rakesh radhakrishnan c v - inspecton engineer

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RAKESH RADHAKRISHNAN (Mechanical Inspection Engineer) Mobile: +91 9846707588 / +91 7057066441 Land Line: +91-460-2242010 (Kerala, India) Email : [email protected] [email protected] Seeking assignments in Quality Operations / Inspection with an organization of repute Executive Summary Inspection Engineer: An accomplished professional with 6 years of diversified experience in the Oil & gas industry. A reputation for maintaining the highest production, quality control and safety records. Effective at managing relationships at all levels, including Clients, contractors & sub-contractors. . Well versed in engineering drawings, Heat treatment processes, Inspection Methods, Welding symbols, metallurgy. analyzing organizational requirements. Seasoned professional, with on-site set up, coordination, documentation, supervision and inspection of construction , in service inspection, Maintenance & Repair activities in Oil & Gas sector projects. Academic Credential 1) B.TECH. IN PRODUCTION ENGINEERING FROM GOVT.ENGG COLLEGE,THRISUR, UNIVERSITY OF CALICUT ,KERALA, INDIA 2) DIPLOMA IN MECHANICAL ENGGNEERING FROM GOVT POLYTECHNIC COLLEGE MATTANNUR,KERALA, Technical Qualifications 1) API 653- Above ground storage tank inspection ( Certificate No :54129) 2) API-570- Piping Inspector (Certificate No: 55685) 3) API -510- Pressure vessel inspector ( Certificate No: 57098) 4) CSWIP 3.1 Welding Inspector (Certificate No : 46984/2 ) 5) ISO 9001 :2008 Lead Auditor ( Certificate No : 1875 ) 6) ASNT Level II in RT, UT, PT, MT 7) STCW-95 Offshore Safety Courses Computer Skills 1

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Page 1: rakesh Radhakrishnan C V - inspecton engineer

RAKESH RADHAKRISHNAN (Mechanical Inspection Engineer) Mobile: +91 9846707588 / +91 7057066441 Land Line: +91-460-2242010 (Kerala, India) Email : [email protected] [email protected]

Seeking assignments in Quality Operations / Inspection with an organization of repute

Executive Summary

Inspection Engineer: An accomplished professional with 6 years of diversified experience in the Oil & gas industry. A reputation for maintaining the highest production, quality control and safety records. Effective at managing relationships at all levels, including Clients, contractors & sub-contractors. . Well versed in engineering drawings, Heat treatment processes, Inspection Methods, Welding symbols, metallurgy. analyzing organizational requirements. Seasoned professional, with on-site set up, coordination, documentation, supervision and inspection of construction , in service inspection, Maintenance & Repair activities in Oil & Gas sector projects.

Academic Credential

1) B.TECH. IN PRODUCTION ENGINEERING FROM GOVT.ENGG COLLEGE,THRISUR, UNIVERSITY OF CALICUT ,KERALA, INDIA

2) DIPLOMA IN MECHANICAL ENGGNEERING FROM GOVT POLYTECHNIC COLLEGE MATTANNUR,KERALA, Technical Qualifications

1) API 653- Above ground storage tank inspection ( Certificate No :54129)

2) API-570- Piping Inspector (Certificate No: 55685)

3) API -510- Pressure vessel inspector ( Certificate No: 57098)

4) CSWIP 3.1 Welding Inspector (Certificate No : 46984/2 )

5) ISO 9001 :2008 Lead Auditor ( Certificate No : 1875 )

6) ASNT Level II in RT, UT, PT, MT

7) STCW-95 Offshore Safety Courses

Computer Skills

Operating System: MS Windows (98, 2000, XP & Vista,07,08)

Application Software: Office (MS Word, MS Excel & MS PowerPoint) Design Software: Auto CAD

Project planning software Primavera 6 , M S Projects

Career contour

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Page 2: rakesh Radhakrishnan C V - inspecton engineer

