r650 - generator - subaru industrial power products · how to use .this parts catalog the model,...

PARTS MANUAL Model

R650 Generator

HOW TO USE .THIS PARTS CATALOG

THE MODEL, SPECIFICATION, SPECIFICATION NUMBER AND SERIAL NUMBER

OF THE GENERATOR MUST BE GIVEN WHEN ORDERING PARTS

Specification and specification number are shown on the nameplate located on the rear cover.

WRITE DOWN THE MODEL, -SPECIFICATION, SPECIFICATION NUMBER AND SERIAL NUMBER IN THE SPACES PROVIDED BELOW SO THAT IT WILL BE AVAILABLE TO YOU WHEN ORDERING PARTS.

FUJI HEAVY INDUSTRIES LTD. TOKYO JAPAN J [ SPEC. NO. t-1 1

The serid.number is stamped on the crankcase at the opposite side of the carburetor.

SERIAL NUMBER

HOW TO READ THIS PARTS CATALOG

1. Reference numbers with an asterisk Reference numbers marked with an asterisk indicate that the particular part is available only as a

- complete set-or assembly.

Example: If the reference number is marked with an asterisk- and the description of the part states that certain items are included, this means that those included items cannot be ordered separately and must be purchased as a complete assembly.

2. Description of interchangeability and execution cohmns

Example: Interchangeability column Example: Execution column

1 Items interchangeable between the new -0 10000 -I and old parts

1010;01- 1 Items not interchangeable between the new I For use for Serial No. up to 01 0000.

0

X and old parts -Serial NO.

Items conditionally interchangeable between -For use for Serial No. from 010001. y the new and old parts which are subject to

I

1

the description in the execution column.

Example: I rlnterchangeable

Part Number 1 I Execution Explanation -

Part B 7 ' 020000- This indicates that Part A changed to Part B for generators with serial

Part A - 1 numbers from 20000. and that they are interchangeable. i

Part C : 1 . 020000- This indicates that Part A changed to Part B for generators with serial

Part B j % I 015000- numbers from 15000, and that they are not interchangeable. Also, 0 :

x i PartA '2 i i Part B changed to Part C for generators with serial numbers from 20000

and that they are interchangeable. I Part A i 020000- 1 This indicates that Part A is a new part for generators with serial numbers

I ! from 20000.

Part B ' -030000 I This indicates that Part B is no longer used for generators with serial

numbers from 30001.

Part B I . 020000- 1 This indicates that Part Achanged to Part B for generators with serial

Part A i - : 1 numbers from 20000, and that they are conditionally interchangeable i l y : I

i I i (see NOTE described a t the end of the section).

3. The contents of this parts catalog are subject to revision without notice.

TO INSURE PROMPT AND ACCURATE SERVICE, ALSO THE FOLLOWING

INFORMATION MUST BE GIVEN.

1 . State exactly the quantity of each part and its part number. 2. Clearly state whether parts are to be shipped by express, freight or parcel post. 0 3. State the exact mailing address.

CONTENTS

BODY and GENERATOR PARTS

Fig . 1 FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Fig . 2-1 CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Fig . 2-2 CONTROL PANEL (SPECIAL RECEPTACLE) . . . . . . . . . . . . . 4

Fig 3-1 GENERATOR (For 50/60 Hz) . . . . . . . . . . . . . . . . . . . . . . . . . 8

Fig.3-2 GENERATOR (For 60 Hz) . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Fig.4 COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

ENGINE PARTS

Fig . 5-1 CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Fig . 5-2 CRANKCASE (with OIL SENSOR) . . . . . . . . . . . . . . . . . . . . . 13

Fig . 6 CRANKSHAFT. PISTON and CAMSHAFT . . . . . . . . . . . . . . . . 15

Fig . 7-1 GOVERNOR (For 50/60 Hz) . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Fig . 7-2 GOVERNOR (For 60 Hz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Fig.8 MUFFLER and FRONT HOUSING . . . . . . . . . . . . . . . . . . . . . 18

Fig . 9 CARBURETOR and AIR CLEANER . . . . . . . . . . . . . . . . . . . . 19

Fig . 10 RECOIL STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

E: I Description

1

1

2 3 6 7

8 ; 9 )

1 0 .

