rapidobat shuttering tubes - j&p building systems rounded or squared, were always prepared for...

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for better solutions...

Rounded or squared,

...we’re always prepared.

RAPIDOBAT® – made in Germany

RAPIDOBAT® shuttering tubesFor round and angular reinforced concrete columns

RAPIDOBAT®

www.h-bau.de

SOUTHPaul Rieger Phone +49 (0) 77 42 | 92 15-21 Telefax +49 (0) 77 42 | 92 15-93 Mobile +49 (0) 171 | 864 72 61 [email protected]

NORTH – EASTRudolf Till Phone +49 (0) 332 39 | 775-24 Telefax +49 (0) 332 39 | 775-90 Mobile +49 (0) 172 | 993 70 50 [email protected]

SOUTH – WESTOliver Etzrodt Phone +49 (0) 70 82 | 41 39 63 Telefax +49 (0) 70 82 | 79 33 00 Mobile +49 (0) 171 | 864 72 60 [email protected]

H-BAU TECHNIK GMBHAm Güterbahnhof 20 79771 KlettgauGermany Phone +49 (0) 77 42 | 92 15-20 Telefax +49 (0) 77 42 | 92 15-90 [email protected] www.jp-bautechnik.de

PRODUCTION AND DELIVERY NORTH-EASTBrandenburger Allee 30 14641 Nauen OT WachowGermany Phone +49 (0) 3 32 39 | 7 75-20 Telefax +49 (0) 3 32 39 | 7 75-90 [email protected]

H-BAUParis

Ankara

Kiev

Bucharest

Moscow

OsloHelsinki

Warsaw

Rome

Madrid

London

Contact

3Rounded or squared, we’re always prepared

for better solutions

Contents

RAPIDOBAT® shuttering tubes

RAPIDOBAT® Concrete technology 4 – 5

RAPIDOBAT® Introduction 6

RAPIDOBAT® Cretcon HD 7

RAPIDOBAT® Lined 8

RAPIDOBAT® Unlined 9

RAPIDOBAT® Angular 10

RAPIDOBAT® Square 11

RAPIDOBAT® Rectangular 12

RAPIDOBAT® Hexagon and octagon 13

RAPIDOBAT® Custom shapes 14

RAPIDOBAT® Capitals and bases 15

RAPIDOBAT® Accessories 16 – 17

RAPIDOBAT® Application notes 18 – 19

RAPIDOBAT® Call for tender 20

RAPIDOBAT® For round and angular reinforced concrete columns

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RAPIDOBAT® Concrete technology

IntroductionThe literature gives a wide range of instructions for the production and assessment of concrete surfaces, where specific demands on the surface appearance are made, on what are generally known as “exposed concrete surfaces”.

A truly objective assessment of the completed structure is generally a difficult undertaking. Practice shows that the assessment can often be completely different in the respective views of clients and contractors.

Even when the greatest care is taken, the final result can be one that does not do justice to the expectations arising from the construction contract.

In particular, anomalies can occur during construction using in-situ concrete and smooth, non-absorbent formwork. In addition, irregularities in the exposed surfaces cannot be completely ruled out, even where additional effort is made.1)

The concrete surfaceThe exposed concrete fact sheet recommends the use of one or a number of test surfaces for exposed concrete class SB2 and higher.

These tests allow:

■ the quality achievable under true on-site conditions to be determined;

■ technical procedures to be developed or verified;

■ the necessary effort to be specified and optimised;

■ personnel to be instructed.

If the properties of a test surface are agreed upon as a binding standard for acceptance, the surface is referred to as the “reference surface”.

Factors such as uniform colouring, pore formation and flatness in the formwork skin butting zones (burrs, offsets) are assessed. The subsequent observation distance is, of course, taken into consideration in the assessment, as well as the knowledge that minor irregularities in the texture and colour are characteristic of concrete and specimens therefore cannot be reproduced without some deviation.2)

Exposed concrete classes

Example: exposed concrete class SB2 Example: exposed concrete class SB4

Exposed concrete with

Exposed concrete class

Example Test surface

limited demands

SB1 Concrete surfaces with limited design demands; e.g.: basement walls or areas of predominantly commercial use Optional

normal demands

SB2 Concrete surfaces with normal design demands; e.g.: stairwells, retaining walls Recommended

special demands

SB3 Concrete surfaces with stringent design demands; e.g.: Structural engineering facades

