r&d activities - university of newcastle · 2014-03-13 · fundación ciudad de la energía...
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Fundación Ciudad de la Energía (CIUDEN)
CIUDENCIUDEN´́s CCS large scales CCS large scale R&D ActivitiesR&D Activities
Monica Lupion4th
APP OFWG Oxyfuel Capacity Building Course
Tokyo Institute of Technology, Tokyo, Japan –
September 2nd‐
3rd
, 2012
24th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
ContentContent
• Fundacion Ciudad de la Energia (CIUDEN)• CCS large pilot scale facilities: es.CO2
Centre
• OXYCFB300 Compostilla Project
• Concluding remarks
34th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
An initiative of the Spanish AdministrationAn initiative of the Spanish Administration
CIUDEN
was
created
by
the
Spanish
Government
in
2006
as
a
R&D institution fully conceived for collaborative research in CCS and CCTs.
An initiative to strength to social, industrial and technological base in Spain and by extension in Europe.
44th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
CIUDENCIUDEN’’s Attributess Attributes
54th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
CIUDEN’s tecchnological R&D by
creating a Centre for Advanced
Technologies on Clean Coal
A worldwide reference point
for clean coal use activities
Eco‐innovation to prevent
millions of tonnes of CO2
being released into
atmosphere
Clean Coal
Technologies
Actions to support regional
development
Develop and use environmental
recovery techniques in degraded
lands due to mining activityRestoration of the rubble
heaps, in parthnership with the
main local actors: authorities
and civil societyCreating new “green”
jobs, for
the local area, and developing
greening skills also
Energy and
Environmental
Applications
CIUDEN’s regional projects
Reuse of industrial
installations for exhibition,
tourist and social purposes
Conservation of the energy
heritage, scientific
research and dissemination
National Museum of
Energy
Universities, R&D Centers,
Companies (specially from national
energy sector)
Universities, R&D Centers,
Companies (specially from national
energy sector)
In colaboration with the main stakeholders: Companies, City and Regional
Councils, Local Governments
CIUDEN CIUDEN ‘‘s Programmess Programmes
64th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
THROUGHTHROUGH
Our overarching objectiveOur overarching objective
74th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
ContentContent
• Fundacion Ciudad de la Energia (CIUDEN)• CCS large pilot scale facilities: es.CO2
Centre
• OXYCFB300 Compostilla Project
• Concluding remarks
84th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
es.COes.CO 22
Centre Centre ‐‐
Basic dataBasic data
94th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
Fuels: anthracites, bit & subbit coals, pet coke, sustainable biomassFuels: anthracites, bit & subbit coals, pet coke, sustainable biomass
Pulverized
Coal
20 MWth
Pulverized
Coal
20 MWth
Circulating
Fluidized Bed
30 MWth
Circulating
Fluidized Bed
30 MWth
DeNOX
Dedust
DeSOX
DeNOX
Dedust
DeSOX
CO2
purification and compression CO2
purification and compression
Biomass Gasifier 3 MWthBiomass Gasifier 3 MWth+
OxycombustionOxycombustion
es.COes.CO 22
Centre Centre ‐‐
Basic dataBasic data
104th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
FUEL PREPARATION
BIOMASS
GASIFIER
PC BOILER
20 MWth
CFB BOILER
30 MWthTECHNICAL BUILDINGS
AND CONTROL ROOM
FLUEGAS
CLEANING
FLUEGAS
RECIRCULATION AND
MIXING
CO2
PURIFICATION
CO2
TRANSPORT RIG
es.COes.CO 22
CentreCentre
114th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
FUELPREPARATION
SYSTEM
DeNOX
15-30 MWthCFB
BOILER GAS
CLEANINGSYSTEM
COMPRESSIONAND
SEPARATION UNIT
MIX ANDPREHEATING
SYSTEM
20 MWthPC
BOILER
PREHEATINGTRAIN
AIR
FGR1
O2
STORAGEAND
VAPORISATION
O2PREHEATING
FGR2
HIGHEFFICIENCYDeSOXMIXERS
BAG FILTER
STACK
BAG FILTER
CO2
EXPANDER
CPU
FGR2
REC
IRCU
LATION
FGR1
REC
IRCU
LATION
FROM BIOMASSPREPARATION