10

'1 1

12 13 14 15 16 I 17 17 i

I

j

FUEL TANK. complete

FUEL TANK, complete

FELT, tank

LABEL, caution

O-RING, tank HANDLE, complete

BOLT, tank BREATHER PIPE

HANDLE COVER

(Color: WHITE)

(Color: BLACK)

(Color: YELLOW) HANDLE COVER

(Color: BLACK)

FUEL COCK.ASSEMBLY Includes items 12 and 13

JOINT PACKING

SCREW SCREW GASKET, fiber

RUBBER PIPE (4.5@6@~620mm)

HOSE CLAMP

HOSE CLAMP For fuel filter, No. 31

Fig. 1 FUEL TANK BODY and GENERATOR PARTS

el 5 14

for Nu FILTER (NO.31)

Interchangeability

358-61102-01 . . 1 . I 1 IExecution !

Part Number

I Q t y

: . ;

358-6110101 1 ;

358-65401 -1 3 1 073-20032-20 i 1

i 35865701-03\ 1 :

383-65201 -03 1

358-65201 -1 3 1

064-20074-00i 1 !

064-20046-30 1 1

00431040-60

1 I 004-31 061 4 0 2 003-71060-00 2 085-10400-00 1

056-1 0800-20 2 I 056-10800-20 I 4 I ! 1

Description Part Number

21 FUEL FILTER, complete 064-1 3600-20

Includes items 12 and 13 31 FUEL FILTER

32 RUBBER PIPE (4.5@x9@x220mrn)

358-62801 -01 085-1 4500-00

I

lntercl

[l'ty - 1 1 1

1 1

1

ral ngeabilitv

Execution

When ordering p a r t s ; Always give the Model, Specification and Serial Number of Generator.

- 1 -

Fig. 2-1 CONTROL PANEL BODY and GENERATOR PARTS

- 3ef 40.

'1

-

'1

'1

'1

'1

'1

1

4

-

lntercl

Description Q'Q Part Number

CONTROL PANEL. complete I 38340601 -01 I 1 (Mark.. . X) Includes items 1 thru 61 :

For 50/60Hz-llOV

(Mark.. . W)

i CONTROL PANEL, complete 38340602-01 1

I I

I

Includes items 1 thru 61 For 60Hz-120V

CONTROL PANEL, complete (Mark.. . Y ) Includes items 1 thru 61 For 50/60Hz-220V. 240V

CONTROL PANEL, complete

Includes items 1 thru 72 (Mark.. . X)

For oil sensor, 50/60Hz-110\

(Mark.. . W) Includes items 1 thru 72 For oil sensor, 60Hz-120V

CONTROL PANEL, complete (Mark.. . Y ) Includes items 1 thru 72 For oil sensor,

CONTROL PANEL, complete

50/60H~-220V, 240V PAN EL

AC RECEPTACLE

For 110V. 12OV (125V-15A)

3834060301. 1

38340701 -01 I 1 ! I

38340703-01 1 1

I

3834060008 I 1

3834061 0-08 1

I

t ! E j

I

!

i

i I !

I

lgeability

ixecution

- I ef lo.