Strongly recommended

SB4 Concrete surfaces with especially high design relevance, representa-tive structural engineering elements Required

Table: abstract from the DBV “Exposed concrete” fact sheet


for better solutionsRAPIDOBAT® Concrete technology

Concrete

1. Placing and compacting the concrete

The production of simultaneously pourable and high-strength concrete requires the use of plasticisers. In order to prevent poor reactions, such as rapid loss of consistency, segregation or excessive delay in

strength development, more detailed understanding of the interactions between plasticiser and cement or concrete is required.3)

Only after compacting and finishing the concrete acquires its final surface. The concrete should be placed and compacted in layers not more than a maximum of 50 cm thick in order to ensure that any trapped air bubbles can escape. The necessary compaction duration depends on the concrete consistency. If compaction is too short, the concrete

grout cannot penetrate into voids and the result is gravel pockets or large cavities. If compaction is too long, the concrete settles and the danger of “bleeding” increases. The concrete surface displays considerable differences in colour and cloudiness. Additional compaction in the upper column region is recommended.

2. Concrete finishing

The value of good finishing should not be underestimated. It clearly contributes to an improvement in the quality of the concrete surface. It enhances the impermeability and the compressive strength of the concrete surface region.

The shuttering tube, once removed, can be replaced around the column to protect the reinforced concrete columns from mechanical damage. Rapid, differential concrete cooling can also lead to permanent differences in colouring.

1) Source: DBV Fact Sheet 2) Source: BetonMarketing3) Source: vdz Recommendations

One of the greatest uncertainty factors when using ready-made concrete is residual concrete or water remaining in the drum mixer following previous transport. The result is excess water, which leads to concrete bleeding.

Practice also shows that in an attempt to prevent cavity formation on the surface of the concrete, the concrete formulation can often fall victim to “overreaction”. That is, the aggregate fines and the cement component are exaggerated, generally leading to a poorer result.

RecommendationsThanks to constant quality control and test concreting using RAPIDOBAT® shuttering tubes, as well as maintaining close communications with building

sites, H-BAU has gathered positive experience with the following concrete composition:

Aggregates:

Sand 0 – 4 40%

Gravel 4 – 8 20%

Gravel 8 – 16 40%

Cement 310 – 320 kg

Filler 40 – 60 kg

Water/cement ratio w/c 0.50 – 0.55

Plasticiser

Note

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RAPIDOBAT® General information

The product

H-BAU’s RAPIDOBAT® shuttering tubes provide a column formwork system for easily and economically manufacturing round and rectangular columns. The casing tubes consist of multi-layered, extremely robust paper and cardboard rolls.

In addition, the shuttering tubes can be specially treated depending on the demands on the exposed concrete and the architect’s requirements.

A number of designs are available:

Advantages

■ Tried and tested: manufacturer of highest quality column formwork for more than 20 years.

■ Integrated ripcord for easy stripping.

■ Recyclable material.

■ Keeps its shape even in driving rain.

■ Matching capitals and bases available.

Application areas

Using RAPIDOBAT® shuttering tubes, combining architectural freedom with structural feasibility presents no problems.

Simple erection, concreting and stripping allow economical and rapid construction.

Depending on the client’s wishes, the columns can be produced with a barely visible spiral marking for subordinate structures such as cellars or underground car parks, for example, or for high-quality exposed concrete columns, such as those used in residential buildings.


for better solutionsRAPIDOBAT® Cretcon HDTechnical information

RAPIDOBAT® Cretcon HD Thanks to its new, certified internal coating, the innovative RAPIDOBAT® Cretcon HD shuttering tube provides a high-density concrete surface. With its active, absorbent Cretcon HD coating, the exposed concrete column acquires a previously unachievable, high-quality concrete surface.

Advantages: ■ Certified for exposed concrete class SB 4.

■ The new standard for exposed concrete construction.

■ Perfect exposed concrete with no extra effort.

■ RAPIDOBAT® Cretcon HD for “higher density” surface concrete and thus an even harder and more durable surface.

■ Enhanced abrasion resistance and freeze-thaw salt resistance.