BIOMASSBIN
GASTREATMENT
BIOMASSGASIFIER
CYCLON
ENGINE
TORCH
PCSILO
es.COes.CO 22
CentreCentre
124th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
Raw coal hopper 42 m3
Coal crusher 15 t/h
Crushed coal silos 2 x 120 m3
Bag filter 47,000 m3/h
Ball mill 5 t/h
PC silo 80 m3
Bucket elevator 15 t/h
Dossifiers 4.1‐1.2 t/h
Fuel Preparation SystemFuel Preparation System
134th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
COALCRUSHER
15 t/h
CO2INERTIZED BALL
MILL 5 t/h
CLASSIFIER
BAGFILTER
PCSILO
CRUSHEDCOAL SILOS2 x 120 m3
CFBSILO
COALUNLOAD
TO CFB FEEDER
RAWCOAL
HOPPER
COALSAMPLER
BAGFILTER
BUCKETELEVATOR
DOSSIFIERS
TO CFB
PARTIAL RECIRCULATION
TO PCBOILER
TO PC
HOT GASES
CO2INERTIZED
CO2INERTIZED
BAG FILTER
Fuel Preparation SystemFuel Preparation System
144th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
Size (m) 24 x 7.6 x 4.5
Burners4 horizontal burners2 vertical burners
Biomass feeding system
Mwth HHV Max oxy mode 20
O2
(kg/h) 6,600
FGR (kg/h) 17,900
Flue gas flow (kg/h) 26,400
Coal flow rate (kg/h) 3,350
Steam (t/h) 25
P(bar) / T (°C) 30 / 420
PC BoilerPC Boiler
154th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
PC BoilerPC Boiler
164th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
Fuel
Fuel
Fuel
Fuel
Dedust+ SCR
From CFB
CB1To CFB
To CFBCB2CB3
Economizer
Convective Area
RadiantArea
PC BoilerPC Boiler
174th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
Furnace Dimensions
(m) 20x2.9x1.7
MWth
maxoxycombustion 30
O2
consumption (kg/h) 8,775
Flue gas recycle (kg/h) 25,532
Flue gas (kg/h) 28,800
Coal consumption (kg/h) 5,469
Limestone feed (kg/h) 720
Steam (t/h) 47.5
P(bar) / T (°C) 30 / 250
CFB BoilerCFB Boiler
184th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
CFB BoilerCFB Boiler
194th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
Uni
t Cap
acity
(MW
e)
0
100
200
300
400
500
600
1970 1975 1980 1985 1990 1995 2000 2005 2010
Start-Up Year
2015
Pilot Plant Oriental Chem
Lagisza
JEA
Turow 1
VaskiluodonNova ScotiaTri-State
General Motors
AIR-FIRED
CIUDEN TDP
Compostilla
OXY-FIRED
Pilot Plant
Adapted from S Santos, IEAGHG. 2010
Evolution of CFB Unit CapacitiesEvolution of CFB Unit Capacities
204th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
FLY ASHSILO
FLY ASHFEEDING SYSTEM
LIMESTONESILO
LIMESTONEFEEDING SYSTEM
SAND SILO
SAND FEEDINGSYSTEM
FUEL SILO
FUEL FEEDING SYSTEM
NATURALGAS
START‐UP
BURNER SKID
BOILER FEED
WATER
FLUE GAS
BOTTOM ASH
FLY ASHSYSTEM
PRIMARYOXIDANT
PRIMARYOXIDANT FAN
OXYGEN
SECUNDARYOXIDANT
SECUNDARYOXIDANT FAN
MIXER
FLY ASH
REC
IRCU
LATION
LIMESTO
NE
SAND
FUEL FEED
AMMONIA
MIXER
MIXER
CB1
CB2
LOOPSEAL
INTREX
CROSSOVER
C
O
N
V
E
C
T
I
O
N
C
A
G
E
CFB Boiler CFB Boiler ‐‐
DiagramDiagram
214th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
Technology Bubbling
fluidised bed
MWth
max 3
Oxidant Air
Biomass flow rate (t/d) 15
P(barg) 0.3
T (°C) 800
Efficiency (cold gas basis)
98%(75%)
Footprint ( m2) 90
GasifierGasifier
224th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
Block diagram of the CO2
Transport
Experimental Facility3D simulation of CIUDEN´s
Facility
Transportation Test FacilityTransportation Test Facility
234th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
Test Activities on OxyCFB CombustionTest Activities on OxyCFB Combustion
• First fire on coal in 3Q/2011• First operation and commissioning on oxyfuel
combustion 4Q/2011• First experimental test runs 1Q/2012• First tests on integrated operation with CPU
start in 3Q/2012 • The CFB pilot is fully booked for testing during
2012-2013
244th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
• Local anthracite – Cupo del Bierzo, 34% ash, 1% sulfur
• Petcoke• Bituminous coal• Local lignite
– high ash and sulfur
• Biomass co-firing
Fuel testedFuel tested
254th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
Transition (airTransition (air‐‐oxyoxy‐‐air) Flexiair) Flexi‐‐Burn Operation Burn Operation Smooth Transition
