rakesh bhargva green approach to climate change shree cement ltd beawar

8/3/2019 Rakesh Bhargva Green Approach to Climate Change Shree Cement Ltd Beawar

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is Profitable

R. BhargavaChief climate officer

S hree C ement Limited,

Beawar, (Raj.) India

SMS Convention Centre, Jaipur 4th June 2010


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Shree Profile

Indias Response to Climate Change

Indian Industrys Response

Shree Cement Approach

Further needs to mitigate CO2 Emissions

Presentation Sequence

Conclusion


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A Snap Shot

Shree Profile

Among the Top Five Cement

Groups in India.

One of the Highest Operating

Profit Margin.

Turnover- Rs. 3632 Cr.

Largest Cement Player of North

India.

Operating at Beawar, Ras &

Khushkhera, Suratgarh & Roorkee.

Entered into Merchant power

business.


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Rising Trend

3.24.9

6.3

9.1

12

0

2

4

6

8

10

12

14

2005-06 2006-07 2007-08 2008-09 2009-10

Years

Mln

tonnes

Shree Profile


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Shree Power Gen Capacity (MW)

4565

102

119

260

Rising Trend

Shree Profile

Addressing Power Shortage

in the Country

India Facing acute shortage

of power Requires Large Power

Capacity for growth

Rapidly Augmenting Power Capacity

Green Power Capacity - 46 MW from Waste Heat of Cement Plant

Total Capacity GPP + Thermal to go up from 119 MW (Mar09) to 560 MW

(Mar12)


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Achievements

A GREAT FI N I S H. EVERY TI M E

Appointed Leader of Cement Sector Task Force for the 6th

consecutive year by Bureau of Energy Efficiency, Ministry of

Power, Government of India.

Highest 4 star rating for 8th consecutive year under cement

industry International Benchmarking by whitehopleman U.K.

One of the lowest Power & Fuel Consumption in the industry.

Recognized R&D Center by Govt. of India.

Shree Profile


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First company in the World to use innovative techniques to utilize

100% petcoke in its operations.

First Cement company of the World to fetch Certified EmissionReductions (CERs) on its Clean Development Mechanism

project Optimal Utilization of Clinker.

First Indian cement company to issue Corporate

Sustainability Report following the highest level A

+ for reporting triple bottom line performance.

Proactive Actions

Shree Profile


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Fastest Project Execution CompanyFastest Project Execution Company

Proactive Actions

Shree Profile

First Cement plant o

1 MTPA capacity

commissioned in world

record time of 367

days.


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Management Systems

MANAGEMENT

SYSTEMS

ISO-14001 Environmental Management System

OHSAS-18001 Occupational Health & Safety

SA- 8000 Social Accountability

ISO-9001 Quality Management

BS-EN 16001 Energy Management System

First Process & Cement manufacturing Industry in World to be awarded an

Energy Management System Certification by British Standard Institute UK.

Shree Profile


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Corporate Policies

Energy : Continuous reduction in GHG emission

Environment : Better Climate & Conservation of resources

Water : Conservation of water and water harvestingCSR Policy : Concern for Corporate Sustainability

Quality : Leading to Consistent Improvement

Health & Safety : Zero Accident status

Human Resource : Empowering people

IT : ERP driven processesHIV/AIDS : Concern for Stake holders

SA 8000 Policy : Concern for Stake holders

A focused policy driven company for proper and systematic workingthrough following policies.

Clean and Green is Profitable

Shree Profile


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In addition to environment impact Climate Change has direct/indirect impact on almost all key sectors & has direct bearing

on economic growth.

Climate Change also has linkages with security issues i.e.

regional political tensions & conflicts.

Presently overdependence on fossil fuel resources (the most

important source of GHGs) gives rise to energy vulnerability,

resulting in a concern for energy security worldwide.

Climate Change

Economy & Security Impacts


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As developing country, India does not have any binding

emission reduction targets.

India is an active participant in the climate change negotiations

Signed the United Nations Framework Convention for ClimateChange (UNFCCC)

Ratified Kyoto Protocol on August 26,2002.

The country is the second largest supplier of carbon credits

under the Kyoto Protocols CDM.

Indias Response

Commitment


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Indias response to climate change is broad-based, enabling thecountry to move towards a low-emission growth trajectory.

