recycling passport – dismantling instructions - draeger.com · main components with recycling...

Recycling Pass Product: Date: 08.08.2005 Babytherm 8004/8010

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Recycling Passport – Dismantling Instructions

Babytherm 8004/8010

1. Device overview 2

2. Components subject to special treatment 2.1 Thermal radiator 3 2.2 Standard electronics 4 2.3 Lifting column (height adjustable) 6 2.4 Power connection 6 2.5 Sensor unit 7

3. Main components with recycling potential 3.1 Trolley 7 3.2 Thermal radiator 7

3.3 Standard electronics 8 3.4 Lying bed 8

3.5 Sensor unit 8 4. Main components which could interfere with the recyling process

4.1 Trolley 8 4.2 Thermal radiator 8

4.3 Standard electronics 8 4.4 Lying bed 8

4.5 Sensor unit 8 5. Material / quantities 9


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1. Device overview

Thermal radiator

Standard electronic

Lying bed

Sensor unit

Trolley Power connection


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2. Components subject to special treatment 2.1 Thermal radiator

Unscrew the 4 cross- head screws and remove the protective grating

Switched-mode power supply (for phototherapy only) Total weight: 1.6 kg Unscrew the 4 cross- head screws and undo the clamp connections

Remove the alarm LED circuit board (0.01 kg) by pressing the pins together


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Infrared rod Quantity 2 Lamp

Radiator wiring harness

accessible from the rear

Halogen lamp quantity 6 for phototherapy only

Lamp rail (with cable) (0.3 kg each), Lamp for phototherapy only 2.2 Standard electronics

Unscrew the 2 cross-head screws (bottom)


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- Unscrew the 2 cross-head crews - Remove housing bottom

- Remove the loudspeaker cable harness upwards - Remove the front upwards - Undo the plug connectors - Unscrew the 6 nuts - Remove the front circuit board without display (0.2 kg) Display (0.1 kg) - LED circuit board underneath (0.06 kg) - Undo the 3 screws.

Remove the relay circuit board

- Unscrew the Allen screw in the heat sink - Undo the plug connectors - Remove the rear panel upwards - Remove the relay circuit board (0.3 kg) from the spacers


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- Transformer (1.9 kg)

- Undo the plug connectors - Remove the WT power circuit board (0.3 kg) - Remove the controller circuit board (0.1 kg)

2.3 Lifting column (height adjustable)

- Motor control unit circuit board approx. 0.1 kg

2.4 Power connection - Mounted under the base plate with 3 allen screws (1.2 kg) - Power cable 0.1 kg


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2.5 Sensor unit

- Unscrew the 2 Allen screws on the underside of the lying bed

- Undo 4 screws. - Undo the plug connectors - Remove the sensor circuit board (0.1 kg)

3. Main components with recycling potential

3.1 Trolley - Tube right/left (5.8 kg each cast steel) - Caps (quantity 4, total weight 0.3 kg PUE/Polyfort) - Fixed column (without height adjustment 5.7 kg aluminium alloy) - Base plate (19.3 kg steel) - Flange (1.2 kg steel) - Tubular stand (quantity 2 total weight 5.2 kg steel alloy) - Crossbar (2.6 kg cast aluminium) - Retaining arm (1.4 kg cast aluminium) - Joint (1.5 kg brass) - Cabinet mountings (quantity 2 aluminium alloy total weight 1.1 kg) - Swivel cabinets (quantity 2 each with 2 inserts 6.3 kg each ABS) - Cover panel (0.4 kg steel alloy) - Protective plate (0.2 kg)

- Rails on tray surface (quantity 2, 0.2 kg steel alloy) - Rail on base plate (0.4 kg steel alloy) 3.2 Thermal radiator

- Housing (1.7 kg ABS/TSG) - Protective grating (1.6 kg steel alloy)

- Infrared reflectors (quantity 2 total weight 0.2 kg Ano Fol anodised aluminium) - Day light reflector (0.6 kg Ano Fol anodised aluminium)

- Side panels (quantity 2 total weight 0.6 kg steel alloy) - Front partition panel LED (0.2 kg steel alloy) - Front partition panel switched-mode power supply (0.2 kg steel alloy) - Cover panel (0.3 kg aluminium alloy)

- Lamp holders (quantity 6 total weight 0.2 kg aluminium alloy) - Clamps (quantity 2 total weight 0.1 kg ceramic)


