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RARI – Metal Constructions, Engineering, Projects and Industrial Solutions, SA. RARI AUTO – March 2015

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Page 1: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

RARI – Metal Constructions, Engineering, Projects and Industrial Solutions, SA.

RARI AUTO – March 2015

Page 2: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

2

WHO WE ARE

● RARI –Metal Constructions, Engineering, Projects and Industrial Solutions, SA., is

a technology partner.

● Our experience and know-how allow us to dominate all the steps of production,

starting with the design process and creativity through to the production, the

assembly as well as the after-sales.

● Our team consists of highly educated professionals, always being able to answer

even the toughest requirements, endowed with the most modern equipment. At

RARI, we guarantee the best adapted solution to permanently meet the needs of

our customers. The company disposes of a huge variety of competitive products,

not only in price but also when it comes to terms of quality and design.

● This is emphasized by a consistent customer’s portfolio, composed of major

national and international companies.

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● Family owned and managed business with 30 years of history and more than

15 years of experience as a supplier to the automotive industry.

● RARI AUTO is a part of the R&C Group and is focused on conveyor technology

for the automotive industry.

● Well invested manufacturing sites complemented with the company’s skilled

employees.

● RARI AUTO acts through it’s European organization as a main contractor and

delivers turn-key projects.

● Growth oriented corporate structure and culture, supported by a sound

financial base.

3

WHO WE ARE

Page 4: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

• RARI was founded

1988

1993

• New industrial installation in Moita.

1998

• Production of steel components for OTTO group.

1999

2000

• Introduction of SolidWorks in the engineering processes.

• Supply line for automated wheel assembly VW Sharan – Auto-Europa (Palmela).

2004

• Supply roller tables to Bangkok airport

2007

• Development and production of modular structure for photovoltaic panels.

2011

• Foundation RARI GMBH (Germany).

• Design, construction and installation of a of skillets line at the BMW plant (Oxford).

2012

• Ongoing projects in the segment AUTO - 12M € for AUDI and BMW.

2013

• Purchase of laser cutting machine

• First supply of one SKID line for OEM.

• Production unit of stainless steel and aluminium.

• Development of urban furniture with new image for ML (Lisbon).

MILESTONES

4

• Foundation RARI UK Ltd (United Kingdom)

• Foundation R&C Spain SL (Spain)

2014

Page 5: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

R&C HOLDING ORGANIZATION

5

80%

RARI SA

100%

RARI Gmbh

80%

CEDI Lda

85%

OVO Sol. SA

100%

R&C Spain SL

100%

OTTO Provider

80%

VSD

100%

RARI Uk Ltd

R&C, SGPS

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RARI AUTO ORGANIZATION

6

Portugal • Account Management • Product Development • Engineering • Production • Project Management • Site Management • Purchase

Germany • Account Management • Project Management • Site Management • Purchase

UK • Project Management • Site Management

SPAIN • Account Management • Project Management • Site Management • Purchase

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• RARI has 5 production areas with modern machinery.

• RARI only produces on demand and can react in a fast and flexible way to most customer wishes.

• The company is certified according to ISO 9001:2008

PRODUCTION

6

7

1 2

3

4

5

6

1 Cutting and bending 3570 m2

2 Welded construction of stainless steels and aluminum 1300 m2

3 Yard 2500 m2

4 Paint shop 1500 m2

5 Welded construction of ferrous materials 5500 m2

6 Engineering, AUTO and TECH management, Final Assembly and

Expedition

2000 m2

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8

In view of constant improvement and a more efficient and quickly answer to our customers in Germany, RARI will count a new facility in Germany.

Located in Karlshuld, with a warehouse area of 400m2 and 30m2 offices, these facilities will have various characteristics, among which:

Address: Augsburgerstr 26 - 86668 KARLSHULD

FACILITIES IN GERMANY

• Storage of spare-parts;

• Area of mechanical engineering manufacture;

• Office of Engineering;

• Technical assistance.

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9

R&D SPAIN BUSINESS

Main business: Automobile

Secondary business: ENVIRONMENTAL

Delegations:

MADRID Manager: Jose Fernandez

ZARAGOZA Manager: Francisco Marquez

BARCELONA Manager: Javier Munté

Organizational Chart:

General director: Ricardo Perez

Administration: Eugenio White

Manager Automobile business: Ricardo Perez

Manager environmental business: Daniel Eimler

FACILITIES IN SPAIN

Current installations

Campo Real (Madrid)

Offices, warehouse and space for assemblies

Recent projects in Spain (last 2 years):

• Faurecia (2 elevators, one shuttle car, benches)

• Siemens (manufacture of roller conveyors and lift tables for Seat and Daimler)

• Cinetic (Manufacturing of roller conveyors for Renault and Nissan)

• Dürr (Conveyors for painting area Ford, Valencia)

• Asas (Skillets for Seat Martorell)

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PRODUCTION

● RARI is equipped with an advanced production equipment and can answer with flexibility to the needs of its customers.

