r27 access rail system certified · the 27 mm and 32 mm access rail systems have a wide range of...

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R27 ACCESS RAIL SYSTEM Certified As-Built Environment User Manual – Intended for specialized personnel or expert users 5201 09/18 Please read these instructions carefully before installing, servicing, or operating the equipment. This manual may be modified without notice. See: http://www.harkenindustrial.com for updated versions. PLEASE SAVE THESE INSTRUCTIONS WARNING! This product is part of a personal fall-arrest system. Manufacturer's instructions must be provided for each component of the system. The user must read and understand these instructions before using this equipment. They provide proper use, inspection and maintenance information. Alterations or misuse of this equipment, or failure to follow these instructions, may result in a fall or failure to arrest a fall, leading to serious injury or death.

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Page 1: R27 ACCESS RAIL SYSTEM Certified · The 27 mm and 32 mm Access Rail systems have a wide range of applications and can be used in a variety of industries: ... Working platform trolley

R27 ACCESS RAIL SYSTEM Certified

As-Built Environment User Manual – Intended for specialized personnel or expert users5201 09/18

Please read these instructions carefully before installing, servicing, or operating the equipment. This manual may be modified without notice. See: http://www.harkenindustrial.com for updated versions.

PLEASE SAVE THESE INSTRUCTIONS

WARNING! This product is part of a personal fall-arrest system. Manufacturer's instructions must be provided for each component of the system. The user must read and understand these instructions before using this equipment. They provide proper use, inspection and maintenance information. Alterations or misuse of this equipment, or failure to follow these instructions, may result in a fall or failure to arrest a fall, leading to serious injury or death.

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Access Rail System – R27 2

TABLE OF CONTENTS

Page1Introduction and safety precautions .......................... 3

1Parts ..........................................................................4-5

1 Applications ........................................................6-8 a Purpose b Standards c Limitations d Load angle limitations e Training

2 System requirements ........................................... 8 a Dual trolley assembly description b Other system requirements

3 Requirements for planning installation .............. 9 a Drawings by architect b Base materials c Resources d Avoiding sharp edges

4 Proof testing .......................................................9-10 a Test objective b Approving authority c New build representative testing d Retrofit full testing e Testing rail high-risk locations f Testing procedure g After testing, ball bearing replacement

5 Rail installation guidelines ............................ 11-13 a General comments and responsibility b Rail and fastener specifications c Fastener material d Fastener spacing e Joining rail segments f Horizontal rail mounting defined g Thermal expansion h Rail length and loading trolley assembly i Ceiling, floor, or wall mount j Angled wall mount

6 Rail Installation requirements ....................... 14-15 a Rail alignment b Drilling holes c Threadlocking fasteners d Preventing corrosion between fasteners and rail e Installing endstops f Using removable endstops g Loading trolley assembly on rail

Page

7 Installation testing ...............................................16 a Objective b Rail test locations c Test description d Test intervals e Test scheduling and records

8 Training and access to manual ...........................17

9 Using system ................................................... 17-18 a Inspection before use b Connections to Access Rail system c Connection requirements d Operating pinstop e Using removable endstop

10 Rescue plan .......................................................18

11 After a fall, replacing equipment ......................18

12 Inspection before each use .......................... 19-20 a Inspect pinstop b Inspect pivot pin retaining screws c Inspect shackle d Inspect rail and rail screws e Inspect endstop screws

13 Annual formal inspection ............................. 21-22 a Remove trolleys for inspection b Remove and inspect shackles c Inspect ball bearing quantities d Replace missing or damaged ball bearings e Inspect pinstop f Inspect rail and fasteners g Failed Inspection

14 Maintenance ........................................................23 a Keep ball bearings and races clean b Use ball conditioner

15 Labeling ...............................................................24

16 Records ................................................................24

17 Customer declaration ..........................................25

18 Statement of vision ..............................................26

19 Periodic and extraordinary maintenance ............27

20 Worldwide limited warranty ................................28

Appendix A .............................................................. 29-30 Reference documents, standards

Appendix B ................................................................... 31 EC Declaration of conformity

Service and recertification centers .............................32

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Access Rail System – R27 3

PARTSINTRODUCTION AND SAFETY PRECAUTIONS

WARNING! Strictly follow all instructions to avoid an accident, personal injury, or death. See www.harken.com/manuals for additional safety information.

WARNING! Using the Access Rail system demands a few important precautions:

• Do not use the Harken® Access Rail system if you are not sufficiently trained and experienced in abseiling generally and in the use of Access Rail system equipment in particular.• Before using the Access Rail system make sure that all people and objects are clear of the systems's moving components.

WARNING! This product is part of a personal fall-arrest system. Manufacturer's instructions must be provided for each component of the system. The user must read and understand these instructions before using this equipment. They provide proper use, inspection and maintenance information. Alterations or misuse of this equipment, or failure to follow these instructions, may result in a fall or failure to arrest a fall leading to serious injury or death.

INTRODUCTIONThis user manual contains important information for the correct use of the Access Rail system. Read it carefully before using the system. If you do not understand an instruction, contact Harken. Do not use the Access Rail system unless you have a sufficient level of training and experience in abseiling. Harken accepts no responsibility for damage or harm caused by not observing the safety requirements and instructions in this manual. See general warnings and instructions at http://www.harkenindustrial.com/technical-information/industry-updates/.

