions.SEE FIGURE 8, page 11. Anchortypeandsizesvaryperjobrequirements.Detailsshownintheseinstructionsaretobeusedasaguideonly.Refertoapprovedshopdrawingsforactualconditions.
Anchortypeandsizesvaryperjobrequirements.Detailsshownintheseinstructionsaretobeusedasaguideonly.Refertoapprovedshopdrawingsforactualconditions.
FRAME INSTALLATION
FIGURE 7Shear Block Orientation
WW-185-01(6”)
WW-187-01(7-1/4”)
WW-186-01(6”)
WW-188-01(7-1/4”)
WW-185-01(6”)
WW-187-01(7-1/4”)
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
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TWINSPANINSTALLATION:
2.1.4Attachshearblockstoallverticalmembers.SEE FIGURE 7, page 10forproperorientationonmullion.
2.1.5Whenusing“T”anchors,slide“T”anchorsintotopandbottomofverticalmullions.The“T”anchorsaredesignedtocleartheshearblockfasteners.Priortoinstallation,whenusingjamb“F”anchor,install(2)FS-55(#10x1/2”PPH)fastenersateachendofmulliontocenter“F”anchorinvertical.SEE FIGURE 8.
2.1.6Installverticalsplumbandlevel,ensuringproperspacingoutfromfloorslaborbeam.Placeshimsbetweenverticalmullionandanchoratsilltoevenlydistributedeadloadfromwall.Anchortopandbottomofmullionstothestructure.NOTE: All vertical mullions can be installed first, followed by horizontal members. 2.1.7Anchorthemulliontofloorslaborbeam.Donotovertightenbolt(s).Forexpansionanchors,backoffnut1/4turnandstakebolt.
2.1.8CheckD.L.O.everyfivebaystoensurecorrectspacingtopreventdimensionalbuildup.
2.1.3CheckD.L.O.anddiagonaldimensionseveryfivebaystoensurecorrectspacingandframesquarenesstopreventdimensionalbuildup.
FIGURE 8Single Span Anchorage
FRAME INSTALLATION
(2) FS-55 (#10 x 1/2" PPH)
11/16"
11/16"
Figure 8Single Span Anchorage
FRAME INSTALLATION
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RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
Install“T”anchorsatthesillconditionpriortosettingmullions.Priortoinstalling“F”anchor,install(2)FS-55(#10x1/2”pph)fastenersateachendofmulliontoholdjamb“F”anchorcenteredinvertical.Each“T”anchormustbeanchoredwithaminimumoftwoanchorbolts.Seeapprovedshopdrawingsforboltsizeandlocation.
Attachshearblockstoallverticalmembers.SEE FIGURE 7, page 10forproperorientationonmullion.
Installlowerverticalsplumbandlevel,ensuringproperspacingoutfromfloorslaborbeam.Placeshimsbetweenverticalmullionandanchoratsilltoevenlydistributedeadloadfromwall.
Anchorthemulliontofloorslaborbeam.Donotovertightenbolt(s).
Repeatsteps2.1.11and2.1.12untilalllowerverticalsareinplace.CheckD.L.O.everyfivebaystoensurecorrectspacingtopreventdimensionalbuildup.
Slide“T”anchorsintotopofupper-mostmullions.The“T”anchorsaredesignedtocleartheshearblockfasteners.
Installthenextverticalabove,temporarilyattachingmullionsusingfastenersonbothsidesofsplicejointorbyshimmingbetweenverticalstomaintainpropersplicejoints(refertoapprovedshopdrawings).See page 29 & 30 for vertical splicing.Attachtop“T”anchortobuildingcondition.
Anchorthemulliontofloorslaborbeam.Donotovertightenbolt(s).Forexpansionanchors,backoffnut1/4turnandstakebolt.Whenthewallisset,removefastenersfromjointatsplicesorremoveshims.
FRAME INSTALLATION
2.1.9
2.1.16
2.1.15
2.1.14
2.1.13
2.1.12
2.1.11
2.1.10
2.1.17
MULTI-SPANINSTALLATION:
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
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Sealaroundshearblockspriortoinstallingeachhorizontalmullion.SEE FIGURE 9 & 10.InstallhorizontalmullionsasshowninFIGURE 12, page 15.Analternatehorizontalisavailabletoallowexteriorglazingofsystem.SEE FIGURE 13, page 15. Wheninstallingalternatehorizontal,attachpressureplateusingFS-322(#12x1”HWHDrillFlex)@9”o.c.andtorqueto60in/lbs.Securehorizontalstoshearblockwithtwo(2)FS-43(#12x3/4”PPH)ateachendofhorizontalandtoheadandsillusing(2)FS-55(#10x3/4”pph).
Continue with step 2.2 for remaining installation after all verticals have been erected.
FRAME INSTALLATIONFRAME INSTALLATION
APPLY SEALANT ALONGSIDE OF MULLION FACE
AND UP 2 1/2" ALONGINSIDE OF MULL
PRIOR TO INSTALLINGHORIZONTAL.