India is emerging as the global hub for further energy efficiency

in industry, buildings, residential and commercial sectors.

India is playing a key role in the identification, development and

utilization of new and renewable energy sources.

Indian Government has taken a stand that developmental

issues and concerns should be integrated into climate change

framework, if the issues are to be effectively addressedContd..

Indias Response

Race towards Low Carbon Economy


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Policies and Programmes

The Ministry of Environment & Forest is the nodal ministry for

all environment related policies and programmes .

India has a wide gamut of policies and programmes towards

addressing climate change issues

Improvement of urban air quality.

Enhanced forestation.

Promotion of renewable energy technologies.

Energy efficiency.

Regulatory Framework Addressing Climate Change

Contd.

Indias Response


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In late June 2008, India unveiled its first NAPCC.

The plan which runs through 2017, outlines existing and future

policies & programs addressing climate.

It has following eight core national missions

Solar Energy

Enhanced Energy Efficiency

Sustainable Habitat

Conserving Water

National Action Plan for Climate Change (NAPCC)

Sustaining the Himalayan Ecosystem

Creating a Green India

Sustainable Agriculture

Establishing a Strategic KnowledgePlatform for Climate Change.

NAPCC offers Tax Incentives to encourage industrial energy

efficiency, including differential rates for energy efficient appliances.

Policies and Programmes

Indias Response


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China38%

India

23%

Brazil

8%

Mexico

5%

Malasia

4%

Indonesia

2%

Philippines

2%Others

18%

Registered CDM Projects (as on 25 May 2010)

Source: unfccc.int

Indias Response

CDM Contribution


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Organizations formulating climate change strategies must.

Climate Change & Industries

Business Response

Understand their Issues

Minimise their Risks

Maximize their opportunities


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Improved Energy Efficiency

Cost Saving

Enhanced Reputation & Leadership

Reduced Risks from Legislation

Competitive Advantage

Avoid Costs of Physical Risk & Stranded Assets

Climate Change & Industries

Why Industry should response to Climate Change


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Standards and Labelling Programme for Appliances

Energy Conservation for Building Code

Energy Audits of Large Industrial Consumers

Voluntary Disclosure of GHG Emissions by Indian Companies.

Active Participation in the CDM Process

Systems Adopted

Indian Industrys Response


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Eco-Consciousness

Clean and Green is Profitable


A focused Strategy for Climate Security

Promote Energy

Conservation

Produce Green Cement

Use of Alternatives

Greening the Surrounding

Efforts for Better Environment

Low Carbon Economy

Install Green Power Plants

Front-runner in CDM

Thrust on Renewable

Water Management Practices

Zero Disposal on Land Practice

Promote Green Drive

Create Awareness among Future generation


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Information Sharing


First Indian Cement Company to join Cement Sustainability Initiatives of WBCSD

Climate Protection

Fuels and Raw Materials Use

Employee Health and Safety

Emission Reduction

Local Impacts on Land and Communities

Communication and Progress Reporting

Concrete Recycling


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Member of Cement Sector Task Force of APP-7, formed by Govt. of India,

USA, China, Japan, Korea, Canada and Australia

Global Reporting Initiative for improving sharing of information on

Environment and Social issues

Endorsed the global round table Joint Statement on

climate change to discuss issues for shaping public policy

on climate change.


Information Sharing


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Judicious use is the wise use


Information Sharing

Sh C A h


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Identification of Energy conservation

areas in the plant.

Prioritization of identified energy

conservation areas.

Finding out of technical feasibility

including, market availability and

cost benefit analysis.

Renewable energy identificationBenefits :

Implementation of Energy Monitoring

Plan and energy analysis.

Cost benefits.

BS-EN 16001

Development Without Destruction

Energy Management


Sh C A h


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Energy Management

Awareness programme

Training

Brain Storming

Suggestion Scheme

Idea/information

sharing with other

industries/manufacturers

Monitoring

Daily:

-Equipment wise , Section wise& Unit wise

specific power consumption

Monthly:-Performance review comparison with

target/Benchmark.