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Access Rail System – R27 4

PARTS

IN9561.CLEAR

IN1643.CLEAR

IN1650.CLEAR

IN10567.CLEARIN10567 assembly required per

person for CE certification

IN9606.CLEAROne IN9606 assembly required per

person for CE certification

IN1649For longer spans join rail sections with splice link

IN1651For longer spans join rail sections with splice link

HARKEN EXCEPTION: This product may be used for Human Suspension

Part No. DescriptionLength

Mountinghole spacing Fasteners

EndstopSplicelink*ft/in m in mm in mm

IN1643.3.6M HL rail pinstop, black 11'10" 3.6 315/16 100 5/16" 8 IN1642 / IN9561 IN1649

IN1643.3.6M.CLR HL rail pinstop, clear 11'10" 3.6 315/16 100 5/16" 8 IN1642 / IN9561 IN1649

IN1643.3M HL rail pinstop, black 9'10 1/16" 3 315/16 100 5/16" 8 IN1642 / IN9561 IN1649

IN1643.3M.CLR HL rail pinstop, clear 9'10 1/16" 3 315/16 100 5/16" 8 IN1642 / IN9561 IN1649

IN1650.3.6M Rail for SHCS fasteners, black 11' 10" 3.6 315/16 100 5/16" 8 IN1642.CLEAR*IN9561.CLEAR* IN1651

IN1650.3.6M.CLR Rail for SHCS fasteners, clear 11' 10" 3.6 315/16 100 5/16" 8 IN1642.CLEAR*IN9561.CLEAR* IN1651

IN1650.3M Rail for SHCS fasteners, black 9'10 1/16" 3 315/16 100 5/16" 8 IN1642.CLEAR*IN9561.CLEAR* IN1651

IN1650.3.6M.CLR Rail for SHCS fasteners, clear 11' 10" 3.6 315/16 100 5/16" 8 IN1642.CLEAR*IN9561.CLEAR* IN1651

IN10630 HL rail for 3 m 80 mm hole space 9'10 1/16" 3 4 100 5/16" 8IN1649* Splice link for countersink fasteners Compatible with IN1643IN1651* Splice link for SHCS fasteners Compatible with IN1650

*Purchase one splice link for every rail joint. Supplied with O-ring for use as rail joint spacer tool.

27 mm Rail

REQUIRED SYSTEM COMPONENTS 27 MM

IN1642.CLEAR

SIMPLE TO USE AND IDEAL FOR DIVERSE APPLICATIONSThe 27 mm and 32 mm Access Rail systems have a wide range of applications and can be used in a variety of industries:

• Construction/steel frame and envelope projects • Stage management, fi lming and rigging • Renewable energy/blade cleaning • Architectural/building survey • Facilities management/asset integrity inspections • Vessel maintenance

R27 COMPONENTS

R27 TrolleysPartNo. Description

Length Width Fitsrailin mm in mm

IN9606.CLEAR * 2-trolley 10 3/4 273 2 3/4 70 IN1643, IN1650 IN10567.CLEAR * 2-trolley with wheel toggle 10 3/4 273 5 15/16 150 IN1643, IN1650 IN9565.CLEAR * Trolley with pinstop 5 3/16 132 2 3/4 70 IN1643, IN1650 IN9608.CLEAR * Trolley 5 3/16 132 2 3/4 70 IN1643, IN1650 IN10614.CLEAR * Trolley with wheel toggle & pinstop 5 3/16 132 5 15/16 150 IN1643 IN10615.CLEAR * Trolley with wheel toggle 5 3/16 132 5 15/16 150 IN1643

*To order black hardcoat-anodized, remove .CLEAR from end of part number.

IN9561.CLEAR

IN1643.CLR

IN1650.CLRIN10567.CLEAR

IN9606.CLEAR

IN1649

IN1651

IN1642.CLEAR

IN9565.CLEAR

IN9608.CLEAR

IN10614.CLEAR IN10615.CLEAR

R27 Rail & Accessories

PartNo. Description

LengthMounting

hole spacing FastenersEndstop

Splice link/railft/in m in mm in mm

IN1643.3M.CLR * HL rail pinstop, clear 9' 10 1/16" 3 3 15/16 100 5/16 FH 8 FH IN1642.CLEAR*, IN9561.CLEAR * IN1649 /— IN1643.3.6M.CLR * HL rail pinstop, clear 11' 9 3/4" 3.6 3 15/16 100 5/16 FH 8 FH IN1642.CLEAR*, IN9561.CLEAR * IN1649 /— IN1643.6M.CLR * HL rail pinstop, clear 19' 8 1/4" 6 3 15/16 100 5/16 FH 8 FH IN1642.CLEAR*, IN9561.CLEAR * IN1649 /— IN1650.3M.CLR * Rail for SHCS fasteners, clear 9' 10 1/16" 3 3 15/16 100 5/16 SHCS 8 SHCS IN1642.CLEAR*, IN9561.CLEAR * IN1651 /—

IN1650.3.6M.CLR * Rail for SHCS fasteners, clear 11' 9 3/4" 3.6 3 15/16 100 5/16 SHCS 8 SHCS IN1642.CLEAR*, IN9561.CLEAR * IN1651 /— IN10630.CLR * HL rail for 3.04 m, 80 mm hole space 9' 11 11/16" 3.04 3 5/32 80 5/16 8

IN1642.CLEAR * Endstop with adjustable pin (sold individually) 2 5/16” 59 mm 5/16 FH 8 FH —/ IN1643 IN9561.CLEAR * Endstops (sold in pairs) 2 1/4” 57 mm —/ IN1650

IN1649 Splice link Purchase one splice link for each rail joint. —/ IN1643 IN1651 Splice link Purchase one splice link for each rail joint. —/ IN1650

Use only endstops listed above. *To order black hardcoat-anodized, remove .CLEAR or .CLR from end of part number.