SILL SEALANTDETAIL
FRAME INSTALLATION
APPLY SEALANTALONG FACE OF SHEAR
BLOCK PRIOR TOINSTALLING
HORIZONTAL HORIZONTALSEALANT DETAIL(SIMILAR AT HEAD)
Figure 9ShearBlockSeal
@Horizontal
Figure 10ShearBlockSeal@Sill
(Similar@Head)
2.2
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RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
SILL
HORIZONTAL
HEAD
Wipeexcesssealantfromexposedareas.Toolsealantintothejointbetweenthehorizontalandverticalattheglazingpocket.Atthesill,applyabeadofsealantbehindtheglasspocket.SEE FIGURE 12, page 15.Avoidabuildupofsealantonthegasketsurfacesorinthegasketreglets.Reference figure 14, page 16foradditionalsealantinstructions.TIP: Use a short piece of glazing gasket to clean out excess sealant in glazing reglets.
Figure 11
FRAME INSTALLATION
2.3
2.4
Installcoverplatesforopenbacksillhorizontals.
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
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FRAME INSTALLATION
WW-516
FS-43(#12 X 3/4" PPH)
FS-6(#10 X 3/4" PPH)
WW-525
WW-1089
GP-108
STEP1
STEP2
STEP3
Figure 12HorizontalInstallation
Figure 13AlternateHorizontalforExteriorGlazing
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RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
ZonePluginstallation:See FIGURE 14, Step 1, Step 2, (page 17) & Step 3, (page 18)
Step1:Sealgasketraces;runsealant1/2”downfromtopofstemofhorizontaltoolingsealantintothegasketraceandglazingadaptortracks.
Step2:Applygenerousbeadofsealanttofrontandbacklegsofzoneplugs.
Step3:Applyadditionalsealantaroundglazingpocketofmullionandhorizontal.Runsealantup1”ontowallofmullionandtopofhorizontal,toolingsealantintoedgesofthermalstrips.
SEAL FRONT AND BACK GASKET RACES, AND ADAPTOR RACE. TOOL SEALANT INTO RACESTO INSURE PROPER SEAL. SEALANT SHOULD BEAPPLIED FROM JUST ABOVE HORIZONTAL LEG DOWN1/2" INTO AREA FOR ZONE PLUG.
TOOL SEALANT INTO JOINT BETWEENMULLION AND HORIZONTAL FROMEXTERIOR AND INTERIOR OF GLAZING POCKET
FRAME INSTALLATION
StEP 1
Figure 14ZonePlugInstallation
(Continuedonpage17)
2.5
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
�7June 2007
WW-335 ZONE PLUGFOR DEEP POCKET
WW-334 ZONE PLUGFOR SHALLOW POCKET
APPLY SEALANT TO FRONT AND BACK OF ZONE PLUG PRIOR TO INSTALLING INTO MULLION.
ROTATE ZONE PLUG INTO POSITION, HOOKING OVER HORIZONTAL EDGE AND THEN PRESSING INTO MULLION.
FRAME INSTALLATION
StEP 2
Figure 14 - continuedZonePlugInstallation
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RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
FRAME INSTALLATION
StEP 3
Figure 14 - continuedZonePlugInstallation
APPLY ADDITIONAL SEALANT TO ZONE PLUG AT MULLION AND HORIZONTAL. MARRY SEALANT WITH SEALANT APPLIED INTO MULLION RACES AND TOOL INTO ALL
EDGES BETWEEN MULLION AND HORIZONTAL.
TOOL SEALANT INTO EDGES OF THERMAL STRIPS AT MULLION AND ACROSS BASE OF ZONE PLUG.
1" MIN.
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
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2.6Whenallframingmembersareinstalled,applytheperimeterseal.SEE FIGURE 15. Theinteriorperimetersealisnotrequiredforsystemperformance,butcanbeinstalledforcosmeticpurposes.
FRAME INSTALLATION
Figure 15PerimeterSeal
PRIMARY SEAL PRIMARY
SEAL
PRIMARY SEAL
COSMETIC SEAL
COSMETICSEAL
COSMETICSEAL
PERIMETER SEAL AT HEAD & SILLSHOULD EXTEND FORWARD BENEATHFACE OF VERTICAL MULLION.
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RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
CapturedverticalsandjambsAllhorizontalsSSGverticalsCornerverticals
Note: Steps 3.1 through 3.7 refer to standard glazing of 1” infill. For openings requiring transition glazing with adaptors, refer to “TRANSITION GLAZING”, page 28.
GLAZING
D.L.O.1/2"
GLASS SIZE
2 1/2"1/2"
D.L.O.
1/2"
GLASS SIZE
2 1/2"
1/2"
D.L.O.1/2"
GLASS SIZE
2 3/16"
D.L.O.
1/2"
GLASS SIZE
3 3/4"
Figure 16GlassSizeCalculationatCorners
D.L.O.+1”D.L.O.+1”MullionCenterlinetoCenterlineminus½”SEE FIGURE 16below
GLASSSIZECALCULATION:
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
2�June 2007
Miter to match vertical
gasket Seal joint between gaskets. Note:Sealant should be appliedimmediately before installing glass.Sealant should not be allowed tocure before glass installation.
Note: To avoid silicone curing before glass is set in place and contamination from job-site debris, glazing prep must be performed as each opening is glazed. Do not pre-seal the gaskets in the entire frame; install and seal gaskets as you are ready to set glass in each opening.
Installexteriorgaskets,bothhorizontalandvertical,installingverticalgasketsfirst.Iftheverticalmullionisspliced,rungasketthroughthesplicejoint,settinggasketinfreshsiliconeatsplicejoint,trimmingthegasketdartasnecessarytoformanairtightseal.Glazinggasketsatverticalsrunthrough;horizontalgasketsbuttintoverticalgaskets.Crowdthegasketsintocorners,cuttingthehorizontalgasketsatanangletomatchbevelonverticalgaskets.Pullingthehorizontalgasketback,sealjointbetweenthecornersofthegasketsjustpriortosettingtheglass.Releasethegasketbacktoitsoriginalposition,makingsuresealantfillstheentirejoint.