4

-

6

12

17

20

21

21

21

22 25

26 26

27 28

-

32 1

~~~ ~

Description

AC RECEPTACLE

For 220V. 240V

ASSEMBW

(250V-15A)

SCREW and WASHER

TERMINAL BOLT Includes items 14 thru 16 (Color: BLACK)

TERMINAL BOLT Includes items 14 thru 16 (Color: RED)

CIRCUIT BREAKER (10A) For DC

CIRCUIT BREAKER (4A) For 50/60Hz-llOV

For WHz-120V

For 50/60Hz-220V. 240V

CIRCUIT BREAKER (3.5A)

CIRCUIT BREAKER (2A)

CAP

CLAMP TAPPING SCREW

TAPPING SCREW For oil sensor

TAPPING SCREW

SCREW and WASHER ASSEMBLY

Part Number

3834061 1-08

138-70251 -08

35840608-08

3584060748

38340633-08

38340632-08

38340631 -08

38340630-08

383-40750-08

35840655-08

35840660-08 35840660-08

35840669-08 138-70251 -08

,-.

Interchangeability

1

- l'ty - 1

2

1

1

1

1

1

1

2

2 3 4

1

1

-

ixecution

,n\ . .

When ordering p a n s ; Always give the Model, Specification and Serial Number of Generator.

-2-

Fig. 2-1 CONTROL PANEL BODY and GENERATOR PARTS

L

3ef do. j

Description

For 110V. l 20V

For 220V. 240V

33 TAPPING SCREW

3 4 ' LAMP

32 VOLT METER

34

37

38

38

43 44 45 46 47

48 49

For 110V. 120V

For 220V. 240V

CAP (Color: GREEN)

CAP (Color. BLACK) CAP (Color: CLEAR)

KNOB COVER WASHER

CLIP PIN LEVER WIRE BAND

LAMP

For oil sensor

lntercl har rgeability

Part Number ; Q t y

3584064308 1

38340751-O8! 1 58340640081 1

3834064508 1 I

35841 I 3308 1 1

3584064408; 1 3584065948 i 1

35840653081 1 3584065808: 1 3834075208 1

35840687081 1

056-30000-20. 2 '50 WIRE HARNESS I 38340650081 1

51 CONNECTOR 1 Includes item 51 I 1

j 358-2102108i 1 ,

I

!xecution

L

3ef SO.

Description

60

WIRE 12, complete 61

WIRE 1 1, complete

'70 WIRE HARNESS, complete Includes items 71 and 72 For oil sensor

For 50/60Hz-llOV

For 50l6OHz-220V '

For 50160Hz-240V

75 LABEL, HZ-V

75; LABEL, HZ-V I

75 LABEL, HZ-V I For 60Hz-120V

Interchangeability

35841 131 0 8

35841 132-08

383-9530203

383-9530303

3834530503

358-9531 303

80' CHOKE WIRE, complete ' 3834510141 I

i I I

i !

r Execution

I

When ordering parts; Always give the Model, Specification and Serial Number of Generator. ,

- 3 -

Fig. 2-2 CONTROL PANEL (SPECIAL RECEPTACLE) BODY and GENERATOR PARTS

1

!

I I

I I

I ! W l l H OIL SENSOR

I

Interchangeability

lef Description lo. Execution 1 Part Number iQ'tyl I

; ! I I 1

Interchangeability c -

tef SO.

'1

-

'1

'1

Description I Part Number iQ'ty I

I i l t

i I I j

I ! I - ! ! . . . . ' i

1 ; :Execution

1 I

I

!

i

'1 CONTROL PANEL. complete I 3834075141 1 Includes items 1 thru 72 I

220V. 240V. (England, BF) For oil sensor, 50/60Hz- I

'1 CONTROL PANEL, complete , 3834075241 j 1

!

CONTROL PANEL, complete : 3834061 141 Includes items 1 thru 64 j For 50160Hz-220V. 240V. , (Germany)

CONTROL PANEL, complete . 3834065041 1 Includes items 1 thru 64 i For 50/60Hz-240V, I 1 (Australia)

CONTROL PANEL, comDlete j 3834065141 i 1 I . .

j Includes items 1 thru 72 i For oil sensor, 50/60Hz- : 220V. (Switzerland) I

CONTROL PANEL, complete i 3834071041 i Includes items 1 thru 72 i i i

For oil sensor, 50/60Hz- I Includes items 1 thru 64 For 50160Hz-220V.240V. (England, BF)

'1

'1

1

1

1

2

2

2

-

i 3834065241 ; 1

I

220V. (France)

For oil sensor, 50/60Hz- Includes items 1 thru 72

1 lOV, (England, BS4343) i PANEL 1 38340601 4 8

For Germany PANEL I 38340603-08

For France ! PANEL

For Australia, England and i 38340602-08 Switzerland i