The integrated ripcord allows quick and easy stripping of the reinforced concrete column. The shuttering tube can then be used to protect the fresh concrete.

Dimensions

TypeInternal dia.

[mm]External dia.

[mm]

Max. storage length

[m]

Weight[kg/m]

Concrete requirement

[m3/m]

200 200 206 6.00 2.09 0.031

240 240 247 7.00 2.97 0.045

250 250 257 7.00 3.02 0.049

300 300 308 7.00 4.11 0.071

350 350 360 7.00 5.37 0.096

360 360 370 7.00 5.50 0.102

400 400 410 7.00 6.27 0.126

435 435 445 7.00 6.65 0.149

450 450 462 7.00 7.83 0.159

500 500 514 7.00 9.54 0.196

560 560 574 7.00 10.67 0.246

600 600 614 7.00 11.50 0.283

650 650 666 7.00 13.91 0.332

700 700 716 7.00 14.97 0.385

750 750 768 7.00 17.60 0.442

800 800 820 7.00 20.74 0.503

Certified exposed concrete classification for concrete columns produced using RAPIDOBAT® Cretcon HD:

■ Highest texture class T3

■ Highest porosity class P4

■ Highest colour uniformity class FT1

■ Highest smoothness class E3

■ Highest construction joint and formwork skin joint class AF4

Exposed concrete class SB 4

Concreted column

Cretcon HD Coating

Concreted column

Spiral marking

Concreted column

Foil

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RAPIDOBAT® LinedTechnical information

RAPIDOBAT® LinedThe shuttering tube for very smooth concrete surfaces.

By employing a special foil, the concrete column meets the highest demands of formwork skin class SHK3 and texture class T3.

This means that RAPIDOBAT® Lined is particularly well suited to produce economical exposed concrete columns in a very short time.


Dimensions

TypeInternal dia.

[mm]External dia.

[mm]Max. storage length* [m]

Weight[kg/m]


[m3/m]

150 150 156 7.00 1.43 0.018

200 200 206 7.00 1.83 0.031

240 240 247 7.00 2.66 0.045

250 250 257 7.00 2.70 0.049

300 300 308 7.00 3.72 0.071

350 350 360 7.00 4.92 0.096

360 360 370 7.00 5.03 0.102

400 400 410 7.00 5.79 0.126

435 435 445 7.00 6.21 0.149

450 450 462 7.00 7.35 0.159

500 500 514 7.00 9.23 0.196

560 560 574 7.00 11.23 0.246

600 600 614 7.00 12.11 0.283

650 650 666 7.00 14.57 0.332

700 700 716 7.00 15.68 0.385

750 750 768 7.00 18.35 0.442

800 800 820 7.00 21.54 0.503

900 900 921 7.00 26.23 0.636

1000 1000 1025 7.00 30.81 0.785

1200 1200 1226 6.00 38.95 1.131

* Other dimensions and lengths on request

Concreted column

Cretcon HD Coating

Concreted column

Spiral marking

Concreted column

Foil


for better solutionsRAPIDOBAT® UnlinedTechnical information

RAPIDOBAT® UnlinedThe shuttering tube for reinforced concrete columns with limited demands on the concrete surface.

RAPIDOBAT® Unlined shuttering tubes are characterised by a smooth concrete surface with barely visible spiral markings.

They are highly suited to simple structures designed for functionality and economy.


Dimensions

TypeInternal dia.

[mm]External dia.

[mm]Max. storage length* [m]

Weight[kg/m]


[m3/m]

150 150 156 7.00 1.14 0.018

200 200 206 7.00 1.51 0.031

240 240 247 7.00 2.15 0.045

250 250 257 7.00 2.24 0.049

300 300 308 7.00 3.19 0.071

350 350 360 7.00 4.32 0.096

360 360 370 7.00 4.42 0.102

400 400 410 7.00 4.94 0.126

435 435 445 7.00 5.35 0.149

450 450 462 7.00 6.55 0.159

500 500 514 7.00 8.12 0.196

560 560 574 7.00 9.09 0.246

600 600 614 7.00 9.75 0.283

650 650 666 7.00 12.01 0.332

700 700 716 7.00 12.96 0.385

750 750 768 7.00 15.55 0.442

800 800 820 7.00 18.42 0.503

900 900 921 7.00 22.75 0.636

1000 1000 1025 7.00 26.94 0.785

1200 1200 1226 6.00 34.36 1.131

* Other dimensions and lengths on request

Concreted column

Cretcon HD Coating

Concreted column

Spiral marking

Concreted column

Foil

www.h-bau.de10

RAPIDOBAT® AngularGeneral information

The product

RAPIDOBAT® shuttering tubes for rectangular reinforced concrete columns consist of high-quality wound paper layers.