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Access Rail System – R27 5

PARTS

ATTACHMENT OPTIONSRail and trolleys can be mounted to slide from multiple positions:

Mounted on vertical plane: trolleys face outwardMounted on vertical plane: trolleys face outward

Mounted on horizontal plane: trolleys face down

1 2 3

REQUIRED SYSTEM CONFIGURATIONWARNING! Avoid personal injury. The ARS must be used with a full body safety harness and/or working harness orchair that meets /ANSI EN813 and OSHA support standards.

1. Fall arrest trolleyUse a full-body safety harness attached to the IN9606 or IN10567 Access trolley with pinstop.

2. Working platform trolleyUse a working harness or chair attached to the IN9606 or IN10567 access car without pinstop.

ADDITIONAL OPTIONS

3. Tool service trolleyAdd an optional IN9565/IN10614 pinstop trolley or IN9608/IN10615 trolley with H-50547 coupler to work as your tool service carrier.

Part No. DescriptionLength Width

Fits trackin mm in mmIN9606.CLEAR* 2-trolley 1011/16" 272 23/4 70 IN1643 / IN1650IN10567.CLEAR* 2-trolley with wheel toggle 1011/16" 272 515/16 150 IN1643 / IN1650IN9565.CLEAR* Trolley with pinstop 5 3/16 132 2 3/4 70 All 1643 IN9608.CLEAR* Trolley 5 3/16 132 2 3/4 70 All 1643

IN10614.CLEAR* Trolley with wheel toggle & pinstop 5 3/16 132 515/16 150 All 1643 IN10615.CLEAR* Trolley with wheel toggle 5 3/16 132 515/16 150 All 1643 IN1642.CLEAR* Midrange adjustable endstop with pin 2 3/16" 55 115/16 49 All 1643IN9561.CLEAR* Midrange endstops (sold individually) 2 1/4" 57 2 51 All 1650

Use only endstops listed above. *To order black hardcoat-anodized, remove “.CLEAR” from end of part number.

27 mm Trolleys

H-50547

IN9565.CLEAR

IN9608.CLEAR

30

Mounted in recess: trolleys with wheel toggle for loading over an edge

30

Mounted on angle: trolleys with wheel toggle face outward

IN10612.CLEAR

IN10614.CLEAR

IN10615.CLEAR

Wheel toggle attachment available to achieve a 90-degree angle

SUGGESTED SUPPORT SYSTEM/OPTIONS 27 MM

HARKEN EXCEPTION: This product may be used for Human Suspension

SIMPLE TO USE AND IDEAL FOR DIVERSE APPLICATIONSThe 27 mm and 32 mm Access Rail systems have a wide range of applications and can be used in a variety of industries:

• Construction/steel frame and envelope projects • Stage management, fi lming and rigging • Renewable energy/blade cleaning • Architectural/building survey • Facilities management/asset integrity inspections • Vessel maintenance

R27 COMPONENTS

R27 TrolleysPartNo. Description

Length Width Fitsrailin mm in mm

IN9606.CLEAR * 2-trolley 10 3/4 273 2 3/4 70 IN1643, IN1650 IN10567.CLEAR * 2-trolley with wheel toggle 10 3/4 273 5 15/16 150 IN1643, IN1650 IN9565.CLEAR * Trolley with pinstop 5 3/16 132 2 3/4 70 IN1643, IN1650 IN9608.CLEAR * Trolley 5 3/16 132 2 3/4 70 IN1643, IN1650 IN10614.CLEAR * Trolley with wheel toggle & pinstop 5 3/16 132 5 15/16 150 IN1643 IN10615.CLEAR * Trolley with wheel toggle 5 3/16 132 5 15/16 150 IN1643

*To order black hardcoat-anodized, remove .CLEAR from end of part number.

IN9561.CLEAR

IN1643.CLR

IN1650.CLRIN10567.CLEAR

IN9606.CLEAR

IN1649

IN1651

IN1642.CLEAR

IN9565.CLEAR

IN9608.CLEAR

IN10614.CLEAR IN10615.CLEAR

R27 Rail & Accessories

PartNo. Description

LengthMounting

hole spacing FastenersEndstop

Splice link/railft/in m in mm in mm

IN1643.3M.CLR * HL rail pinstop, clear 9' 10 1/16" 3 3 15/16 100 5/16 FH 8 FH IN1642.CLEAR*, IN9561.CLEAR * IN1649 /— IN1643.3.6M.CLR * HL rail pinstop, clear 11' 9 3/4" 3.6 3 15/16 100 5/16 FH 8 FH IN1642.CLEAR*, IN9561.CLEAR * IN1649 /— IN1643.6M.CLR * HL rail pinstop, clear 19' 8 1/4" 6 3 15/16 100 5/16 FH 8 FH IN1642.CLEAR*, IN9561.CLEAR * IN1649 /— IN1650.3M.CLR * Rail for SHCS fasteners, clear 9' 10 1/16" 3 3 15/16 100 5/16 SHCS 8 SHCS IN1642.CLEAR*, IN9561.CLEAR * IN1651 /—

IN1650.3.6M.CLR * Rail for SHCS fasteners, clear 11' 9 3/4" 3.6 3 15/16 100 5/16 SHCS 8 SHCS IN1642.CLEAR*, IN9561.CLEAR * IN1651 /— IN10630.CLR * HL rail for 3.04 m, 80 mm hole space 9' 11 11/16" 3.04 3 5/32 80 5/16 8

IN1642.CLEAR * Endstop with adjustable pin (sold individually) 2 5/16” 59 mm 5/16 FH 8 FH —/ IN1643 IN9561.CLEAR * Endstops (sold in pairs) 2 1/4” 57 mm —/ IN1650

IN1649 Splice link Purchase one splice link for each rail joint. —/ IN1643 IN1651 Splice link Purchase one splice link for each rail joint. —/ IN1650

Use only endstops listed above. *To order black hardcoat-anodized, remove .CLEAR or .CLR from end of part number.