For Australia

For England (BF)

For Switzerland

CONTROL PANEL, complete 3834075341

PLATE i 358-40670-08 PLATE 135840679.08

PLATE j 3584067448

'1 ; CONTROL PANEL, complete i Includes items 1 thru 64 ' For 50160Hz-220V. I (Switzerland)

'1 CONTROL PANEL, complete i Includes items 1 thru 64 i For 50/60Hz920V. (France)

!

1 I

3834061041 ' 1 I 3834065341 1

1

1

1

1

1

1

CONTROL PANEL, complete Includes items 1 thru 64 For 50/60Hz-llOV, (England, BS4343)

'1

'1

'1

CONTROL PANEL, complete j

Includes items 1 thru 72 i 220V. 240V, (Germany) ; For oil sensor, 50/60Hz- I

Includes items 1 thru 72 '

For oil sensor, 50/60Hz- ; I : 240V, (Australia)

CONTROL PANEL, complete i 3834075041

I 1

I

.-. I! i

r

When ordering parts: Always give the Model, Specification and Serial Number of Generator.

- 4 -

Fig. 2-2 CONTROL PANEL (SPECIAL RECEPTACLE) BODY and GENERATOR PARTS

- 3ef 40.

2 -

3 4

4

4

4

4

4

5

6

6

6

6

6

Interchangeability

Description I Part Number JO'ty 1 i i Execution ! .

PLATE : 3584068408: 1 j j

SCREW

AC RECEPTACLE i 3584061408 1 '

For England (684343) . . . . . : m i . I

I 358-406680a: 4 i . .

For Germany

AC RECEPTACLE For Australia

AC RECEPTACLE For England (BF)

AC RECEPTACLE For Switzerland

AC RECEPTACLE For France

For England (684343)

For Australia

For Germany

For Australia

AC RECEPTACLE

BRACKET

SCREW

SCREW

SCREW For England (BF) and Switzerland

SCREW For France i

! SCREW j 35840685081 4 ' For England (BS4343) , i 1 1

1 I

WlTH OIL SENSOR I Interchangeability

Description I Part Number lQfyl i Execution

I

9ef i uo. I

I F Switzerland or England (BFIand

7' NUT I For Germany and France

7! NUT ! For England (BS4343)

7 SCREW For Australia

Includes items 13 thru 16 '12 TERMINAL BOLT

! (Color: BLACK) '171

! 20:

TERMINAL BOLT

and 18 (Color: RED) Includes items 14 thru 16

CIRCUIT BREAKER (10A) CIRCUIT BREAKER (2A)

For 50160Hz-220V. 240V

21 I CIRCUIT BREAKER (4A)

22 CAP 25 CLAMP

26; TAPPING SCREW 26: TAPPING SCREW

i For oii sensor 27' TAPPING SCREW

30; MICRO SWITCH

I For 50160Hz-11OV

i

3584060808

3584060748

3834063348 3834063008

38340632-08

383-40750-08 35840655-08 01500400-31

01500400-31

35840669- 3 5 ~ 0 6 4 3 u a

1 ; '

! I . .


- 5 -

Fig. 3-1 GENERATOR (For 50/60 Hz) BODY and GENERATOR PARTS

- 3ef uo.

*1

2 '3

-

'3

'3

5

6

7 8 9

10

11

20

21

22

-

21 8

Interchangeability

Description ! I Pan Number IQ'ty 1 Execution

I I ,

ROTOR, complete Includes item 2

BALL BEARING

STATOR, complete Includes items 4 thru 22 For 110V

Includes items 4 thru 22 For 220V

Includes items 4 thru 22 For 240V

CONDENSER

BAND

SCREW

RECTIFIER, complete

CLAMP

CONNECTOR

CONNECTOR

BOLT and WASHER

BOLTand WASHER

WIRE BAND

STATOR, complete

STATOR, complete

ASSEMBLY

ASSEMBLY

.383-2116141 i 1 I i 358-21015-08! 1 . . !

i !

! ! I ' 383-2125141.: 1 I

i I 383-21651 4 1 I 1

383-2185141 1 I

1 383-21 00048 1 1

' 383-2105248 1

383-2105148, I 2

i 358-2100648 1 1

i 383-2105048 2 i 383-2103048 2 ,

! 358-21020U8i 1 1 01 34080030 1 1

j 0134060080/ 3 I I 056-30000-20\ 1 j

. .

Interchangeability

I

I

Execution

- 8 -

Fig. 3-2 GENERATOR (For 60 Hz) BODY and GENERATOR PARTS

- 3ef 40.

- 1 -

2

-3

5 6 7

8 9

11

20

21

22

!

22

\ \

8

Interchangeability I nterch;

CONDENSER

BAND

SCREW

RECTIFIER,complete

CLAMP

CONNECTOR

BOLT and WASHER

BOLT and WASHER

