raj shekar appm project
TRANSCRIPT
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A STUDY ON
INVENTORY MANAGEMENT
AT
A.P.PAPER MILLS LIMITED
RAJAHMUNDRY
A project report Submitted in Partial ul!illment o!
T"e Re#uired !or t"e A$ard o! t"e De%ree o!
MASTER O &USINESS ADMINISTRATION
OAND'RA UNIVERSITY
Submitted b(M)RA*A SE+'AR
,')T)No)-./012...-34
Under t"e E5teemed Guidance o!Mr)+)&A6A +RIS'NA)7M)&)A)7
acult( in mana%ement 5tudie5)
DEPARTMENT OF MASTER OF BUSINESS ADMINISTRATION
ADITYA INSTITUTE OF P.G STUDIES
(Approved by AICTE A!!"#"$%ed %o AU & A''red"%ed by NBA
Ad"%y$ N$)$r ADB Ro$d SURAMPALEM*+,,-,
/001*20
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ADITYA INSTITUTE O P)G)STUDIES
DEPARTMENT O &USINESS MANAGEMENT
( Affiliated To Andhra University)Ad"%y$ N$)$r ADB Ro$d SURAMPALEM*+,,-,E.G.D%
P3o4e56(011+//+//-,/+//+0'e##67188+888/
888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888
9ERTII9ATE
T3"5 "5 %o 'er%"!y %3$% %3e pro9e'% e4%"%#ed :INVENTORY MANAGEMENT: ;"%3
re!ere4'e %o A)P)PAPER MI66S 6IMITED7RA*A'MUNDRY "5 %3e bo4$!"de ;or< do4e
by Mr)M)RA*A SE+'AR;"%3 Re)d.4o6/01+-200/8 d=r"4) %3e per"od /001*20 "4 p$r%"$#
!=#!"##>e4% o! %3e re?="re>e4% !or %3e $;$rd o! %3e De)ree o! MASTER O &USINESS
ADMINISTRATION "4 Ad"%y$ "45%"%=%e o! P.G 5%=d"e5$!!"#"$%ed %o A4d3r$ U4"ver5"%y "5 $
re'ord o! be4e!"%ed ;or< '$rr"ed o=% by =4der >y )="d$4'e $4d 5=perv"5"o4)
Project Guide 'ead o! t"e dept)
Mr7+)&ala ;ri5"na) Mr) *)Na%endra +umar
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I 3ereby de'#$re %3$% %3e pro9e'% repor% e4%"%#ed =A STUDY ON INVENTORY
MANAGEMENT: ;"%3 re!ere4'e %o A)P)PAPER MI66S 6IMITED7 RA*A'MUNDRY
5=b>"%%ed !or %3e de)ree o! M$5%er o! B=5"4e55 Ad>"4"5%r$%"o4 "5 >y or")"4$# ;or< $4d 3$5
4o% !or>ed %3e b$5"5 !or %3e $;$rd o! $4y de)ree d"p#o>$ $55o'"$%e 53"p !e##o;53"p (or
5">"#$r o%3er %"%#e5. I% 3$5 4o% bee4 5=b>"%%ed %o $4y o%3er U4"ver5"%y or I45%"%=%"o4 !or %3e
$;$rd o! M.B.A.
Date>
Place >
,M)RA*A SE+'AR4
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A9+NO?6EDGEMENT
I 53o=#d %$e %o '$rry o=% %3"5 pro9e'% ;or< 5=''e55"ve#y.
I $> $#5o %3$4e>ber5 o! %3e 5%$!! !or %3e"r
I $> 3")3#y %3$4y )="de Mr)+)&ala;ri5"na M.B.A F$'=#%y "4
>$4$)e>e4% 5%=d"e5 !or 3er v$#=$b#e $dv"'e5 $4d e4'o=r$)e>e4% %3ro=)3o=% %3e 'o=r5e.
I e@pre55 >y deep 5e45e o! )r$%"%=de %o Sr" +)V)N)SIVARAM ,Or%ani@ation "ead
5ta!! o! dept)7o! INAN9E4!or 3"5
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9ONTENTS P$)e No5
9'APTER 2>
INTRODUCTION
NEED FOR THE STUDY
OBJECTIES OF STUDY
METHODOLOGY
LIMITATIONS
9'APTER ->
PROFILE OF PAPER INDUSTRY IN INDIA
9'APTER B>
PROFILE OF A.P.P.M L.T.D RAJAHMUNDRY
9'APTER 1>
THEORETICAL FRAME OR OF
INENTORY MANAGEMENT
9'APTER 0>
DATA ANALYSIS & INTERPRETATION OF INENTORY
MANAGEMENT A.P.P.M L.T.D RAJAHMUNDRY
9'APTER 3>
FINDINGS
SUGGESTIONS
&iblio%rap"(
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CHAPTER* IINTRODUCTION
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INTRODU9TION
Introduction to material5 mana%ement
M$%er"$#5 >$4$)e>e4% "5 $ ;o>b %o %o>b 'o4'ep% "5 5o $## e4'o>p$55"4) $
>=#%"*ro#e "4 "%5 !=4'%"o4$# $'%"v"%"e5 %3$% "% ;o=#d be #e55 d"!!"'=#% %o de5'r"be "% %3$4 %o de!"4e
"%.
M$%er"$#5 >$4$)e>e4% "5 %3$% 'oord"4$%ed !=4'%"o4 re5po45"b#e %o p#$4 !or $'?="re 5%ore
>ove $4d 'o4%ro# >$%er"$#5 ("4'#=d"4) !"4$# prod='%5 %o op%">"e =5$)e o! !$'"#"%"e5
per5o44e# '$p"%$# !=4d5 $4d %o prov"de 5erv"'e %o %3e =5er "4 #"4e ;"%3 %3e or)$4"$%"o4$#
$">5. T3e P#$44"4) Or)$4""4) S%$!!"4) D"re'%"4) $4d 'o4%ro##"4) %3e >$4$)e>e4% o! %3e
Re5o=r'e '$##ed M$%er"$#5 $5 d"5%"4'% !ro> o%3er ;e## =4der5%ood re5o=r'e5 #"e4% p#=5 $## o%3er >$9or pro'=re>e4%
re5po45"b"#"%"e5 "4'#=d"4) "4ve4%ory >$4$)e>e4% %r$!!"' re'e"v"4) ;$re3o=5"4)
5=rp#=5 $4d 5$#v$)e.
9oncept o! InCentor( Mana%ement>
T3e d"'%"o4$ry >e$4"4) o! InCentor( i5 a detailed li5t85toc; o! %ood5
in t"i5) A pr$'%"'$# de!"4"%"o4 !ro> %3e >$%er"$# >$4$)e>e4% $4)#e ;o=#d be I%e>5 o!
5%ore5 or >$%er"$#5
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red 'an55man de!"4ed "4ve4%ory $5 A4 "d#e re5o=r'e o! $4y
I4ve4%or"e5 '$4 be '#$55"!"ed $5
Ra$ Material5> R$; >$%er"$#5 $re %3o5e "%e>5 p=r'3$5ed %o be
pro'e55ed $4d $re >$9or "4p=%5 "4%o $4 or)$4"$%"o4 $4d !or> %3e
b=# $4d
o%3er 4o4*!erro=5 $##oy5 ore5 %">ber 'o%%o4 '3e>"'$#5 e%' %o be
5%ored !or >$4=!$'%=r"4) "4%o !"4"53ed )ood5.
?or; in Proce55> T3e5e $re >$%er"$#5 "4 %3e "4%er>ed"$%e 5%$)e5 o!
prod='%"o4 $4d re>$"4 "4 "4ve4%ory d=e %o 4=>ero=5 !$'%or5. T3ere "5
4o be%%er ;$y %o 'o4%ro# ;or< "4 pro)re55 I4ve4%ory %3$4 e!!e'%"ve
p#$44"4) $4d 'oord"4$%"o4 o! >$4=!$'%=r"4) $'%"v"%"e5.
ini5"ed Good5> F"4"53ed Good5 $re %3o5e )ood5 %3$% $re re$dy !or
de#"very %o '=5%o>er. F"4"53ed )ood5 $'% $5 b=!!er be%;ee4 prod='%"o4
dep$r%>e4% $4d >$r
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Si%ni!icance o! InCentor(>
T3e de!"4"%"o4 o! I4ve4%ory !ro> %3e >$%er"$# >$4$)e>e4% $4)#e ;o=#d be :I%e>5 o!
5%ore5 or >$%er"$#5 $4=!$'%=r"4) oper$%"o4 o4 $4 $ver$)e +0 %o 80 e@pe4d"%=re "5 o4
>$%er"$#5 $#o4e. A#5o I4ve4%ory repre5e4%5 $bo=% /0 o! %3e 'o>p$4y5 $55e%5.
T3e5e $re o4e o! %3e >o5% $'%"ve e#e>e4%5 o! $ b=5"4e55 or)$4"$%"o4.
I4ve5%>e4% "4 p3y5"'$# I4ve4%or"e5 o!%e4 repre5e4%5 $ 5=b5%$4%"$# por%"o4 o! %3e %o%$#
'=rre4% $55e%5 o! $ 'o>p$4y. He4'e ;"%3 %3e 3")3 vo#=>e $4d v$#=e o! "4ve4%ory "%e>5
%3e "4ev"%$b"#"%y o! I4ve4%ory re?="re5 %3e >o5% e!!e'%"ve 'o4%ro# over %3e5e ;"%3
"4!or>$%"o4 $b=% %3e I4ve4%ory o4 3$4d %3e I4ve4%ory o4 %r$45"% $4d %3e "4ve4%ory o4
order !ro> %3e ve4dor $4d %3e 5%$%=5 o! 5$#e5 3"5%ory repor% %o $55=re 3")3er
pro!"%$b"#"%y ;"%3 b$#$4'"4) 'o5%5 o! $ 5%o'$de =p o! %3e "4%ere5% o4 %3e >o4ey "4ve5%ed o4 %3e >$%er"$#5 "4
5%o'$"4%e4$4'e 'o5% o! >$%er"$# 3$4d#"4) e?="p>e4% 53r"4
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NEED OR T'E STUDY
I4ve4%or"e5 'o45%"%=%e %3e >o5% 5")4"!"'$4% p$r% o! >$4=!$'%=r"4) 'o4'er4 %3e ob9e'%"ve
o! "4ve4%ory >$4$)e>e4% 53o=#d be %o de%er>"4e $4d >$"4%$"4 op%">=> #eve# o! "4ve4%ory
;"## be #"e be%;ee4 %;o d$4)er po"4%5 o! e@'e55"ve $4d "4$de?=$%e "4ve4%ory.
T'E MA*OR DANGERS O OVER INVESTMENTS ARE> 8
2.U44e'e55$ry %"e =p o! !=4d5 $4d #o55 o! pro!"%.