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3.3 Standard electronics

- Blanking plate steel alloy - Catch pins (quantity 3 steel alloy) - Housing top / housing bottom (0.8 kg ABS)

3.4 Lying bed

- Inner panels (quantity 2, each 0.5 kg PMMA) 3.5 Sensor unit

- Housing (0.1 kg aluminium alloy)

- Circuit board holder (0.6 kg steel alloy)

4. Main components which could interfere with the recycling process 4.1 Trolley - Power connection (aluminium alloy, cable, various plastics) - Lifting column (height adjustable) total weight 14.4 kg (cable, motor, aluminium alloy) - Foot pedal (1 kg PA6, cast aluminium) - Rollers (quantity 4, each 0.6 kg steel, PP, rubber surfaces) 4.2 Thermal radiator

- Lamp rail right/left (0.6 kg aluminium alloy, cable)

4.3 Standard electronics

- Front 8004/8010 (without circuit boards 0.3kg aluminium and adhesive film)

- Rear panel (without circuit board 0.6 kg various metals, plastic) 4.4 Lying bed

- Lying bed (14 kg PS TSG, steel alloy) - Optional hotplate (6.8 kg rubber edging, cable, heating coil in adhesive film, aluminium alloy) - Side panels (2.7 kg PMMA, POM, silicone)

- Gel mattress (4.5 kg) 4.5 Sensor unit - Cover plate (0.6 kg steel alloy with adhesive labels)


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5. Material / quantities

Material recycling properties

Weight (kg)

Parts / modules / instructions

Parts which can be disposed of in the normal manner

Metals

Cast steel 11.7

Steel alloy 8.2

Steel 20.5

Cast aluminium 4.0

Aluminium alloy 6.7

Brass 1.5

Ano Fol anodised aluminium 0.7

Total metal 53.3

Plastics

ABS/TSG 1.7

ABS 7.1

PUE/Polyfort 0.3

PMMA 1.0

Total plastic 10.1 Packaging

General

Carton/cardboard 2.3

PE/film 1.2

Wood 37.7

Total packaging 41.2

Air freight

Carton/cardboard 3.6

PE/film 1.3

Wood 37.7

Total packaging 42.6


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Parts which must be removed and disposed of as special waste

Power supply unit + power lead 1.3

Printed circuit boards Area (cm

2)

Weight (kg)

Power boards 426 1.6 Switched mode power supply (for phototherapy only)

160 0.3 Power circuit board (in standard electronics)

Logic boards 20 0.01 Alarm LED circuit board (in thermal radiator)

243 0.2 Front circuit board without display

140 0.06 LED circuit board (in front)

198 0.3 Relay circuit board (in standard electronics)

160 0.2 Controller circuit board (in standard electronics)

66 0.1 Motor controller circuit board (with height adjustment only)

116 0.1 Sensor circuit board (in sensor unit)

Total circuit boards 2.87

Display 0.1 on front circuit board

Transformer 1.9 Standard electronics

Infrared rod 0.1 Quantity 2 (thermal radiator)

Lamps 0.1 Quantity 2 (thermal radiator)

Halogen lamps 0.2 Quantity 6 (with phototherapy only)

Radiator wiring harness 0.3 in the thermal radiator

Total parts for disposal 6.87 Parts which could interfere with the recycling process

Composites

Lifting column (height adjustable) 14.4 Aluminium alloy, motor, cable

Foot pedal 1.0 PA6, Cast aluminium Rollers (quantity 4) 2.5 Steel, PP, rubber surfaces

Lamp rail right/left 0.6 Aluminium alloy, cable (thermal radiator)

Front 8004/8010 0.3 Aluminium and front film (standard electronics)

Back panel 0.6 Various metals, plastic (standard electronics)

Lying bed 14 PS TSG, steel alloy

Hot plate 6.8 Aluminium alloy, silicone seal, cable, heating coil in adhesive film

Side panels 2.7 PMMA, POM, silicone

Gel mattress 4.5 PU gel

Cover plate 0.6 Aluminium (alloy) with front film (sensor unit)

Total parts which interfere with recycl. process

48

Total weight (depending on fittings version)

Product 8004 / 8010

110 - 133

Packaging (general) 41.2

Packaging (air freight) 42.6

recycling passport – dismantling instructions - draeger.com · main components with recycling...

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