rack 560sfr02 data sheet - abb ltd product line rack 560sfr02 data sheet application the 560sfr02...

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RTU560 product line Rack 560SFR02 Data sheet Application The 560SFR02 rack is designed to be used with or without re- dundant power supply. Therefore, it has 2 slots for redundant power supply units (PSU). Up to 18 slots can be used for I/O boards, communication units (CMU) or a mixture of both. It is interfaced to other racks via the RTU560 serial peripher- al bus. Up to 7 560SFR02 racks can be connected to an I/O bus segment. By using the bus connection unit 560BCU05, the 560SFR02 becomes a rack with up to 8 communication units (560CMU05/ 560CMU02). Also for some functions the usage of 560BCU05 is required, even if only one CMU is inserted It is in- stalled in a swing frame cabinet or in a frame. Characteristics The 19“ rack has a height of 3 HE for single Euro-card format boards (DIN 41494). There are 20 slots available for the installa- tion of boards. Each power supply unit has a predefined slot allocated to it (slot 21 and slot 19). A second redundant PSU must be operated in slots 18 and 19. These slots can be used only with PSU modules. Slot 1 to 17 can be used for I/O modules and/or CMU modules. If no redundant power supply is used, slot 18 can be used for an additional I/O module. Allocation of the slots: Two slots for: 1 or 2 power supply units (each 2 slots wide) 17 slots for: Up to 8 communication units Up to 17 I/O modules (with redundant power supply) Up to 18 I/O modules (if only one PSU is used) For the physical interfacing of boards edge connectors of type F (DIN 41612) are used. Rows 2 to 20 of the edge connectors connect the RTU560 system bus and are soldered directly to the printed circuit board. The connection of the process signals is done via the rows 22 to 32 by means of sub-connectors. The sub-connector is clipped into a cut-out in the edge connector (see Fig. 1). The connection of the signal wires is made by means of crimp clips using snap-in fixing. In addition to the use of pre- fabricated cables it is also possible to attach individual wires dur- ing commissioning. Sub-connector DIN-F connector with cut-out for row 22-32 Figure 1: Connector design This interface technology minimizes the number of cable con- nectors as well as the space required in the rack 560SFR02. A monitoring circuit on the rack 560SFR02 checks the supply voltages of the board (24 V DC, 5 V DC). Supply voltage failure is indicated by a status relay contact. Besides to the process signal connections, the following inter- face possibilities are located on the rear side of the printed cir- cuit board: Interface to the serial peripheral bus Status relay contact for monitoring the internal voltages (24 V DC and 5 V DC) and status of PSU´s. Interface and supply power for the 560BCU05

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Page 1: Rack 560SFR02 Data sheet - ABB Ltd product line Rack 560SFR02 Data sheet Application The 560SFR02 rack is designed to be used with or without re-dundant power supply. Therefore, it

RTU560 product line

Rack 560SFR02Data sheet

Application

The 560SFR02 rack is designed to be used with or without re-dundant power supply. Therefore, it has 2 slots for redundantpower supply units (PSU). Up to 18 slots can be used for I/Oboards, communication units (CMU) or a mixture of both.

It is interfaced to other racks via the RTU560 serial peripher-al bus. Up to 7 560SFR02 racks can be connected to an I/Obus segment. By using the bus connection unit 560BCU05, the560SFR02 becomes a rack with up to 8 communication units(560CMU05/ 560CMU02). Also for some functions the usage of560BCU05 is required, even if only one CMU is inserted It is in-stalled in a swing frame cabinet or in a frame.

Characteristics

The 19“ rack has a height of 3 HE for single Euro-card formatboards (DIN 41494). There are 20 slots available for the installa-tion of boards.

Each power supply unit has a predefined slot allocated to it (slot21 and slot 19). A second redundant PSU must be operated inslots 18 and 19. These slots can be used only with PSU modules.

Slot 1 to 17 can be used for I/O modules and/or CMU modules.If no redundant power supply is used, slot 18 can be used foran additional I/O module.

Allocation of the slots:

Two slots for:– 1 or 2 power supply units (each 2 slots wide)

17 slots for:– Up to 8 communication units– Up to 17 I/O modules (with redundant power supply)– Up to 18 I/O modules (if only one PSU is used)

For the physical interfacing of boards edge connectors of typeF (DIN 41612) are used. Rows 2 to 20 of the edge connectorsconnect the RTU560 system bus and are soldered directly to theprinted circuit board. The connection of the process signals isdone via the rows 22 to 32 by means of sub-connectors. Thesub-connector is clipped into a cut-out in the edge connector(see Fig. 1). The connection of the signal wires is made by meansof crimp clips using snap-in fixing. In addition to the use of pre-fabricated cables it is also possible to attach individual wires dur-ing commissioning.

Sub-connector

DIN-F connector withcut-out for row 22-32

Figure 1: Connector design

This interface technology minimizes the number of cable con-nectors as well as the space required in the rack 560SFR02.

A monitoring circuit on the rack 560SFR02 checks the supplyvoltages of the board (24 V DC, 5 V DC). Supply voltage failureis indicated by a status relay contact.