Positionsettingblocksatcorrectlocation(twoperlite).Refertoapprovedshopdrawingsordeadloadcharts.Lubricatingthetopofthesettingblockwillhelpinsurepropersettingofglass.Ifrequired,installGP-101sideblockinshallowpocketofverticalbeforeglassisinstalled.HoldGP-101inplacewithsilicone.SEE FIGURE 18, page 22.Note: Consult glass manufacturer for correct setting block location & length for glass sizes in excess of 40 sq. ft. REFER TO STEP 3.10, PAGE 24 IF GLAZING SSG VERTICALS.
Setglassinopeningfromtheinterior.Systemshouldbeglazedfrombottomtotop.Placeoneedgeoftheglassintothedeeppocketofthevertical.Swingtheglassintotheadjacentverticalpocketandlowerontosettingblocks,ensuringthattheglassbiteisequalonallsides.
CAUTION: Be certain that glass is placed firmly against exterior gasket to ensure a proper seal and to avoid binding of the glass on the setting block.
GLAZING
Figure 17SealatGasketCorners
3.1
3.2
3.3
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RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
Figure 18Glazing Retainers
EXPANDED GP-115 "W" BLOCK
(SEE VIEW AT LEFT)
"W" BLOCK
TEMPORARYWEDGE GASKET
GP-101 SIDE BLOCK ATSHALLOW POCKET
(INSTALL BEFORE GLASS IS SET)
Temporarilyholdglassinplaceateachcornerwith4”longinteriorwedgegaskets.Locateatthecornersforpropersealingofthegasketjoint.Temporarypiecesofwedgemayalsoberequiredatthecenterofeachhorizontalifglassedgesaregreaterthan4’inlength.
Ifrequired,installGP-115“W”blocksatcenterlineofeachlitealongverticaledges(DeepPocket).Forframingthatmaybesubjectedtoseismicevents,consultglassmanufacturerforpreferredlocation.
Repeatsteps3.1through3.5untilallglassisset,workingrowbyrowuptheelevation.
For elevations requiring vertical mullion splices, refer to the VERTICAL SPLICING SECTION, page 29 & 30, before continuing the installation.
GLAZING
Figure 18GlazingRetainers
3.4
3.6
3.5
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3.7Installhorizontalfacecovers,leavinganequalgapateachend.Makesuretheweepholeisonthebottom.Installcoversusingawoodblocktoprotectthecoverandadeadblowsoftfacehammer.
GP-103 GASKETSSEE NOTES BELOW FOR INSTALLATION
GP-113 WEDGESEE NOTES BELOW FOR INSTALLATION
GLAZING
FIGURE 19GlazedAssembly
GLAZINGNOTES:1)INTERIORGASKETS:GP-113WEDGEGASKETEXTERIORGASKETS:GP-103PUSH-INGASKET2)REMOVEGASKETSFROMREELSANDALLOWTORELAXOVERNIGHTBEFOREINSTALLING.3)CUTGASKETS1/4”LONGERPERFOOTOFALUMINUMEXTRUSIONTOALLOWFORRELAXATION.
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RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
GP-102
SPW-PP-3
GLAZING @ SSG MULLIONS
3/8"
GlazingusingtheSSGmullionstypicallywillbeaccomplishedbysettingglassfromtheinterior ofthebuilding.Ifspecialconditionsexistwhichmandatesettingglassfromexterior,seepage26.
Priortoinstallingglass,horizontalbridgesmustbeinstalledandsealed (See FIGURES 21 thru 23, page 25). Note: The bridges shown are for interior glazing only.
Horizontalfacecapsshouldbeinstalledbeforeglass.Thefacecapsshouldbesplicedeverythreebaysandhaveaminimum1/4”jointbetweeneachcap.Thisjointshouldbesealedbyinstallingbackerrodbetweencapsandthenapplyingsealant.
Positionsettingblocksatcorrectlocation(twoperlite).Refertoapprovedshopdrawingsordeadloadcharts.Lubricatingthetopofsettingblockwillhelpinsurepropersettingofglass.Note: Consult glass manufacturer for correct setting block location and length for glass sizes in excess of 40 sq. ft.
Installhorizontalexteriorgasket,runninggasketacrosshorizontalsandbridges.Applysealantalongtopedgeofgasketateachbridge,atupperandlowergasket,justpriortoinstallingglass.See DETAIL “A” above.Ifagasketmustbespliced,endsmustbesealedandbuttedtogether.Cutgaskets1/4”longerperfootofaluminumextrusiontoallowforrelaxation.”
Setglassinopeningfromtheinterior.PlaceoneedgeofglassinfrontoftheSSGmullionandswingtheglassintotheadjacentverticalpocket.Lowerontosettingblocks.Itmaybenecessarytoleaveglassoffsetinopeningsuntiltheendoftheruniscomplete,thenslideeachliteovertocenterintoopenings.Theglassshouldbepositionedtoleavea1/2”jointbetweeneachliteofglass.
Onceglassiscenteredintoopening,installtemporaryclips(SPW-PP-3)at24”o.c.orminumum3perlite.InstallGP-102spaceralongeachsideofverticalmullionpushingspacerbehindglasstocreateasealantjointofminimum3/8”depth.Spacershouldbecutverticalopeningplus1”andplacedinopeningtoextend1/2”aboveandbelowedgeofhorizontals.Thisjointshouldthencleanedusingisopropylalcoholandsealedusinganapprovedstructuralsilicone.See FIGURE 20.