-Trend analysis

-ENCON scheme review

Action Plan &Target Setting

Survey/Audits

Energy monitoring & management system


Sh C A h


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Efforts Power Saving(MW/ Annum) CO2 Saving(Ton/ Annum)

Installed air dryer and controller in the

compressor Unit-III156 203

Replaced roller table liner in Coal Mill II

with new one 897 1166

Installed VFD in 6 Dust collectors at

Packing Plant811 1054

Replaced old motors with energy

efficient motors in Kiln I772 1004

Optimized Belt Conveyor speed &

capacity utilization, in Reclaimer I296 385

Installation of High Efficiency Fan in

main ESP Fan in Kiln II359 466


A Few EffortsEnergy Management


Sh C A h


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Power Consumption & CO2

Reduction


79

7675

72

74

76

78

80

07-08 08-09 09-10KWh/TonofCement

Power Consumption

Energy Management


Sh C A h


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Give a hoot, please, don't pollute!

Waste Management


Commissioning of 46 MW Green

Power plant.

Utilizes waste heat emitted from

cement manufacturing process

349916 tons/ annum CO2 emission

reductions

Largest Green Power capacity in World Cement

Industry except China

Green Power Plants

Sh C t A h


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Use of 100% Petcoke, a waste from Oil

Refineries, thereby conserving Fossil Fuels.

Maximized use of slag, a

waste from smelting plant,

thereby conserving iron ore.

Developing new environment friendly alternative

raw materials & conserving natural resources.

There is cash in the trash...

Use of Alternatives

Started manufacturing

synthetic gypsum to replace

mineral gypsum (FIRST

TIME IN INDIA)


Waste Management

Sh C t A h


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Alternatives Percentage

43 MW Green Power Plant

(WHR based)49.5 % of total power used

Fly ash 30 32 % replacement of clinker

Petcoke 100 % replacement of coal

Slag from Smelter 2.4 % of Raw Material

Shree Cement ApproachUse of AlternativesWaste Management

Sh C t A h


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Front-runner in CDM

Optimal Utilization of Clinker registered by UNFCCC as first of its kind

project in World Cement Industry

Issued Certified Emission Reduction Units for first time for this

category of projects in World Cement Industry

Issued 4.5 Lac Certified Emission Reduction Units

Registration of Green Power Projects as

CDM Project in pipeline

When We Put the Environment First, Development Will Last


Sh C t A h


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Installed Solar Lights

and Heaters in Colony

LED based lights in

plant

Development Without Destruction

Thrust on Renewable


Sh C t A h


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Environment Management

Developed 35% of plant area as Green Belt.

66.52 hectare reclaimed and planted 84866 saplings. No abandoned area in mines.

36729 Tons of CO2 has been sequestered.

When We Put the Environment First, Development Will Last Cont


Greening the Surrounding



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Cont

Replaced conventional

Cooling System with Air

Cooled Fluid System.

RechargingRecyclingConservation

Installed WHRB, resulting inwater saving of 720 KLD in

GCT

Use of additives to check the

high rate of evaporation

Installed of 2nd R.O.

System at power plant.

Installed STP for treatment

of domestic waste of colony.

Treated water is reused in

irrigation, quenching & for

water spray.

Constructed various Rain Water

Harvesting Structures like Check Dams,

Open & Injection well. Developed

water harvesting in abandoned mines.

Adopted Roof Rain Water Harvesting

System.

Assist Govt. for rejuvenation of local

Water Bodies

Recycle it all--no matter how small!

Water Practices





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Cont

Covered unloading

hoppers with atomized

water spray system

Rock Breakers to

suppress fly rocks,

vibration and dust

generation

Covered Storage andBelt Transportation

System.

All connecting roads

& truck parking areas

are concreted

In addition at Mines we use Road Compactor to reduce fugitive emissions, which is rare.

When We Put the Environment First, Development Will Last


Fugitive Control



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First Indian Cement Company to publish Corporate SustainabilityReport according to GRI guideline.

Our Earth - Our Future - Just Save It

Shree CSR Promoting Transparency




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Involving the children & women forcein campaigning for Environment

protection through

Poster Competitions

Essay Competitions

Speech Competitions

Apart from these we organize rallies &

meeting to spread awareness in the

community.

HR Management

Shree Cement ApproachInvolve People



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Celebration of Earth Day to create awareness forGlobal Warming among people.

Earth Hour Celebration (27th March 2010): Shree

Youth club took an initiative to celebrate Earth

Hour. A rally was organized with campaign to

switch off the lights for one hour.