Besides to the process signal connections, the following inter-face possibilities are located on the rear side of the printed cir-cuit board:– Interface to the serial peripheral bus– Status relay contact for monitoring the internal voltages (24

V DC and 5 V DC) and status of PSU´s.– Interface and supply power for the 560BCU05

Page 2: Rack 560SFR02 Data sheet - ABB Ltd product line Rack 560SFR02 Data sheet Application The 560SFR02 rack is designed to be used with or without re-dundant power supply. Therefore, it

2 | 1KGT 150 731 V004 1 - Rack 560SFR02

1

23

4

OFF

560CMU05

A

B

1

2

E1

E2

ERR

560CMU05

A

B

1

2

E1

E2

ERR

23AE23

ST

23BA20

STPST

CO

23BE23

12

910

ST

34

1112

56

1314

78

1516

560PSU02

24 V

5 V

ON

OFF

UE +

UE -

PE

560PSU02

24 V

5 V

ON

OFF

UE +

UE -

PE

482.6 mm (19")

132.

8 m

m (5

.2")

Figure 2: Configuration example (Redundant power supply, four 560CMU05, three I/Os)

PE PE

24 V 0V 24V 0VX2 X1 X15 X14 X13 X12 X11 Rack No

Cut-out for process connections

1

X161

5V

Figure 3: Rear view (Backplane)

Backplane

ProcessConnector

RJ45

Figure 4: Side view

Page 3: Rack 560SFR02 Data sheet - ABB Ltd product line Rack 560SFR02 Data sheet Application The 560SFR02 rack is designed to be used with or without re-dundant power supply. Therefore, it

Rack 560SFR02 - 1KGT 150 731 V004 1 | 3

Technical data

In addition to the RTU500 series general technical data, the fol-lowing applies:

Rack

19“, 3 HE, 20 slots

according DIN 41494

1 slot = 20.32 mm

Dimensions 132,8 x 482,6 x 210 mm

(H x W x D)

With boards 232 mm (D)

With boards and

connector

280 mm (D)

Weight 2.6 kg

Printed circuit board

Dimensions 433,7 x 132,8 mm

(W x H)

Type of connection

Peripheral boards Indirect, 48 pole, Type F DIN 41612

with cut-out for sub-connector

Process signal

connection

18 pole sub-connector with crimp

clips

23XS40R1001

23XS40R2001

Serial Interfaces

SPB (X1, X2) 2 *. RJ45-jack

Compliances

EMC

Environmental

Safety

EN550011, EN61000

EN60255, IEC60870

EN60950

Monitoring Connections

Redundant power supply monitoring

X13, X14, X15 Plug-in terminal strip,

2-pole each

Relay contact Normal closed contact

1 A / 60 V DC / 30 W

Power supply 5V, 24V monitoring

X11, X12 Plug-in terminal strip,

2-pole each

Relay contact Normal closed contact

1 A / 60 V DC / 30 W

Protection Earth

PE 2 * Fasten 6,3 mm

Environmental conditions

Nominal operating temperature range:

Start up:

Max. operating temperature, max.

96h:

EN 60068-2-1, -2-2, -2-14

-25°C... 70°C

-40 °C

+85 °C

Relative humidity

EN 60068-2-30

5 ... 95 %

(non condensing)

Ordering information

560SFR02 R0001 1KGT022200R0001

Accessories Ordering information

560BCU05R0001

Bus Connection Unit (Basic)

560BCU05R0002

Bus Connection Unit (Extension)

1KGT 022400 R0001

1KGT 022400 R0002

23XS40R1001

Process-connector-housing

1KGN 000758 R1001

23XS40R2001

Snap-in contacts

1KGN 000758 R2001

Page 4: Rack 560SFR02 Data sheet - ABB Ltd product line Rack 560SFR02 Data sheet Application The 560SFR02 rack is designed to be used with or without re-dundant power supply. Therefore, it

4 | 1KGT 150 731 V004 1 - Rack 560SFR02

ABB AGPower Systems DivisionP.O. Box 10 03 5168128 Mannheim, Germany

www.abb.com/substationautomation

Note:

The specifications, data, design or other information contained in this document

(the “Brochure”) - together: the “Information” - shall only be for information pur-

poses and shall in no respect be binding. The Brochure does not claim to be ex-

haustive. Technical data in the Information are only approximate figures. We re-

serve the right at any time to make technical changes or modify the contents of

this document without prior notice. The user shall be solely responsible for the

use of any application example or information described within this document.

The described examples and solutions are examples only and do not represent

any comprehensive or complete solution. The user shall determine at its sole

discretion, or as the case may be, customize, program or add value to the ABB

products including software by creating solutions for the end customer and to

assess whether and to what extent the products are suitable and need to be ad-

justed or customized.

This product is designed to be connected to and to communicate information

and data via a network interface. It is the users sole responsibility to provide and

continuously ensure a secure connection between the product and users or end

customers network or any other network (as the case may be). The user shall es-

tablish and maintain any appropriate measures (such as but not limited to the in-

stallation of firewalls, application of authentication measures, encryption of da-

ta, installation of anti-virus programs, etc) to protect the product, the network,

its system and the interface against any kind of security breaches, unauthorized

access, interference, intrusion, leakage and/or theft of data or information. ABB

AG is not liable for any damages and/or losses related to such security breaches,

any unauthorized access, interference, intrusion, leakage and/or theft of data or

information.

ABB AG shall be under no warranty whatsoever whether express or implied and

assumes no responsibility for the information contained in this document or for

any errors that may appear in this document. ABB AG's liability under or in con-

nection with this Brochure or the files included within the Brochure, irrespective

of the legal ground towards any person or entity, to which the Brochure has been

made available, in view of any damages including costs or losses shall be exclud-

ed. In particular ABB AG shall in no event be liable for any indirect, consequen-

tial or special damages, such as – but not limited to – loss of profit, loss of pro-

duction, loss of revenue, loss of data, loss of use, loss of earnings, cost of cap-

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claims. The exclusion of liability shall not apply in the case of intention or gross

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