Theexteriorjointbetweentheglassshouldbesealedbyinstallingbackerrodandsealantintothejoint.
GLAZING @ SSG MULLIONS
FIGURE 20Glazing Retainer
PULL GASKET BACK FROM BRIDGEAND SEAL SPACE AS SHOWNBEFORE SETTING GLASS
SSG BRIDGE(HORIZ SHOWN,HEAD/SILL SIM.)
DETAIL “A”
3.8
3.14
3.13
3.12
3.11
3.10
3.9
3.15
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
2�June 2007
FS-114#8 X 3/8" FHSMS
Seal offset in head prior to installing bridge.
It is critical to seal between edges of horizontal face and
bridge. Tool Sealant at interior and exterior surfaces.
Apply sealant to head and along edge of horizontal as shown. Seal across face of mullion making sure to inject sealant into glazing reglets and clip pocket. Apply additional sealant along edges of mullion cap and sill, and generous bead of sealant along front edge of mull cap.
It is critical to seal between edges of horizontal face and
bridge. Tool sealant at interior and exterior survaces.
Seal bridge to mullion and horizontal
CAP SEALFASTENERS
FS-114#8 X 3/8" FHSMS
Apply sealant to top of horizontal and along edge as shown. Seal across face of mullion making sure to inject sealant into glazing reglets and clip pocket.
It is critical to seal between edges of horizontal face and
bridge. Tool sealant at interior and exterior
surfaces.
Apply sealant to top of sill and along edges as shown. Seal across face of mullion making sure to inject sealant into glazing reglets and clip pocket. Apply additional sealant along edges of mullion cap and sill, and generous bead of sealant along frontedge of mull cap.FS-114
#8 X 3/8" FHSMS
GLAZING @ SSG MULLIONS
FIGURE 21
FIGURE 22
FIGURE 23
PULL GASKET BACK FROM BRIDGEAND SEAL SPACE AS SHOWNBEFORE SETTING GLASS
SSG BRIDGE(HORIZ SHOWN,HEAD/SILL SIM.)
2� June 2007
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
Itmaybenecessaryonliteslocatedadjacenttobuildingfloorsandmid-anchorstoglazefromexterior.Ahorizontalwithremovablepressureplatemustbeusedattopoflitetoallowforexteriorglazing.SeeFIGURE13,page15.IfexteriorglazingSSGsystem,WW-300bridgeswillbeinstalledateachhorizontal.See FIGURES 37 & 38, page 34.
Positionsettingblocksatcorrectlocation(twoperlite).Refertoapprovedshopdrawingsordeadloadcharts.Lubricatingthetopofsettingblockwillhelpinsurepropersettingofglass.Note: Consult glass manufacturer for correct setting block location and length for glass sizes in excess of 40 sq. ft.
Glazingcapturedsystem:Installexteriorgasketsrunningtheverticalgasketthroughandbuttinghorizontalgasketsbetween.Jointbetweenverticalandhorizontalgasketsmustbesealed.HorizontalgasketsshouldbemiteredperFIGURE 17, page 20.Crowdgasketusingformulaof1/4”perfootofaluminumextrusion.Note:Gasketswillbeinstalledatverticalsandsillofopeningwhenusingpressureplatehorizontalatheadpriortoinstallingglass.
GlazingSSGsystem:Installhorizontalgasketscontinuousacrossopeningatlowerhorizontal.Crowdgasketusingformulaof1/4”perfootofaluminumextrusion.
Setglassinopeningfromtheexterior.PlaceoneedgeofglassindeepverticalpocketorinfrontoftheSSGmullionandswingtheglassintotheadjacentverticalpocket.Lowerontosettingblocks.Whenglazingcapturedsystem,slideglassuntilcenteredinopeningwhichshouldprovide1/2”glassbiteonalledges.ItmaybenecessarytoleaveglassoffsetinopeningsontheSSGsystemuntiltheendoftheruniscomplete,thenslideeachliteovertocenterintoopenings.TheglassforSSGsystemshouldbepositionedtoleavea1/2”jointbetweeneachliteofglass.
Installpressureplateonhorizontalattopofopening.Gasketsshouldbeinstalledintopressureplatespriortoinstallation.TheGP-108thermalisolatormustbeinstalledontohorizontalpriortoattachingpressureplate.AttachpressureplateusingFS-322(#12-14x1”HWHDrillFlex)@9”o.c.torqueto60in/lbs.
Sealendsofpressureplatetosidesofverticalmullions.Sealendsofhorizontalgasketstoverticalgaskets.See FIGURE 24, page 27.
Afterinstallationofglassiscomplete,installGP-113interiorwedgearound.AtSSGverticalsinstallGP-102spaceralongeachsideofverticalmullionpushingspacerbehindglasstocreateasealantjointofminimum3/8”depth.See FIGURE 20, page 24.SpacershouldbecutD.L.O.plus1”andplacedinopeningtoextend1/2”aboveandbelowedgeofhorizontal.Thisjointshouldthencleanedusingisopropylalcoholandsealedusingastructuralsilicone.WhenusingpressureplatesforSSGsystem,extendamaximumof3bays,leavinga1/2”jointlocatedatmullioncenterline.Insertbackerrodbetweenpressureplatesandseal.See FIGURE 25, page 27.