The World Environment day (5th June,2009):

Agenda was to give a human face to environmental

issues.

HR Management Involve People



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Cultivation of micro algae for 5% replacement of

petcoke.

Installation of 100 MW Solar Power Plant.

LED and Solar power for lighting.

Installation of Flue Gas Desulphurization Unit at

Power Plant.

Adoption of Powitech Process Optimization with

Intelligent Technologies.

Future focus, bright future

Futuristic Approach to Mitigate CO2 Emissions




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Shrees Initiative to Construct Green Buildings

InallupcomingbuildingsatShree,

theconceptofgre

enbuildingisbeing

incorporated.

Thisconceptwillred

ucetheoverall

impactofthebuilten

vironmenton

humanhealthandthenatu

ral

environmentby:

Efficientlyusingener

gy,water,and

otherresources

Protectingoccupant

healthand

improvingemp

loyeeproductivity

Reducingwaste,pollutionand

environmentaldegrad

ation.


All above initiative are business initiatives and Contributing to Low Carbon Economy

which leads us towards Total Prosperity & Climate Security

Further needs to Mitigate CO Emissions


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Further needs to Mitigate CO2 Emissions

Development for the 21st Century

Goal Near- term Mid- term Long- term

Energy end-use

and infrastructure

High efficiency appliances

High efficiency boiler &

combustion systems

Fuel cell vehicles & H2

fuels Energy storage for load

leveling

Integration of industrial

heat, power, process etc.

Superconducting

transmission &

equipment

Energy Supply Cost competitive solar PVAdvance fission reactor

and fuel cycle technology

H2 Co-production from

Coal/Biomass

Widespread renewable

energy

Bio-inspired energy &

fuels

Capture Storage

and Sequestration

Oxy fuel Combustion

Post combustion capture

CO2 transport

infrastructure

Track record of

successful CO2 storage

experience

Other Gases Methane to marketPrecision Agriculture

Advance landfill gasutilization

Substitute for SF6

Integrated wastemanagement system

Zero emission

agriculture

Measure and

Monitor

Low cost sensors and

communications

Direct measurement to

replace proxies &

estimators

Fully operational

integrated MM system

architecture

Conclusion


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Developing regional greenhouse gas inventories by

GHG Accounting

Mass awareness ( capacity Buildings at Various levels)

Information concerning production output

Emissions within the industry

Identify Carbon footprint of organizations activities ,product and services.

Set benchmarks based on national consensus according to the carbon

footprint of different organizations.

Contd..

Conclusion

Conclusion


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Disseminate technical knowledge and transfer know how on recent

technologies .

Promote the use of carbon neutral alternative fuels and raw materials

Promote cogeneration from waste heat.

Increase Participation of developing country by

Encouraging voluntary action

Framing policies and framework for mitigation.

Contd..

Conclusion

Conclusion


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Carrying out Energy Efficiency measures and adopting renewable energy

technologies

Transparency of market mechanism

Streamlining CDM approval process.

Ensuring continuity of CDM beyond 2012.

Emphasis on role of developed countries, financial institutions and

international bodies

Funding research on clean technology as well as renewable energy projects.

Establishing network of R&D institutes

Aiding transfer of environmentally clean technology.

Conclusion

Recognitions


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Energy Efficiency

Award - Awarded by CII

Excellent WaterEfficient Unit Awardedby CII

Energy Conservation

Award - First prize forEnergy Conservation byBureau of Energy

Efficiency.

National Safety AwardAwarded by Honble President of

India, Smt. Pratibha Patil.

Quality Excellence Award By National Council for Cement& Building Material

Golden PeacockAward-2009 For climatesecurity

Sustainability AwardCommendation Certificatefor Strong Commitment forSustainability by CII

EDGE Award 2009-Awarded by NetworkComputing Magazine for

"Top IT Implementations inIndia"

Recognitions


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Visit us at: www.shreecementltd.com

Contact us at:[email protected]

No one can winthe battle against

climate change

acting alone.Collective action is

not an option but

an imperative.

Thanks
http://www.shreecementltd.com/mailto:[email protected]:[email protected]://www.shreecementltd.com/

rakesh bhargva green approach to climate change shree cement ltd beawar

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