relevant technical aspects › upload › iblock › 9bb › jos roebroek, fl… · relevant...
TRANSCRIPT
![Page 1: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/1.jpg)
®
RELEVANT TECHNICAL ASPECTSSynergy For Success in Russia
Jos Roebroek MScKEMPINSKI HOTEL MOSCOWFebruary 11 & 12, 2008
![Page 2: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/2.jpg)
2®
�Over 30 years experience in (conceptual) design of new and revamp plants, primarily:– Material Handling– Compounding– Mechanized Systems
About your speaker
![Page 3: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/3.jpg)
®
RELEVANT TECHNICAL ASPECTS
![Page 4: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/4.jpg)
4®
� Manufacturing Steps
Relevant Technical Aspects
![Page 5: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/5.jpg)
5®
� PolyolefinsPolyethylene (PE)
�Polypropylene (PP)
Relevant Technical Aspects
![Page 6: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/6.jpg)
6®
� Some major pre-compounding Bulk MaterialProperties:– Particle Size including lumps, if any (Sieve Analysis)– Abrasiveness– Angles of internal/external friction– Angle of repose– Specific Density– Bulk Density: loose/vibrated– Cohesiveness– Increased temperature– Moisture Content– Flowability– Hardness
MEASURING-
INSTRUMENTS
Relevant Technical Aspects
![Page 7: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/7.jpg)
7®
� Shipping from storage silos at upstream plant bymeans of:
– Bulk Shipping�Road Trucks/Road Containers�Trains�Ships
– 20-25 kg Bags– Big bags (Super Bags)– IBC Containers– Octabins– Bottles– Rolls
Relevant Technical Aspects
![Page 8: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/8.jpg)
8®
� Any handling����Varying product properties
� Any transportation/shipping� Varying product properties� Least damage: by belt conveyor
� Large distance transportation of bulk products� Product degradation� Product attrition� Product segregation
Relevant Technical Aspects
![Page 9: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/9.jpg)
9®
Examples of Segregation
� Filling/Emptying of silo’s– 3 Main Types:
1. Centered free fall filling
EMPTYINGFILLING
Same effect in case of excentric filling
•Heavier particles drop•down via the angle ofrepose
•Due to filling effects,•the larger particles will•pass the silo outlet first
![Page 10: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/10.jpg)
10®
Examples of Segregation
� Filling/Emptying of silo’s– 3 Main Types (cont’d):
2. Lateral filling by means of a Pneumatic ConveyingSystem
EMPTYINGFILLINGHeavier particles willland at largerdistances from inlet
Segregationduring emptying
![Page 11: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/11.jpg)
11®
Examples of Segregation
� Filling/Emptying of silo’s– 3 Main Types (cont’d):
3. Centric filling by means of a Pneumatic ConveyingSystem
EMPTYINGFILLING
Larger heavier particlesmainly get to the centreof the silo
Segregation duringemptying
![Page 12: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/12.jpg)
12®
Examples of Segregation
� Consequences of segregation– (Re-)blending required– Flow problems in downstream process– Poor Final Product Quality
� Inhomogeneous sections– Excessive dust emission
� Dedusting (Filtration) Equipment Cost� Health/Environmental problems� Explosion Hazards
![Page 13: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/13.jpg)
®
SYNERGY For SUCCESS IN RUSSIA
![Page 14: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/14.jpg)
14®
� Your major interest– Low (T)otal (I)nvestment (C)ost�high profit/attractive consumer price�higher consumption�better sales figures
�Smart Project Execution saves:– Execution Time
– Total Investment Cost
Synergy ForSuccess in Russia
![Page 15: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/15.jpg)
15®
� Your new (revamp-) projectMUST include:
– Optimal Process Selection
– Optimal split-up of project�Optimal Package Units
Synergy ForSuccess in Russia
Definition of Package Unit:
Integrated system consisting of more than one equipment part, and supplied by one Vendor only
![Page 16: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/16.jpg)
16®
� Your new (revamp-) projectmay include:
– Bulk Material Handling– Compounding– Film/Sheet making– Pipe making– Casting applications– Blow molding applications– Fiber spinning etc....
– Logistics/Distribution
Synergy ForSuccess in Russia
![Page 17: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/17.jpg)
17®
� Your new (revamp-) project (cont’d)– Why re-invent the wheel?
– Nowadays major Vendors have considerableDownstream Project Engineering Capacity and implementtheir expertise as routine actions for certain parts of projects� Easier integration of equipment and packages
from other Vendors
Synergy ForSuccess in Russia
![Page 18: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/18.jpg)
18®
� Optimal Execution by all partiesinvolved:
– You, as producer– The licencor, if any– Engineering Company– Smart Package Vendors– Subcontractors
Synergy Forsuccess in Russia
![Page 19: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/19.jpg)
19®
� Relation smart execution – sound engineering– Do not just hobby and try– Despite of calculations, always test:
Bulk Material Product/Compound Properties are crucial and mostlynot constant
– Good System (Interface) Definition by yourself, and/or by an Engineering Company
Synergy ForSuccess in Russia
![Page 20: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/20.jpg)
20®
� Relation smart execution – sound engineering– Do not only pay attention to the Purchase Price of Package Units
and Equipment– Verify that your Vendor has well equipped Test Facilities– Your requirement seldom involve off-the-shelf design– Local Service a MUST– Use weigh factors prior to selecting the right Supplier
Synergy ForSuccess in Russia
![Page 21: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/21.jpg)
21®
� Next presentations by your potentialpartner-Vendors
– Coperion�Material Handling & Raw Material Extrusion (Hold)
– LRS�Profile Casting (Hold)
– Windmoeller & Hoelscher�Blow Moulding & Sheet Production Equipment (Hold)
Synergy ForSuccess in Russia
![Page 22: RELEVANT TECHNICAL ASPECTS › upload › iblock › 9bb › Jos Roebroek, Fl… · RELEVANT TECHNICAL ASPECTS Synergy For Success in Russia ... – 3 Main Types: 1. Centered free](https://reader034.vdocuments.site/reader034/viewer/2022042409/5f259833f03aa46ade308f8e/html5/thumbnails/22.jpg)
22®
Questions?Questions?