The specially coated medium-density fibreboard inserts in the RAPIDOBAT® shuttering tubes provide a perfect concrete surface. The square and rectangular designs are chamfered at the corners.

The inner and outer liners of the RAPIDOBAT® shuttering tube are impermeable to water, allowing the shuttering tube to maintain its shape, even in driving rain.

Advantages

■ Markings aid easy assembly.

■ No bleeding at the corners.

■ Short shuttering times.

■ Economical.

■ Easy handling.

■ Recyclable material.

■ Available with matching capitals and bases.

Application areas

Using RAPIDOBAT® shuttering tubes, combining architectural freedom with structural feasibility presents no problems.

Simple erection, concreting and stripping allow economical and rapid construction.


for better solutionsRAPIDOBAT® SquareTechnical information

Dimensions

RAPIDOBAT® Square

The shuttering tube for square reinforced concrete columns.

Thanks to the shuttering tube’s jointless internal coating, produced using a special coating procedure, concrete surfaces in exposed concrete class SB4 present no problems.


Type DesignChamfer

[mm]Dimensions* a x b [mm]

External dia.[mm]

Max. storage length** [m]

Weight[kg/m]


[m3/m]

20/20 A 18 200 x 200 273 5.00 6.90 0.040

24/24 A 22 240 x 240 325 5.00 7.30 0.057

25/25 A 21 250 x 250 342 5.00 7.50 0.062

30/30 A 24 300 x 300 411 5.00 9.50 0.089

35/35 B 22 350 x 350 515 5.00 14.10 0.122

40/40 B 22 400 x 400 615 5.00 17.20 0.160

45/45 B 22 450 x 450 667 5.00 21.50 0.202

50/50 B 22 500 x 500 737 5.00 26.80 0.250

Design A: shuttering tube with integrated chamfer (see RAPIDOBAT® Square illustration)Design B: shuttering tube with plastic corner profile (see RAPIDOBAT® Rectangle illustration)* Other dimensions on request** Longer lengths available. Horizontal panel joint above 5.00 m

Concreted column

Foil

Medium-density �breboard

Polystyrene

Casing pipe

Dia.

ab

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RAPIDOBAT® RectangleTechnical information

Dimensions

RAPIDOBAT® RectangleThe shuttering tube for rectangular reinforced concrete columns.

Thanks to the shuttering tube’s jointless internal coating, produced using a special coating procedure, concrete surfaces in exposed concrete class SB4 present no problems.

TypeChamfer

[mm]Dimensions* a x b [mm]

External dia.[mm]

Max. storage length** [m]

Weight[kg/m]


[m3/m]

