rate amount - bharat petroleum · cable size for power jb - multi core : 36c x 1.5 mm2 or 36c x 2.5...

Item No. Item Description Quantity Unit of

Measurement

(UOM)

Rate AMOUNT

HALDIA INSTALLATION SAFETY PLC :

1 Supply of -Dual Redundant Safety Programmable Logic Controller (SIL2

Certified) with Licensed Software (Engg./ Loader software) including

marshalling cabinet/s [for ESD System] IO Count :: DI : 551, DO : 205, AI 2

wire TX : 58, AI 3 wire TX HART : 10 , Pulse Input Card : 0, Serial RS 485 :

5

1

Set

2 Supply of -Power Distribution cabinet with MCBs for individual isolation for

distribution of 230VAC, Single Phase UPS/Non-UPS Supply to field and control

room instrumentation.

1

Nos.

3 Supply of Engg Cum Operator Station with 21" LCD Monitor.

Operating System Windows 2008 Server 1

Nos.

4 Supply of - Operator Station with 21" LCD Monitor.

Operating System Windows 72

Nos.

5 Supply of -Laser Jet Printer A4 size color 1 Nos.

6 Supply of -Networking Hardware comprising of :

Redundant Manageable Fast Ethernet Switches, including LAN Networking CAT

6 structured cables, associated hardware and cables (power / signal / control)

required for interpanel connectivity of centralised instrumentation.

1

Lump Sum

7 Supply of -System cabinets to house Ethernet Switch, Networking Hardware as

per tender specification.

TFMS System centralized hardware ( e.g CIUs , surge arrestors etc. ) to be

provided by BPCL shall also be housed in the System Cabinet.

1

Nos.

8 Supply of -Open Table type console centers for mounting the servers /

workstations in control room (i.e. Engg Cum Operator Station, Operator

Station)

1

Set

9 Supply of -Un-Interrupted Power Supply of

Parallel Redundant UPS System of a min 10KVA with 30 mins backup using Ni-

Cd batteries.

Note: Incase if actual calculated system load exceeds 10KVA then UPS rating

shall be 120% of the actual calculated load.

1

Set

10 Supply of -Explosion Proof / Weather proof ESD Push Button Station15

Nos.

11 Supply of -Flameproof / Weatherproof Hooter 2

Nos.

12 Supply of -Weatherproof Hooter 2

Nos.

13 Supply of -Level Switch SIL 2 Certified 14

Nos.

14 Supply of -FLP/WP Power Junction Box (including FLP/WP SS cable glands,

thimbles, ferrules, connectors etc. complete) and other installation material as


No. of Cable Entries

- Multi Core : 2 Nos (bottom entry)

- Branch Cables : 12 Nos (side entry)

Cable Size for Power JB

- Multi Core : 36C x 1.5 mm2 or 36C x 2.5 mm2 (as applicable)

- Branch Cable : 3C x 1.5 mm2

Note: These are copper cables.

1

Nos.








- Multi Core : 24C x 1.5 mm2



6

Nos.

16 Supply of -FLP/WP Control Junction Box (including FLP/WP SS cable glands,










24

Nos.







Cable Size for Control JB




22

Nos.

18 Supply of -FLP/WP Signal Junction Box-Triad, (including FLP/WP SS cable

glands, thimbles, ferrules, connectors etc. complete) and other installation

material as per tender specification.


- Multi Core : 2 Nos (from bottom only)

- Branch Cables : 8 Nos (from sides)

Cable Size for Signal JB

- Multi Core : 8 Triad x 1.5 mm2

- Branch Cable: 1 Triad x1.5 mm2

(for HC Detectors / Transmitters)


2

Nos.

19 Supply of -FLP/WP Signal Junction Box, (including FLP/WP SS cable glands,




- Multi core : 2 Nos (from bottom only)



- Multi Core : 12 P x 1.5 mm2

- Branch Cable: 1 P x1.5 mm2


6

Nos.