ASSEMBLY

ASSEMBLY

WIRE BAND

2

Part Number Q'ty

ROTOR complete 383-21 161 0 1 1

BALL BEARING : 358-21015481 1 STATOR, complete ' 383-2235101 1

Includes item 2

Includes.items 4 thru 22 i For 120V !

383-21 051 0 8 2 358-21 00648 1

383-21 05048 2 358-21 020-08 1 01 340800-90 1

01 30060080 3

056-30000-20 1

Description

i

. . i : : . I

I

T

Part Number IQ'tr

I

I

./

angeability

i

I When ordering parts; Always give the Model, Specification and Serial Number of Generaror.

- 9 -

.~

BODY and GENERATOR PARTS Fig. 4 COVER

n

37

Interchangeability Interchangeability - lef lo.

18

18

20

-

20

21

22

27

27

f I !

I ! i

- L’ti

1 -

1

1

1

1

1

2 2

1

1

1

1

8 8 1

-

~

Part Number

383-9190743

383-9190943

38351 10241

383-5110141

383-55301 4 3

383-55501 4 3

383-91 70343

383-9170543

358-9530443

ixecution qef 1 uo. I

Description Part Number Description ! Executton

j

! I

1 ! FRONT COVER, complete : (Color: WHITE)

358-53001 -31

358-53002-31

383-91 70443

383-5060241

383-50601 4 1

383-5070241

383-50701 4 1

383-551 01 4 3 383-55601 4 3

LABEL, spec. For 60Hz-120V

1

2 10

10

10

10

15

16

17

18

18

FRONT COVER, complete (Color: BLACK)

LABEL, trade mark

REAR COVER, complete (Color: WHITE) For 50160Hz

For 50160Hz (Color: BLACK)

(Color: WHITE) For 60Hz

(Color: BLACK) For 60Hz

REAR COVER, complete



PLUG COVER

COVER, Hz selector For 50160Hz

LABEL, 50160Hz For 50160Hr

LABEL, spec. For 50/60Hz-llOV

LABEL, spec. For 50160Hz-220V

LABEL, spec.

SIDE COVER (R), complete

For 50/60Hz-220V, (France)

Includes item 21 (Color: RED)

Includes item 21 (Color: YELLOW)

SIDE COVER (R), complete

SPONGE (R) SEAL, exhaust

LABEL, trade mark

LABEL, trade mark For France

28 LABEL, spark arrester For U.S.A.

30 [ SIDE COVER (L), complete

i (Color: RED) Includes item 31

358-53401 -31

I 358-53402-31

383-5530243 01 140600-60

,358-55201 4 3 ‘ 358-30601 -51

30 SIDE COVER (LI, complete Includes item 31 (Color: YELLOW) !

31 ’ SPONGE (L) 37

38

FLANGE BOLT

40 BASE PLATE, complete FLANGE SCREW

I 18 i LABEL, spec. I For 50160Hz-240V : I !

When ordering parts; Always give the Model, Specificatlon and Serial Number of Generator.

- 10 -

. .

Fig. 4 COVER BODY and GENERATOR PARTS

i Description Part Number

41

42

43

44 45

48

49 50

51

52

53

54

MOUNT (A), complete BOLT and WASHER

ASSEMBLY

BOLT and WASHER ASSEMBLY

MOUNT (8). complete SCREW and WASHER

ASSEMBLY

SEAL 1, base

SEAL 2, base

ACCESSORY TOOL KIT

EARTH WIRE, complete

BOLT

SCREW, pan head CROWN NUT

358-301 01 -1 1

001 -1 4061 -20

001 -1 6051 -00

! 358-30201-01 i 004-35051 -00 i i 383-36101 -03

! 383-361 02-03

i 358-90301 -1 0

358-35102-01

001 -65061 -20

004-31 06080 00243060-01

Interct qeability

Fxecution 3ef i - Description

I

I i 1 I i

L I

Part Number

Interchangeability I

l’ty Execution

!


- 11 -

Fig. 5-1

ENGINE PARTS

12 ',

- 3ef 4 0 .

'1

2 3 4

5

6 7

8

9 '10

-

12

13

14

15

16

17

18 19

20

21 -

10

16

Description

CRANKCASE, complete Includes items 2 thru 7

VALVE GUIDE, over size

STUD

STUD DOWEL PIN BALL BEARING (66-6203)

PLUG, rubber

O IL GAUGE

GASKET

MAIN BEARING COVER, complete Includes items 11 thru 14

BALL BEARING (888004)

OIL SEAL

DOWEL PIN GASKET, bearing cover

BOLT and WASHER

(TB-20&32&6mrn)

ASSEMBLY CYLINDER HEAD GASKET, complete, head

FLANGE BOLT

SPARK PLUG (NGK-BMR4A)