175/240 22 175 x 240 325 5.00 7.80 0.042

200/240 22 200 x 240 359 5.00 8.50 0.048

200/250 22 200 x 250 359 5.00 8.60 0.062

200/300 22 200 x 300 410 5.00 9.80 0.089

200/350 22 200 x 350 460 5.00 9.90 0.122

200/400 22 200 x 400 512 5.00 13.90 0.160

200/450 22 200 x 450 512 5.00 14.20 0.202

200/500 22 200 x 500 572 5.00 15.50 0.250

240/300 22 240 x 300 410 5.00 9.70 0.040

240/350 22 240 x 350 445 5.00 11.00 0.057

240/365 22 240 x 365 461 5.00 12.50 0.062

240/400 22 240 x 400 512 5.00 14.00 0.089

240/450 22 240 x 450 572 5.00 15.30 0.122

240/500 22 240 x 500 572 5.00 15.30 0.160

250/300 22 250 x 300 410 5.00 10.00 0.202

250/350 22 250 x 350 460 5.00 11.10 0.250

250/400 22 250 x 400 512 5.00 14.30 0.089

250/450 22 250 x 450 572 5.00 15.20 0.122

250/500 22 250 x 500 614 5.00 18.00 0.160

300/350 22 300 x 350 512 5.00 13.70 0.202

300/400 22 300 x 400 572 5.00 16.10 0.250

300/450 22 300 x 450 572 5.00 15.50 0.122

300/500 22 300 x 500 614 5.00 17.20 0.160

350/400 22 350 x 400 572 5.00 17.70 0.202

350/450 22 350 x 450 614 5.00 17.50 0.250

350/500 22 350 x 500 665 5.00 20.40 0.160

400/450 22 400 x 450 665 5.00 20.30 0.202

400/500 22 400 x 500 665 5.00 20.10 0.250

* Other dimensions on request** Longer lengths available. Horizontal panel joint above 5.00 m

Concreted column

Corner pro�le

Coated Medium-density �breboard

Polystyrene

Casing pipe

Dia.

ab


for better solutionsRAPIDOBAT® Hexagon and octagon

TypeExternal

dia. E [mm]

S [mm]

A[mm]

Weight[kg/m]


[m3/m]

173/100 209 173 100 2.70 0.03

260/148 307 260 148 4.70 0.06

335/198 410 335 198 6.50 0.10

530/298 614 530 298 11.90 0.23

670/398 818 670 398 22.60 0.41

RAPIDOBAT® Hexagon

TypeExternal

dia. E [mm]

S [mm]

A[mm]

Weight[kg/m]


[m3/m]

231/96 257 231 96 3.50 0.03

277/115 307 277 115 4.60 0.06

323/134 359 323 134 5.40 0.10

370/153 410 370 153 6.30 0.23

554/229 614 554 229 11.40 0.41

739/306 818 739 306 21.80 0.41

RAPIDOBAT® Octagon

E S

A

E S

A

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RAPIDOBAT® Special designs

RAPIDOBAT® formwork elements for special inquiries

Plastic column heads

Any and all creative and complex custom shapes are possible. From conical columns to ellipses or L-columns.

We manufacture to your drawings and specifications. Just ask!

One- and two-piece plastic column heads with locator ring for angular and round columns. Attached to the RAPIDOBAT® shuttering tube by

means of the locator ring.

Wide range of dimensions possible. Just ask!

Base type H [mm] H1 [mm] S [mm] S1 [mm] A [mm]

Messina 200 100 80 90 Column dia. + 180

Verona 200 100 70 80 Column dia. + 160

Ancona 200 100 55 65 Column dia. + 130

Oval Ellipse L-shaped with pro ling Half-column Cut-out Half-round Your speci cation

Dia. 2

Dia. 1

Locator ring

Type 1 Type 2 Type 4Type 3

Locator ring

Locator ring

Locator ring

h

Dia. 2

Dia. 1

h1h2

Dia. 1

h1

Dia. 3

h2

Dia. 2

Dia. 1

h1

Dia. 2



One- and two-piece plastic column heads with locator ring for angular and round columns. Attached to the RAPIDOBAT® shuttering tube by

Base type H [mm] H1 [mm] S [mm] S1 [mm] A [mm]

Messina 200 100 80 90 Column dia. + 180

Verona 200 100 70 80 Column dia. + 160

Ancona 200 100 55 65 Column dia. + 130

RAPIDOBAT® Capitals and bases

Capitals and basesModern antiquities.

Only a few of the many capitals and bases available for RAPIDOBAT® shuttering tubes are shown here. Please ask to see further options!

Debonding agents for capitals and basesGelatinous debonding agent for capitals and bases to allow better stripping.

Per bucket: 2.50 litres

Requirement per capital/base: approx. 0.65 litres

Capital type H [mm] H1 [mm] S [mm] S1 [mm] A [mm]

Rome 50 150 50 60 Column dia. + 120

Parma 50 150 50 90 Column dia. + 180

Palermo 50 150 100 110 Column dia. + 220

Column dia. Column dia. Column dia.

Column dia.Column dia.Column dia.

Abakus roundRome

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RAPIDO-Clamp, type P Tension belt with three plastic belt eyes for guying.

RAPIDO-Clamp, type D Consisting of a tension belt and two Dywidag bar anchors for attaching the tension and compression props.