OnSSGsystem,sealtheexteriorjointbetweentheglassbyinstallingbackerrodandsealantbetweenthelites.Marrythissealintothegasketsoneachend.
Horizontalfacecapsshouldbecenteredinopening.ThefacecapsonSSGsystemshouldbesplicedeverythreebaysandhaveaminimum1/4”jointbetweeneachcap.Thisjointshouldbesealedbyinstallingbackerrodandsealantbetweencaps.See FIGURE 26, page 27.
EXTERIOR GLAZING
3.16
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.25
3.24
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
27June 2007
EXTERIOR GLAZING
FIGURE 24
FIGURE 25
FIGURE 26
INSTALL INTERIOR WEDGEAFTER PRESSURE PLATES AREATTACHED.
SEAL BETWEEN PRESSUREPLATES, GASKETS AND MULLION.
FS-322 (@12-14 X 1" HH DRILL-FLEX)@ 9" O.C.
1/2"
SPLICE PRESSURE PLATESAT CENTERLINE OF SSG MULLION,
MAXIMUM 3 LITES WIDE.
1/2"
MARRY SEALS AT GASKET, PRESSUREPLATE AND GLASS.
GP-102 SPACERINSTALL AFTER GLASS
IS IN PLACE.
INSTALL INTERIOR WEDGEAFTER PRESSURE PLATESARE ATTACHED.
2� June 2007
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
Installverticaladaptorsfirst,leavinganequaloverlapintoeachpocket.SEE FIGURE 27.RefertoVERTICAL SPLICING, page 29ifverticalmullionissplicedwithinaspandrellite.Transitionadaptorsmustbeinstalledaftermullionspliceissealed.
Installhorizontaladaptorsmaintaininganequalgapateachend.Oncealladaptorshavebeeninstalledintheopening,sealallcornerjoints.Runabeadofsealantinthegrooveformedbetweentheadaptorandmullions.Thissealmustbecontinuousaroundtheopeningandmustmarrywiththesealatthecornerjoints.SEE FIGURE 28.
WW-145
VerticalHorizontal
1
2
12
TRANSITION GLAZING
WW-145
SEAL ADAPTORS AT JOINT(MARRY AT GROOVE)
SEAL GROOVE(MARRY AT CORNERS)
TRANSITION GLAZING
Figure 27InstallingGlazingAdaptors
Figure 28SealingGlazingAdaptors
A.1
A.2
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
2�June 2007
Figure 29Sealing Splice Joint
VERTICAL SPLICING
INSERT BACKER RODINTO TONGUE OF
UPPER AND LOWERMULLIONS
ATTACH SPLICEWITH FS-8(#14 X 1" HHSTS)(2) PER SIDE
STEP 1
3/4"
3"
APPLY BOND BREAKERTAPE ALONG FACE
OF SPLICE
APPLY BOND BREAKER TAPEALONG FACE OF SPLICE
SEAL JOINTBETWEEN MULLSAT FACE & SPLICE
1 1/2"
INSTALL SPLICE SLEEVE TO EACH SIDE OF MULLION
4" WW-203 FACE SPLICE
ATTACH FACE SPLICE W/ (1) FS-2
(#8 X 1/2" PFH)
RefertoMULTI-SPAN INSTALLATION, page 12forsplicesleeveinstallation.
Followsealantmanufacturer’sguidelinesforproperjointwidthbasedonanticipatedmovement.Aminimum1/2”jointisrecommended.Note: Standard splice sleeves are engineered to accommodate thermal expansion only. They do not allow for movement in floor levels. Refertoapprovedshopdrawingsforspecialcircumstances,orcontactyournearestVistawallfacility.
VERTICAL SPLICING
Figure 29SealingGlazingAdaptors
StEP 1
Applybondbreakertapetothefaceofbackmembersplicesleeve,returningbackonthesides1”minimum.Applybondbreakertapearoundentireperimeteroffacesplicesleeve.Insertbackerrodintothehollowsectionatthestruts.Sealallaroundsplicejointfromthefacetothe1”returnonthebackmember.Toolsealanttofollowthecontouroftheglazingregletstoinsureagoodsealwhengasketsareinstalled.SEE FIGURE 29.
Discontinueglazingadaptorsatsplicejoints.Installbackerrodintocavityandsealbetweenadaptors.Marrythissealwiththemainsealatthemullion.RefertostepB.1aboveforsealingnotesattheglazingreglets.
B.1
B.2
�0 June 2007
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
VERTICAL SPLICING
June 200730
1/2"
SEAL JOINT BETWEEN MULLIONS.SEAL TO RUN ACROSS FACE, TONGUE & MINIMUM 1" DOWN SIDES OF MULLION.
ATTACH SPLICE WITH FS-8 (#14 X 1" HHSTS) (2) PER SIDE (FASTENERS REQUIRED
FOR DEADLOAD SPLICE ONLY. REMOVE FOR EXPANSION CONNECTION)
1"MIN.
1/2" JOINTBASED ON 1/4"EXPANSION.
Figure 29 - continuedSealingSpliceJoint
StEP 2
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
��June 2007
All door framing components are shipped fabricated from the factory. The main curtain wall framing can be erected prior to installing the door subframe.
C.1 Curtainwallverticalsanddoorsubframerunthroughtofinishfloor.Bedadjacentcurtainwallverticalsinsealant andanchortofloorperapprovedshopdrawings.
