reducing chemical demand and preserving treated produced

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Reducing Chemical Demand and Preserving Treated Produced Water Quality Using Advanced Aeration in the Permian Basin Jay Keener Chief Operating Officer Xedia Process Solutions Produced Water Society Seminar 2018 Sugar Land, TX

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Page 1: Reducing Chemical Demand and Preserving Treated Produced

Reducing Chemical Demand and Preserving Treated Produced Water Quality

Using Advanced Aeration in the Permian Basin

Jay Keener

Chief Operating Officer

Xedia Process Solutions

Produced Water Society Seminar 2018

Sugar Land, TX

Page 2: Reducing Chemical Demand and Preserving Treated Produced

Xedia Process Solutions (XPS)

2 CONFIDENTIAL © 2018 Xedia Process Solutions LLC 23 February 2018

DIAGNOSIS, COMISSIONING

& FIELD SERVICES

FULLY INTEGRATED

TREATMENT SYSTEMS

DROP-IN REPLACEMENTS:

CARTRIDGES & BULK MEDIAUNCONVENTIONAL

WATER TREATMENT

XPS develops and applies innovative water treatment technologies to the Oil & Gas and Industrial sectors

Page 3: Reducing Chemical Demand and Preserving Treated Produced

Xedia Process Solutions (XPS)

3 CONFIDENTIAL © 2018 Xedia Process Solutions LLC 23 February 2018

XOP Patented Oil

Polishing Media

XDN Patent-pending

Modified Nutshell Media

XTB Microporous

Oil/TSS Removal Media

Aeromax Patented

Aeration Systems

*Under Development

Page 4: Reducing Chemical Demand and Preserving Treated Produced

Aeromax Advanced Aeration

Page 5: Reducing Chemical Demand and Preserving Treated Produced

What is Aeromax?

5 © 2018 Xedia Process Solutions LLC 23 February 2018

• Patented, venturi-style aeration system

• Optimized for maximum oxygen dissolution while continuously circulating water

• Powered by submersible or external water pump, not an air compressor

Submersible Pump Configuration External Pump Configuration

AeromaxAeration

Head

Page 6: Reducing Chemical Demand and Preserving Treated Produced

Introduction – Aeromax Advanced Aeration

6 © 2018 Xedia Process Solutions LLC 23 February 2018

Why Aerate?

Produced Water Recycling

Iron (Fe)

Solids Separation

Oil/Water Separation

Water Quality Maintenance

H2S

Algae

Anaerobic Bacteria

Key Aeromax Performance Benefits

Rapid increase in Dissolved Oxygen (DO)

Efficient circulation of full water volume

Accommodates in situ chemical injection

High efficiency mixing and dispersing of chemicals

Installations

Produced Water Ponds

Fresh Water Ponds

Frac Tanks

ASTs

Page 7: Reducing Chemical Demand and Preserving Treated Produced

• The Aeromax technology entrains a range of bubble sizes while supersaturating the pumped water

• Bubble size is adjustable based on application goals

• Smaller bubbles = high surface area for gas transfer

• Maximizes gas transfer between air and water (O2 dissolution)

• Very slow rise rate, maximizing allowable time for gas transfer

• Larger bubbles = higher rise rate

• For PW Treatment – Enhances flotation and separation of oil from water

• For Quality Maintenance – Enhances vertical turnover and oxygen distribution

O2

O2

O2

Technology – Bubble Size Efficiency

7 © 2018 Xedia Process Solutions LLC 23 February 2018

Page 8: Reducing Chemical Demand and Preserving Treated Produced

Technology – Bubble Size Efficiency

8 © 2018 Xedia Process Solutions LLC 23 February 2018

Page 9: Reducing Chemical Demand and Preserving Treated Produced

2,500 micron

20 micron

2 micron

Technology Comparison – Bubble Sizes

9 © 2018 Xedia Process Solutions LLC 23 February 2018

• The Aeromax Aeration system creates bubble sizes primarily < 25 micron

• Course Bubble aeration systems create bubbles of 3,000 – 50,000 micron

• Fine Bubble aeration systems create bubbles of 900 – 3,000 micron

10,000 micron

3,000 micron

Page 10: Reducing Chemical Demand and Preserving Treated Produced

Produced Water Treatment – Submersible Pump Configuration

10 © 2018 Xedia Process Solutions LLC 23 February 2018

• Water Temp = 33ᵒC

• pH = 7.25

• TDS = 84,000 mg/L

Page 11: Reducing Chemical Demand and Preserving Treated Produced

Produced Water Treatment – Submersible Pump Configuration

11 © 2018 Xedia Process Solutions LLC 23 February 2018

Parameter At Startup 2.5 hrs

DO (Sat %) 3% 77%

Iron (mg/L) 13.7 5.5

ORP(mV)

DOSaturation

(%)

Time (hr)

>50% reduction of ironwith no chemical addition

and only 2.5 hr residence time

Page 12: Reducing Chemical Demand and Preserving Treated Produced

Pond & AST Installations – Example Layouts

12 © 2018 Xedia Process Solutions LLC 23 February 2018

0.5 - 1 MM bbl Pond• 16’ – 25’ depth• 8 Aeromax Aeration Heads• 1 Pump Skids

Pump Skid

Aeration

Heads

(Option 2)

Submersible

Pumps

30k – 50k bbl AST

• 8’ – 10’ depth

• 2 Aeromax Aeration Heads

• Option 1 – 1 External Pump

• Option 2 – 2 Submersible Pumps

(Option 1)

Pump Skid

Aeration

Heads

Page 13: Reducing Chemical Demand and Preserving Treated Produced

Produced Water Treatment – Customer AST Installation

13 © 2018 Xedia Process Solutions LLC 23 February 2018

Page 14: Reducing Chemical Demand and Preserving Treated Produced

Produced Water Quality Maintenance – Customer AST Installation

14 © 2018 Xedia Process Solutions LLC 23 February 2018

Page 15: Reducing Chemical Demand and Preserving Treated Produced

Having water treatment challenges?

Contact us to discuss your options for:

Commercial Solutions • Pilot Studies • Feasibility Testing

+1-844-XEDIA-PS (+1-844-933-4277)

[email protected]

Houston, TX, USA