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Access Rail System – R27 6

1a Purpose

The rail and trolley system is designed for human suspension as an adjustable anchorage point for external access to facilitate external maintenance on non-marine, built environments. The system using rail and double-trolley assembly is designed for rope access (human suspension). The double trolley assembly is designed for single person use. It consists of a fall-arrest trolley (1) joined to the working trolley (2), using a permanent coupler.

1 2

1. Fall arrest trolley

Used with full-body safety harness

2. Working Trolley

Used for suspension with working harness or chair

PinstopCoupler

Stainless steel shackleRail

Rail, plus single trolley is designed for use as a mobile anchor point for fall restraint.

Rail, plus single trolley is also used for fall arrest. Fall arrest requires a shock-absorbing lanyard so falling force is reduced.

1 - APPLICATIONS

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Access Rail System – R27 7

PARTS

1b Standards - Access Rail systems are CE certified and independently tested under EN795.2012 Type B/D, meet ANSI Z359 and are OSHA compliant. See full list of standards in the appendix.

1c LimitationsCapacity - In normal use, no more than one person may be connected to a two-trolley assembly at one time. Typically, the combined load (including clothing, tools, etc) must not exceed 140 kg (310 lb). The Access Rail system has been tested and certified to CEN/TS 16415:2013 and proven capable of supporting up to four users per two (2) meter rail segment with fasteners at 300 mm (11.8") centers.

Test reports - Test reports available from Harken upon request.

Free fall - Personal fall-arrest systems used with this equipment must be rigged to limit the free fall to no more than 1.8 m (6').

Suspension - Personal suspension system must be rigged so that no vertical free fall is possible.

Fall clearance

INCORRECTCORRECT

Fall clearance - There must be sufficient clearance below the user to arrest a fall before the user strikes the ground or other obstruction. See appropriate documentation published by regulatory authority.

1d Load angle limitations: IN9606, IN9565, and IN9608 Trolleys - Rail must run within 5° of horizontal, but can be mounted at various angles on the horizontal mounting structure. Harken IN9606, IN9565, and IN9608 trolleys have the ability to handle loading at an angle up to 15° beyond vertical. Loads beyond 15° from vertical will overload trolley. See image at right.

1 - APPLICATIONS (Continued)

Trolley

Mounted on angle: Trolleys with wheeled toggle face outward

Mounted in recess: trolleys with wheeled toggle for loading over an edge

1d Load angle limitations: IN10567, IN10614, and IN10615 Trolleys - Trolleys with wheeled toggles are designed to run along a surface, mounted so that the toggle overhangs the edge. Ensure that the whole wheel width is in good contact with the surface to which the rail is attached. Ensure that the surface is strong enough to sustain the expected working load and wear.

15°

Trolley with wheeled toggle

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Access Rail System – R27 8

WARNING! Avoid personal injury. The Access Rail System must be used with a full body safety harness and/or working harness or chair that meets , ANSI, and OSHA support standards. 1 2

1. Full-body safety harness secured to fall-arrest trolley Use a full-body safety harness attached to Access trolley with pinstop. Full-body safety harness must meet /ANSI and/or OSHA support standards according to local regulations.

2. Working harness secured to working trolleyUse a working harness or chair attached to Access trolley. Working harness and/or chair must be marked compliant with , ANSI, OSHA or any other Fall Protection standards as required by the local regulating authority.

3. Optional tool service trolleyAn additional trolley can be added to work as a tool service carrier.

2b Other system requirements - Connectors (hooks, carabiners and D-rings) must be capable of supporting at least 22 kN (5000 lb), in accordance with EN362.

Personal fall-arrest systems used with this equipment must meet controlling regulations for the country of use. Personal fall-arrest systems include, but are not limited to: a shock-absorbing mechanism, lanyard and a full body harness to limit the maximum arresting force to 4 kN (900 lbf).

WARNING! Consult Harken when using this equipment in combination with components or subsystems other than those described in this manual. Altering or intentionally misusing this equipment may cause the system to fail which can cause a fall, which could result in severe injury or death.

2a Dual trolley assembly description

1 - APPLICATIONS (Continued)

1e Training - The user must have appropriate training in order to use this product. It is the responsibility of the purchaser, installer, and user of this equipment to assure that they are familiar with these instructions, trained in the correct care and use of the equipment, and are aware of the operating characteristics, application limits, and the consequences of improper use of the equipment. Operators using this equipment must have a minimum training level of: IRATA level 1, SPRAT level 1, or equivalent Work at Height competence, as specified by the local regulating authority.

2 - SYSTEM REQUIREMENTS

1 2 3

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Access Rail System – R27 9

PARTS

3a Drawings by architect - Consider all factors that will affect safety during use of this equipment. Rail must be laid out and positioned strictly in accordance with drawings and specifications supplied by the project authorized architect or other suitably qualified person. System must meet controlling work at height regulations for country of use.

3b Base materials - Installer shall ensure suitability of base materials and structural materials to which rail is fixed, follows controlling work at height regulations for country of use, and ensures base and structural materials are capable of sustaining a proof test force as detailed in section 4 below.

3c Resources - See list of standards in Appendix A. Consult with Work at Height regulations for country of use.

3d Avoiding sharp edges - Avoid attaching system components where suspension and/or fall arrest rope may come in contact with, or abrade against, unprotected sharp edges.