C.2SUBFRAMEINSTALLATION:
ENTRANCE FRAMES
SEAL JOINT ATCORNER OFSUBFRAME
A
A
2-13/16"
FS-325#12-14 X 1-1/2"Drillflex
PUT BACKER ROD AT TOP OFJAMB SUBFRAME AND SEAL VOID
1/4"
2-13/16"
2-1/2"
CH-93 CHANNEL
FS-55 @ 12" O.C.& CAP SEAL FASTENER
CL SUBFRAMEANCHOR
1/4"SUBFRAMEANCHOR
CL
ENTRANCE FRAMES
Section A-A
WW-341FILLER
D-186SUBFRAME
Figure 30AttachingSubframe
AttachTH-44thresholdcliptobottomofeachjambsubframewithtwo(2)FS-256#8x11/2”PhillipsRoundHeadScrews.
InstallWW-341pocketfillerintopocketofverticalfacingthedooropening.Installhorizontalglassstop,theninstallCH-93channelandattachchannelwithFS-55(#10x1/2”pph)at12”O.C.throughfaceofhorizontal.Capsealallfasteners,theninstallthehorizontalfacecap.
BedsubframeinsealantandanchortocurtainwallframingmemberswithFS-325#12-14x11/2”Drillflexat18”O.C.Sealjointbetweenjambandheadersubframe.Sealalsothetopsofthejambsubframe.SEE FIGURE 30.
C.2.1
C.2.2
C.2.3
�2 June 2007
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
C.2.4Bedthresholdinsealant,attachingtoTH-44clipswithFS-42,#12x1/2”PhillipsFlatHeadscrews.Marrythresholdsealwithsubframeandmainsystemseal.SEE FIGURE 31.
C.2.5Drill#11,.191diameterholesinD-186subframeforFS-15rivets.InstalldoorstopsontosubframewithSC-1clipsat18”O.C.Locateclipsaroundthesubframeanchorscrews.SEE FIGURE 32.Verticalstopsrunthrough.
C.2.6InstalldoorperDOORANDFRAMEINSTALLATIONANDGLAZINGMANUAL.
DS-1 DOOR STOP(STAGGER AROUNDSUBFRAME ANCHOR)
PERIMETER SEAL AT SILL;(TURN BACK TOWARDVERTICAL AT END OF SILL)
D-186SUBFRAME
FS-325 #12-14 X 1 1/2"DRILLFLEX AT SUBFRAME
SEAL AROUND BASE OF D-186 &VERTICAL; MARRY THIS SEAL WITH
THRESHOLD & PERIMETER SEALTHRESHOLDIN BED OFSEALANT
Figure 32DoorStopAttachment
Figure 31SealingVerticalsatEntranceDoors
ENTRANCE FRAMES
&RIVET
SC-1LC
D-186SUBFRAME
2-17/32"
DRILL #11 (.191 DIA)IN SUBFRAME @ 18" O.C.
FOR FS-15 RIVET
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
��June 2007
WHENREGLAZINGFROMTHEINTERIOR.Removeinteriorwedge,removeoldglassandcleanglazingpocketofanydebrisorglassandreglazeperglazinginstructiononpages20thru22.
WHENREGLAZINGFROMTHEEXTERIOR.Carefullyremovehorizontalfacecoverssurroundingtheliteofglasstobedeglazed.SEE FIGURE 33.
REGLAZING PROCEDURES
PRY BAR
NON-METALLIC SHIM
UPPER HORIZONTAL
LITE TO BEREMOVED
REGLAZING PROCEDURES
CUT AT "V"GROOVE
UPPER HORIZONTAL
REGLAZING PROCEDURES
GASKETWEDGE
SEALSCREW HEAD
GP-100GASKET FOR REGLAZE ONLY
Figure 33CapRemoval
Figure 34Deglazing
Figure 35Reglazing
Figure 36Reglazing
GASKETPSA-BACKED
CONTINUOUS BEADOF SEALANT
TCR-130REGLAZE LEG
ATTACH W/ FS-55 @ 12" O.C. GP-100
D.1
D.2.3
D.2.2
D.2.1
D.2
D.2.4
RemovelowersectionofupperhorizontalasshowninFIGURE 34.
RemoveliteofglassandexistinginteriorgasketsfromtheopeningCleandebrisandsealantfromtheframingmembers.
InstallGP-100gasketsintoframing.Setnewliteofglass,centeredinopening.
InstallTCR-130reglazeleg.SetincontinuousbeadofsealantandattachwithFS-55fastener@12”O.C.,capsealallfasteners.See FIGURES 35 & 36.
�� June 2007
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
WHEN REGLAZING FROM THE INTERIOR.Removeinteriorwedge,removeoldglassandcleanglazing pocketofanydebrisorglassandreglazeperglazinginstructiononpage24.
WHEN REGLAZING FROM THE EXTERIOR. Carefullyremovehorizontalfacecoversandpressureplates surroundingtheliteofglasstobedeglazed.
REGLAZING PROCEDURES FOR EXTERIOR GLAZED SSG SYSTEM
FORCE SEALANT INTO GASKET AND TEMPORARYCLIP RACES.
APPLY BEAD OF SEALANT ACROSS FACE OF BRIDGE JUST PRIOR TO INSTALLING SPACER GASKET AND PRESSURE PLATE.
REGLAZING PROCEDURES FOR EXTERIOR GLAZED SSG SYSTEM
TOOL SEALANT ALONG TOP ANDSIDES OF ZONE BRIDGE TO
FORM A WATER TIGHT SEAL.