264th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
Transition (airTransition (air‐‐oxyoxy‐‐air) Flexiair) Flexi‐‐Burn Operation Burn Operation Confirmed Reduction of NOx
274th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
ContentContent
• Fundacion Ciudad de la Energia (CIUDEN)• CCS large pilot scale facilities: es.CO2
Centre
• OXYCFB300 Compostilla Project
• Concluding remarks
284th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
FLEXIBURN CFBFlexible high‐efficiency
CFB combustion technology
OXYCFB300Demo 300Mw CCS oxy‐
CFB power station
RELCOMOxy‐PC firing
MACPLUSAdvanced materials
for oxy‐capture
ECCSEL PPIEuropean distributed and
integrated research
infrastructure
BRISKBiomass gasification
R&DIALOGUESocial perception of CCS
O2GEN2nd
generation
oxy‐fuel
power station
IMPACTSCO2
quality for
transport and storage
OnOn‐‐going R&D Capture and Transport going R&D Capture and Transport ProgrammeProgramme
4th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
THE COMPOSTILLA DEMO PROJECT
•
The origin of the EEPR is the global
€200 billion European Economic
Recovery Plan presented by the
Commission on November 2008.
Investment in energy projects was
considered an important tool to
support the economic recovery
•
In July 2009,
the European Council
and the European Parliament
adopted the Commission proposal
for the EEPR. 12 CCS projects
applied for assistance under the
EEPR
•
In December 2009,
the EC granted
financial assistance to six (6)
projects
•
These projects will receive overall
funding of €1 billion
under the
EEPR
BelchatowPost
180 M€
Jaënschwalde
Oxy‐PC180 M€
Rotterdam 2
Post180 M€
COMPOSTILLAOxy‐CFB
180 M€
Hatfield
Pre180 M€
Porto Tolle
Post100 M€
COMPOSTILLA: THE SPANISH EEPR PROJECT
4th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012 30
BASIC DATA
THE COMPOSTILLA DEMO PROJECT
4th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
Oxy Mode
Gross power (MWe) 323
Boiler efficiency (%, LHV) 94.3
CO2
emission (g/kWh‐net) 97
CO2
capture ratio (%) 91
CO2
captured in the first 5 years of operation (Mt) ~ 5
THE COMPOSTILLA DEMO PROJECT
BASIC DATA
4th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
OxyCFB APPROACH: FACILITIES
VTT 100 kW
CANMET 1 MW
2008 2010 2011 2012 20152009
CIUDEN 30 MW
Compostilla 300 MWe
Lagisza 460 MWe (AirCFB)
THE COMPOSTILLA DEMO PROJECT
4th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
Pilot scale
Technology
Development
Demo scale
Validation of
CCS Technology
2009‐2012 Phase I Technology development
Final Investment Decision
• Reduce economic and technical risks• Enhance experience and technical support
TWO‐PHASES APPROACH
THE COMPOSTILLA DEMO PROJECT
4th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
www.compostillaproject.eu
MORE INFO
THE COMPOSTILLA DEMO PROJECT
354th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
ContentContent
• Fundacion Ciudad de la Energia (CIUDEN)• CCS large pilot scale facilities: es.CO2
Centre
• OXYCFB300 Compostilla Project
• Concluding remarks
364th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
CIUDEN’s R&D Experimental facilities:
• Simulation of a wide variety of operational modes and fuels• Maximum efficiency in view of schedule and budget• Small as possible but large enough to be scalable
Strenghts:
• Full integrated process• Flexibility and high experimental capabilities:
• Several burners to investigate flame interaction• PC-CFB comparison (20 + 30 MWth
)• Wide range of fuels: anthracites, bit, sub-bit, pet coke, biomass
• Public R&D institution open for collaboration
Concluding remarksConcluding remarks
374th APP OFWG Oxyfuel Capacity Building CourseTokyo Institute of Technology, Tokyo, Japan – September 2nd‐ 3rd , 2012
Thank youThank youMonica Lupion
External Affairs Director Fundacion Ciudad de la Energia CIUDEN
Oxidant Preparation Diagram
deSOx
Coal
O2
Air
to
CFB
CB1
CB2
CB3
IDF
FGR2
FGR1
90‐215ºC
30% max
300‐330ºC
40% max
300‐330ºC
70% max
CombustionFlue
Gases