TAPPET COVER, complete

5

CRANKCASE

1 9 4 20

15 i \

Interchangeability

230-1 0201 -1 1 i 1

230-1420243 2 010-5060160 2 01050601 -70. 2

031 40600-10 1 2 06041 700-30 1

230-1710143 1

23083601 4 3 1

021 -31 600-1 0 1

230-1 1201 -21 1

06042001 4 0 1

04442000-70 1

031 40600-1 0 2

230-1 6001 4 3 1

001 -1 306260 5

230-1 31 01 4 3 1 230-1 5001 4 1 1

01 1406Do-90 7

06541403ao 1

230-14301 4 1 1

ixecution ief lo.

22

23 24

25

26 27

28 29

30

31

32

-

-

Description

RUBBER PIPE

GASKET, tappet cover

BREATHER PLATE, complete

GASKET, breather plate

FLANGE BOLT GASKET, insulator

INSULATOR

GASKET 2, insulator

NUT SPRING WASHER

GASKET, complete, muffler cover

GASKET SET Includes items 9, 15,18,23, 25,27,29,32, Muffler-12 and Air Cleaner-7

(89x1 1@~48mrn)

22

n... Interchangeabili?

Pan Number

D85-1080040

230-1 600643 230-14401 4 1

230-1 600743

Dl 100600-20 230-35901 4 3

230-32901 4 3

230-3590243

002-1 706040

003-2006040

230-35202-01

2309900247

- I'ty

1

-

1 1

1 2 1

1

1

2

2 1

1

Ixecution

/

When ordering p a r t s ; Always give the Model, Specification and Serial Number of Generator.

- 12 -

Fig. 5-2 CRANKCASE (with 01 L SENSOR) ENGINE PARTS

22 16

lgeability lntercl har lntercl har lgeability

I - Ref uo.

‘1 -

2 3 4 5 6 7 8 9

*10

12 13

14 15 16

17 18 19

.20 21 -

- I’w 1 -

2 2 2 2 1 1 1 1 1

1 1

2 1 5

1 1 7 1 1 -

- 3ef SO.

22

23 24 25 26 27 28 29 30 31 32

33 34 35 36 37

38

39 40

-

41 -

- Ytr - 1

1 1 1 2 1 1 1 2 2 1

1 1 1 1 2

2

1

2

1 -

Description ixecution Part Number Part Number

230-1 020201

230-1420203 010-50601 -60 01060601-70 031 00600-1 0 06001 700-30 230-1 71 01 0 3 230-6360103 02151600-10 230-1 1201 -21

06002001 00 04402000-70

031 00600-1 0 230-1600103 001 -1 3062-50

230-1 31 01 0 3 230-1 5001 4 1 01 100600-90 0650140380 230-14301 0 1

Description

RUBBER PIPE

GASKET, tappet cover

BREATHER PLATE, complete

GASKET, breather plate

FLANGE BOLT GASKET, insulator

INSULATOR

GASKET 2, insulator

NUT

SPRING WASHER

GASKET, complete,

01 L SENSOR, complete

SENSOR RETAINER

CONTROLLER UNIT

BRACKET, complete

BOLT and WASHER

SCREW and WASHER

CLAMP

SCREW and WASHER

(8&ll b48mm)

muffler cover

ASSEMBLY

ASSEMBLY

ASSEMBLY

CLAMP

CRANKCASE, complete Includes items 2 thru 7

VALVE GUIDE, over size

STUD STUD DOWEL PIN BALL BEARING (BB-6203) PLUG, rubber

01 L GAUGE

GASKET

MAIN BEARING COVER, complete Includes items 11 thru 14

BALL BEARING (88-6004)

085-1 080000

230-1 6006-03 230-1440101 230-1 600703 01 100600-20 230-35901 -03 230-32901 0 3 230-3590203 002-1 706040 003-2006000 230-3520201

230-76301-1 1 230-75801 0 3 230-76201 -02 230-78201 0 1 001 -1 1061 -20

OIL SEAL (TB-20&32@~6mm)

DOWEL PIN

GASKET, bearing cover


004-36061 6 0 CYLINDER HEAD

GASKET, complete, head

FLANGE BOLT

SPARK PLUG (NGK-BMR4A)

TAPPET COVER, complete

056-6000250 004-35061 0 0

226-751 01 0 3

When ordering p a r t s ; Always give the Model. Specification and Serial Number of Generator.

- 13 -

~ ~~ .

ENGINE PARTS Fig. 5-2 CRANKCASE (with 01 L SENSOR)

- ?ef lo. - I

16

Interchangeability Interchangeability

Description I Part Number l u t y j i I Execution I . .

GASKET SET 230-9900247 j 1 Includes items 9 ,15 ,18 ,23 , ,

25,27,29,32 Muffler-12 i

and Air Cleaner-7 i

I !

L

lef I lo. :

Description I I j Part Number IQ't)

I

I" Execution

1