1) OCT 2014- PresentM/s Bharat Petroleum Corporation LTD ( BPCL , Manmad Installation)AS API Certified Plant inspection Engineer (Payroll with Indian Register of Shipping )

BPCL is a fortune 500 company and a leading navratna public sector company

Projects Undertaken

Project Title: Testing, Inspection& Certification service for Tank repair & MBLR Jobs Duration: Oct 2014 – Till Dated

Details Of Project: Testing ,Inspection & Certification services for 11 Nos of Floating roof tanks & 2 Nos of Fixed rof tank at BPCL Manmad installation .Includes In service inspection, Shutdown inspection, Repair recommendations ,Inspection & Certification accordance with API 653/650

2) May 2012-May 2014M/s Special Technical Services LLC(STS OMAN) , Muscat ,Sultanate Of Oman

As QA/QC Inspector (Mechanical / Piping /Tank)

Special Technical Services L.L.C (STS) is an ISO 9001:2008 company established in 1980 , a leading engineering construction company specialized in areas of fabrication & construction services for Oil, Gas, Petroleum, Petrochemical sectors & other heavy industrial sectors within Sultanate Of Oman and abroad.

Projects Undertaken

Client: Occidental Oman (OXY) Contractor STS Oman Project Title: EPC for Storage Tanks - Safah , Wadi Latham ,Khamilah & Jalal Duration: August 2013- May 2014

Client: Oman Oil Company Exploration & Production L.L.C (OOCEP) Contractor Enerflex process Pvt Ltd Project Title: Abu Tubul Block 60 Gas Processing Plant- Tank Duration: October 2012- Aug 2013 Client: Oman Oil Refineries & Petroleum Industries Company (ORPIC) Contractor STS Oman – EMC Div Project Title: Repair of Diesel Storage Tanks – Mina Al Fahal Refinery Tank Farm Duration: July 2012- Oct 2012

Client: Petroleum Development Oman(PDO) Contractor Exterran Middle East L.L.C Project Title: Installation Of Gas Compressor Unit at Zaulia Station Duration: May 2012- July 2012

3) October 2011-May 2012 M/s Integra International Trading & Contracting Co WLL.Doha,Qatar

As Mechanical / Inspection Engineer (QA/QC)

Integra International trading & Contracting company is specialized in the field of fabrication of structural items for oil & Gas , Petrochemical industries

4) July 2010 – Oct 2011 M/s Seatek Offshore Engineering Pvt Ltd, Navi Mumbai, India

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Page 3: rakesh Radhakrishnan C V - inspecton engineer

As Mechanical / Inspection Engineer (QA/QC)

Seatek Offshore Engineering Pvt Ltd is a ISO 9001: 2008 Company specialized in execution of projects related to Piping, Structural, Electrical & Instrumentation, Equipment Erection for Offshore Oil & Gas sector and have executed a various projects for M/s.Oil & Gas Corporation Ltd (ONGC), M/s. British Gas, M/s. Bharat Petroleum Corporation Ltd, M/s.Larsen & Toubro Ltd etc.

Projects Undertaken

Client: ONGC,MUMBAI Consultant ABS IV Contractor L&T Project Title: N14 Unmanned platform Hook up (Offshore) Duration: April 2011- Aug 2011

Client: ONGC,MUMBAI Consultant ABS IV Project Title: 27-Modular Rig Project (offshore) –Season 2 Duration: Nov 2010- April 2011

Client: ONGC,MUMBAI Contractor L&T Consultant BV Project Title: MHNRD II Pile Adaptor (Onshore) Duration: July 2010- Nov 2010

5) Januray2010 – July 2010 M/s VKS Projects Ltd , Navi Mumbai , India

As QA/QC Engineer

Projects Undertaken

Client : Deepak fertilizers and petrochemicals limited, Mumbai ,India Consultancy: Aarvi Encon ,India Project : K1-K8 Integration Project (

Details of project:It’s the integration project of Deepak fertilizers & petrochemicals existing K 1 plant to new K 8 plant. Include construction, inspection & All NDT Activities. This is a Short term project & it involves Piping fabrication, erection, Hydro test (Pressure test), painting & Insulation.