/.E@'e55"ve '$rry"4) 'o5%.
,.R"5< o! #"?="d"%y.
T'E MA*OR DANGER O UNDER INVESTMENTS ARE6 *
2.Prod='%"o4 3o#d5 =p.
/.F$"#=re %o >ee% %3e de#"very 'o>>"%>e4%.
T3=5 %3e 4eed o! "4ve4%ory >$4$)e>e4% "5 %o $vo"d over $4d =4der "4ve5%>e4%5.
IMPORTAN9E> 8
T3ere $re %3ree )e4er$# >o%"ve5 !or 3o#d"4) "4ve4%ory.
$ Tr$45$'%"o4 Mo%"ve6 * E>p3$5"e5 %3e 4eed %o >$"4%$"4 "4ve4%or"e5 %o !$'"#"%$%e 5>oo%3
prod='%"o4 $4d 5$#e5 oper$%"o45.
b Pre'$=%"o4$ry Mo%"ve6 * Ne'e55"%"e5 3o#d"4) o! "4ve4%ory % o )=$rd $)$"45% %3e r"5< o!
=4pred"'%$b#e '3$4)e5 "4 de>$4d $4d 5=pp#y !or'e5 $4d o%3er !$'%or5.
' Spe'=#$%"ve Mo%"ve6* I4!#=e4'e5 %3e de'"5"o4 %o "4're$5e or red='e "4ve4%ory #eve#5 %o %$
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O&*E9TIVES O T'E STUDY
2. To >$$4'e o! A.P.P.M.L.T.D
,. T" 5%=dy %3e p$%%er4 o! or)$4"$%"o4 >$4$)e>e4% $4d "4ve4%ory !$'%or5 o! APPM
R$9$3>=4dry.
-. To $4$#ye %3e "4ve4%ory '#$55"!"'$%"o4 $4d "%5 >$4$)e>e4% $4d 'o4%ro#.
+. To 5%=dy %3e re#ev$4% 'o5%5 'o5% 5$v"4) >e$5=re5 $4d !"4d o=% dr$;b$'e%3od5 $4d %e'34"?=e5 o! "4ve4%ory 'o4%ro# "4 APPM R$9$3>=4dry.
1. To 5=>>$r"e $4d 5=))e5% %3e ob5erv$%"o45.
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S9OPE O T'E STUDY
2. I4ve4%ory >$4$)e>e4% "5 o4e o! %3e por%$4'e o! "4ve4%ory >$4$)e>e4%.
2,
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MET'ODO6OGY
T3e >e%3odo#o)y "4 %3"5 'o4%e4% "4vo#ve5 %3e pro'e55 o! 'o##e'%"o4 o! d$%$ !ro>
pr">$ry $4d 5e'o4d$ry 5o=r'e5 $4d "4%erpre%"4) %3e 5$>e by =5"4) %3e $4$#y%"'$# %oo#5 $4d
%e'34"?=e5 =%"#""4) %3e 'o45e?=e4% !"4d"4) %o p=% !or;$rd #"$b#e $4d "45")3%!=# 5=))e5%"o45 %o
%3e 'o>p$4y.
Primar( Data>
A #$r)e p$r% o! pr">$ry d$%$ ;$5 'o##e'%ed "4 %3e 'o=r5e o! >y "4%er$'%"o4 ;"%3 %3e per5o44e#
'o4'er4ed dep$r%>e4%5 $4d $#5o deve#oped "4 'o45=#%$%"o4 ;"%3 'o5%"4) >$4$)er >$%er"$#
>$4$)er $4d o!!"'er5. T3e d$%$ 'o##e'%ed ;$5 re)$rd"4) v$r"o=5 $5pe'%5 o! "4ve4%ory
>$4$)e>e4% #".
Secondar( Data>
T3e 5e'o4d$ry 5o=r'e o! d$%$ "5 %3e ISO >$4=$# o! >$%er"$# dep$r%>e4% p=r'3$5e
dep$r%>e4% o! APPM. Co>p$4y5 $44=$# repor%5 $=d"% repor%5 b$#$4'e 53ee% $4d o%3er
'o>p$4y re'ord5 9o=r4$#5 per"od"'$#5 o4 p$per $4d p$per prod='%5.
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6IMITATIONS O T'E STUDY
2.So>e "4!or>$%"o4 "5 3")3#y 'o4!"de4%"$# 5o "% "5 very d"!!"'=#% %o )e% %3e d$%$ !ro> %3e
or)$4"$%"o4.
/. T3e re5=#% re$#"ed $re $pp#"'$b#e %o %3"5 !"r> o4#y %3e >$9or 'o45%r$"4%5 o4 %3"5 e4de$vor.
3ere %3e po#"'y o! %">e $4d "4!or>$%"o4 %3e 5'ope o! %3e ;or< "5 'o4!"4ed %o %3e "4ve4%ory
>$4$)e>e4% r$%3er %3$4 >$%er"$# >$4$)e>e4% $5 $ ;3o#e.
,. T3e >$4$)e>e4% o! %">e !or pro9e'% 'o>p#e%"o4 "5 $#5o $ !$'%or %3$% #">"%5 e@%e45"ve 5%=dy
o! %3e 4$%=re o! pro9e'%"o4 pro'e55 $4d "%5 ">p#"'$%"o45 o4 "4ve4%ory $5pe'%5.
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28
CHAPTER* IIPROI6E O PAPER INDUSTRY IN INDIA
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INDUSTRY PROI6E
P$per >$ !$>"#"e5 $5 5e're%. A4d "% 3$5 bee4 "4%rod='ed by :$)$"45K ;3o #"ved "4
$53>"r $4d P=49$b. T3e !"r5% p$per >"## ;$5 5%$r%ed by "##"$> ervery "4 212/ $%
S$r$>p=r ;"%3 %3e 3e#p o! $)$"45. I4 27,/ !o=r #"4e >$'3"4e5 ;ere "45%$##ed $4d
"4%rod='ed "4 I4d"$. :Roy$# B#$'< P$per M"##5K ;$5 5%$r%ed $% Herb#"' "4 210 $4d ;$5
>er)ed "4 T"%$)3=r P$per M"##5. T3e prep$r$%"o4 o! p=#p !ro> B$>boo ;$5 5%$r%ed "4 272/
by %3e T"%$)3=r p$per >"##5. L$%er %3e re>$"4"4) p$per >"##5 ;ere e5%$b#"53ed o4e by o4e.
Per3$p5 "4 %3e be)"44"4) %3e T"%$)3=r >"##5 =5ed 'o%%$r$)e $ !"r5% '#e$4 >$%er"$# !or >$$"4#y o4 S$b$"
Gr$55 $v$"#$b#e "4 U%%$r Pr$de53 $4d Nep$#. For "4%er"or ye##o; v$r"e%"e5 o! p$per eve4 %3e
>=94)r$> ;$5 =5ed. I4 e$r#y 27+05 %3e %o%$# 4=>ber o! p$per >"##5 ;ere 2 ;3"'3 3$5
"4're$5ed %o $ro=4d /+0 >"##5 by 2710. T3e do>e5%"' o=%p=% o! %3e p$per $4d p$per bo$rd5
!ro> 2,+000 >e%r"' %o4e5 "4 27+2 %o 2+00000 >e%r"' %o4e5 "4 271+.
T3e 4=>ber o! p$per >"##5 "4 %3e p$5% ;"%3 $ver$)e '$p$'"%y "5 )"ve4 "4 %$b#e be#o;6
Year No) o!
Mill5
In5talled 9apacit( AC%)7 9apacit(
27+0*+2 2 0.2, 10+0
270*2 ++ 0.81 2,+00
2710*12 2, 2.128 22+00
2770*72 ,/+ ,.,0- 20000
2777*/000 -08 8./0 2+/0
T3e >oder4 $r% o! p$per >$o>e4%=> !ro> #$%e 2105 pr"or %o %3e #$%e5% %e'34o#o)y peop#e =5ed
d"!!ere4% %e'34"?=e5.
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A4'"e4% E)yp%"$45 (%3e 'o=r"er5 o! p$per >$$de
!ro> 5%e> %"55=e o! %3e p#$4% p$pyr=5. T3e o#de5% ;r"%%e4 53ee%5 ;3"'3 $re pre5e4% 4o; $ d$y
'$4 be d$%ed b$'< %o $5 >$4y $5 !"ve %3o=5$4d ye$r5. T3e Ary$45 =5ed der"ved $4d pro'e55ed
p$#> #e$ve5 $4d %3"4 b$r< 53ee%5 o! %3e B3o9$ p$%r$5 !or ;r"%"4).
F"r5% 5=''e55!=# p$per >"## "4 I4d"$ :%3e %$%$ )3$rK p$per >"##5 ;$5 e5%$b#"53ed "4 %3e
ye$r 2172 "4 B$4)$#ore E$5% I4d"$ !ro> %3"5 ye$r o4;$rd5 %3e p$per "4d=5%ry "4 I4d"$ 3$5
)$"4ed >='3 >ove>e4%5 $4d 5peed %3ro=)3 o=% %3e 'o=4%ry $4d "4're$5ed "4 4=>ber
SIE AND 9APA9ITY O PAPER INDUSTRY
T3e e'o4o>"' 5"e o! $ p$per "4d=5%ry "5 de%er>"4ed by %3e $v$"#$b"#"%y o! r$;
>$%er"$#5 $4d de45"%y o! >$rore %3$4 +0000 %o45
$4d =4"%5 %oo 5>$## ;"%3 $ '$p$'"%y o! 2000 %o45.
I4 I4d"$ %3e )ro;%3 o! p$per "4d=5%ry $!%er "4depe4de4'e "5 5$%"5!$'%ory =4der %3e
)="d$4'e o! + ye$r p#$45.
I%5 )ro;%3 "5 re!#e'%ed by %3e !$'% %3$% !ro> $ >$9or 2 >"##5 ;"%3 $44=$# '$p$'"%y o!
2., #$
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T3e p$per $4d p$per bo$rd5 prod='%"o4 "4 I4d"$ d=r"4) 27+2 ;$5 2 =4"%5 $4d %3e %o%$#
"45%$##ed '$p$'"%y o! 2.-0 #$e4% "4 %3e"r "4d=5%ry by :%3e I4d"$4 p$per
'orpor$%"o4K "4 %3e p=b#"' 5e'%or %o )"ve ">por%$4'e %o %3e )ro;%3 o! %3e "4d=5%ry %o >ee% %3e
re?="re>e4% %o %3e 4e$r !=%=re ;"%3 e!!e'% !ro> >='3 271 p$per "4d=5%ry prev"e; o!
:MODATK 5'3e>e d=r"4) %3e #$5% !e; ye$r5 Gov%. 3$5 >$de e!!or%5 %o red='e %3e
">por%$4'e o! 4e;5 po"4% $4d !or'ed %3e 4e; p$per $4d >$)$"4e5 %o =5e 5o>e o! %3e '=#%=r$#
v$r"e%"e5 o! p$per >$4=!$'%=red by I4d"$4 >"##5.