● Weekly 120 tons of sheet metal can be processed using its own capacity.

● Capacity peaks are absorbed by a network of qualified contract manufacturers.

10

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TECHNOLOGY AND EQUIPMENT

11

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ENGINEERING

RARI in-house engineering and planning capacity is able to develop solutions to complex and difficult problems raised by its clients. The department uses: Catia Microstation SolidWorks MS Project Cam Works Eplan

12

Page 13: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

ORGANISATION

13

RARI

Engineering Accounting

and Controlling

Sales and

Distribution

Installation and

Service Production

Project Management

Quality Management

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PROJECT MANAGEMENT

14

Project Manager

Site Manager Engineering (mechanic)

Production

Automation software coordinator

Assembly coordinator

Subcontractor

Health and Safety Officer

Purchase Controlling

Quality Management

People at Headquarters in Moita

People at Job-Site

People Travelling on demand

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REFERENCE CLIENTS

15

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16

Organizational Development

• Strengthening of the middle level management structure in Portugal

• Expansion of the German branch.

• Advance background preparation for the Latin America markets

Technological Development

• Buildup on known conveyor technologies

• Investigate the utilization of alternative materials and processes

Focus on:

• The Automotive Industry (Body Shop and Final Assembly) in Central

Europe

• Strengthening and expanding the business within VW and BMW Groups

BUSINESS PLAN 2013 - 2015

Page 17: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

TASK SHARING GERMANY/UK - PORTUGAL

RARI GmbH/RARI UK

• Account Management

• Project Management

• Purchase

• Site management / commissioning

• Maintenance

• Documentation

RARI SA for Central Europe

• Engineering

• Production

• Personal & material support of RARI

GmbH in project implementation

• Financial support of RARI GmbH

17

Page 18: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

MISSION & VALUES

• RARI AUTO shall provide excellent

service and high quality products at the

most competitive cost to its clients in

the automotive industry.

• RARI AUTO aims for ongoing and

sustainable growth of business with its

customer base within Europe - with

total customer satisfaction remaining

the main objective.

18

Project Competences G

lob

alis

atio

n

• The next steps of RARI AUTO’s corporate development

will include the assistance and support to our client’s

activities in emerging and growing Spanish and

Portuguese speaking countries.

Page 19: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

AUTOMATED WHEEL ASSEMBLY

PROJECTS in 2000

• Sharan, Galaxy and Alhambra wheels feeding and assembly system in Autoeuropa - Portugal

• First automated equipment fully designed, manufactured and installed for automotive industry.

19

Page 20: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

VW Layout

20

1350 m of SKID LINE in VW - Autoeuropa

PROJECTS in 2004

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21

Scope of supply:

PROJECTS in 2004

1350 m of SKID LINE in VW - Autoeuropa

SYSTEMS EQUIPMENT

A300 Lifters - 8 units

A302 Excentric Lift Tables – 54 units

A304 Cross Conveyor – 47 units

A306 Turning and Tilting Tables – 12 units

A308 Skid Stacker and De-Stacker – 4 units

A310 Telescopic Table – 2 units

A312 Diagnosis Station – 1 unit

A119 Roller Tables – 124 units

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22

VW Layout – System A300. Underbody to Framing

PROJECTS in 2004

SKID LINE

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Seat JIT Supply Line adjustments – VW, Autoeuropa

• Layout adjustments due to the extension of the EHB JIT line for the seats delivery.

• Manufacturing, delivery and installation of the new steel structure, the EHB rail system

and the safety fences.

PROJECTS in 2007

Page 24: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

• Final Assembly drag line extension – VW, Autoeuropa

24

FLOOR CONVEYOR

• Turn-key project for the

installation of a new

plastic belt conveyor for

this line extension

PROJECTS in 2008

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25

CONVERSION OF A MONORAIL

• Shorten monorail for new skid FT and shift the Body Pick-up

• Shortening of the pick-up of 1 to 2 stops because of the shortened line.

• Removal of superfluous supporting structures.

• Reconstruction and relocation of all working platforms and all production on the hall

level including lighting and media infrastructure for compressed air and electricity.

PROJECTS in 2008

Page 26: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

26

CONVERSION OF A MONORAIL SYSTEM

PROJECTS in 2008

Page 27: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

• Reuse of the existing lanes and design, manufacture and installation of all elements of a new conveyor feeding line in a turn-key project.

