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Radioisotope Thermoelectric Generators Based on 241 Am Image of Uranus Courtesy of NASA Image of Mars Gale Crater Courtesy of NASA JPL/Caltech

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Page 1: Radioisotope*Thermoelectric*Generators** Based*on* Am · PDF fileIce*&*Gas*Giants* • Increasing interest in tackling the exploration challenges of the outer solar system. • New

Radioisotope  Thermoelectric  Generators    Based  on  241Am  

Imag

e of

Ura

nus

Cou

rtesy

of N

AS

A Im

age of Mars G

ale Crater

Courtesy of N

AS

A JPL/C

altech

Page 2: Radioisotope*Thermoelectric*Generators** Based*on* Am · PDF fileIce*&*Gas*Giants* • Increasing interest in tackling the exploration challenges of the outer solar system. • New

Richard  Ambrosi  ([email protected]),  Hugo  Williams,  Emily  Jane  Watkinson  et  al.  University  of  Leicester,  Department  of  Physics  &  Astronomy  &  Department  of  Engineering    

Marie-­‐Claire  Perkinson,  Kevin  Tomkins  Airbus  Defence  and  Space,  Stevenage    

Stephen  Gibson  Lockheed  Mar@n,  Ampthill    

Tim  Tinsley,  Mark  Sarsfield  Na@onal  Nuclear  Laboratory,  Sellafield    

Mike  Reece,  Kan  Chen  Queen  Mary  University  of  London    

Kevin  Simpson,  Mark  Robbins  European  Thermodynamics  Ltd,  Leicester    

Keith  Stephenson  European  Space  Agency      

Page 3: Radioisotope*Thermoelectric*Generators** Based*on* Am · PDF fileIce*&*Gas*Giants* • Increasing interest in tackling the exploration challenges of the outer solar system. • New

Commercial  in  Confidence

•  Radioisotope  power  sources  are  an  important  technology  for  future  European  space  exploraRon  missions  resulRng  in:  -  More  capable  spacecraT.  -  Probes  that  can  access  distant,  cold,  dark  and  inhospitable  environments.  -  Probes  that  can  operate  more  effecRvely  close  to  the  Sun.  -  Missions  using  nuclear  power  can  provide  higher  science  return  given  the  extended  

operaRonal  lifeRmes.  -  In  many  cases  nuclear  systems  can  enable  missions  that  are  very  challenging.  

•  Focus  is  on  241Am  for  the  radiogenic  heat  source.  

•  Programme  is  based  on  incremental  technology  readiness  level  upliT  to  increase  the  maturity  of  systems  –  this  strategy  will:  -  Provide  greater  freedom  for  science  communiRes  in  Europe  to  propose  missions  that  

include  radioisotope  power  sources.  -  Facilitate  the  inclusion  of  technology  soluRons  in  mission  studies  by  industry  and  

agencies.  -  Deal  with  technology  challenges  in  a  systemaRc  and  efficient  way.  

IntroducRon  

Page 4: Radioisotope*Thermoelectric*Generators** Based*on* Am · PDF fileIce*&*Gas*Giants* • Increasing interest in tackling the exploration challenges of the outer solar system. • New

Commercial  in  Confidence

•  The  European  programme  targeRng  mulRple  strands:  

-  Isotope  producRon.  

-  Isotope  containment  (cladding  and  aeroshell).

-  Heat  source  development  (different  geometries  and  aeroshell  material  trades).  

-  Radioisotope  thermoelectric  generator  (RTG)  design  and  development.  

»  Thermoelectric  materials  and  modules.  

-  SRrling  generator  design  and  development.  

-  Radioisotope  heater  unit  design  and  development.  

Radioisotope  Power  Systems:  ESA  Funded  AcRviRes  

Page 5: Radioisotope*Thermoelectric*Generators** Based*on* Am · PDF fileIce*&*Gas*Giants* • Increasing interest in tackling the exploration challenges of the outer solar system. • New

Commercial  in  Confidence

RTG  

Imag

e of

MM

RTG

and

GP

HS

Mod

ule

Cou

rtesy

of N

AS

A, U

S D

OE

9.95 x 9.32 x 5.31 cm3

Images  of  MMRTG  and  content  courtesy  of  US  DOE  &  NASA

Page 6: Radioisotope*Thermoelectric*Generators** Based*on* Am · PDF fileIce*&*Gas*Giants* • Increasing interest in tackling the exploration challenges of the outer solar system. • New

Ice  &  Gas  Giants  

•  Increasing interest in tackling the exploration challenges of the outer solar system.

•  New architectures and innovative mission design.

•  Small platforms could play a role in a multi-spacecraft mission concept.

-  Main orbiting spacecraft, small deployable spacecraft, probe.

•  Radioisotope power and heat in different scalable formats could have an important role to play.

Images  cou

rtesy  of  NAS

A

Pioneer

New Horizons

Page 7: Radioisotope*Thermoelectric*Generators** Based*on* Am · PDF fileIce*&*Gas*Giants* • Increasing interest in tackling the exploration challenges of the outer solar system. • New

Moon  &  Mars  

Surviving  in  Extremely  Cold  Environments  on  the  Moon

Network Mission

Image  of  INSPIRE  Network  Mission  Courtesy  of  ESA.  Images  of  the  Lunar  South  Pole  from  LRO  Courtesy  of  NASA  &  UCLA.    Images  of  Viking,  Spirit,  Opportunity  and  Curiosity  Courtesy  of  NASA,  JPL.