TYPES O PAPER PRODU9T
P$per "4d=5%ry 5=pp#"e5 v$r"o=5 %ype5 o! p$per bo$rd 5pe'"$# p$per %o $ 4o. o! =5e5
;3"'3 "4'#=de Gover4>e4% ed='$%"o4 'o>p$4"e5 p$'ber o! v$r"e%"e5 o! p$per5 & p$per bo$rd5.
T3e5e "4'#=de )#$55"4e p$per $r% p$per '$rbo4 p$per5 "45=#$%"o4 p$per5 dr$!% p$per5
>$p#"%3o p$per5 ?=o%ed p$per5 ?=o%ed bo$rd d=p#e@ bo$rd5 %r"p#e@ bo$rd5 5%r$; bo$rd5
p$per bo$rd5 #o%%ery p$per ero@ p$per de'or$%"ve p$per e%'.
PRESENT STATUS
I4 27- Gover4>e4% o! I4d"$ "4%rod='ed %3e p$per 'o4%ro# order %o re)=#$%e %3e
pr"'e5 $4d ?=$#"%"e5 o! p$per bo$rd5 ;"%3 %3e ;"%3dr$;$# o! p$per 'o4%ro# order. T3e "4d=5%ry
3$5 re'e"ved 5o>e re'e"p% $4d "%5 3ope %o $'3"eve 3")3er pro!"%$b"#"%y by prod='"4) %3e5e
b#e4d5 o! p$per $4d p$per bo$rd ;3"'3 $re 5=ppor%ed by %err"b#e de>$4d.
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A 5")4"!"'$4% %er> $ro=4d 3$5 bee4 $'3"eved by $ #$r)e 4o. o! =4"%5 d=r"4) %3e p$5%
%;o or %3ree ye$r5. Ho;ever %3e p$per "4d=5%ry p=% $ #o% o! 5o>e%3"4) 'o4!#"'%"4) 5")4$#5
d=r"4) 277/.
T3e Gover4>e4% 3$5 %$"4">=> + o! p=#p der"ved !ro> b$))$)e5
$)r"'=#%=r$# re5"d=e5 $4d o%3er 4o4 'o4%r$ve4%"o4 r$; >$%er"$#5 3$ve bee4 e@e>p%ed !or
"4d=5%r"$# #"'e45"4) 5=b9e'%ed %o 20 '$=%"o4 $4)#e5.
/. M$4=!$'%=re o! ;r"%"4) $4d pr"4%"4) p$per $4d =4?=o%ed 'r$!% p$per 'o4%$"4"4) 4o% #e55
%3$4 + by ;e")3% o! p=#p >$de !or r"'e ;3e$% 5%r$;5 9=%e $4d b$))$)e >"@ o! >ore
p=#p5 o! %3e $bove >e4%"o4ed >$%er"$#5 e@e>p%ed !or e@'"5e d=%y.
,. I>por% o! ;$%er p$per 3$5 bee4 !ree#y $##o;ed ;"%3o=% %3e 4eed ">por% #"'e45e $% #o; r$%e
o! '=5%o>5 d=%y (/0. I4 re'e4% ye$r5 %3e Gover4>e4% "4 o%3er 'er%$"4 'o4'e55"o45 ;"%3
$ rev"e; %o 3e#p %3e "4d=5%r"e5 %o ">prove "%5 '$p$'"%y =%"#"$%"o4 $4d !"4$4'"$# #"$b"#"%y.
T3e5e "4'#=de #"ber$#"ed ">por% o! r$; >$%er"$#5 bo$rd 5$4d"4) o! d"!!ere4% v$'$4% o!
p$per .
GEOGRAP'I9A6 SPREAD O T'E INDUSTRY IN INDIA
StateT'E No) o! Mill5 In5talled 9apacit( ,TPY4
A4d3r$ Pr$de53 // -2-++0
A55$> / //0+00
B"3$r - /+000
G=9$r$% 81 7,+100
H$ry$4$ 2+ 2-72-0
H">$'3$# Pr$de53 8 +,/00
J$>>= & $53>"r 2 +000
$r4$%$
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er$#$ - /2+800
M$d3y$ Pr$de53 /2 /708+0
M$3$r$53%r$ 2 20,-+0
N$)$#$4d 2 ,,00
Or"55$ 7 /01+0
Po4d"'3erry 2 7000P=49$b , /+28/
R$9$5%3$4 2/27+
T$>"#4$d= ,2 8,7/+0
U%%$r Pr$de53 , 1010
e5% Be4)$# 21 ///800
TOTA6 1.3 32-2B-F
PAPER PROPERTIES AND USES6
U5ed "4 $ ;"de v$r"e%y o! !or>5 p$per $4d p$perbo$rd $re '3$r$'%er"ed by $ ;"de
r$4)e o! proper%"e5. I4 %3e %3o=5$4d5 o! p$per v$r"e%"e5 $v$"#$b#e 5o>e proper%"e5 d"!!er o4#y
5#")3%#y $4d o%3er5 )ro55#y. T3e "de4%"!"'$%"o4 $4d e@pre55"o4 o! %3e5e d"!!ere4'e5 depe4d
=po4 %3e $pp#"'$%"o4 o! 5%$4d$rd %e5% >e%3od5 )e4er$##y 5pe'"!"ed by "4d=5%ry $4d
e4)"4eer"4) $55o'"$%"o45 "4 %3e p$per >$ %3e !"r5% =5e5 o! p$per "4 %3e pr"4%"4) %r$de5 "% 3$5 bee4
>e$5=red "4 re$>5 or")"4$##y -10 53ee%5 (/0 ?="re5 b=% 4o; >ore 'o>>o4#y +00 53ee%5
(#o4) re$>5. T3e %er> re$> ;e")3% 'o>>o4#y 5")4"!"e5 %3e ;e")3% o! $ #o% or b$%'3 o! p$per.
S"4'e %3e pr"4%"4) %r$de5 =5e $ v$r"e%y o! 53ee% 5"e5 %3ere '$4 be 4=>ero=5 re$> ;e")3%5 !or
p$per 3$v"4) %3e 5$>e b$5"5 ;e")3%.
To de%er>"4e b$5"5 ;e")3% %3e 5$>p#e "5 bro=)3% %o e?="#"br"=> =4der 5%$4d$rd
'o4d"%"o45 (/- C or + F +0 per'e4% re#$%"ve 3=>"d"%y. T3e p$per 5pe'">e45 >=5% 'o45"5%
o! $% #e$5% 20 53ee%5 ;"%3 $ %o%$# $re$ o! 4o% #e55 %3$4 $bo=% 800 5?=$re 'e4%">e%re5 (200
5?=$re "4'3e5. S"4'e %3e proper%"e5 o! p$per '3$4)e ;"%3 >o"5%=re 'o4%e4% $## %e5%5 $re
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;ood "5 '3"pped $4d %3e4 !ed "4%o #$r)e 5%e$>*3e$%ed re!"4er5 ;3ere %3e '3"p5 $re 5?=eeed
$4d !"bre"ed be%;ee4 %;o 5%ee# d"5'5. I4 %3e )ro=4d;ood pro'e55 deb$r$y %3e4 =4der)o 5""4) %o $#%er "%5 p3y5"'$# proper%"e5 !or =5e "4 v$r"o=5
$pp#"'$%"o45.P$per $% %3"5 po"4% "5 =4'o$%ed. Co$%ed p$per 3$5 $ %3"4 #$yer o! >$%er"$# 5='3 $5
'3"4$ '#$y $pp#"ed %o o4e or bo%3 5"de5 "4 order %o 're$%e $ 5=r!$'e >ore 5="%$b#e !or 3")3*
re5o#=%"o4 3$#!%o4e 5'ree45. (U4'o$%ed p$per5 $re r$re#y 5="%$b#e !or 5'ree45 $bove 2+0 #p".
Co$%ed or =4'o$%ed p$per5 >$y 3$ve %3e"r 5=r!$'e5 po#"53ed by '$#e4der"4). Co$%ed p$per5
$re d"v"ded "4%o >$%% 5e>"*>$%% or 5"#"##*;"de de5")4 !e$%=re5 3$ve %o be 'o45"dered ;3"#e de5")4"4) $
4e; p#$4%
Tr$45por%6T3e p#$4% 53o=#d be de5")4ed ;"%3 >"4">=> %r$45por% o! r$; >$%er"$#
'3e>"'$#5 !=e# 5%e$> $4d ;$%er.
P"pe #e4)%356S%e$> ;$%er '3e>"'$#5 $4d p=#p p"pe #e4)%35 53o=#d be >"4">=> %o
>"4">"5e %e>per$%=re #o55 $4d pre55=re #o55e5. P#$4% #$yo=% 53o=#d %$$4=!$'%=r"4) 'o5% o! p$per "% "5 o!
v"%$# ">por%$4'e %o 3$ve $ 'orre'% '3o"'e o! "4p#$4% )e4er$%"o4 $4d =%"#"%y dr$;$# o! po;er. A%
pre5e4% %3e )r"d po;er 'o5% e@'eed5 %3e "4p#$4% )e4er$%"o4 'o5% "4 >o5% o! %3e '$5e5. T3e
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200 "4p#$4% )e4er$%"o4 "5 $ be%%er op%"o4 !or >"## de5")4 'o45"der"4) %3e =%"#"%y 5'e4$r"o
ob%$"4ed "4 %3e 'o=4%ry ;"%3 "%5 v$)$r"e5 "4%err=p%"o4 "4 $v$"#$b"#"%y $4d 3")3er 'o5% o! )r"d
po;er.
PUMPS & FANS6
Over*5""4) o! p=>p5 $4d !$45 53o=#d be >"4">"5ed $4d e4er)y e!!"'"e4% p=>p5 $4d
!$45 4eed %o be 5e#e'%ed. A de%$"#ed ;r"%e*=p o4 %3e 5e#e'%"o4 $4d e4er)y 'o45erv$%"o4 $5pe'%5
%o be 'o45"dered "4 p=>p $4d !$45 $re 3")3#")3%ed "4 C3$p%er 8 $4d re5pe'%"ve#y. A
>$r)"4 o! 20 "5 'o45"dered $de?=$%e $% de5")4 5%$)e.
INSTALLATION OF VARIABLE FREQUENCY DRIVE (AC DRIVE)6
T3e 'o4'ep% o! "45%$##$%"o4 o! v$r"$b#e !re?=e4'y dr"ve (FD "5 p"'p5. I4d"$4 p$per "4d=5%ry
53o=#d $#5o e@p#ore %3e po55"b"#"%y o! "45%$##"4) FD !or d"!!ere4% e?="p>e4%.