The following is the good faith interpretation by Harken of the standards that we understand are the current methods that will meet the many test procedures to assure a safely installed Harken Access Rail system.

Harken is not responsible for any future changes, alternate interpretations, or other requirements imposed by inspection officials. Harken does not accept any responsibility for the consequences of failed installations, including but not limited to personal injuries, costs or any related damages, or from failed alternative installation methods.

The Harken Access Rail system is fully tested and certified as a fall arrest anchor device. However, we have had a number of requests to approve alternative methods of fastening due to different construction and building techniques.

Regrettably, it is simply not possible for us to approve all these alternatives without detailed engineering, testing, and surveying of every individual case.

Therefore, the purpose of this guidance is to illustrate how alternative methods of attachment can be considered by the installer as suitable.

To be 100% explicit, this guidance pertains to the installation of the product and has nothing to do with the product itself.

Any safety equipment or lifting device must have its installation inspected and surveyed as per standard industry practice. Likewise, periodic inspection is necessary to ensure nothing has deteriorated due to age, wear, or corrosion. There are well-established systems and protocols in place to ensure this is done. This is nothing special or unique to the Harken Access Rail system.

The installer carries the full responsibility for a proper and safe installation that is tested to meet all relevant standards. Normally this would be verified by an independent safety engineer/surveyor.

3 - REQUIREMENTS FOR PLANNING INSTALLATION

4 - PROOF TESTING

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Access Rail System – R27 10

4a Test objective - The test objective is for the installer to prove their individual installation methodology for each type of base material/fastener type, or where working with unknown factors.

4b Approving authority - The engineer/surveyor will have to approve the individual test regime and be satisfied it was done correctly. In practice this normally means overseeing the test.

4c New build representative testing - For new builds or for identical constructions, the proof test can be performed on representative sample pieces. These should be long enough to hold a pair of trolleys and end stops in normal configuration.

4d Retrofit full testing - In the case of retrofits where the construction is not necessarily known (due to modifications, corrosion or aging), the proof testing is done in situ.

4e Testing rail high-risk locations - If performed in place, we recommend testing the highest risk locations such as where personnel gain access to the system, or at the ends of the rails.

4f Testing procedure - Subject to engineer/surveyor approval, the proof test procedure is:

- Load the trolley on the rail and achieve a load of 15kN (3372 lb)

- Hold for three (3) minutes without deformation, paying attention to system stability

- Remove the load and repeat the same in two (2) other locations (or sample pieces)

- The system should remain functional

Note: This is a static test. There is no drop load. The trolley is not expected to move under these conditions.

4g After testing, ball bearing replacement - It is good installation practice to replace all balls in the trolley assembly after testing. See ball loading instructions in 6g. Visually inspect the balls after testing and replace as required.

The following Code of Practice details the maintenance and testing regime of anchor devices for fall protection. It recommends an initial sample proof test of 15kN (3372 kgf) for three (3) minutes if the installation is into a base material that the installer has no information on, or has never installed into before. If the samples tested pass, the rest of the anchor points shall be tested to 6kN (600 kgf) for 15 seconds.

Refer to local codes or regulations for standards that offer guidance on testing of any new or retrofit rail installation. Our interpretation in practical application is explained in 4a to 4f below.

4 - PROOF TESTING (Continued)

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Access Rail System – R27 11

PARTS

5b Rail and fastener specifications - IN1643 rail uses M8 (5/16")flathead fasteners. IN1650 rail uses M8 (5/16")socket head fasteners.

5c Fastener material - All rail listed in this manual is designed to use stainless steel fasteners. Harken does not recommend using aluminum fasteners for installation. The installer is responsible for the use of non-stainless steel fasteners and could be held liable. Fasteners must be designed to meet the requirements of controlling work at height regulations for country of use.

5d Fastener spacing - Rail is supplied with mounting holes every 100 mm (3.94"). The Access Rail system has been tested and certified to EN795-2012 and CEN/TS 16415:2013 and proven capable of supporting up to two (2) users per three (3) meter rail segment with fasteners at 300 mm (11.8")centers.

5a General comments and responsibility - Installers are responsible for planning, installing and testing installation. Following are guidelines related to the assembly of Harken parts.

The fastening of the rail must be made by the installer in the manner defined by the designer (engineer enabled) who is responsible for the design of the system and the related certification. It is not possible to define a standard number and type of fasteners, as this is dependent on the material into which the rail is installed, the intended purpose, and the subsequent maximum load requirement of that purpose.

5f Horizontal rail mounting - The rail must be mounted horizontally, with a maximum angle of 5° to the horizon.

5e Joining rail segments - Fasten each rail segment in the last fastener hole near the splice link. Use the IN1649 for IN1643 track with countersunk fastener or IN1651 for IN1650 track with caphead fastener. The splice link is not structural and is used only to maintain alignment and linearity of the individual rail segments. See 5g for using O-ring as spacer tool.

Splice link

Fastener Fastener

5 - RAIL INSTALLATION GUIDELINES

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Access Rail System – R27 12

5g Thermal expansion - It is the responsibility of the system designer (qualified engineer) to carefully evaluate the thermal expansion which will be submitted to the system, particularly with respect to the rail.

It is not possible for Harken to predict the effects of thermal expansion on rail, especially with two (2) dissimilar materials, where the material of the mounting surface and anticipated temperature the system is subjected is not known.

The system designer must analyze the relative coefficient of thermal expansion of rail and mounting material and decide on the appropriate method of mounting, sealing fasteners, and gaps between rail sections. Consult manufacturers for information regarding thermal expansion.

5h Rail length and loading trolley assembly - Leave room at the rail end to load trolley assembly. The trolley assembly is 271 mm (10 11/16") in length.