WW-300 ZONE BRIDGE
SEAL ALONG TONGUE OF HORIZONTALAND ACROSS FACE OF MULLION BEFOREINSTALLING ZONE BRIDGE.
Figure 37
Figure 38
E.1
E.2
Removepressureplatefromtopofdamagedliteandremovehorizontalbridgefromverticalintersection.Cleanexcesssealantfromhorizontalandfaceofmullion.
RemoveliteofglassandexistinginteriorgasketsfromtheopeningCleandebrisandsealantfromtheframingmembersandhorizontalpressureplates.
InstallGP-101gasketsintoframing.Setnewliteofglass,centeredinopening.
InstallWW-300horizontalbridgeatverticalintersectionwhereoriginalbridgewasremoved.SealbridgeasshowninFigures 37 & 38.
InstallGP-108gasketacrossfaceofhorizontalandbridge.
ReattachpressureplateusingFS-322fasteners.Torquefastenerto90in/lbs.Sealendsofpressureplatestoverticalfaceorjointsasshownonpage26.Reinstallfacecapallowingequalgapateachend.
E.2.1
E.2.6
E.2.5
E.2.4
E.2.3
E.2.2
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
��June 2007
PARTS LIST
7 1/4" SYSTEM6" SYSTEM CORNER EXTRUSIONS
WW-420 WW-520
35June 2007
WW-126
WW-430
WW-404
WW-414
WW-416
WW-418
WW-425
WW-148
WW-149
WW-127
WW-530
WW-504
WW-514
WW-516
WW-518
WW-525
WW-150
WW-151
WW-243
WW-233
WW-234
WW-170
WW-171
WW-153
WW-154
WW-227
WW-228
O.S. 90 Interior Cover7 1/4" System
O.S. 135 CornerFace Cap
O.S. 90 CornerFace Cap
O.S. 135 CornerPressure Plate
O.S. 90 CornerPressure Plate
O.S. 135 Corner Mullion7 1/4" System
O.S. 135 Corner Mullion6" System
O.S. 90 Corner Mullion6" & 7 1/4" Systems
Glass Stop1/4" Infill
Glass Stop1" Infill
Optional Horizontalfor Exterior Glazing
Sill
Intermediate Horizontal
Head
SSG Vertical
Heavy Vertical & Jamb
Glass Stop1/4" Infill
Glass Stop1" Infill
Optional Horizontalfor Exterior Glazing
Sill
Intermediate Horizontal
Head
SSG Vertical
Heavy Vertical & Jamb
Sill FillerSill Filler
Typical Vertical & JambTypical Vertical & Jamb
O.S. 90 Interior Cover6" System
�� June 2007
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
PARTS LIST
June 200736
All System Depths and InfillsCOMMON EXTRUSIONS
WW-1089
WW-110
GP-104
GP-103
DJ-102
STANDARD ACCESSORIESAll System Depths and Infills
GP-115
DS-1
CW-66
D-186 WW-102-08
WW-102-09
WW-103-06
WW-103-05
WW-145
GP-113
CW-90
WW-341
WW-334
WW-335
HP-1004
STANDARD ACCESSORIESAll System Depths and Infills
WW-108
WW-131
F-16
CH-93
DS-104
FG-1184
FG-1128
WW-102-10
WW-102-11
WW-103-08
WW-103-07
CW-542
CW-1496
ED
BA
G H
F
C
J
TOP
SC-1
SPW-PP-3
GP-102
HP-17 (mod.)
GP-101
GP-121-01
GP-108
Thermal Isolatorat Optional Exterior Glazed
PVC Setting Chairat Sill
EPDM Setting Blockat 1" Infill
EPDM Setting Blockat 1/4" Infill
Spacer Gasket
Temporary GlazingRetainer for
SSG Verticals
Spring Clipfor Door Stops
Splice SleeveUse with WW-530
Splice SleeveUse with WW-430
Jamb "F" AnchorUse with WW-530 & WW-504
Jamb "F" AnchorUse with WW-430 & WW-404
"T" AnchorUse with WW-430
"T" AnchorUse with WW-530
& WW-504
Transomfor OHCC
Transom Filler
Door Header Channel
Door Header Subframe
SSG Glazing Adaptor1/4" Infill
Head/Sill Face Cover
PVC Zone PlugVertical Deep Pocket
PVC Zone PlugVertical Shallow Pocket
Optional Weep Baffle
PVC Pocket Fillerfor WW-520, WW-530,
WW-420 & WW-430Verticals
Splice SleeveUse with WW-420
Standard Wedge Gasket
Transition Glazing Adaptor1" to 1/4" Infill
Jamb "F" AnchorUse with WW-520
Jamb "F" AnchorUse with WW-420
"T" AnchorUse with WW-420
"T" AnchorUse with WW-520
Door Subframe
Splice SleeveUse with WW-520
Door StopUse with SC-1 Clip
EPDM "W" Side BlockVertical Deep Pocket
EPDM Dense Gasket(Exterior)
Drill JigVertical Mullions
Intermediate Horizontal
Pressure Plate@ Exterior Glazed
PARTS LIST
Door StopUse with SC-1 Clip
Face Cover
Horizontal
SSG Verticals
Standard
EPDM Sponge GasketOptional
(Exterior)
(Interior)
WW-213-01
WW-214-01
WW-215-01
Splice SleeveUse with WW-233
Splice SleeveUse with WW-234
Splice SleeveUse with WW-243
Face Splice SleeveFor WW-520, WW-530,
WW-420 & WW-430WW-203-01
Horizontal
& WW-404
RELIANCETM - TC IG CURTAIN WALLINSTALLATION & GLAZING MANUAL
�7June 2007
PARTS LIST
June 200736
All System Depths and InfillsCOMMON EXTRUSIONS
WW-1089
WW-110
GP-104
GP-103
DJ-102
STANDARD ACCESSORIESAll System Depths and Infills
GP-115
DS-1
CW-66
D-186 WW-102-08
WW-102-09
WW-103-06
WW-103-05
WW-145
GP-113
CW-90
WW-341
WW-334
WW-335
HP-1004
STANDARD ACCESSORIESAll System Depths and Infills
WW-108
WW-131
F-16
CH-93
DS-104
FG-1184
FG-1128
WW-102-10
WW-102-11
WW-103-08
WW-103-07
CW-542
CW-1496
ED
BA
G H
F
C
J
TOP
SC-1
SPW-PP-3
GP-102
HP-17 (mod.)