T3e 5=))e5%ed $re$5 ;3ere FD5 '$4 be 'o45"dered "4 p$per "4d=5%ry $re $5 !o##o;5
" Re'overy Bo"#er
$ I45%$##$%"o4 o! FD !or !or'ed dr$=)3% !$45
b I45%$##$%"o4 o! FD !or "4d='ed dr$=)3% !$4
"" $53"4) S'ree4"4) $4d B#e$'3"4)
$ Rep#$'e>e4% o! eddy '=rre4% dr"ve5 ;"%3 FD !or dr=> ;$53er5 dr"ve5
b I45%$##$%"o4 o! FD !or pr">$ry 5e'o4d$ry $4d %er%"$ry 'e4%r"'#e$4er5 p=>p5 o!
=4b#e$'3edb#e$'3ed p=#p.
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' I45%$##$%"o4 o! FD !or $## d"#=%"o4 p=>p5 o! =4b#e$'3ed $4d b#e$'3ed 5e'%"o45.
""" S%o'< Prep$r$%"o4
$ I45%$##$%"o4 o! FD !or 5%o'< p=>p5 %o b#e4d"4) '3e5%
b I45%$##$%"o4 o! FD !or >$'3"4e '3e5% p=>p5
"v P$per M$'3"4e
$ I45%$##$%"o4 o! FD !or !$4 p=>p5
b I45%$##$%"o4 o! FD !or 5e'o4d$ry $4d %er%"$ry 'e4%r"'#e$4er p=>p5
' I45%$##$%"o4 o! FD !or >o=#d !$4 p=>p5
d I45%$##$%"o4 o! FD !or 5$ve*$## '#$r"!"ed ;$%er p=>p
e I45%$##$%"o4 o! d=$# 5peed >o%or5 !or 'o='3 p"% $4d pre55 p"% $)"%$%or5
! I45%$##$%"o4 o! FD !or MG >$'3"4eMF >$'3"4e 3ood !$45
) I45%$##$%"o4 o! FD !or 'o$%"4) o%or5 ;"%3 FD5
v R$; $%erRe'y'#e $%er P=>p5
$ I45%$##$%"o4 o! FD !or r$; ;$%erre'y'#e ;$%er p=>p5
v" E!!#=e4% Tre$%>e4% P#$4%
$ I45%$##$%"o4 o! FD !or roo%5 b#o;er (!or $)"%$%"o4 p=rpo5e5
b I45%$##$%"o4 o! FD !or !"4$# e!!#=e4% d"5'3$r)e p=>p5
MOTORS6
Over 5""4) o! >o%or5 %o be >"4">"5ed $4d e4er)y e!!"'"e4% >o%or5 $re %o be p#$44ed $% %3e
de5")4 5%$)e !or %3e 'o>p#e%e >"##. E4er)y e!!"'"e4% >o%or5 ;"## )"ve $ / 5$v"4) "4 %3e
e4er)y "4p=% ;3e4 'o>p$red %o %3e >o%or5 %3$% ;ere 3"%3er%o be"4) =5ed.
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INSULATION6
Proper "45=#$%"o4 o! 5%e$> #"4e5 'o4de45$%e #"4e5 d")e5%er5 p$per >$'3"4e 5"de5
b#$'< #"?=or p"p"4) $4d %$4=> 'o4de45$%e re'overy %o
">prove %3e !=e# e'o4o>y $4d $#5o red='e ;$%er 'o45=>p%"o4.
TRAPPING SYSTEM6
Se#e'%"o4 o! proper %r$pp"4) 5y5%e> 5$ve5 5%e$> 'o45"der$b#y. Se#e'%"o4 o! %r$p5 !or $
)"ve4 $pp#"'$%"o4 "5 3")3#")3%ed "4 C3$p%er -.
UTILISE NATURAL LIGHT:
T3e b="#d"4) 53o=#d be de5")4ed ;"%3 $de?=$%e 4$%=r$# #")3% %o >"4">"5e $r%"!"'"$#
#")3%"4) d=r"4) d$y %">e.U5e o! e4er)y e!!"'"e4% #$>p5 #" v$po=r
#$>p5 ;"## re5=#% "4 $ -0 red='%"o4 "4 e4er)y 4eeded !or #")3%"4).
POWER FACTOR IMPROVEMENT:
T3e po;er !$'%or "4 %3e "4d=5%ry 53o=#d be >$"4%$"4ed $% 0.7+ or be%%er %o 5$ve %3e
>$@">=> de>$4d dr$;4 !ro> %3e )r"d $4d $#5o ob%$"4 e!!e'%"ve =5$)e o! "4p#$4% )e4er$%"o4.
T3e red='ed de>$4d o4 %3e )r"d 4o% o4#y red='e5 e4er)y b"## b=% $#5o 5$ve5 %3e 4$%"o4$# )r"d
!ro> %3e ;$%%#e55 '=rre4% $4d "4're$5ed =%"#"5$%"o4 '$p$'"%y o! %3e"r e?="p>e4%. T3e '$p$'"%y
o! %3e e#e'%r"'$# e?="p>e4% "4 >"##5 "5 =%"#"5ed be%%er ;"%3 e43$4'ed po;er !$'%or. T3e 'o5% o!
"45%$##$%"o4 o! '$p$'"%or5 %o ">prove %3e po;er !$'%or $% 0.7 "5 p$"d b$'< "4 #e55 %3$4 $ ye$r.
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/
CHAPTER* IIIPROI6E O A)P)P)M 6)T)D7
RA*A'MUNDRY
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9OMPANY PROI6E
HISTORY: -
T3e very %3o=)3% o! 5e%%"4) =p $ p$per >"##5 $% R$9$3>=4dry ;$5 'o4'e"ved by $
re%"red !ore5% o!!"'er "4 27/2. T3e >"## ;$5 "4'orpor$%ed o4 /7 %3 J=4e 278-. T3e >"## ;$5
'o>>e4'ed "4 %3e ye$r 27/- $4d %3e 4$>e o! %3e '$r4$%"' p$per >"##5 $4d 'o>p$4y #">"%ed "4
%3e ye$r 27/7. B=% =4!or%=4$%e#y %3e !o=4der o! %3e >"## d"ed "4 27,0 $4d %3e >"## ;$5 '#o5ed.
T3e >"## 3$5 >='3 '3e?=ered 3"5%ory 5"4'e >$4y $ %">e "% ;$5 !or'ed %o re>$"4
'#o5ed "4 27,. M5 D$y$r$> $4d 5o45 %oo< over "4d=5%ry b=% 'o=#d4% 5=rv"ve $4d %3e
>$'3"4ery 'o4%"4=ed %o be "d#e %"## 27-/.
I4 27-/ M5 Ap%e $4d 5o45 %oo< over %3e >$4$)e>e4% o! %3e >"##5. U4!or%=4$%e#y %3e
>"## ;$5 $)$"4 '#o5ed "4 27-8 =#%">$%e#y "4 %3e ye$r 27+, %3e Gover4>e4% o! A4d3r$
Pr$de53 %oo< over %3e >"## $4d 5%$r%ed r=44"4) %"## 27+1.
I4 %3e ye$r 27+1 %3e p#$44"4) 'o>>"55"o4 de'"ded %o e@p$4d !$'%ory by "4ve5%"4) #o$4
o! /, 'rore5 %3ro=)3 Fre4'3 Gover4>e4%. A% %3$% %">e %3e '$p$'"%y o! %3e >"## ;$5 $ro=4d %e4
%o45 per d$y ;3"'3 'o=#d 4o% be $'3"eved %"## "% ;$5 %$$4$)e>e4%.
T3e 5%$%e )over4>e4% de'"ded %o '$## $4d e@per"e4'ed p$per >$4=!$'%=r"4) !ro> %3e
pr"v$%e 5e'%or $4d 3$4ded over 5o>e o! %3e> 'o45e?=e4%#y. T3e pre5e4% >$4$)e>e4% %oo"## $4d e4%ered "4 %o %3e p"'%=re.
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O4 %3e 22%3J=#y 278- %3e >"## ;$5 %r$45!erred %o pre5e4% >$4$)e>e4%. I% "5 o4e o! %3e
!"r5% 9o"4% 5e'%or e4%erpr"5e "4 I4d"$ ;"%3 e?=$# p$r%"'"p$%"o4 be%;ee4 %3e )over4>e4% p=b#"'
$4d %3e e5% Co$5%$# P$per >"##5 #">"%ed. D$4d"#y o! ;3"'3 %3e B$4)=r So>>$4" ;ere
pro>o%er5.
T3e 4e; >$4$)e>e4% 3$5 deve#oped %3e >"## prod='%"o4 '$p$'"%y !ro> >ere ,0 %o45
per d$y %o $4 e4or>o=5 ,+000 %o45 per $44=> "4 "%5 !"r5% p3$5e e@p$45"o4 $4d 'o>p#e%ed
e@p$45"o4 "4 2787. A)$"4 by 2705 %3e prod='%"o4 ;$5 "4're$5ed %o -+000 %o45 per $44=>
$4d by 271 +000 TPA. L$%er o4 d=e %o "4%rod='%"o4 o! 4e; %e'34o#o)y $4d >oder4"$%"o4
o! >"##5 "4 v$r"o=5 ;$y5 4o; "%5
L"'e45e '$p$'"%yQ 2---- MTYe$r
I45%$##ed '$p$'"%yQ71+00 MTYe$r
A4 $dd"%"o4$# '$p$'"%y o! ++000 ;$5 $dded "4 /000*/002 %3ro=)3 $'?="5"%"o4 o!
'o$5%$# p$per5 #%d >$"## "4 R$9$3>=4dry $4d U4"%6
Co$5%$# P$per5 "5 $ re'y'#ed $4d A)ro B$5ed p$per >"## #o'$%ed $% M$d3$v$r$y=d= P$#e>
$bo=% /0 M5 !ro> R$9$3>=4dry.
PRODU9T PROI6E>
T3e 'o>p$4y "5 $4 $pproved 5=pp#"er %o 'o$%"4) p#$4%5 'orr=)$%ed bo@ >$4=!$'%=re5
%e@%"#e %=be5 $4d 'o>e5 >$4=!$'%=re5 b$%%ery 9$'$4=!$'%=re5 !o"# #$>"4$%or5 #$be#
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pr"4%er5 'o>p=%er 5%$%"o4$ry >$4=!$'%=re5 >=#%" 'o#or pr"4%"4) 3o=5e5 'op"er =4"%5 $5 ;e## $5
o%3er =5er5 "4 %3e p$per 'o4ver%"4) $4d pr"4%"4) "4d=5%r"e5.
MANUA9TURING> 8
T3ere $re !"ve p$per >$'3"4e5 3$v"4) >$4=!$'%=r"4) '$p$'"%y r$4)"4) !ro> 20TPD %o
2/0 TPD >$4=!$'%=r"4) d"!!ere4% )r$> $)e5 o! p$per r$4)"4) !ro> /1 %o /+0 GSM.