RAPIDO-Clamp, type M Sheet steel collar with Dywidag bar anchors. Consisting of two sheet steel collars with one bar anchor each.

RAPIDO-Clamp, type M

Sheet steel collar with Dywidag bar anchors, adjustable. Consisting of a sheet metal collar with two bar anchors.

RAPIDOBAT® Accessories

Item numberFor shuttering tube dia.

[mm] Weight [kg/pc.]

41901000 100-1200 0.40


[mm] Unit [set] Weight [kg/pc.]

41903000 200-1200 1 1.10



41902020 200 2.50

41902024 240 2.80

41902025 250 3.20

41902026 265 3.30

41902030 300 3.50

41902031 317 3.50

41902033 333 3.70

41902035 350 3.80

41902036 360 4.10

41902040 400 4.40

41902043 435 4.70

41902045 450 5.00

41902050 500 5.30

41902056 560 5.60

41902060 600 6.00



41902250 250-400 2.95

41902435 435-600 4.30

41902065 650-800 6.75

41902090 900-1000 8.25

41902120 1200 9.90



RAPIDOBAT® sleeve For extending and stabilising RAPIDOBAT® shuttering tubes.

RAPIDOBAT® centring collar Adjustable steel collar for centring and immobilising RAPIDOBAT® shuttering tubes.

RAPIDOFIX

Supporting elements for aligning RAPIDOBAT® Square and Rectangle.

Installation aids for capitals

Consisting of four locating brackets, an installation ring and four installation sleeves. Rapid installation of capitals by one person.

Adhesive tape

For joining RAPIDOBAT® half-liners.

RAPIDOBAT® Accessories

Item number Roll [running m] Width [mm] Weight [kg/roll]

49100011 50 50 0.78


[mm]Unit [set] Weight [kg/pc.]

41900001 all 2 0.09

Item number Unit [set] Weight [kg/set]

41591010 1 4.12



41904025 250-400 2.95

41904043 435-600 4.30

41904065 650-800 6.75

41904090 900-1000 8.25

41904020 1200 9.90


[mm] Length [mm] Weight [kg/pc.]

41905015 150 500 0.88

41905020 200 500 1.23

41905024 240 500 1.46

41905025 250 500 1.51

41905030 300 500 1.78

41905035 350 750 3.04

41905036 360 750 3.14

41905040 400 750 3.45

41905043 435 750 3.73

41905045 450 750 3.86

41905050 500 1000 7.35

41905056 560 1000 8.20

41905060 600 1000 8.78

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RAPIDOBAT® Application notes

Transport

■ Avoid pressure points.

■ Do not stack pipes too high.

■ Cover damaged outer liners generously with adhesive tape.

Storage

■ Store vertically where possible.

■ Ensure a level, clean substrate for horizontal storage.

■ Avoid high stresses.

■ Keep dry.

■ Protect from rising damp.

■ Keep cool.

■ Provide ventilation when covered.

Preparation

■ Adapt column reinforcement, including spacers, to suit column formwork, ensuring that the inner surface of the shuttering tube is not damaged.

■ Remove any pools of water around the column.

Erecting and aligning

■ Check RAPIDOBAT® shuttering tube for damage.

■ Always erect shuttering tube with arrow pointing up.

■ Immobilise the bottom of the shuttering tube, e.g. using a wooden annulus. Refer to Page 19.

■ Align shuttering tube with the aid of RAPIDO-Clamp, type D, M or P. Avoid pressure points.

■ Cover the top of the shuttering tubes with plastic sheeting until concreting begins.

Concreting

■ Place concrete using filling hose.

■ Place concrete in 50 cm layers and compact using internal vibrator.

■ Compact each layer and needle to underlying layer.

■ The wall thickness of the RAPIDOBAT® shuttering tubes means they are designed to withstand all the vibrations and stresses imposed by an internal vibrator.

■ Caution: Do not vibrate externally!

Stripping

■ Strip formwork after approx. 48 h.

■ Open shuttering tube using ripcord.

■ Carefully cut the cover liner in the region of the ripcord using a knife.

■ Wind the ripcord around a hammer shaft and pull vigorously.

■ Open the shuttering tube and remove it. The shuttering tube can then be repositioned around the column as protection.

