real, relevant, surprising and fresh: cisco brand (animated)
TRANSCRIPT
Jin Wang
CSE
June 7, 2017
万物互联的哲学实践和技术实现
思科如何助力制造企业实现互联网+
© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 2
https://en.wikipedia.org/wiki/Manufacturing
https://zh.wikipedia.org/wiki/制造业
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Koren Y (2010). The global manufacturing revolution: product-process-business integration and reconfigurable systems, John Wiley & Sons.
Internet
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富足社会文化下的经济波动 Asset-light 硬资产的价值
新型的信仸关系 On-Demand
Sharing Economy
产品以18个月为周期 易用的数字化包成为用户底线 Software define Everything
& Products become Apps Internet of Everything
Digitization & IoE Apple-ization
标准的硬件,变化的软件 开放的平台让别人创造价值 满足核心需求的有限选择 用软件来规避硬件过时
Change
Trends
原生数字化一代 更高的教育程度 个性化不易依附 技术性链接关系 多样化、多元化
Millennials
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美国“工业互联网”
德国“工业4.0” -Cyber Physical System
-Industry Internet
Network
中国
“互联网+中国制造2025” - Deep Integration
Between Information
Technology and
Industrialization
核心
智能制造
一条主线
信息技术与制造技术深度融合的数字化网络化智能化制造为主线
© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 7
整合 | 自动化
流程
控制 | 管理
物体
协作 | 参与
人员
汇聚 | 分析
数据
Networked Connections of People, Process, Data, Things
Internet
of
Everything
Process
Things
People
Data
© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 8
互
联 网
网络
思维和精神
万物都应该互连
万物都可以互连 互连的节点应
具备计算能力
对象建立关系
关系产生价值
万物互连 智能节点
交互关系
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状态识别
实时分析
自主决策
精准执行
学习提升
获取信息
拥有知识
决策模型
做出判断
快速反应
原则
Levels
智能运营 (企业运营模式创新)
智能制造 (企业生产模式创新)
智能产品与服务 (企业销售和服务模式创新)
创新与创造 (企业决策模式创新)
智能产品、智能服务
智能装备、智能产线、
智能车间、智能工厂
智能管理、智能运维、
智能物流与供应链
智能研发、智能决策
1
2
3
4
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智能化
改造
全网络
覆盖
数字化
补缺
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12
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Gbps Link for Failover Detection
Firewall (Active)
Firewall (Standby)
FactoryTalk Application Servers
Cisco ASA 5500
Cisco Catalyst Switch
Network Services
Cisco Catalyst 6500/4500
Cisco Cat. 3750 Switch Stack
Patch Management Terminal Services Application Mirror
AV Server
Drive
HMI
Cell/Area #2 (Ring Topology)
Layer 2 Access Switch
Controller Cell/Area #1
(Redundant Star Topology)
Drive
Controller
HMI Distributed I/O
Cell/Area Zone Levels 0–2
Manufacturing Zone Level 3 Distribution and Core
Demilitarized Zone (DMZ) Firewalls
Enterprise Network Levels 4–5
Web Apps DNS FTP
Internet
Controller
HMI
I/O I/O
WGB
I/O
Drive
WGB
Controller
I/O I/O
A P
A P
WGB
X WGB
Roaming I/O Cell/Area Zone (Wireless Topology)
A P
A P
Controller
Drive
HMI
Distributed I/O
Cell/Area #3 (Linear Topology)
融合的全厂以太网(CPwE)
• 工厂一线的控制环境成为安全的软肋
• 生产控制基础架构成为攻击的重点:
• Stuxnet: Siemens
Controls (via USB)
• Shamoon: Schneider
(Telnet) client
• Others: Flame, Duqu
,etc.
• 所有IT的防御手段都不足以应对OT安全问题
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Level 5
Level 4
Level 3
Level 2
Level 1
Enterprise Network
Site Business Planning & Logistics Network
Enterprise Zone
DMZ
Manufacturing Zone
Cell/Area Zone
Site Manufacturing Operations and Control
Area Supervisory Control
Basic Control
Process Sensors Drives Actuators Robots
FactoryTalk
Client HMI Magelis
HMI
Engineering
Workstation
Operator
Interface
Batch
Control
Discrete
Control
Drive
Control
Continuous
Process
Control
Safety
Control
FactoryTalk
App Server
FactoryTalk
Directory
Engineering
Workstation
Domain
Controller
Terminal Server RDP Server App Server Patch Mgmt.