To >ee% %3e p=#p re?="re>e4% APPM 3$5 $4 "4%e)r$%ed p=#p >"## ;"%3 %3ree '3"pper5
o! /+ To45Hr '3"pp"4) '$p$'"%y e$'3 $4d %3"r%ee4 ver%"'$# d")e5%er5 o! $bo=% 10 *>,
'$p$'"%"e5 e$'3. APPM $dop%5 r$!% (5=#p$3$%e p=#p"4) pro'e55.
P=#p 5'ree4"4) $4d ;$53"4) "5 '$rr"ed %3ro=)3 >oder4 e4er)y e!!"'"e4% be#% ;$53"4)
5y5%e> o! ,/0 TPD '3e>"*;$53er. B#e$'3"4) o! p=#p "5 '$rr"ed "4 %;o 5%ree%5 o! b#e$'3 p#$4%5
o! 2+0 TPD '$p$'"%"e5 e$'3. T3e b#e$'3"4) 5e?=e4'e $dop%ed "5 CEPHD "4 o4e b#e$'3 p#$4%
$4d CDEPDEPDSO/"4 %3e o%3er %o prod='e %;o )r$de5 o! b#e$'3ed p=#p %3$% "5 1,* 2
$4d 18* 2 br")3%4e55 p=#p5.
T3e 'o>p$4y 3$5 $de?=$%e "4!r$5%r='%=re v". $%er %re$%>e4% p#$4% bo"#er 3o=5e $4d
%=rb"4e 3o=5e %o prov"de =4"4%err=p%ed#y %3e re?="red =%"#"%"e5 #" $4d po;er.
T3e 5od$ re'overy 5e'%"o45 re'over %3e 'ooe5 e>p3$5""4).
,.Co45erv$%"o4 o! 4$%=r$# re5o=r'e5 $4d 3e$#%3"er e4v"ro4>e4%.
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-.M$55"ve p#$4%$%"o45 o4 >$r)"4$# $4d de)r$ded !or> #$4d5.
+.Cre$%e !or>er $4d e'o !r"e4d#y e4v"ro4>e4%.
T"## /00+ !or> !ore5%ry oper$%"o45 3$ve '=>=#$%"ve#y 'overed $bo=% ,7000 3e'%$re5
"4 %3e '$%'3*>e4% $re$5 ;"%3 $4 $ver$)e #e$d o! /00 $4d $bo=% /8 >"##"o4 5eed#"4)5 3$ve
bee4 d"5%r"b=%ed %o %3e !$r>er5.
ENVIRONMENT PROTE9TION>
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Dr.N.TATA RAO
ALA BANGUR
N.SRINIASAN
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SURENDRA SINGH (IDBI No>"4ee
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T'E AND'RA PRADES' PAPER MI66 6IMITED)
ENVIRONMENTA6 PO6I9Y
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PAPER MA+ING PRO9ESS 8
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PRO9ESS INVO6VED IN PAPER MA+ING>
RA MATERIALS
CHIPPING
PULPING
BLEACHING
ADDITIES
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REMOING ATER
FINAL PRODUCT.
1. RAW MATERIALS OF PAPER INDUSTRY: -
Paper is made up of the following raw materials
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BLEACHING CHEMICALS>
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. ADDITIVES
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!. REMOVING WATER: -
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". FINAL PRODUCT: -
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oper$%"o45.
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$#5o >ore po##=%"4).
PLANTS & MACHINES
ASHA MACHINE
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prod='% #"$4"#$.
ABHA MACHINE
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AGRA#A MACHINE
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2+ P=r'3$5ed (R5. -.00 per =4"%
TYPES OF PAPER PRODUCTS: -
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PRODU9T 96ASSII9ATION O INDIAN PAPER INDUSTRY
INDIAN PAPER INDUSTRY
Paper and paper board Ne$5paper
STANDARD GISSED
9ultural Indu5trial &oard Specialt(
?ritin% Printin% ?rappin% Pac;in%
Cre$> >ove M$p #"%3o o!! 5e% Po5%5 r$!%
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Cre$> #$"d Cover M$r#$ L"4er
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Grey T"55=e
Bro;4 A"r >$"#
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F"#e T;"5% r$p
Tr"p#e@ P=#p
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INVENTORY MANAGEMENT
-
CHAPTER* I
T'EORETI9A6 RAME ?OR+ O
INVENTORY MANAGEMENT
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INTRODU9TION> 88
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Basic concepts to control the inventory:
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HOLDING INVENTORY (M$%$$' * +,): -
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b Re'e"v"4) I45pe'%"4) $4d Re'ord"4) %3e )ood5 re'e"ved %o e45=re bo%3
?=$4%"%y $4d ?=$#"%y.
T3e 'o5% o! $'?="r"4) >$%er"$#5 'o45"5%5 o! '#er"'$# 'o5%5 $4d 'o5%5 o!
5%$%"o4$ry.
-) 9ARRYING 9OST> 8
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A'?="5"%"o4 o! $ #$r)er ?=$4%"%y ;o=#d "4're$5e %3e 'o5% $55o'"$%ed ;"%3 %3e
>$"4%e4$4'e o! "4ve4%ory "4 '$rry"4) 'o5%. T3e 'o5% o! 3o#d"4) "4ve4%ory >$y be d"v"ded "4%o
%;o '$%e)or"e5.
A Ari5e due to 5torin% t"e inCentor(> 88
T3e >$"4 'o>po4e4%5 o! %3e '$%e)ory o! '$rry"4) 'o5%5 $re
a4Stora%e co5t> 8 T3$% "5 %$@ depre'"$%"o4 "45=r$4'e >$"4%e4$4'e o! %3e b="#d"4) $4d =%"#"%"e5.
b4I45=r$4'e o! %3e "4ve4%ory $)$"45% !"re $4d %3e!%.
c4 De%er"or$%"o4 "4 "4ve4%ory be'$=5e o! p"#!er$)e !"re %e'34"'$# ob5o#e5'e4'e 5%y#e
ob5o#e5'e4'e $4d pr"'e de'#"4e.
d4 SerCin% co5t5> 8
S='3 $5 #$bor !or 3$4d#"4) "4ve4%ory '#er"'$# $4d $''o=4%"4) 'o5%5.
&4 T"e opportunit( co5t o! !und5 K inancial co5t K 9omponent o! t"e co5t >8
T3"5 'o45"5%5 o! e@pe45e5 o! "4 r"5"4) !=4d5 ("4%ere5% o4 '$p"%$# %o !"4$4'e %3e
$'?="5"%"o4 o! "4ve4%ory.
I! %3e #eve# o! "4ve4%ory "4're$5e5 %3e '$rry"4) 'o5%5 $#5o "4're$5e $4d v"'e ver5$. T3e
5=> o! %3e order $4d '$rry"4) 'o5%5 repre5e4%5 %3e %o%$# 'o5% o! %3e "4ve4%ory
.
&ENEITS O 'O6DING INVENTORY >8
I4ve4%or"e5 per!or> 'er%$"4 b$5"' !=4'%"o45 ;3"'3 $re o! 'r='"$# ">por%$4'e "4 %3e
!"r>5 prod='%"o4 $4d >$r
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T3e b$5"' !=4'%"o4 o! "4ve4%or"e5 "5 %o $'% $5 $ b=!!er $'%"v"%y o! $ !"r> 5o %3$% $## do
4o% 3$ve %o be p=r5=ed $% e@$'%#y %3e 5$>e r$%e.
T'E +EY A9TIVITIES ARE> 8
P=r'3$5"4).
Prod='%"o4.
Se##"4).
I! "4 %3e 53or% %er> %3ey $re r")"d#y re#$%ed %3e %3ree "% 53or% r=4 re#$@$%"o4 5o %3$% e$'3 $'%"v"%y >$y be p=r5=ed
e!!"'"e4%#y.
I4ve4%or"e5 e4$b#e !"r>5 "4 %3e 53or% r=4 %o prod='e $% $ r$%e )re$%er %3$4 p=r'3$5e o!
r$; >$%er"$#5 $4d v"'e ver5$ or %o 5e## $% $ )re$%er %3$4 prod='%"o4 $4d v"'e ver5$.
T3e e!!e'%5 o! >$"4%$"4"4) "4ve4%ory (=4'o=p#"4)
1. BENEFITS IN PURCHASING: -
$ A !"r> '$4 p=r'3$5e b=#< ?=$4%"%"e5 %3$4 "5 ;$rr$4%ed by =5$)e "4 prod='%"o4 or 5$#e5 #eve#.
T3"5 ;"## e4$b#e "% %o $v$"# o! d"5'o=4%5 %3$% $re $v$"#$b#e o4 b=#< p=r'3$5e. I% ;"##
#o;er %3e order"4) 'o5% $5 !e;er $'?="5"%"o45 ;o=#d be >$de (S$v"4) "4 'o5%. b F"r>5 '$4
p=r'3$5e )ood5 be!ore $4%"'"p$%ed or $44o=4'ed pr"'e "4're$5e5. T3"5 ;"## #e$d %o $ de'#"4e "4
%3e 'o5% o! prod='%"o4.
. BENEFITS IN PRODUCTION: -
Prod='%"o4 '$4 be '$rr"ed o4 $% $ r$%e 3")3er or #o;er %3$4 %3e 5$#e5 r$%e. T3"5 ;o=#d
be o! 5pe'"$# $dv$4%$)e %o !"r>5 (%o !"@ ;"%3 5e$5o4$# 5$#e5 p$%%er.
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T3e 5$#e5 r$%e ;"## be 3")3er %3$4 %3e prod='%"o4 r$%e d=r"4) $ pe$< 5e$5o4 $4d #o;er
d=r"4) %3e o!!*5e$5o4. T3e !"r> "5 e"%3er %o prod='e $% $ #eve# %o >ee% %3e $'%=$# de>$4d ".e.
3")3er prod='%"o4 d=r"4) pe$< 5e$5o4 $4d #o;er prod='%"o4 d=r"4) o!! 5e$5o4 or prod='e
'o4%"4=o=5#y %3ro=)3o=% %3e ye$r $4d b="#d =p "4ve4%ory ;3"'3 ;"## 5o#d d=r"4) %3e per"od o!
5e$5o4$# de>$4d.
3. BENEFITS IN SALES: -
T3e >$"4%e4$4'e o! "4ve4%ory $#5o 3e#p5 !"r>5 %o e43$4'e "%5 5$#e5 e!!or%5.