Supplying of perforated AL cable trays along with accessories (e.g coupler

plate , aluminium saddles, screws, nuts, washers ) of following sizes:

a) 50 mm 785 RMT

b) 100 mm 50 RMT

c) 150 mm 310 RMT

d) 200 mm 100 RMT

e) 300 mm 1000 RMT

20

SCHEDULE OF QUANTITIES/ RATES"; HALDIA COASTAL OIL INSTALLATION , PARADEEP INSTALLATION,

PATNA TOP & RAJBANDH TOP


Measurement

(UOM)

Rate AMOUNT



Fixing of perforated AL cable trays along with accessories (e.g coupler plate ,

aluminium saddles, screws, nuts, washers ) of following sizes:

a) 50 mm 785 RMT

b) 100 mm 50 RMT

c) 150 mm 310 RMT

d) 200 mm 100 RMT

e) 300 mm 1000 RMT

Supply & laying of Hume pipes (NP2) across Road crossing including road

cutting & remaking of WBM roads of following sizes ( if required as per site

condition)

a) 6 inch dia Hume pipe 30 RMT

b) 8 inch dia Hume pipe 40 RMT

c) 10 inch dia Hume pipe 50 RMT

23 Modification at MCC Panels including Supply of relays / contactors, PVC wires,

lugs, ferrules, erection hardware (as required) to provide potential free contacts

to be connected to the PLCs (Safety) for status (Motor Running / Trip) &

command (Start / Stop / ESD command) from PLCs.

Note : applicable for existing MCCs of TLF/ TWF/ TWD / FW Pumps (as

applicable)

23

Nos.

24 Laying of Signal Cables (Copper Conductor, FRLS PVC Armoured) in above

ground cable trays including Glanding / Termination / Loop checking at both

ends

Cable size - 1 pair x 1.5 mm2

12238

Meter



ends Laying / Glanding / Termination / Loop checking at both ends.

Cable Size - 1Triad x 1.5 mm2

1927

Meter

26 Laying of Multicore Signal Cables (Copper Conductor, FRLS PVC Armoured) in

under ground cable trenches or in above ground cable trays including Glanding

/ Termination / Loop checking at both ends

Cable Size - 12pair x 1.5 mm2

1102

Meter





585

Meter

28 Laying of Power Cables (Copper Conductor, FRLS PVC Armoured) in above



Cable Size - 3C x 1.5 mm2

5159

Meter

29 Laying of Multicore Power Cables (Copper Conductor, FRLS PVC Armoured) in




1105

Meter




Cable Size - 36C x 1.5 mm2 OR 36C x 2.5 mm2

50

Meter

31 Laying of Control Cables (Copper Conductor, FRLS PVC Armoured) in above




42594

Meter

32 Laying of Multicore Control Cables (Copper Conductor, FRLS PVC Armoured)

in under ground cable trenches or in above ground cable trays including

Glanding / Termination / Loop checking at both ends


5143

Meter





4634

Meter

34 Excavation & backfilling of cable trenches

Staking out, marking the outline for excavation, excavation in any type of soil,

PCC or hard rock for general site grading by machinery or manually up to 750

mm below NGL, 400 mm wide for all depths as given below including removal

of stumps and roots to full extent removal of all vegetation including bushes

and grass, dewatering & leveling., dressing and backfilling after cable is laid

etc; complete as per specifications and instructions of Engineer In-Charge

(EIC).

Scope of work shall also include Supply/filling of sand & supply /placing of

Class B bricks in for excavated trenches subsequent to laying of cables. 2000

RMT

35 Erection, Testing & Commissioning of -Dual Redundant Safety Programmable

Logic Controller (SIL2 Certified) with Licensed Software (Engg./ Loader

software) including marshalling cabinet/s

[for ESD System]IO Count :: DI : 551, DO : 205, AI 2 wire TX : 58, AI 3 wire

TX HART : 10 , Pulse Input Card : 0, Serial RS 485 : 5

1

Set

36 Erection, Testing & Commissioning of -Power Distribution cabinet for

distribution of 230 VAC Single Phase UPS/Non-UPS supply to equipments /

instruments in control Room & field.

1

Nos.

37 Erection, Testing & Commissioning of -Un-Interrupted Power Supply of


Cd batteries.



1

Nos.

38 Erection, Testing & Commissioning of -Engg cum Operator Station with 21"

LCD Monitor.

Operating System Windows 2008 Server

1

Nos.

39 Erection, Testing & Commissioning of -Workstation (OIC) with 21" LCD

Monitor.


2

Nos.

40 Erection, Testing & Commissioning of -Laser Jet Printer A4 size color 1 Nos.

41 Erection, Testing & Commissioning of - Networking Hardware comprising of :




1

Lump Sum

42 Erection of -Open Table type console centers for mounting the servers /

workstations in control room (i.e. Engg. Cum Operator Station, Operator

Station)

1

Set

43 Erection of -System cabinets to house Ethernet Switch, Networking Hardware

as per tender specification.



1

Nos.

44 Installation Testing & Commissioning of -Explosion Proof / Weather proof ESD

Push Button Station15

Nos.