As a general rule, leave a space between the end of one rail segment and the next to allow for thermal expansion. Spacing of 3 mm (.118") is appropriate and will allow the trolley assembly to roll smoothly over the gap. Use the O-ring supplied with the IN1649 and IN1651 splice links as a spacer tool to set the gap between the rails. Be sure to follow mounting instructions for alignment and fasteners at splice links. Joints must be supported either side by a fastener 50 mm from rail end.

271 mm (10 11/16")

Plan on room at end of rail to load trolley assembly.

5 - RAIL INSTALLATION GUIDELINES (Continued)

Joints must be supported either side by a fastener 50 mm from rail end.

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PARTS

Ceiling mount

Wall mount

Angled wall mount

15° OVER 15°

5i Ceiling, floor, or wall mount - Rail must run within 5° of horizontal, but can be mounted at various angles on the horizontal mounting structure. Rail can be ceiling mounted, floor mounted, or wall mounted.

5j Angled wall mount - An angled wall mount must be limited to a maximum of 15° off vertical. It must be mounted so that the load on the shackle is taken no more than 15° beyond vertical. Exception, use trolleys with wheeled toggles for greater angles.

Floor mount

5 - RAIL INSTALLATION GUIDELINES (Continued)

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When marking and drilling holes, use transfer punch to mark hole centers. Hold rail in alignment using spring or "C" clamps until secured.

Installers are responsible for planning, installing and testing installation. Following are guidelines specifically relating to assembly of Harken parts.

6a Rail alignment - Precise rail alignment at joints is critical for smooth-running trolleys. Use IN1649 or IN1651 splice link and round rods held in the rail groove. Use spring clamps to align rails during installation.

6b Drilling holes - Use transfer punch to mark hole centers. Hold rail in alignment, until secured, with spring or "C" clamps when marking and drilling holes. The first fastener must be 50 mm to rail end or less.

6c Threadlocking fasteners - Always use threadlocking solution or locknuts.

6d Preventing corrosion between fasteners and rail - Use an anti corrosion paste on the fastener head to prevent galvanic corrosion between fastener and rail. Do not use for nuts on fastener.

6 - RAIL INSTALLATION REQUIREMENTS

6e Installing IN9561 endstops - To prevent trolley assemblies from rolling off rail, fasten endstops to rail ends using M8 (5/16") stainless steel fasteners. Drill and tap into the rail to mount end stop. Note hole center locations at right and plan endstop location on rail to avoid interference from the predrilled mounting or pinstop holes. Endstops must be mounted no farther than 50 mm from the last fastener fixing rail to structure.

1.17529.85

0.3328.43

1643 CE EN795

3

1.96950 3.937

100

1.96950

1.969 REF.1.969 REF.

35X Ă .391 .290Ă .440 X 86Ā, NEAR SIDE

Ă 0.328 THRU, 86 Ā CSK TO Ă 0.706

Load trolley assembly before installing second endstop. Alternatively use removable pinstop.

Use an anticorrosion paste on the endstop fastener head to prevent galvanic corrosion between fastener and rail.

1650 CE EN795

Ă 0.391 THRU TOP ONLY9.92Ă 0.440 X 86 Ā

Ă 0.535[13.59] X 86Ā , NEAR SIDEĂ 0.525[13.34] 0.351[8.92]

36 X Ă 0.335[8.51] THRU ALL

1.96850 3.937 TYP. 29

100

1.96950

Endstops must be mounted no farther than 50 mm from the last fastener fixing rail to structure.

Endstops must be mounted no farther than 50 mm from the last fastener fixing rail to structure.

The first fastener must be 50 mm to rail end or less.

The first fastener must be 50 mm to rail end or less.

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PARTS

6g Loading trolley assembly on rail - Carefully align trolley assembly with rail and gently roll into place. If balls are lost, trolley assembly must not be used. See 13c.

6f Using IN1642 removable endstops - The removable endstop may be used instead of fixed endstops. They allow user to easily remove trolley assemblies for storage away from the elements and for switching trolley assemblies from one rail to another. You must follow instructions and heed warnings:

A. Retain all ball bearings and replace any balls lost during transfer.

B. Make sure pinstop is securely locked into one of the rail pinstop holes.

6 - RAIL INSTALLATION REQUIREMENTS (Continued)

WARNING! Removable end stops MUST be tethered to the system or a suitable anchor point to prevent falling objects.

Endstops must be mounted no farther than 50 mm from the last fastener fixing rail to structure. IN1642 endstop

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7a Objective - This test objective is to ensure that the system has been installed correctly in practice and remains sound as it ages.

7b Rail test locations - We recommend that each rail is tested in at least three (3) locations; typically at both ends, at any rail joint, and in the middle.

7c Test description - Subject to engineer/surveyor approval, each rail should be tested upon installation:

- Insert the trolley in the rail and achieve a load of 600 kg

- Test for 15 seconds per locations

- Remove the load and repeat the same in 2 further locations

- The system should remain functional; repeat as necessary for each separate rail

7d Test intervals - Normal safety equipment operations require testing post-installation and then annual inspections each year thereafter. Follow careful inspection procedures of trolley assemblies as previously. Additionally, perform torque testing of rail fasteners on an annual basis. Use a torque wrench and test five (5) percent of the fasteners spread out across a broad location spectrum. Test to the fastener manufacturer's recommended torque specification. If torque test fails, rail should be decommissioned until the exact cause of the torque test failures are determined. Chemical anchors for fasteners must be pull tested every five (5) years. Mechanical anchors for fasteners must be pull tested every 10 years. Follow the installation pull test procedure "7c" above.