E-Mail, Intranet, etc.
Level 0
First Level –
Secured Connectivity
Zone Segmentation
Controlled Conduits
Second Level –
Secured Visibility & Control
Application Control
Threat Control
Third Level –
Converged Security &
Depth
Policy Driven
Response
Deeper Vision /
Control
v v
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Plant Floor Zone DMZ Cisco
Cloud
VPN
ASA
ISE
IE / Stratix
Deep Packet
Inspection
Cell Based
Secure Access
Isolated to Individual Machine
Identity
Context Aware Policy
Content Aware Policy
Remote Access Policy
Perimeter Defense
Encryption Services
Secure Clients
Identity
Confidentiality
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通用汽车 -工厂自动化网络
业务驱动
基础架构
• 节约 $53M 网络运营成本
• 通过增加联机时间每年获得格外的汽车生产利润$76.3M
• 备件库存节约$5.4M
• 166% ROI
• 宕机时间比传统工厂减少75%
效果
Agility Cost Uptime $
标准,现代化的工厂网络架构增加联机时间,降低成本,促进新业务发展
方案
IoT Data
Visibility
挑战
Long Tire Assembly Search Times by Operators Increased Cycle Times, Decreased Labor Optimization, and Noncompliance with Production Schedules. High Scrap Rate Associated with Lost Carriers.
解决方案 Implement LBS Solution to Track All Carriers in Real-time Using T2 Tags and Cisco Unified Wi-Fi network Allow Material Handlers/Truckers and Managers to Search for Component by ID, Tread Number, Material Code (FIFO)) 商业价值
Continuous Real-time Visibility Across Entire Plant
20% Reduction of Breaker Component Tire Loss
Increase in tire machine utilization ensuring increased production and overall equipment efficiency (OEE)
Factory Wireless at Continental Tire 马牌轮胎工厂无线案例
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智能化
改造
全网络
覆盖
数字化
补缺
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INTERNET OF THINGS
APPLICATIONS
Cloud Fog
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INTERNET OF THINGS INTERNET OF THINGS
APPLICATIONS
Fog Computing
Management and Automation
Network Connectivity
Security Cyber and Physical
Data Analytics
Application Enablement
Platform
APPLICATIONS
Cloud Fog
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Fog
上传 下达
标准接口
ITE
PLC PAC WirelessHART FCS Smart Meter
智能设备
智能仪表
传感器与变送器
C
Analyze Notify Collect Act
Biz App Optimize
Cloud
Big Data Visualize
网
联
互
Cloud
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Challenge
Solution
Business Outcomes
300% Internal Rate of Return (IRR)
increased production and overall equipment efficiency (OEE) by 10%
Enable connectivity Mazak machines for predictive maintenance and MaaS business model
Cisco-enabled iSmart Machines with imbedded network switch, security and MTConnect Agent
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REPLACE
BEARINGS
CELL 07
Big Data and Analytics at FANUC 发那科大数据和数据分析案例
Watch Video
• Data Collection
• Edge Compute
• Predictive
Analytics
• Proactive Part
Replacement
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DEVNET – Cisco IoT Big Data Platform
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制造业 万物互联
万物互联数字平台
分析 可视化 收集 行动
现场设备
即服务
机器
运行状态
安全
卷帘
物理
访问
资产
跟踪
HMI PLC
业务可视性 灵活制造
停机时间接近于零
能源管理
超过
2.5 亿
不到
14%
2014 年,有超过
2.5 亿次针对工厂的攻击
只有不到 14% 的工厂
与企业实现了联网 82% 82% 的制造商
受高技能员工
短缺问题困扰
重新配置时间加快
20 倍 库存减少 50%
设备综合效率提高
10% 20x 50% 10%
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Analytics & Big Data Supply Chain Collaboration
Connected Machines & Fog Compute
Factory Security
Factory Network
Factory Wireless
Co
nn
ecte
d F
acto
ry
Infr
astr
uctu
re
Com
pu
te
Ap
ps
Factory Virtualization Data Center and Cloud
Factory Collaboration
互
联
网
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“我们的目光所及,只能在不远的前方,但是可以看到,
那里有大量需要去做的工作。” --- A.M.图灵
总结-智能制造三步走
• 第一步:全网络覆盖
• 企业网络延伸,万物互联;
• 第二步:数字化补缺
• 全数字化业务,各个环节打通;
• 第三步:智能化改造
• 改造生产要素为智能节点,让这些智能节点互动起来;