$ I! %3ere $re 4o "4ve4%or"e5 o! !"4"53ed )ood5 %3e #eve# o! 5$#e5 ;"## depe4d =po4 %3e #eve#
o! '=rre4% prod='%"o4. A !"r> ;"## 4o% be $b#e %o >ee% de>$4d "45%$4%$4eo=5#y.
b I! %3e !"r> 3$5 "4ve4%ory $'%=$# 5$#e5 ;"## 4o% 3$ve %o depe4d o4 #e4)%3y >$4=!$'%=r"4)
pro'e55. T3=5 "4ve4%ory 5erve5 %o br"d)e %3e )$p be%;ee4 %3e '=rre4% prod='%"o4 $4d $'%=$#
5$#e5.
' T3e "4ve4%ory "4 ;ore%. O4 %3e o%3er 3$4d by 3o#d"4) $
#$r)e "4ve4%ory %3e '3$4'e5 o! d"5r=p%"o4 o! oper$%"o45 $re red='ed b=% %3e 'o5% ;"## "4're$5e.
TE9'NIHUES> 8
T3e >$9or prob#e> $re$5 %3$% 'o>pr"5e %3e 3e$r% o! "4ve4%ory 'o4%ro# $re.
24 96ASSII9ATION PRO&6EM ,A&9 ANA6YSIS4> 8
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T3e ABC 5y5%e> "5 $ ;"de#y =5ed '#$55"!"'$%"o4 %e'34"?=e %o "de4%"!y v$r"o=5 "%e>5 o!
"4ve4%ory !or p=rpo5e o! "4ve4%ory 'o4%ro#.
T3"5 %e'34"?=e "5 b$5ed o4 %3e $55=>p%"o4 %3$% $ !"r> 53o=#d 4o% e@er'"5e %3e 5$>e
de)ree o! 'o4%ro# o4 $## "%e> o! "4ve4%ory o4 %3e b$5"5 o! 'o5% "4vo#ved %3e v$r"o=5 "4ve4%ory
"%e>5 $re '$%e)or"ed $5
:AK '$%e)ory "%e>5.
:BK '$%e)ory "%e>5.
:CK '$%e)ory "%e>5.
T3e "%e>5 "4'#=ded "4 )ro=p :AK "4vo#ve %3e #$r)e5% "4ve5%>e4%. T3ere !ore
"4ve4%ory 'o4%ro# 53o=#d be %3e >o5% r")oro=5 $4d "4%e45"ve $4d %3e >o5% 5op3"5%"'$%ed
"4ve4%ory 'o4%ro# %e'34"?=e5 53o=#d be $pp#"ed %o %3e5e "%e>5.
T3e !"r> 53o=#d d"re'% >o5% o! "%5 "4ve4%ory 'o4%ro# e!!or%5 %o %3e "%e>5 "4'#=ded "4
%3"5 )ro=p. T3e "%e>5 'o>pr"5"4) :BK )ro=p $''o=4% !or /0 o! "4ve5%>e4%5 "4 "4ve4%ory.
T3ey de5erve #e55 $%%e4%"o4 %3$4 :AK b=% >ore %3$4 :CK ;3"'3 "4vo#ve5 o4#y 20 o! %3e %o%$#
v$#=e $#%3o=)3 4=>ber ;"5e "%5 53$re "5 $5 3")3 $5 ++.
ADVANTAGES: -
2. E$5y $##o'$%"o4 o! !=4d5 %o d"!!ere4% "%e>5 "4 $4 or)$4"$%"o4.
/. E$5y '#$55"!"'$%"o4 o! "%e>5 $''ord"4) %o pr"or"%y 5")4"!"'$4'e.
,. I% e45=re5 '#o5er 'o4%ro# o4 'o5%#y "%e>5 "4 ;3"'3 #$r)e $>o=4% o! '$p"%$# 3$5
bee4 "4ve5%ed.
-. I% 3e#p5 "4 deve#op"4) $ 5'"e4%"!"' >e%3od o! 'o4%ro##"4) "4ve4%or"e5 '#er"'$#
4o% '$4 be red='ed $4d 5%o'< "5 >$"4%$"4ed $% op%">=> #eve#.
+,
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ORMU6A>
A44=$# =5$)e v$#=e Q De>$4d or @ U4"% Pr"'e
Co45=>ed "%e>5
6IMITATIONS> 8
2. ABC $4$#y5"5 "4 order %o be !=##y e!!e'%"ve 53o=#d be '$rr"ed o=% ;"%3 5%$4d$rd"$%"o4
$4d 'od"!"'$%"o4.
/. I% "4d"'$%e5 4o%3"4) $bo=% pro!"%$b"#"%y $4d 'r"%"'$#"%y.
,. ABC $4$#y5"5 53o=#d be rev"e;ed per"od"'$##y 5o %3$% '3$4)e5 "4 pr"'e $4d
'o45=>p%"o4 $re %$$##V Or 53o=#d %3e
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re?="re>e4% o! >$%er"$#5 d=r"4) $ )"ve4 per"od o! %">e "4 "45%$##>e4%5 or "4 5ever$# 5>$##
#o%5V S='3 "4ve4%ory prob#e>5 $re '$##ed order ?=$#"%y prob#e>5.
B=y"4) %3e #$r)e ?=$4%"%"e5 ">p#"e5 $ 3")3er $ver$)e "4ve4%ory #eve# ;3"'3 ;"## $55=re
2. S>oo%3 prod='%"o4 or 5$#e5 oper$%"o45 $4d
/. Lo;er order"4) or 5e% =p 'o5%5. B=% "% ;"## "4vo#ve 3")3er '$rry"4) 'o5%. T3e op%">=>
#eve# o! "4ve4%ory "5 pop=#$r#y re!erred %o $5 %3e EOW (E'o4o>"' Lo% S"e.
ASSUMPTIONS> 8
2. T3e !"r> =5e5 "4ve4%ory "5 5%e$dy over %">e.
,. T3e order5 p#$'ed %o rep#e4"53 "4ve4%ory 5%o'ed #"4e$r#y re#$%ed %o 4=>ber o! order5.
T3e ?=$4%"%y %o be ordered depe4d5 =po4 %;o !$'%or5 ".e.
2. T3e $'?="5"%"o4 'o5%.
/. T3e 'o5% pro'e55"4) >$%er"$#.
ORMU6A>
EOW Q /$b
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CS
EOW Q E'o4o>"' Order W=$4%"%y
$ Q A44=$# Co45=>p%"o4
b Q B=y"4) Co5% Per Order
C Q Co5% Per U4"%
S Q S%or$)e $4d C$rr"$)e Co5%5
B4 RE8ORDER 6EVE6 ,POINT4 >8
Re*order #eve# "5 >$"4#y depe4d"4) o4 #e$d de>$4d. I% >$y be de!"4ed $5 %3$% #eve# o!
"4ve4%ory ;3e4 !re53 order 53o=#d be p#$'ed ;"%3 %3e 5=pp#"er5 !or prod='"4) $dd"%"o4$#
"4ve4%ory e?=$# %o %3e EOW. T3"5 #eve# #"e5 be%;ee4 %3e >"4">=> #eve# $4d >$@">=> #eve#.
Le$d %">e >e$45 "% "5 %3e )$p be%;ee4 p#$'"4) $4 order $4d %">e o! $'%=$# 5=pp#y.
6EAD TIME > Serv"'"4) %">e De#"very %">e
Re'e"v"4) %">e
RE8ORDER 6EVE6 >
Le$d *%">e "4 d$y5 Aver$)e d$"#y =5$)e
o! "4ve4%ory.
ASSUMPTIONS >8
2. Co45%$4% d$"#y =5$)e o! "4ve4%ory.
/. F"@ed #e$d*%">e.
a4 Minimum leCel>
+8
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I% "5 %3e #eve# be#o; ;3"'3 5%o'< o! >$%er"$#5 "5 4ever %o !$"#.
Nor>$# Nor>$#
M"4">=> #eve# Q Reorder #eve# 'o45=>p%"o4 reorder
#eve#
b4 Ma
I% "5 %3e 5%o'< #eve# $bove ;3"'3 5%o'< 53o=#d 4o% be $##o;ed %o r"5e.
Reorder Reorder X M"4">=> M"4">=>
M$@">=> #eve# Q #eve# ?=$4%"%y 'o45=>p%"o4 reorder
per"od
c4 Dan%er leCel>
D$4)er #eve# "5 be#o; %3e >"4">=> ?=$4%"%y. I% "5 $ #eve# $% ;3"'3 4or>$# "55=e
o! %3e >$%er"$# $re 5%o'er)e4'y
D$4)er #eve# Q o! 'o45=>p%"o4 5=pp#y %">e
d4 ACera%e 5toc; leCel>
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M"4">=>
Aver$)e 5%o'< #eve# Q 5%o'< #eve# Order ?=$4%"%y
14) SAETY STO9+ ,&UER STO9+4> 8
T3e e!!e'% o! "4're$5ed =5$)e $4d 5#o;er de#"very ;o=#d be $ 53or%$)e o! "4ve4%ory.
T3$% "5 %3e !"r> ;o=#d !$'e $ 5%o'< o=% 5"%=$%"o4. I% ;o=#d d"5r=p% %3e prod='%"o4 5'3ed=#e
$4d $#"e4$%e %3e '=5%o>er5.
T3ere !ore be ;e## $dv"5ed %o $r)"4 by 3$v"4) $dd"%"o4$#
"4ve4%ory %o )=$rd $)$"45% 5%o'< o=% 5"%=$%"o4. S='3 5%o' %3e 5%ore5. T3e5e 9ob5 or ;or< order5 $re '3$4)ed
;"%3 %3e v$#=e o! >$%er"$#5 "55=ed %o %3e>. B=% %3e 5%o'< o! >$%er"$#5 'o45"5%5 o! d"!!ere4%
'o45")4>e4%5 re'e"ved $% d"!!ere4% d$%e5 $ pr"'e. I% be'o>e 4e'e55$ry %o de'"de $bo=% %3e
pr"'e5 ;3e4 >$%er"$#5 $re "55=ed %o "%.
MET'ODS>
F"r5% I4 F"r5% O=%.
L$5% I4 F"r5% O=%.
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B$5e S%o' 8
T3e "55=e5 $re pr"'ed "4 order o! p=r'3$5e >$%er"$# re'e"ved !"r5% "5 "55=ed !"r5%. T3e
o#de5% pr"'e "5 $pp#"ed !"r5% %o v$#=e %3e "55=ed >$%er"$#. 3e4 %3e >$%er"$# 3$v"4) %3e o#de5%
pr"'e "5 !=##y e@3$=5%ed. T3e 4e@% o#de5% pr"'e "%e>5 $re "55=ed $4d %3e 'orre5po4d"4) pr"'e
$re =5ed "4 v$#=$%"o4.
T3e >e%3od "5 5">p#e $4d e$5y %o $pp#y "4 pr$'%"'e "%.
T3ere "5 $ p#$'e !or '#er"'$# error5 "4 !re?=e4% pr"'e !#='%=$%"o45.