7e Test scheduling and records - Further testing and inspection of the Access Rail system should be incorporated into standard operating practices and into the EXAMINATION/REPAIR HISTORY in section 16.

7 - INSTALLATION TESTING

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PARTS

9b Connections to Access Rail system

The system has two anchorage points:1. Fall arrest trolley2. Working trolley

It is the responsibility of the user and the purchaser of this equipment to assure they are familiar with these instructions, trained in the correct care and use, and are aware of the operating characteristics, application limits, and the consequences of improper use. Installer is responsible for certification and user training and must ensure the instructions and limitations of use are clearly displayed close to system. This should include a statement that it is designed exclusively for use with personal protective equipment.

9a Inspection before use - Always perform inspection before using system. See section 12: inspection procedure and consult examination and repair history.

8 - TRAINING AND ACCESS TO MANUAL

9 - USING SYSTEM

9c Connection requirements - When using a hook with positive locking mechanism to connect to trolley shackle, ensure roll-out cannot occur. Roll-out occurs when interference between hook and mating connector causes hook gate to unintentionally open and release.

Use self-locking snap hooks and carabiners to reduce possibility of roll-out. Hooks or connectors must completely close over attachment object.

Do not attach a connector that will impact the side of the trolley when in use.

WARNING! Connecting hooks, lanyards, and safety harnesses are part of a personal fall-arrest system. Manufacturer's instructions must be provided for each component of the system. The user must read and understand these instructions before using this equipment. They provide proper use, inspection and maintenance information. Alterations or misuse of this equipment, or failure to follow these instructions, may result in a fall or failure to arrest a fall leading to serious injury or death.

1 2

1 2

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9e Using removable endstop - If using IN1642 removable endstop, always be sure the pinstop is inserted into one of the stop holes in the rail. The bottom of the knob must be nearly flush with the body of the endstop.

WARNING! Always be sure the pinstop is securely fastened to a pinstop hole in the rail. Failure to seat in a pinstop hole can result in a fall which could result in severe injury or death.

INCORRECT

CORRECT

9d Operating pinstop - Rotate the lever upwards to disengage the pinstop. To lock it out continue rotating until the lever is on it's back. Trolley will roll freely. To secure trolley, position pinstop over rail hole and rotate lever so pin drops into hole.

Pinstop down and locked

9 - USING SYSTEM (Continued)

Lock out

Secure

When using this equipment, the employer must have a rescue plan and the means at hand to implement it. The plan must be communicated to authorized persons and rescuers. Rescue allowances: Single trolley is permitted for single person rescue from fall arrest. Twin trolley is permitted for rescue in Human Suspension situation, including "snatch rescue". The system and trolley integrity MUST be assessed prior to any rescue for the safest & quickest recovery.

10 - RESCUE PLAN

11 - AFTER A FALL, REPLACING EQUIPMENTAny equipment which has been subjected to the forces of arresting a fall must be immediately removed from service and destroyed by user or an authorized person.

IN1642 endstop

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PARTS12 - INSPECTION BEFORE EACH USEBefore use, perform system inspection on all components per manufacturer’s instructions. Following are Harken specific inspection procedures.

c

eba

db bb

c

BEFORE EACH USEAs long as a formal inspection has been performed within the last year, follow the before-each-use inspection procedure described below.

12a Inspect pinstop - Inspect pinstop for spring degradation, cracks or wear that may affect locking strength and operation. Check drive pin holding plastic latch to post to make sure it is secure.

WARNING! If pinstop locking mechanism fails trolleys may become loose on rail resulting in an uncontrolled slide along rail resulting in severe injury or death.

Drive Pin

12b Inspect pivot pin retaining screws - Inspect pivot pin retaining screws in trolleys and coupler. Make sure coupler/pivot pin retaining screws have not loosened and are tightened securely in coupler. If loose, remove screw, apply Red Loctite® 271 threadlocker and tighten.

CORRECT INCORRECT

b b

CORRECT INCORRECT

b b

INCORRECT

Pivot pin

WARNING! If screws loosen, shackle pivot pin can move, allowing shackle to suddenly release from trolley resulting in a fall, severe injury or death.

b

f

a

Loctite is a registered trademark of Henkel AG & Company KGaA.

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12e Inspect endstop screws - Check to make sure that endstop screws have not loosened. Screws must be flush with the top of the endstop.

e

WARNING! If endstop screws loosen, trolleys can roll off end of rail resulting in a fall, severe injury or death.

12 - INSPECTION BEFORE EACH USE (Continued)

12f Inspect ball bearings - If trolley assembly has been removed from rail, make sure each trolley contains all 60 balls. Do not load trolley onto rail and use trolley assem-bly if balls are missing.

IMPORTANT! - If transferring trolley assemblies from one rail to another, be sure to have extra balls on hand.

WARNING! If trolley has been removed from rail, some balls may be lost. Do not use trol-leys if balls are missing. Trolleys with miss-ing balls can come off rail, resulting in a fall, severe injury,or death.

f

Missing balls

12c Inspect shackle - Inspect shackles for signs of corrosion, cracks, or elongation. If damaged, do not use. Damaged shackles can indicate that trolley was overloaded. Return complete trolley assembly to one of the service centers/recertification centers listed on back of manual for advice.

12d Inspect rail and rail screws - Check to make sure screws have not loosened and are flush with top of rail so trolleys roll smoothly. Loose screws can also compromise system safety. Inspect the rail length by running the trolley assembly the entire length without load. Ensure the trolley assembly runs freely and hits no screw heads or obstructions. Check rail for dirt buildup before each use. If the rail has visible dirt or feels gritty, clean the rail ahead of your travel as part of your maintenance. Use soapy water and flush thoroughly with water, directing spray away from trolleys.

d

c

c

WARNING! If all screws are not fastened securely, rail can separate from mounting surface resulting in a fall, severe injury, or death.