Client : Deepak fertilizers and petrochemicals limited, Mumbai ,India Consultancy: UDHE India Ltd. Project : NH3 ASHU Project ( Including 20 Days Shutdown)

6) June 2009 - Januray2010 M/s Onshore Construction Company Pvt Ltd- India As QA/QC Engineer

Onshore Construction Company Pvt. Ltd. is a leading ISO 9001:2008, ISO 14001:2004 & ISO 18001:2007 Certified Construction company in India & abroad likes African countries with projects mainly in oil & gas field. Onshore utilizes its extensive construction experience for providing services mainly based on advanced technologies The company has execution experience in Petroleum, Petrochemicals and others industries, with specialization in piping

Client : Haldia petrochemicals (HPL), Kolkatha ,India. Consultant: Global toyo.

Project : Supermax revamp project.(Including 45 days shutdown) Details of project: It’s the revamp of plant, which consists of both shutdown and expansion of existing plant to increase the production rate. The activities includes modification of existing equipments, replacement of damaged equipments, dismantling and implementation of new piping parts, erection of new equipments and both fabrication and erection of new piping systems. The piping system consists of materials of various grades and pressure ratings.

Duties & Responsibilities

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Page 4: rakesh Radhakrishnan C V - inspecton engineer

As Plant Inspector

Responsible for supervising, directing and carrying out inspection activities as specified within the framework of API standard 653 for tank inspection, repair, alteration, and reconstruction.

Responsible for communicating tank inspection, technical and quality related issues with coordinators / operations department. & works un-supervised, or as part of a tank inspection team

Perform routine surveillance, inspection , monitoring, auditing ,QC Dossier & assurance of Contractor's site activities(Fabrication & Welding, NDT, Coating & Painting) in accordance with the Projects & Contractors, specifications, ITP & Quality Plans. Perform internal and external inspections to determine if it meets the acceptance criteria of a specific code, standard or document..

Pay attention to detail and be capable of recommending and approving repairs as well as performing

visual inspection of completed work. &submitting completed inspection report in a timely manner

determine the types of inspection required, e.g. internal, external, on-stream, etc & perform inspection accordance with the inspection plan;

verify that all new materials used during repairs or alterations are consistent with the specifications;

assure that the minimum preheat and post weld heat treatments are performed in accordance with the qualified welding procedures.

authorize any repair or alteration work before the work is started, and designate the hold points that are required;

determine the corrosion rates, remaining life, and next inspection date;

assess preferential weld corrosion of in-service welds and joints;

review and update the inspection and NDE techniques required for each equipment, including the extent and locations of inspection and NDE; Witnessing of all types NDT jobs such as DP/UT/ WFMPI/LFET Radiography etc. to facilitate inspection activities

ensure all NDE results are evaluated and determined to be accepted or rejected, with recommendations to resolve all deficiencies.

review and update the surface cleaning requirements needed for inspection and examinations;

determine the pressure test requirements after alterations or major repairs, i.e., type of test, test medium, test pressure, test gauges, duration, regulatory requirements and forms;

identify and document any required repairs, including ensuring all regulatory rules are followed and completing regulatory forms;

specify any special equipment access requirements, including all safety conditions and permissions.

familiar with risk-based inspection (RBI) assessment to determine risk, including a systematic evaluation of both the probability and consequence of failure in accordance with API 580.

Assuring that all local jurisdiction regulations are followed, including completing all forms, data sheets, and reports

As QA/QC Engineer

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Preparation, Review and Approval of ITP ,WPS and PQR’s. Conducting Welder performance qualification Test (WQT) & Procedure qualification Tests.