When ordering parts; Always give the Model, Specification and Serial Number of Generator.

- 14 -

c - 9ef UO.

-1 -

3 3 3 4 5 '6

10 1 1 1 1

1 1

12 12 12 13 14

'1 5

16

Fig, 6 . CRANKSHAFT, PISTON and CAMSHAFT

. .

Interchangeability

Description I Part Number IQ'tyi i IExecution No.

Ref

18 CRANKSHAFT, complete ' 230-20301-01 1 I '

Includes item 2 I : : 14 . . SPACER, t=0.8 j 023-0200140 1 i !

SPACER, x=l.2 : 023O2001-20 1 ' WOODRUFF KEY .00532042-01 1 1 I CAMSHAFT i 230-31801431 1 i ! GOVERNOR GEAR, complete i 23045003-01 1 1 j

Includes items 7 and 8 I ! i GOVERNOR SLEEVE

I ' 20541901-03! 1 I i

PISTON RING SET, standard I 230-23501-07 / 1 PISTON RING SET, over size i 230-23502-07 j 1 0.25mm

PISTON RING SET, over size 230-2350347 1 0.50mm : i

PISTON, standard ' 230-2340143 I 1 1

PISTON, over size 0.25mm i 230-23402-03 i 1

. .

PISTON, over size 0.50mm 1230-2340343 PISTON PIN CLIP

20 21 22

.-

r t

0

ENGINE PARTS

Interchangeability

Description Part Number IQ'tv

INTAKE VALVE 230-33401 -03 i 1 . I

EXHAUST VALVE I 230-33501 43 VALVE SPRING I 230-33601 -03 SPRING RETAINER i 230-33701 -03 TAPPET j 230-33301 -03

i I

i

I

i CONNECTING ROD ,230-2250140 I 1 : j i ASSEMBLY I ROD LOCK WASHER

Includes items 16 and 17 j !

I ! 230-2320143 I 1 !

I I ;

17 BOLT, connecting rod i 230-23001-03 ' 2 ! j i I

i l I

(TExeurrlon

j


- 15 - ~~ ~~~ ~~~~

~ - ..

ENGINE PARTS Fig. 7-1 GOVERNOR (For 50/60 Hz)

23

23

16

3

Interchangeability

Description I Part Number /O?y ! I I Execution

Interchangeability

Part Number iQ'tyl 1 Execution I

lef i Description lo. I

1 , GOVERNOR LEVER, ! '2304230141 1 !

2 ; NUT - ~01880600-20! 1 i I

. . ! I i complete I . .

23 BOLT and WASHER ; ASSEMBLY

Dol-10061-20 2 ! . : ,

i BOLT and WASHER ]001-14062-501 1 I GOVERNOR SHAFT I23042201 43 I 1

GOVERNORROD !2304270141 1 1 I

ASSEMBLY 1

CLIP ! 003-13050430 2 :

1 ! i I

1 1 1 1 1

3

4 5 6 7 9 10 1 1 12 13 14 15 16 17 18 19

20 21 22

-

ROD SPRING i 23042801 41 j CLIP j 056-50300-10 : GOVERNOR SPRING j 2304250541 i CONTROL BRACKET UNIT ,2304600242 CONTROL LEVER 1 i 2304340343 CONTROL LEVER 2 ! 23043404433 CAM, switch ! 2304390243

i !

! I I I . .

KNOB, Hz selector SPRING, lever WASHER

MICRO SWITCH SCREW and WASHER

ASSEMBLY SPRING, adjust SCREW, pan head

SCREW, pan head

j23043903-03 1 ; :

:2304900541 1 1 1 i

003-10040430 1 i

I ! . . . . 23049006431 2 ! !

n i

004-3104140 i 1 1 When ordering Parts; Always give the Model, Specification and Serial Number of Generator.

- 16 -

Fig. 7-2 GOVERNOR (For 60 Hz)

1

2 3

4

5 6 7 9

10

11

12 13

14

-

3 Interchangeability

qef I 40. ; Description I Part Number lClrty. I I Execution

I I , GOVERNOR LEVER,

complete

N U T


GOVERNOR SHAFT

CLIP

GOVERNOR ROD ROD SPRING

CLIP

GOVERNOR SPRING

CONTROL BRACKET ASSEMBLY

ADJUSTING NUT, complete

ADJUSTING SCREW, complete

FLANGE BOLT

i 23042301-01 I 1 1 101860600-20! 1 : 1001-14062-50i . : : . . 1 . . j ! 23042201 -03' 1 I , i 003-13050-00 i 2

' 23042701 -01 j 1 I

I . ! .

I

' 23049002-01 1 1 I

ENGINE PARTS

Interchangeability

I .

When ordering p a r i s ; Always glve the Model, Specification and Serial Number of Generator

- 17 -

Fig. 8 MUFFLER and FRONT HOUSING ENGINE PARTS

17

Interchangeability

Description i Part Number ! Q t y :Execution I

?ef . 40.

19 1 BOLT and WASHER ! 001-1 7062-50 2 I

i

! ASSEMBLY I I : . I

i

Interchangeability

