recent developments in practical high-tc superconductors
TRANSCRIPT
Commentary
Recent Developments in Practical High. T c Superconductors
Chandra S. Pande
Shortly after the discovery of highcritical-transition temperature (highTJ superconductors, it was realized that the critical current OJ in the polycrystalline form of these materials is much smaller than
in single crystals. This was in contrast to behavior in low-Te superconductors (e.g., Nb3Sn or NbTi), where the reverse was true. The conclusion was obvious that the random arrangement of grains or some intrinsic properties of grain boundaries (weak link) prevents Ie from reaching the value obtainable in single crystals.
These conclusions were put on a quantitative footing by a series of pioneering experiments at IBM using bicrystal films of Y-Ba-Cu-O (YBCO) aimed at identifying the factors responsible for low Je in polycrystalline materials.! It was conclusively shown that Ie across the bicrystal boundary was directly related to the misorientation of the boundary. These experiments implied that an almost perfect grain alignment or texture is necessary, and high-angle grain boundaries would normally degrade Je' A drop in Ie by a factor of more than ten for a misorientation of only a few degrees in the boundary appears surprising since these small-angle boundaries can be thought of as walls of dislocations that are fairly widely separated, the separation being given by the wellknown Read-Shockley formula. However, such a drop at least for small misorientation boundaries is now understood to some degree and can be shown to be related to the stress field associated with the dislocations forming the boundary,2 coupled with the fact that the coherence length (roughly a characteristic distance of electron-electron pairing) is relatively small (-1 nm in high-Te materials compared to -10 nm in low-Te materials). In the case of high-angle boundaries, the situation is more complex and is not fully understood since these behave like Josephson junctions.!
Since low Ie in polycrystalline materials seem to have their origin in the intrinsic property of the grain boundary itself, the problem is reduced to produc-
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ing materials having high texture. The developments in this endeavor have been promising. As early as 1988, Jin and coworkers3 produced material prepared by directional solidification with a Ie of 17,000 AI cm2. The next year, Salama and coworkers,4 using a liquid phase processing technique, achieved Ie in excess of 18,500 AI cm2•
Much improved and simpler methods of producing texture in these materials, especially in (BiPb)2Sr2Cu30!O has been developed in recent years by the powder-in-tube technique (see the article by Balachandran et al.). It is hoped that Ie will soon routinely exceed 105 AI cm2 (at liquid nitrogen temperature), normally the value needed by the commercial producers of superconducting magnets.
Two new developments in this direction are noteworthy, both using YBCO. A team at Los Alamos National Laboratory (LANL) has developed a process of producing a textured coating of YBCO in a flexible nickel alloy tape.s This is done by growing the superconductor on an aligned zirconia template produced by an ion-beam-assisted deposition (IBAD) process, which inhibits the growth of misaligned crystals.
The IBAD process employs two argon ion guns. The first gun is aimed at a stabilized-zirconia target and sputters atoms from this target onto a nickel substrate, forming cubic zirconia crystals on the nickel substrate. The second argon gun bombards these crystals. Certain planes in the zirconia crystals on the substrate "channel" argon atoms; so they continue to grow. However, even a small misorientation from the channeling direction is enough to cause increased interaction with the incoming ions, "etching" away the misaligned crystal. Thus, eventually cubic zirconia textured in two orthogonal directions and containing virtually no large-angle boundaries are produced. It is then relatively easy to produce a epitaxial layer of YBCO, say by pulsed laser deposition, on the zirconia template. By refining this basic technique, LANL researchers have produced superior conductors with Je above lOS AI cm2 in fields above 4 Tesla at liquid nitrogen temperature-a remarkable feat. However, a detailed comparison of this process with the commercial powder-intube process is not as one sided as it appears, since the powder-in-tube process
is simpler and cheaper and the engineering currents as distinct from Ie may still be comparable.
A competing technique for producing high-Je wires has been developed by Goyal and coauthors at the Oak Ridge National Laboratory (the article by Goyal briefly mentions the process). The performance of conductors that are produced by these techniques are comparable and leads one to hope that practical high-Te superconductor wires will soon be available.
These reports of practical superconductors with high Ies have begun to refocus the need to understand the mechanism that limits Je in these materials, especially at high magnetic fields and at liquid nitrogen temperature, since a key problem in the application of high-Te superconductors is the drastic drop in Ie under these conditions. This is the socalled flux-creep problem. This problem is possibly due to a lack of a sufficiently high density of lattice defects, which act as pinning agents for the flux lines that are entering the material on the introduction of a magnetic field and must be held (pinned) so as to not produce an energy loss by their motion. It will be most beneficial if the recent breakthrough in producing high Ie has also resulted in a drastic reduction of the flux creep problem.
A major recent development toward the commercialization of high-Te superconductors is the use of these materials for viable superconducting motors. Gubser reports on the U.s. Navy's efforts toward that goal. In the fall of 1995, this motor achieved a record of 124 kW at 4.2 K and 91 kW at 28 K. An independent effort involves a joint project between the U.S. Department of Energy, American Superconductor Corporation, and Reliance Electric. They have already demonstrated a 149 kW motor6 operating at 1,800 rpm with the coils at a temperature of 27 K.
References 1. D. Dimos et aI., Phys. Rev. Lett. 61 (1988), p. 219. 2. C.s. Pande and RA. Masumura, Mater. Sci. and Eng., B32 (1995), p. 247; D. Agassi, C.s. Pande, and RA. Masumura, Phys. Rev., B52 (1995), p. 16237. 3.5. Jin et aI.. Phys. Rev., B37 (1988), p. 7850. 4. K. Salama et aI., App/. Phys. Lett., 54 (1989), p. 2352. 5. XD. Wu et aI., App. Phy. Lett., 67 (1995), [. 2397. 6. R&D Magazine, 38 (7) (1996), p. 14.
Chandra S. Pande is section head at the Naval Research Laboratory in Washington, D.C., and the JOM Advisor from the TMS Superconducting Materials Committee.
JOM • October 1996