22

21


Measurement

(UOM)

Rate AMOUNT



45 Installation Testing & Commissioning of -Flameproof / Weatherproof Hooter 2

Nos.

46 Installation Testing & Commissioning of -Weatherproof Hooter 2 Nos.

47 Installation Testing & Commissioning of -Level Switch SIL 2 Certified 14

Nos.

48 Installation Testing & Commissioning of FLP/WP Power Junction Box

(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.

complete) and other installation material as per tender specification.








1

Nos.

49 Installation Testing & Commissioning of -FLP/WP Power Junction Box










6

Nos.

50 Installation Testing & Commissioning of -FLP/WP Control Junction Box










24

Nos.











22

Nos.

52 Installation Testing & Commissioning of - FLP/WP Signal Junction Box-Triad,










2

Nos.

53 Installation Testing & Commissioning of - FLP/WP Signal Junction Box,










6

Nos.

54 Testing & Commissioning of MCC Panels (subsequent to modifications carried

out by vendor)1

Lump Sum

Powering ON and functional checking of following field instrumentation at

Safety PLC and Engg cum Operator Station as per Functional Design

Specification.

Lump Sum

a) Hi-Hi Level Switch 14Nos

b) Level Tx. - Radar Type 14Nos

c) Level Tx. - Servo Type 14Nos

d) Pneumatic ROSOV 28Nos

e) DBB Valve (Electric Actuator) 6Nos

f) HC Detector - Point Type 2Nos

g) HC Detector - Open Path Type 6Nos

h) ESD Push Button Station 15Nos

i) FLP / WP Hooter 2Nos

j) WP Hooter 2Nos

k) Modified MCC Panel 23Nos

l) Existing MOVs (ESD Ports) 67Nos

m) Existing Batch Controller (ESD Ports) 20Nos

n) Existing Main Power Distribution system (Non-Critical Loads) ESD Port 10

Nos

o) Rim Seal Protection System (PLC)3

Nos

p) HVLR System (PLC)8

Nos

55


Measurement

(UOM)

Rate AMOUNT



56 Development of software Drivers (Engg cum Operator Station Resident) to

serially interface follwoing field instrumentation / sub-systems with safety PLC.

1) HART Protocol based Field Instrumentation [eg. (Pr / Temp / Flow) Tx. /

Mass FLow Meters / Hydrocarbon Detectors

2) MODBUS RTU Protocol based PLCs pertaining to (a) Rim Seal Protection

system; (b) Fire Fighting Control system ; (c) Master control station of MOVs;

(d) Electric / Pneumatic Fail safe Remote operated shut-off valves (e)

Communication Interface Unit of TFMS System (f) HVLR system (g) VFDs

3) TCP/IP Protocol between TAS and TFMS system and safety PLC system

NOTE :

(1) The scope of work under this item include Data base generation, Graphic

configuration, PLC loader software modification & any other requirement at

Engg / Operator Station.

(2) Development of software drivers for all the instruments / systems to be

supplied by vendor will not be considered under this item.;

(3) Vendors have to develop dynamic graphics of all the facilities at an

Installation.

1

Nos.

57 Supply, fabrication, welding, erection and painting of structural steel confirming

to IS 2062 latest edition, consisting of channels, beams, angles, flats, tubular

sections, etc; fabrication of steel structures, structural frame for Junction Boxes,

cable trays, field instruments [ under vendor' scope of supply & only HC

Detectors free issue item from BPCL). This includes supply of bolts, nuts

washers, shims, packs, putty, gas, welding electrodes, and all other

consumables as required, cleaning and surface preparation of all steel surfaces

with emry paper/wire brush, supply and application of 2 coats of red oxide zinc

phosphate primer of 30 to 35 microns dft each, supply and application of 2

coats of synthetic enamel paint of 30 to 35 microns dft of approved shade. Rate

to include excavating pit for grouting the member, grouting the structural steel

member in PCC M15, shuttering, ramming, finishing the same with cement

slurry etc; complete at all depths and as per approved drawing or instruction of

EIC. The height of frame shall be 1.3m from the FGL and 0.45m inside earth

for grouting purpose. The buried portion shall be coated with bitumen on all

sides before grouting the same in PCC. PCC shall be minimum 350mm x

350mm x 450mm for each leg of the frame / member.

The exposed portion of the PCC surface shall be whitewashed.

15000

Kilograms

58 Making of Electrical Earthing Pits - Complete electrical earthing for control

room equipments & field equipments. Designing, providing & constructing plate

electrode type earthing pits etc; as per tender specifications.

30

Nos.