Description I Part Number iQ'ty 1 I i Execution 7ef I 3 0 . i

I 1 j FRONT HOUSING i 230-56002-03

2 i CENTER BAFFLE ' 230-5300243

3 i HEAD COVER UNIT i 230-52801 -52

4 I CYLINDER BAFFLE 230-5290143 5 ' SCREW and WASHER 1 004-3505140

I , ASSEMBLY

,214-79002-01 I 1 ; 20 ;CLAMP

21 FLANGE BOLT

22 : SPARK PLUG CAP

23 . SPARK PLUG CAP

24 !CLAMP

25 . SPARK ARRESTER, complete For U.S.A.

26 ! TAPPING SCREW I For U S A .

01 140600-20

065-50001 -00 230-75101 -1 3

230-75701 -03 230-36501 -1 1

015-20500-20


1 001 -1306260 1 4 1 ' I .

6

7

8

9

10

10

11

12

13 14

16 17

18

-

BOLT

SPRING WASHER

MUFFLER COVER 1,

MUFFLER, complete complete

-001-66065-50; 1 1

003-20060-00' 1 i i j 230-3421 3-03. 1 '

230-30502-01 1 1 . .

i j

i 230-30602-01 I 1 1 230-3421403i 1 i

I i ; 230-35201-01 ! 1 i

I / 004-3105080 i 4

002-19060-00 1 2

01 5-20500-1 0 1 7 230-75501-231 1 !

230-70301-1 1 1 : i

MUFFLER, complete

MUFFLER COVER 2,

GASKET, complete, exhaust

For U.S.A.

complete

SCREW .

NUT TAPPl N G SCREW

GROMMET

IGNITION COIL, complete

L

When ordering parts; Always gwe the Model, Specification and Serial Number of Generator.

- 18 -

Fig. 9 CARBURETOR and AIR CLEANER

- 3ef 40.

1

2

3

3

-

4

5

6 7

8 '9

10 11

12

13 14 15 16 17 18 19

20

-

20 10

11

13

14

15

35

Interchangeability

ENGINE PARTS

Description ' i ! Part Number IQ'ty f i Execution

i

CLEANER CASE UNIT ! 230-35502-22i 1 I Ii

CLEANER COVER

LABEL, air cleaner

LABEL, air cleaner

RETAINER, element

ELEMENT,air cleaner

ELEMENT 2, air cleaner

GASKET, air cleaner

BOLT, cleaner CARBURETOR ASSEMBLY

Includes items 9 thru 31, 36 and 37

For France

PACKING, float chamber

FLOAT ASSEMBLY

230-35501-23; 1 . I . I 073-20032-30 j 1

073-20032-70 j 1

230-36101-23i 1

I

230-361 0243 1

230-36103-1 3 1 I

2306240240 I 1

2308254048: 1 2306250648 i 1

F LOAT PIN 2146251548 1

BODY, float chamber 2306255448 1 PACKING 2076234548 j 1 BOLT ,230-6245348 1

SCREW ! 2246245048, 1 SPRING j 2306244648 i 1 CAP 23062561 48 j 1 MAIN JET ( 3 3 . 8 ) 23062401 48 ! 1

NEEDLE VALVE ASSEMBLY : 2266250048 j 1

I

i

! I

!

I I

I

I I

Ref Description No.

21

22

23

24

25

26

27

28 29

30

31

33

34

35

36 37

- PI LOT JET ( a 5 1

SCREW

CHOKE VALVE

CHOKE LEVER ASSEMBLY

CROSS SCREW RETURN SPRING

SCREW THROTTLE VALVE (*SO) SHAFT ASSEMBLY, throttle

SCREW SPRING

RUBBER PIPE (5@x8#x320mm)

GROMMET, air cleaner

SCREW BRACKET

SCREW and WASHER ASSEMBLY

t i i

1 1 j 1

1

i ; 1

Interchangeability - l'ty

1

2 1

1

1

1

1 1

1

1

1

1

-

1

1

1

1

Execution


- 19-

Fig. 10 RECOIL STARTER ENGINE PARTS

12

Interchangeability

Description

3ECOILSTARTER ASSEMBLY Includes items 2 thru 11

SPIRALSPRING ?EEL

3OPE ASSEMBLY Includes item 5

3ATCHET

3ETURN SPRING

FRICTION SPRING FRICTION PLATE

HEXAGON BOLT

STARTING PULLEY

FLANGE BOLT

LABEL, start For France

Part Number iQ'ty I I Execution

230-5030200 1 I 230501 1608 j 1

2305012008 1 1

230-5010608 i 1 !

2305012808 I 1

230401 35-08 1

2305013108 I 1 2300514008 1

230501 5008 i 1

230-5014908 ' 1

11 1 00600-20 3 173-20025-70 1

i I

qef 40. :

I i

Description

I

Interchangeability

=FIF Part Number Q'ty Execution


- 20 -

Robin America, Inc. 940 Lively Blvd. Wood Dale, It 60191 Phone: 630-350-8200 Fax: 630-350-8212 e-mail: sales @ robinamerica.com www. robinamerica. com PRINTED IN THE USA

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