ADVANTAGES> 8
I. M$%er"$#5 $re "55=ed $% $'%=$# 'o5% 3e4'e b$#$4'"4) o! 5%ore5 #ed)er be'o>e5 e$5y
4=>ber. Ad9=5%>e4% !or pro!"% or #o55e5 "5 4e'e55$ry o4 $''o=4% o! $rb"%r$%ory
v$#=$%"o4 o! >$%er"$#.
II. Me%3od "5 $ppropr"$%e !or %3o5e "%e>5 %3$% $re #"
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I. I55=e pr"'e o! %3e 5$>e "%e> >$y be d"!!ere4% "! =5ed by d"!!ere4% dep$r%>e4%5 $4d
=5ed !or d"!!ere4% #o%5.
II. For pr"'"4) o4e re?="5"%"o4 >ore %3$4 o4e pr"'e 3$5 o!%e4 %o be $dop%ed.
III. 3e4 %3e pro'e55e5 $re !#='%=$%ed %3e e!!e'% o! '=rre4% >$r 8
A pr"'e ;3"'3 "5 '$#'=#$%ed by d"v"d"4) %3e %o%$# 'o5% o! >$%er"$# "4 %3e 5%o'< !ro>
;3"'3 %3e >$%er"$#5 'o=#d be dr$;4 by %3e %o%$# ?=$4%"%y o! %3e >$%er"$#5 "4 %3$% 5%o'*
T3"5 "5 $4o%3er "4ve4%ory 'o4%ro# repor% ;3"'3 )"ve5 %3e de%$"#5 o! >ove>e4% o! %3e
"%e>5 b$5ed o4 %3e repor%. T3e >$4$)e>e4% '$4 >$5 ;3"'3 $re 4o% #"ov"4) or S#o; >ov"4) or No4*>ov"4) %ypeK. T3e de!"4"%"o4 o! F S N "%e>5 $re %3e
4=>ber o! "55=e5 "4 $ )"ve4 per"od '$4 be dy4$>"'$##y '3$4)ed.
B"4 >e$45 $ r$'< 'o4%$"4er or 5p$'e ;3e4 )ood5 $re $"4%$"4ed. A B"4 '$rd "5 $ ?=$4%"%$%"ve re'ord o!
Re'e"p%5 I55=e5 $4d '#o5"4) b$#$4'e o! e$'3 "%e> o! 5%ore5. T3e B"4 '$rd5 $re =5ed 4o% o4#y
!or e4%er"4) re'e"p%5 $4d "55=e5 b=% $#5o !or 'o4%ro##"4) %3e 5%$'< by ;$%'3"4) >$@">=> $4d
>"4">=> #eve# 5%$%ed o4 %3e '$rd.
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3e4 %3e order"4) #eve# "5 re$'3ed %3e 53op45. I% 53o=#d $)ree ;"%3 %3e p3y5"'$# "4 B"4 '$rd 5%ore5 #ed)er $''o=4%.
9ONTRO6S O PRODU9TION AND SERVI9E PROVISION
PRO9EDURE OR ISSUE O MATERIA6 TO USER DEPARTMENTS
Purpo5e6 To de!"4e %3e >e%3od !or "55=e o! >$%er"$# !ro> b"45 5%ore5 $re$ or 5%or$)e y$rd %o
=5er dep$r%>e4%5.
Met"od 6
2. M$%er"$# 53o=#d be dr$;4 by %3e =5er dep$r%>e4%5 !or> 5%ore5 $)$"45% 5%ore5 "55=e
vo='3er5 (SIR5 d=#y 5")4ed by $=%3or"ed per5o4.
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/. S%ore5 "55=e5 vo='3er5 53o=#d 'o4%$"4 de5'r"p%"o4 o! %3e >$%er"$# 'o5% 'e4%er 'ode
>$%er"$# 'ode =4"% o! >e$5=re>e4% $4d ?=$4%"%y o! >$%er"$# re?="red $4d %3e 4$>e o! =5er
dep$r%>e4%5.
,. A## >$%er"$#5 53o=#d be "55=ed o4 FIFO b$5"5 e@'ep% "4 '$5e o! $4y 5pe'"!"'
re?="re>e4%5 !or> %3e =5er dep$r%>e4%5.
-. I55=e o! >$%er"$# 53o=#d be do4e o4#y !or>*$''ep%ed >$%er"$# #y"4) "4 5%ore5.
+. T3e 'o4'er4ed 5%ore5 5e'%"o4 3e$d $re $=%3or"ed %o "55=e M$%er"$# $)$"45% (SIR5
8. I4 '$5e o! p$r%"'#e or 4o4*$v$"#$b"#"%y o! %3e re?="5"%"o4ed >$%er"$# "%e>5 %3e
'o4'er4ed 5e'%"o4 3e$d 53o=#d be "4%">$%ed %3e re?="5"%"o4"4) $=%3or"%y $''ord"4)#y.
.Pr"or %o "55=e o! >$%er"$# %3e 'o4'er4ed 5%ore5 $55"5%$4%5 '#ere4% o4 %o %3e SIR.
1.T3e >$%er"$# "%e>5 "55=ed 53o=#d be =pd$%ed o4 %o %3e 'o>p=%er 5y5%e> by
'o4'er4ed 5%ore5 $55"5%$4%5 or '#erp$4y5 ;or< 53o=#d be "55=e
$5 per %er>5 o! %3e 'o4%r$'% $4d $4 $ppropr"$%e5 SIR $)$"45% proper '$53 Cred"% b"##5.
20. Co4'er4ed 5%ore5 5e'%"o4 3e$d 53o=#d >$"4%$"4 SIR5 "4 %3e 5e?=e4'e o! 'ode.
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22.L"5% o! per5o4$# $=%3or"ed %o re?="5"%"o4 >$%er"$# %3ro=)3 SIR 53o=#d be $5 $44e@ed
%o %3"5 pro'ed=re.
IDENTII9ATION AND TRA9EA&I6ITY
PRO9EDURE OR MATERIA6 IDENTII9ATION
Purpo5e 6
2. To de!"4e %3e >e%3od o! "de4%"!y"4) >$%er"$# 5%ored "4 v$r"o=5 5%or$)e $re$5.
/. To de!"4e %3e >e%3od o! e5%$b#"53"4) %r$'e$b"#"%y o! p=r'3$5ed >$%er"$#.
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PRESERVATION O PRODU9T >
PROCEDURE FOR PERIODIC ERFICATION OF WUALITY DETERATION OF
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Purpo5e >
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6O? 9'ART O A9TIVITIES
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2
CHAPTER*
DATA ANA6YSIS INTERPRETATION O
INVENTORY MANAGEMENT L A)P)P)M
6)T)D7 RA*A'MUNDRY
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ANALYSIS AND INTERPRETATION
ANA6YSIS6 *
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T'E APPM 6TD)7 MATERIA6S MANAGEMENT SYSTEM> 8
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Feb 2+%3
,0%3
M$r 2+%3
,0%3
22+
**
10.00
**
70
**
2+0
**
/0
**
2-2.0
**
87
**
0
**
0
**
0
**
0
**
0
**
7,+
**
+800.00
**
8,00.00
**
20+00
**
2-00
**
710
**
**
70.00
**
2,0.00
**
2/0.00
**
220.00
**
10.00
**
7/.+0
**
70.0087
**
/-.0087
208.0087
**
2+.0087
10.000
/+.000
**
8+.000
-+.000
**
10.000
**
7/.+00
**
8/20
**
170
**
1,1+
**
00.0
**
+800
**
8-+.0
22-.00
22+.00
/-.00
22+.00
/-.00
2/2.00
10.00
2+.00
10.00
2+.00
10.00
70.00
8+.00
8+.00
2+0.00
20+.00
20+.00
/0.00
/+.00
/0.00
/+.00/0.00
2-2.00
7,.+0
87
87
87
87
87
87
0
87
0
87
0
0
0
0
0
0
0
0
0
0
00
0
0
188.00
7,+.00
28+8.00
7,+.00
28+8.00
7,+.00
+800.00
20,+.00
+800.00
20,+.00
+800.00
8,00.00
-++0.00
-++0.00
20+00.00
,+0.00
,+0.00
2-00.00
2+0.00
2-00.00
2+0.002-00.00
710.00
8+-+.00
-
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Store5 6ed%er Account ,Under IO S(5tem4
Name o! O!!ice> Store5 O!!ice Ma Min) 6eCel
&in card No> Re8order 6eCel
Table 3)B
Date
P=r'3$5e5 I55=e5 B$#$4'e (ope4"4)'#o5"4)
Unit5
Pr"'e
U4"%5Amount U4"%5 Price Units A>% U4"%5 Pr"'e
U4"%5
A>o=4%
/001
Apr"# 25%
2+%3
,0%3
M/0 1!*
,0%3
J=4 2+%3
,0%3
J=# 2+%3
,0%3
A=) 2+%3
,0%3
Sep 2+%3
,0%3
**
0.00
**
+0.00
**
200
**
2/0
**
2/0
**
2/0
**
**
82
**
82
**
80.00
**
82.00
**
8,
**
8/
**
**
-/0
**
,0+0.00
**
8000.00
**
,/0.00
**
+80
**
--0
**
**
**
200.00
**
200.00
**
+.00
**
10.00
**
200.00
**
220.00
**
**
7+.0080
+.0082
**
8+.0082
,+.0082
**
2+.0082
80.0080.00
**
-0.0080.00
-0.0082
**
10.0082
/0.008,
**
200.008,
20.008/
**
**
800+
**
8200
**
-+2+
**
-1-0
**
82-0
**
87/0
7+.00
7+.00
0.00
8+.00
8+.00
+0.00
2+.00
2+.00
200.00
-0.00
-0.002/0.00
10.00
10.00
2/0.00
200.00
200.00
2/0.00
220.00
80
80
82
82
82
82
82
82
80.00
80.00
80.0082.00
82
82
8,
8,
8,
8/
8/
+00.00
+00.00
-/0.00
,78+.00
,78+.00
,0+0.00
72+.00
72+.00
8000.00
/-00.00
/-00.00,/0.00
-110.00
-110.00
+80.00
8,00.00
8,00.00
--0.00
81/0.00
1
-
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Date
P=r'3$5e5 I55=e5 B$#$4'e (ope4"4)'#o5"4)
Unit5
Pr"'e
U4"%5Amount U4"%5 Price Units A>% U4"%5 Pr"'e
U4"%5
A>o=4%
O'% 2+%3
,0%3
N, 1!*
,0%3
De' 2+%3
,0%3
J$4 2+%3
,0%3
Feb 2+%3
,0%3
M$r 2+%3
,0%3
220
**
0.00
**
10
**
2+0
**
-0
**
70
**
8,
**
8-
**
8+
**
8+
**
8+
**
8+
**
87,0
**
--10.00
**
+/00.00
**
7+0
**
/800
**
+1+0
**
**
70.00
**
200.00
**
2/0.00
**
200.00
**
200.00
**
80.00
**
70.008/
**
/0.008/
10.008,
**
,0.008,
0.008-
/0.008+
**
80.008+
-0.008+
**
200.008+
**
80.008+
**
81/0
**
8/10
**
80
**
8+00.0
**
8+00
**
,700.0
220.00
220.00
/0.00
220.00
/0.00
220.00
0.00
,0.00
0.00
,0.00
0.00
10.00
80.00
80.00
2+0.00
220.00
220.00
-0.00
20.00
-0.00
20.00
-0.00
70.00
10.00
8/
8,
8/
8,
8/
8,
8-
8,
8-
8,
8-
8+
8+
8+
8+
8+
8+
8+
8+
8+
8+
8+
8+
8+
81/0.00
87,0.00
2/-0.00
87,0.00
2/-0.00
87,0.00
--10.00
2170.00
--10.00
2170.00
--10.00
+/00.00
,700.00
,700.00
7+0.00
2+0.00
2+0.00
/800.00
8+0.00
/800.00
8+0.00
/800.00
+1+0.00
+/00.00
7
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Prob4> 8 Per!orm t"e A&9 anal(5i5 !rom t"e !ollo$in% 5ample5
of 2006/2007.