Disposal

■ RAPIDOBAT® shuttering tubes can be disposed of in the paper recycling unit.


for better solutionsRAPIDOBAT® Application notes

Application notes for RAPIDOBAT® Cretcon HD

■ Score the Cretcon HD coating along the former location of the ripcord using a knife to create a predetermined breaking point.

■ Push an insulation anchor or a plastic nail – also referred to as a pine cone – up behind the Cretcon HD coating and pull downwards.

■ Do not use sharp objects.

Opening the Cretcon HD coat-ing, e.g. using a plastic nail (pine cone)

Securing the RAPIDOBAT® shuttering tubes

Up to a shuttering tube length of 5.00 m the shuttering tube can be secured using a single guy plane. Additional guy planes must be used for shuttering tube lengths greater than 5.00 m. If heavy tension-compression props are used for guying, we recommend installing additional, short pieces of shuttering tube beneath the RAPIDO-Clamp elements. This prevents pressure points on the shuttering tube and the concrete column.

≤ 4.

00 m

≤ 4.

00 m

≤ 1.

00 m

Columns anchored to �oorSecured using timber beams

Tensio

n-com

press

ion p

rop

Tensio

n-com

press

ion p

rop

e.g. RAPIDO-Spann, type M

Protective pipe Length approx. 500 mm, as required

Lower supports

The lower RAPIDOBAT® shuttering tube support can be easily provided by a wooden annulus (may be cut using a template), tightly surrounding the outside of the pipe. Where larger formwork diameters are used, we recommend providing the shuttering tube with an approx. 10 cm high wooden annular base.

RAPIDOFIX was specially designed for aligning the RAPIDOBAT® Square and Rectangle models: simple, practical, good. Refer to Page 17.

Column location in plan

Column position

RAPIDOBAT® casing pipe

Timber beams, e.g. 80 x 80

Anchor timbers to �oor

Immobilise timbers

RAPIDOBAT® casing pipe

Wooden annulus at foot of column in plan

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RAPIDOBAT®

Tendering

Capacity ranges: Area of application: DIN 276

013 Concreting and reinforced concreting tasks Structural engineering

Supports and columns

Provide and erect the certified

RAPIDOBAT® shuttering tubes by H-BAU Technik GmbH

for producing reinforced concrete columns in round or angular design.

Use the following items for construction:

....... m RAPIDOBAT® Cretcon HD

to produce reinforced concrete columns in certified, highest SB 4 exposed concrete quality.

....... m RAPIDOBAT® Smooth

....... m RAPIDOBAT® Smooth light

Diameter ...... mm

....... m RAPIDOBAT® Square

....... m RAPIDOBAT® Rectangle

Dimensions L x B = .... mm x .... mm

....... m RAPIDOBAT® Hexagon

....... m RAPIDOBAT® Octagon

Dimensions S = .... mm, A = .... mm

....... m custom built to drawing no.: ........

Delivery including all necessary assembly materials (e.g. RAPIDO-Clamp).

The manufacturer’s installation notes apply:

H-BAU Technik GmbH

Am Güterbahnhof 20

79771 Klettgau-Erzingen

Tel.: +49 (0)7742/9215-20

Inspection report and installation notes at www.h-bau.de.


for better solutionsNotes

www.h-bau.de22

Notes


for better solutionsNotes

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ISOMAXX®

ISOPRO®

PENTAFLEX®

RAPIDOBAT® FERBOX® KUNEX®

HEDGRIPRIP®

SCHALL-ISOPLURAFLEX®

RIPINOX®

WARMBORDSCHALBORDUNICON® KE IIIACCESSORIES

120 mm thermal insulation elements80 mm thermal insulation elementsSealing technologyShuttering tubesRebending connection systems Sealing technologySliding arborMasonry tieSound insulation elements Sealing technologyStainless steel, corrosion-resistantShuttering elementsShuttering elementsQuick connectorsTransportation tieSpacers

Systematic concreting...

H-BAU TECHNIK GMBHAm Güterbahnhof 2079771 KlettgauTelephone +49 (0)7742 | 9215-20Telefax +49 (0)7742 | [email protected]

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rapidobat shuttering tubes - j&p building systems rounded or squared, were always prepared for...

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