Reviewing the Material test certificates , welding consumables certificates, Electrode baking register, Calibration certificates for various equipment,

Inspection of incoming raw materials, fabricated structures and piping, Pressure vessels,& Storage Tanks.

Conducting fit up & Weld Visual inspection involving all aspects like material identity, Traceability, dimensional accuracy and ensuring the use of latest revision of approved drawings along with conducting Stage wise inspection carrying as per ITP Responsible for checking alignment/Orientation of pipes as per ISO drawing

Witnessing of destructive testing such as tensile test, impact test, bend test, hardness test, fracture test, etching test which are the entire key factor for the approval of PQR.

Coordinating with NDT Agencies for various NDT activities & Witnessing various NDT activities like UT, MPT, DPT, PMI & Hardness Test .Interpreting the results and forwarding documents for client approval. Radiography Film Interpretation .Witness of Preheat maintenance and PWHT and review of charts..

Tracking of repairs on a regular basis and taking action to control the percentage of repairs.Ensuring the repair is carrying out with approved procedure and reviews its NDT records for its acceptance

Checking the punch listing items as per P & ID and Isometric such as Pipe supports, Valves, Guides, Shoe supports and NDT completion and approving releasing Packages for Hydro-test. Submitting inspection punch list clearing in order to close some categories that will affect the holding over of dossier prior to start commission.

Preparing the Hydro test package as per line Class Designation issued by Engineering Department with priority as per project specification along with preparing the red line (revised) drawings and updating in the Hydro Test Packages. Reviewing Manifold Certificate, Pressure Gauges and Relief Valve during Hydro Test.

Controlling non-conformance reports and undertaking remedial action. Documentation of the all inspections and maintain them updated .Preparation of QC Documents for ISO audits

Discuss with clients and suggest rectifications for various issues occurring in the site.Assure the work is done as per client requirements and according to the referencing standards.Conducting final walk down, discipline walk down along with carrying out in process line with Client Representatives.

Well versed in international standards, specifications and codes like ASME SEC II ,SEC V,SEC VII Div I, SEC IX ,ASME B 31.3,ASME 31.1, ASME 31.8,AWS-D1.1,API-510,API-570,API-571,API-572,API-574,API-575,API-576,API-577,API-578, API -650,API-651,API-652 & API-653 and well known of NDT techniques such as RT, UT, MT, PT .Working knowledge of materials like CS,SS,DSS,GI ,LTCS & Copper

Shutdown & Hook Up experience

Have involved in two shutdowns & 1 Offshore platform Hook Up

1) M/s DFPCL (Deepak fertilisers & Petrochemicals corporation ltd)- (18/March/10 to 08/April/10)

2) M/s HPL (Haldia Petrochemical ltd)- (30/Oct/09 to 15/Dec/09

3) M/s ONGC (Oil & Natural Gas Corporation) (May 2011-July 2011) Hook up of N-14 Unmanned platform in Mumbai high north offshore field of ONGC.Works include Welding & Joining of platform legs, Riser line connection, Pressure testing, NDT & Completion of Golden joints

Driving License Details

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Page 6: rakesh Radhakrishnan C V - inspecton engineer

Oman License No 90740659 (LV –Manual)India License No TP/687/06 (LV-Manual)

Passport Details

Passport No.: F 6422172Place of Issue Kozhikode Date of issue 14 Feb 2006Date of expire 13 Feb 2016

Personal Dossier

Date of Birth: 25th April 1985Address: Shobhanalayam , Near Prabhath Reading Room, Cheleri (PO) Kannur (DT), Kerala , India 670604 (PIN) Nationality Indian Sex Male Marital Status MarriedLinguistic Abilities: English, Hindi, Tamil & Malayalam

I consider myself familiar with Mechanical Engineering and quality control aspects. I am also confident of my ability to work in a team

I here by declare that the information provided is true to the best of my knowledge.

Applicant Rakesh Radhakrishnan

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