Table 3)1
Source: Primary Data provided by APPM
Table 3)0
Solution: -
Items Usage
Value
No.of
Items
Usage
Value ofCumulatie
f!e"uen#$
Usage Value
in%e!#entage
Caustic Soda
China Clay
Bearings
Emery Type Roll
Starch Modiied
!ot Melt "lue
Asbestos "as#et
Sodium SulphateChains
Copying $tems
%&'())'
*&+*&+
*+&'''
(,&-'+
(+,'''
&*,('
*,&%'
%,+%'(+-.%
*+++
(
%
*
)
+
,
&
-.
('
%&'())'
*'&,-(+
*)**-(+
*,'(,%'
*&+&,%'
*-*(%*'
*-,&.+'
*-.))&'*.('*,%
*.(*.(&
,./''
&-/,(
-&/&*
.%/'%
.,/''
.&/--
.-/-%
../+'
../.'
(''
Source: Primary Data provided by APPM
Items
&nnual
Consum'tion Unit #ostAmount
Caustic Soda
Starch Modiied
China Clay
S Sodium Sulphate
Emery Type Roll
!ot Melt "lue
Asbestos "as#et
Bearings
Chains
Copying $tems
)'*%'
,''
%&+''
)**
*'+('
)**
-+
*+''
-+.
%*&
,&
%,'
(*/,+
,(/%+
+/+'
(&'
)*%
('%
(-/+'
(+
%&'())'
(+,'''
*&+*&+
%,+%'
(,&-'+
&*,('
*,&%'
*+&'''
(+-.%
*+++
10
-
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%!o(): - %e!fo!m t*e &+C anal$sis f!om t*e follo,ing sam'les of 2007/200.
Table 3)3
Source: Primary Data provided by APPM
Table 3)F
Solution: -
Items Usage
Value
No.of
Items
Usage
Value of
Cumulatie
f!e"uen#$
Usage Value
in
%e!#entage
Caustic Soda
Starch Modiied
Bearings
China Clay
Emery Type Roll
!ot Melt "lue
Sodium Sulphate
Asbestos "as#et
Chains
Copying $tems
%)'+.&'
%'-''''
%&&.+'
%+%+%+
%(()&+
-)-*'
)','.
*.*(%
(,)-)
*'&+
(
%
*
)
+
,
&
-
.
('
%)'+.&'
))-+.&'
)&,*.%'
+'(,))+
+%%&.%'
+*(%&+'
+*+**+.
+*.%,&(
+)'.(++
+)(%%*'
))/)+
-%/--
--/'%
.%/,-
.,/+.
.-/(,
.-/.(
../,*
../.)
(''
Source: Primary Data provided by APPM
Items
&nnual
Consum'tion Unit #ostAmount
Caustic Soda
Starch Modiied
China Clay
S Sodium Sulphate
Emery Type Roll
!ot Melt "lue
Asbestos "as#et
Bearings
Chains
Copying $tems
*+.('
-'''
(-+''
,,*
*-)+'
)..
.(
%&%+
-.(
%'+
,&
%,'
(*/,+
,(/%+
+/+'
(&'
)*%
('%
(-/+'
(+
%)'+.&'
%'-''''
%+%+%+
)','.
%(()&+
-)-*'
*.*(%
%&&.+'
(,)-)
*'&+
12
-
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%!o(): - %e!fo!m t*e &+C anal$sis f!om t*e follo,ing sam'les
of 200/200.
Table 3)/
Source: Primary Data provided by APPM
Table 3)
Solution: -
Items UsageValue
No.ofItems
UsageValue of
Cumulatie
f!e"uen#$
Usage Valuein
%e!#entage
Starch Modiied
Caustic Soda
China Clay
Bearings
Emery Type Roll
!ot Melt "lue
Sodium SulphateAsbestos "as#et
Chains
Copying $tems
(.+''''
(,*%(%'
)&+&'%
)+(*+'
*''-+'
,+(('
*-&&%**,.,
(-+''
(.*+
(
%
*
)
+
,
&-
.
('
(.+''''
*+-%(%'
)'+&-%%
)+'.(&%
)-(''%%
)-&+(*%
).(*.')).)&,''
).,,(''
).,-'*+
*./%+
&%/('
-(/,&
.'/&,
.,/-(
.-/(%
.-/.(../+'
../.,
(''
Source: Primary Data provided by APPM
Items
&nnual
Consum'tion Unit #ostAmount
Caustic Soda
Starch Modiied
China Clay
S Sodium Sulphate
Emery Type Roll
!ot Melt "lue
Asbestos "as#et
Bearings
Chains
Copying $tems
%)*,'
&+''
*)-+'
,**
+)&''
*-*
&-
))%+
('''
(%.
,&
%,'
(*/,+
,(/%+
+/+'
(&'
)*%
('%
(-/+'
(+
(,*%(%'
(.+''''
)&+&'%
*-&&%
*''-+'
,+(('
**,.,
)+(*+'
(-+''
(.*+
1/
-
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INTERPRETATION
0$01 system is not properly used by the company/ Because it re2uires proper
super vision and control due to lac# o it is 0$01 system maintaining is critical/
Spares are used under 3eighted average system/ At present most o the
items are issued under this system/
By comparing the same items o4 annual consumption o %''+4%'',4%''&
perorm the ABC analysis/ By comparing all the years the items are not same or all
the years/
$ particular item comes under A Category or the year but in the orth
coming year it is not remaining as the A category item/ $t may be change due to
annual consumption or value/ $t comes under B category or C/ this process also
ollo3ed to remaining B and C category items/
1,
-
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Grap" 3)2 ,a4
Grap" 3)2,b4
1-
-
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Grap" 3)2,c4
1+
-
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Grap" 3)2,d4
18
-
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87/104
Grap" 3)2,e4
1
-
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88/104
Grap" 3)2,!4
CHART6 A&9 ANA6YSIS
11
-
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Usa
gevaluei
2..
.
/.
F.
3.
0.
1.
B.
-.
%
2.
. 2. -. B. 1. 0. 3. F. /. . 2..
A item5 merit a ti%"tl( controlled inCentor( 5(5tem $it" con5tant
attention b( t"e purc"a5e mana%er and 5tore5 mana%ement)
& item5 !ormali5ed inCentor( 5(5tem $it" periodic attention b(
purc"a5e and 5tore5 mana%ement)
9 item5 u5e a 5impler 5(5tem de5i%ned to cau5e t"e lea5t trouble !or t"e
purc"a5e and 5tore5 department
9alculation o! EOH
Prob#e>6
Aver$)e Co45=>p%"o4 o! $## %ype5 o! M$%er"$# ,800000 per $44=>
17
Value of cost in %
-
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Aver$)e U4"% Co5% ,80
C$rry"4) Co5% (e?=$# %o Co5% o! C$p"%$# 2+
Order"4) Co5% 2+00
So#=%"o46
EOH S#urt, -A&K9S4
Q S?=r%( /Z 20000Z2+00 ,80Z0.2+
Q S?=r%( ,0000000 ,80Z0.2+
Q S?=r% ( ++++++
Q -+ U4"%5
Total 9o5t o! InCentor( at EOH
S#urt , -A&9S4
S?=r% ( /Z20000Z2+00Z,80Z0.2+
Q S?=r% ( 28/0000000
Q R5 -0/+0*
Interpretation
A5 APPM "5 =5"4) v$r"o=5 %ype5 o! r$; >$%er"$#5 "% 4o% po55"b#e %o '$#'=#$%e EOW
!or e$'3 o! %3e prod='%5. He4'e $ver$)e 'o45=>p%"o4 d=r"4) + ye$r5 per"od "5 %$e $4 order "5 >$de %3e e'o4o>"' 5"e o!
5='3 order ;"## be 00 100 U4"%5. I4 be%;ee4 %3e "4d"v"d=$# 'o>po4e4%5 "% >$y v$ry =p %o
+00 2000 =4"%5.
INVENTORY 9ONTRO6 IN APPM) 6TD)7
70
-
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INTRODUCTION: -
Co>p$4"e5 b$5ed o4 %3e %ype o! >$4=!$'%=r"4) 5pe'"$# dep$r%>e4% $4d 5ep$r$%e 5%ore5
>$"4%$"4 d"!!ere4% )ro=p5 o! "4ve4%or"e5 $4d p$r%"'=#$r 5%$!! %o p$r%"'=#$r $re$5 "5 >$"4%$"4ed.
T3ey $re
2. Ge4er$# S%ore5
/. MSP S%ore5
,. A=%o S%ore5
-. C3e>"'$# S%ore5
T3e >$%er"$# dep$r%>e4% "5 b$5ed $% R$9$3>=4dry "5 $ p$r% o! $d>"4"5%r$%"o4
!=4'%"o4 %o 5erve %3e =5er dep$r%>e4%5.
T3e dep$r%>e4% "4"%"$#5 p=r'3$5e "4de4% !or p=#p ;$5%e p$per pro'e55 '3e>"'$# $5 per
A44=$# b=d)e%ed re?="re>e4%5 $4d '$p"%$# "%e>5 re)=#$r#y re?="red 5p$re5 o! >$'3"4ery $#5o
"4de4%ed by %3"5 dep$r%>e4% 5o $5 %o >$"4%$"4 %3e =5er 5pe'"!"ed >"4">=> 5%o'< #eve#5 5%or$)e
$4d "55=e o! $## %ype5 o! >$%er"$#. 3e%3er or 4o% d"re'%#y re#$%ed %o $ >$%er"$# dep$r%>e4%
$#5o per!or>5 p$per>$
-
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T3e >