59 Making of Instrument Earthing Pits -Complete instrument earthing for control


electrode type earthing pits etc; as per tender specifications.30

Nos.

60 System Design & Engineering 1 Lump Sum

61 Factory Acceptance Test 1 Lump Sum

62 Training (at Factory) 1 Lump Sum

63 Training (at Site)

1

Lump Sum

64 Site Acceptance Test 1 Lump Sum

65 Documentations including as built drawings (6 Sets). 1 Lump Sum

66 CMC (Comprehensive Maintenance Charges) for 5 years (Post Warranty

Period)1

Lump Sum

PARADEEP INSTALLATION SAFETY PLC :


Measurement

(UOM)

Rate AMOUNT



marshalling cabinet/s

[for ESD System] IO Count :: DI : 467, DO: 191,AI 2 WIRE TX : 50, AI 3

WIRE TX HART : 6, SERIAL RS 485 : 5

1

Set




1

Nos.



Nos.



Nos.






1

Lump Sum





1

Nos.



Station)

1

Set



Cd batteries.



1

Set


Nos.


Nos.


Nos.


Nos.


Measurement

(UOM)

Rate AMOUNT













1

Nos.











2

Nos.











15

Nos.











24

Nos.












1

Nos.











6

Nos.






- Branch Cables : 4Nos (side entry)





4

Nos

Supplying of perforated AL cable trays along with accessories (e.g coupler


a) 50 mm 2500

RMT

b) 100 mm 200

RMT

c) 150 mm300

RMT

d) 200 mm1200

RMT

e) 300 mm1500

RMT

Fixing of perforated AL cable trays along with accessories (e.g coupler plate ,


a) 50 mm 2500

RMT

b) 100 mm 200

RMT

c) 150 mm300

RMT

d) 200 mm1200

RMT

e) 300 mm1500

RMT



condition)









applicable)

15

Nos.



ends


6980

Meter

21

23

22


Measurement

(UOM)

Rate AMOUNT







600

Meter





1710

Meter




Cable Size - 8Triad x 1.5 mm2 OR 8Triad x 2.5 mm2

207

Meter





3699

Meter





677

Meter





50

Meter





18740

Meter





5274

Meter

34 Laying of Multicore Control & Power Cables (Copper Conductor, FRLS PVC

Armoured) in under ground cable trenches or in above ground cable trays

including Glanding / Termination / Loop checking at both ends


6243

Meter




mm below NGL and 400 mm width for all depths as given below including

removal of stumps and roots to full extent removal of all vegetation including

bushes and grass, dewatering & leveling., dressing and backfilling after cable

is laid etc; complete as per specifications and instructions of Engineer In-

Charge (EIC).


Class B bricks in for excavated trenches subsequent to laying of cables.

2000 RMT




[for ESD System] IO Count :: IO Count :: DI : 467, DO: 191,AI 2 WIRE TX :

50, AI 3 WIRE TX HART : 6, SERIAL RS 485 : 5

1

Set




1

Nos.



Cd batteries.



1

Nos.


LCD Monitor.


1

Nos.


Monitor.


2

Nos.





required for interpanel connectivity of centralised instrumentation.1

Lump Sum



Station)

1

Set





1

Nos.



Nos.


Nos.



Nos.











1

Nos.


Measurement

(UOM)

Rate AMOUNT













2

Nos.











15

Nos.











24

Nos.











1

Nos.











6

Nos.






- Branch Cables :4 Nos (side entry)





4

Nos


out by vendor)1

Lump Sum



Specification.

Lump Sum




d) Pneumatic ROSOV 22Nos






j) WP Hooter 2Nos





Nos


Nos


Nos







(d) Electric/ Pneumatic Fail safe Remote operated shut-off valves (e)



NOTE :







Installation.

1

Nos.

57


Measurement

(UOM)

Rate AMOUNT





















15000

Kilograms




30

Nos.




Nos.




65 Training (at Site) 1 Lump Sum




Period)1

Lump Sum

TOTAL

RAJBANDH TOP SAFETY PLC :


Measurement

(UOM)

Rate AMOUNT





WIRE TX HART : 4, SERIAL RS 485 : 5

1

Set




1

Nos.



Nos.



Nos.






1

Lump Sum





1

Nos.



Station)

1

Set



Cd batteries.



1

Set


Nos.


Nos.


Nos.


Nos.











1

Nos.











4

Nos.











12

Nos.


Measurement

(UOM)

Rate AMOUNT













12

Nos.












1

Nos.











11

Nos.