27

COCKPIT FEEDING LINE – VW, Autoeuropa

PROJECTS in 2009

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PROJECTS in 2009

28

COCKPIT FEEDING LINE – VW, Autoeuropa

Page 29: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

PROJECTS in 2009/2010

29

DELIVERIES OF SKILLET CONVEYORS

2009 – VW Autoeuropa

2010 – SEAT Martorell

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• Layout adjustment for the creation of a new buffer for the Seats JIT delivery.

• Manufacturing, delivery and installation of the new steel structure, EHB rail system

and safety fences.

PROJECTS in 2010

Seat JIT Supply Line adjustments – VW, Autoeuropa

Page 31: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

• 150 - Roller conveyors

• 24 - rotational and pivot tables

• 60 - other FT modules

Mechanical Equipment for Siemens IT - VW do Brazil, Anchieta

31

PROJECTS in 2012

Page 32: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

Skillet line – BMW/Mini, Oxford

32

• Design, production and

installation of a new skillet

line as a turn-key project.

• Equipments:

• 2 Skillet lines

• 4 Lifters

• 2 Buffers

• 110 Skillets

PROJECTS in 2012

Page 33: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

Gearbox Conveyor Line – BMW, Regensburg

33

Conveyor line for pallet moving within the Gearbox sub-assembly line

PROJECTS in 2013

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• Slat approximately 60.000 mm long, 3000 mm wide, 160 mm pitch – including steel

structure • The conveyor is composed by a Drive and a Tension stations and comprehends a

battery charging system.

PROJECTS in 2013

Final Inspection Slat Conveyor – BMW, Munich

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Gravitational Conveyor for Seat containers – BMW, Leipzig

35

PROJECTS in 2013

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SKID LINE - Pre-acceptance in RARI Moita

36

Conveyor line - SKID transport for

Body Shop in AUDI consisting of

• Roller tables;

• Table eccentric / standby

• Lifts

• Cars transshipment

• Exchange station skids

PROJECTS in 2013

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PROJECTS in 2013/14

SKID LINE – General Layout – Audi Ingolstadt

37

9 Intervented areas • 184 Roller tables (5 – 1 Rollers) • 23 Cross-chain conveyor • 61 Eccentric lifting tables • 2 Eccentric rotating lift tables • 4 Transfer units

• 4 Rotary tables / pivot tables • 4 Scissor lift tables • 4 Skid loader / converter • 1 Skid Diagnosis station • 11 Liffters

Page 38: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

PROJECTS in 2013/14

WECHSELSPEICHER HIRA– Audi Ingolstadt

38

Design, Manufacture and installation of a buffer for Hira-workpiece carrier incl. steelwork

Page 39: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

PROJECTS in 2013/14

WORKPIECE SUPPORT REMOVABLE STORAGE – Audi Ingolstadt

39

One change storage facility for work-piece carrier B9 with:

• 2x Transfers cars with scissor lift table

• 96 Roller conveyors

• TPM-Site

• 2x Extraction cars

• Safety equipment

• Safety fence

Page 40: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

ROLLER CONVEYOR WITH CONTINUOUS SIDE CHEEKS– Audi Ingolstadt (ABB)

Roller conveyor with continuous side cheeks, L = ca 55 m

• Divided into 8 sections driven

• 1x Belt drive with drive motor inside the cabin

• 7x chain drive with drive motors via cardan shaft outside arranged the cab

• Center cover from grating

• Skidkufenabdeckung

• Skidfixierung with pneumatic actuator

• Steel structure as a substructure for roller conveyors

PROJECTS in 2014

40

Page 41: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

41

COMPETENCE AND EXPERIENCE

Project Management

Site Management

Product Development

Engineering

SKID Line

FLOOR CONVEYOR

CONVEYORS – FEEDING LINES

SKILLET LINE

3D Laser Cutting

ALU Welding

Punching

Welding Robot

Painting

Final Assembly

Roller tables

Belt and chain

Transfers

Turn and Tilting Tables

Main Contractor

Eccentric Lift tables

Lifters

Skids and Skillets

Turn key projects

Page 42: RARI Metal Constructions, Engineering, Projects and ... · PDF fileRARI – Metal Constructions, Engineering, Projects and Industrial ... Engineering, Projects and Industrial Solutions,

CONTACTS

General Manager Sérgio Ramos – [email protected]

+351 917 343 286

Office Manager – Portugal and UK Deolinda Santos – [email protected]

Office Manager – Germany Jose Fernandes- [email protected]

Senior Manager – Spain Ricardo Perez - [email protected]