Spirit & Opportunity

Curiosity

Viking

Page 8: Radioisotope*Thermoelectric*Generators** Based*on* Am · PDF fileIce*&*Gas*Giants* • Increasing interest in tackling the exploration challenges of the outer solar system. • New

Commercial  in  Confidence

2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018

ESA  Funded  Radioisotope  Power  Programme  

Isotope Selection Isotope Production

(Phase 1) Isotope Production (Phase 2)

RTG(TRL3) RTG

(TRL4)

RHU(TRL3)

Page 9: Radioisotope*Thermoelectric*Generators** Based*on* Am · PDF fileIce*&*Gas*Giants* • Increasing interest in tackling the exploration challenges of the outer solar system. • New

Commercial  in  Confidence

Fuel  ProducRon  

• 120  tons  of  separated  reprocessed  Pu.  • Approximately  2-­‐3  tons  of  Am-­‐241.  

• Full  scale  producRon  of  Am  ~10-­‐20  kg  /  year.  

Imag

e C

ourte

sy o

f ES

A &

Nat

iona

l Nuc

lear

Lab

orat

ory

Page 10: Radioisotope*Thermoelectric*Generators** Based*on* Am · PDF fileIce*&*Gas*Giants* • Increasing interest in tackling the exploration challenges of the outer solar system. • New

Commercial  in  Confidence

•  RTG  requirement  is  to  develop  scalable  power  output  and  modular  heat  source  designs  for  iniRally  for  5  We    -­‐  50  We  and  later  from  10  We  to  50  We  RTG  systems.  

-  IteraRve  flight  design  programme.  

•  IdenRfy  suitable  thermoelectric  materials  and  build  test  modules.  -­‐  UK  team  focused  on  bismuth  telluride.  -­‐  Incremental  improvements  in  materials  and  manufacturing  methods.  -­‐  Independent  commercial  producRon  capability.  

•  Electrically  heated  laboratory  prototype  system  -­‐  GeneraRon  1:  -­‐  Target  power  of  80  W  thermal  and  4  W  electric  i.e.  5%  system  efficiency.  -­‐  RTG  prototype  to  TRL  3.  -­‐  Develop  a  test  bed  for  thermoelectric  generators  as  part  of  an  RTG  system.  

RTG  Development  in  the  UK  

Page 11: Radioisotope*Thermoelectric*Generators** Based*on* Am · PDF fileIce*&*Gas*Giants* • Increasing interest in tackling the exploration challenges of the outer solar system. • New

Commercial  in  Confidence

RTG  Development  in  the  UK  

Gen 1 -Flight System Design

Gen 2 – Flight System Design

Gen 1 – Lab Prototype System

(TRL3)

Manufactured modules (40 x 40 mm2 161 couples)

•  Industrial  thermoelectric  generator  manufacturing  methods  with  incremental  improvements  to  well-­‐characterised  materials.  

• Establishing  full  producRon  capability  in  the  UK.  

• Bespoke  unicouple  design.  

Page 12: Radioisotope*Thermoelectric*Generators** Based*on* Am · PDF fileIce*&*Gas*Giants* • Increasing interest in tackling the exploration challenges of the outer solar system. • New

Commercial  in  Confidence

System  Efficiency  &  Specific  Power  

2"

3"

4"

5"

2" 2.5" 3" 3.5" 4" 4.5" 5"

Mod

elled&Po

wer&Outpu

t&(W

e)&

Experimental&Power&Output&(We)&

6"mm,"Ti"heatshield" 6"mm"+"Au"heat"shield" 6"mm"BST,"Au"heat"shield"

8"mm,"Ti"heatshield" 8"mm,"Au"heatshield" 6"mm"BST"+"B4C,"Au"heat"shield"

+5%"+10%"+15%"

=5%"=10%"=15%"

ηRTG = 5.0% "

ηRTG = 4.5% "

ηRTG = 4.0% "

ηRTG = 3.5% "

ηRTG = 3.0% "

Page 13: Radioisotope*Thermoelectric*Generators** Based*on* Am · PDF fileIce*&*Gas*Giants* • Increasing interest in tackling the exploration challenges of the outer solar system. • New

Commercial  in  Confidence

Summary •  The  current  ESA  space  nuclear  power  programme  is  aimed  at  addressing  key  technology  

components.  

-  RTG  programme  has  focused  on  iteraRve  approach  to  developing  a  flight  design,  producing  a  laboratory  prototype  and  mulRple  generaRons  of  bismuth  telluride  thermoelectric  generators.  

-  Since  the  programme  kicked  off  in  2008,  a  lot  has  been  achieved  at  a  rapid  rate  of  development.  

-  Cost  effecRve  projects  involving  mulRdisciplinary  teams  and  a  structured  collaboraRon  between  academia  and  industry.  

-  Knowledge  base  on  radioisotope  systems  has  been  increased  significantly,  posiRoning  the  Europe  as  an  intelligent  user  of  the  technology  to  support  future  European  uRlisaRon  of  radioisotope  systems.  

-  Future  will  focus  on  radioisotope  heater  units  and  advancing  the  RTG  flight  design  and  working  prototype  to  TRL  4,  targeRng  10  W  electric  output  from  200  W  thermal  power  output.  

Page 14: Radioisotope*Thermoelectric*Generators** Based*on* Am · PDF fileIce*&*Gas*Giants* • Increasing interest in tackling the exploration challenges of the outer solar system. • New

Acknowledgements    Sue  Horne,  Major  Chahal,  Nick  Cox  UK  Space  Agency,  Swindon,  Wiltshire,  UK