Supplying of perforated GI cable trays along with accessories (e.g coupler


a) 50 mm 344

RMT

b) 100 mm 782

RMT

c) 150 mm394

RMT

d) 200 mm22

RMT

e) 300 mm1263

RMT

Fixing of perforated GI cable trays along with accessories (e.g coupler plate ,


a) 50 mm 344

RMT

b) 100 mm 782

RMT

c) 150 mm394

RMT

d) 200 mm22

RMT

e) 300 mm1263

RMT



condition)









applicable)

15

Nos.



ends


2688

Meter





303

Meter





2521

Meter





167

Meter





553

Meter





899

Meter





50

Meter





7858

Meter





2736

Meter





2032

Meter

21

22

20


Measurement

(UOM)

Rate AMOUNT






mm below NGL and width 400mm for all depths as given below including




Charge (EIC).



1000 RMT




[for ESD System] IO Count :: DI : 325, DO: 134,AI 2 WIRE TX : 55, AI 3 WIRE

TX HART : 4, SERIAL RS 485 : 5

1

Set




1

Nos.



Cd batteries.



1

Nos.


LCD Monitor.


1

Nos.


Monitor.


2

Nos.






1

Lump Sum



Station)

1

Set





1

Nos.



Nos.


Nos.



Nos.











1

Nos.











4

Nos.











12

Nos.











12

Nos.











1

Nos.











11

Nos.


Measurement

(UOM)

Rate AMOUNT




out by vendor)1

Lump Sum



Specification.

Lump Sum




d) Electric Fail Safe ROSOV (Electric Actuator) 14Nos






j) WP Hooter 2Nos



m) Existing Batch Controller (ESD Ports) 12 Nos


Nos


Nos


Nos







(d) Electric / Pneumatic Fail safe Remote operated shut-off valves (e)



NOTE :







Installation.

1

Nos.







8000

Kilograms




20

Nos.




Nos.








Period)1

Lump Sum

PATNA TOP SAFETY PLC :


Measurement

(UOM)

Rate AMOUNT




[for ESD System] :IO Count :: DI : 409, DO: 182,AI 2 WIRE TX : 65, AI 3

WIRE TX HART : 4, SERIAL RS 485 :4

1

Set




1

Nos.



Nos.



Nos.






1

Lump Sum





1

Nos.



Station)

1

Set



Cd batteries.



1

Set


Nos.

55


Measurement

(UOM)

Rate AMOUNT




Nos.


Nos.


Nos.











1

Nos.











4

Nos.











14

Nos.











15

Nos.












1

Nos.











13

Nos.

Supplying of perforated GI cable trays along with accessories (e.g coupler


a) 50 mm 2008 RMT

b) 100 mm 380 RMT

c) 150 mm 350 RMT

d) 200 mm 370 RMT

e) 300 mm 700 RMT

Fixing of perforated GI cable trays along with accessories (e.g coupler plate ,


a) 50 mm 2008 RMT

b) 100 mm 380 RMT

c) 150 mm 350 RMT

d) 200 mm 370 RMT

e) 300 mm 700 RMT



condition)









applicable)

12

Nos.



ends


4380

Meter





280

Meter

22

21

20


Measurement

(UOM)

Rate AMOUNT







2037

Meter





100

Meter





1763

Meter





630

Meter





50

Meter





8241

Meter





1904

Meter





2003

Meter




mm below and 400 mm width NGL for all depths as given below including




Charge (EIC).



1500 RMT





WIRE TX HART : 4, SERIAL RS 485 :4

1

Set




1

Nos.



Cd batteries.



1

Nos.


LCD Monitor.


1

Nos.


Monitor.


2

Nos.





required for interpanel connectivity of centralised instrumentation.1

Lump Sum



Station)

1

Set





1

Nos.



Nos.


Nos.



Nos.











1

Nos.











4

Nos.


Measurement

(UOM)

Rate AMOUNT













14

Nos.











15

Nos.











1

Nos.











13

Nos.


out by vendor)1

Lump Sum



Specification.




d) Electric Fail Safe ROSOV (Electric Actuator) 18Nos






j) WP Hooter 2Nos





Nos


Nos


Nos







(d) Electric/ Pneumatic Fail safe Remote operated shut-off valves (e)



NOTE :







Installation.

1

Nos.



















8000 Kilograms




20

Nos.

55


Measurement

(UOM)

Rate AMOUNT






Nos.








Period)1

Lump Sum

rate amount - bharat petroleum · cable size for power jb - multi core : 36c x 1.5 mm2 or 36c x 2.5...

Documents