GP-101
GP-121-01
GP-108
Thermal Isolatorat Optional Exterior Glazed
PVC Setting Chairat Sill
EPDM Setting Blockat 1" Infill
EPDM Setting Blockat 1/4" Infill
Spacer Gasket
Temporary GlazingRetainer for
SSG Verticals
Spring Clipfor Door Stops
Splice SleeveUse with WW-530
Splice SleeveUse with WW-430
Jamb "F" AnchorUse with WW-530 & WW-504
Jamb "F" AnchorUse with WW-430 & WW-404
"T" AnchorUse with WW-430
"T" AnchorUse with WW-530
& WW-504
Transomfor OHCC
Transom Filler
Door Header Channel
Door Header Subframe
SSG Glazing Adaptor1/4" Infill
Head/Sill Face Cover
PVC Zone PlugVertical Deep Pocket
PVC Zone PlugVertical Shallow Pocket
Optional Weep Baffle
PVC Pocket Fillerfor WW-520, WW-530,
WW-420 & WW-430Verticals
Splice SleeveUse with WW-420
Standard Wedge Gasket
Transition Glazing Adaptor1" to 1/4" Infill
Jamb "F" AnchorUse with WW-520
Jamb "F" AnchorUse with WW-420
"T" AnchorUse with WW-420
"T" AnchorUse with WW-520
Door Subframe
Splice SleeveUse with WW-520
Door StopUse with SC-1 Clip
EPDM "W" Side BlockVertical Deep Pocket
EPDM Dense Gasket(Exterior)
Drill JigVertical Mullions
Intermediate Horizontal
Pressure Plate@ Exterior Glazed
PARTS LIST
Door StopUse with SC-1 Clip
Face Cover
Horizontal
SSG Verticals
Standard
EPDM Sponge GasketOptional
(Exterior)
(Interior)
WW-213-01
WW-214-01
WW-215-01
Splice SleeveUse with WW-233
Splice SleeveUse with WW-234
Splice SleeveUse with WW-243
Face Splice SleeveFor WW-520, WW-530,
WW-420 & WW-430WW-203-01
Horizontal
& WW-404
WW-343
FS-318
FS-320
FS-325
FS-43
FS-15
FS-8
FS-9
FS-6
37June 2007
WW-185-01
TCR-300
WW-351
WW-186-01
WW-187-01
WW-188-01
WW-177-03
WW-177-04
WW-176-03
WW-176-04
WW-179-03
WW-179-04
WW-178-03
WW-178-04
WW-177-01
WW-177-02
WW-176-01
WW-176-02
STANDARD ACCESSORIESAll System Depths and Infills
WW-179-01
WW-179-02
WW-178-01
WW-178-02
O.S. 90Head & Sill Shear Block
7 1/4" System(Left & Right)
O.S. 90Horizontal Shear Block
7 1/4" System(Left & Right)
O.S. 90Horizontal Shear Block
6" System(Left & Right)
O.S. 90Head & Sill Shear Block
6" System(Left & Right)
O.S. 135Horizontal Shear Block
7 1/4" System(Left & Right)
O.S. 135Head & Sill Shear Block
7 1/4" System(Left & Right)
O.S. 135Horizontal Shear Block
6" System(Left & Right)
Horizontal Shear Block(7 1/4" System)
Head & Sill Shear Block(7 1/4" System)
O.S. 135Head & Sill Shear Block
6" System(Left & Right)
Horizontal Shear Block(6" System)
PVC Bridgeat Head & Sill
PVC Bridgeat Horizontals
Head & Sill Shear Block(6" System)
#10 x 3/4" Phillips Pan HeadFastens Head & Sill
#14 x 1 1/2" Hex HeadShear Block to Vertical
#14 x 1" Phillips Hex Head Fastens Splice Sleeves
#12 x 3/4" Phillips Pan HeadFastens Horizontal to
Shear Block
316" x 716 " Drive Rivet
Fastens SC-1 Clip
#12-14 x 1 1/2" Hex Washer Head Drillflex @ Press. Plate to WW-425, WW-525 Horizontal
#10 x 1/2" U-DriveFastens Mull Caps
#12 x 1 3/4" Phillips Flat HeadFastens WW-131
Aluminum Mullion CapWW-420, WW-520,
(SSG Verticals)
(SSG Verticals)
WW-430 & WW-530
WW-300
SSG Mullion Bridge
to Shear Block