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PARTS

A formal inspection of all system components and their connection to mounting structure must be performed annually by a competent person. Following are specific inspection procedures.

13 - ANNUAL FORMAL INSPECTION

13a Remove trolleys for inspection - Remove stop and roll trolley off end of rail while keeping trolley aligned with rail so balls are not lost. Inspect trolleys for damage, corrosion, and anything that might effect strength or operation.

A

Tip trolley so pivot pin slides out.Remove shackles and inspect. If there are any signs of corrosion cracking or wear, return complete trolley assembly to a service/recertification center listed on the back of this manual for advice.

Reassemble parts using Red Loctite 271 threadlocker.

13b Remove and inspect shackles - Remove all coupler/pivot pin retaining screws. If necessary heat screws with a propane torch to break Red Loctite® bond.

WARNING! Be sure to use Red Loctite on all screws. If screws loosen, shackle pivot pin can move, allowing shackle to suddenly release from trolley resulting in a fall, severe injury or death. Make sure Loctite is new. Old Loctite especially if exposed to heat can lose effectiveness.

Loctite is a registered trademark of Henkel AG & Company KGaA.

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13c Inspect ball bearing quantities - Make sure that all trolley ball races have the correct number of balls (see chart below). Do not load trolleys on rails if balls are missing. Do not use system until missing balls have been replaced.

IMPORTANT! - If transferring trolley assembly from one rail to another, be sure to have extra balls on hand.

WARNING! Missing balls weaken trolley. Trolleys with missing balls can come off rail resulting in a fall, severe injury, or death. Do not use trolleys if balls are missing.

13d Replace missing or damaged ball bearings - Re-place balls that are worn or have flat spots indicating overloading requiring recertification. Use only Harken replacement 8 mm (5/16") Torlon® balls. To replace lost or damaged ball bearings, position trolley assembly on edge with retaining clip in place. Do not remove retaining clip. Gently push one ball at a time into trolley from center of clip. Allow balls to roll into return race and insert remaining balls. Do not overfill. Each trolley must have 60 ball bearings!

13f Inspect rail and attaching fasteners - A formal inspection of rail for cracks, deformation or wear and its connection to structure must be performed annually by a competent person. Inspect attaching fasteners for loosening, damage, or corrosion that may affect strength.

13g Failed inspection - If inspection reveals an unsafe or defective condition, remove item from service and destroy it. If in doubt, please contact manufacturer for further advice.

13e Inspect pinstop - Check for spring degradation, cracks or wear that may affect locking strength and operation.

Missing ball bearings

Retaining clip

13 - ANNUAL FORMAL INSPECTION (Continued)

Torlon is a registered trademark of Solvay Advanced Polymers L. L. C.

Trolley length Balls/trolley Balls Order Balls/set Ball Ø132 mm 5 3/16" 60 Torlon® 1526 25 5/16"(8 mm)

Torlon balls are brown colored. Do not use white or black colored balls.

WARNING! If all screws are not fastened securely, rail can separate from mounting surface resulting in a fall, severe injury, or death.

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PARTS

14a Keep balls and races clean - Flush trolleys fre-quently by squirting a detergent/water solution into the sides of the rail and into center openings. Roll trolley assembly back and forth to distribute evenly, then flush bearings with fresh water.

Check rail for dirt (salt) buildup before each use. If the rail has visible dirt or feels gritty, clean the rail ahead of your travel as part of your maintenance. Use soapy water and flush thoroughly with water, directing spray away from rails. Cleaning and flushing points

14b Use ball conditioner - After trolley dries, apply one or two drops of McLube® OneDrop™ ball condi-tioner. Use a small screwdriver to circulate the balls to distribute OneDrop ball conditioner. Do not use spray lubricants because ball bearings may skid not roll. It is important to clean trolley as excessive build-up of grease, dirt, and salt will restrict trolley movement.

Cleaning and flushing points

14 - MAINTENANCE

McLube is a registered trademark of McGee Industries, Inc.OneDrop is a trademark of McLube, a division of McGee Industries, Inc.

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16 - RECORDSA record must be kept for each component, subsystem and system, with the following details (see example record log below). It is the responsibility of the user organization to provide the record and to enter onto the record the details required.

EQUIPMENT RECORDProduct:

Model/Type Description Serial Number

ManufacturerHARKEN

AddressN15W24983 Bluemound Rd.,

Pewaukee, WI USA

Tel/Fax/Email/Website(262) 691-3320 / (262) 701-5780

[email protected] / www.harken.com

Year of Manufacture Purchase Date Date First Put Into Use

Other important information (i.e. document number):

EXAMINATION/REPAIR HISTORY

Date Reason for Entry (Periodic exam or repair)

Defect notes, repairs carried out and other important information

Name and signature of competent person

Date of next periodic examination

Type examination and ongoing production control carried out by SATRA Technology Center (Notified body number 0321), Wyndham Way, Telford, Kettering, NN16 8SD, United Kingdom.

15 - LABELING

Description

Serial number EN certification

Manufacturer CE certification

Item number Read the manual

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PARTS

The undersigned……………………………………………………………………………………………

acting as the main contractor of the fall arrest system, to which this manual refers, installed at building site:

Street…………….………………………………………………………………….. n°………………….

City……………………………………………………. Prov……….……………… Zip…………………

DECLARES to have receivedfrom the installing company:

The manual of use and maintenance of the system, together with the attachments provided

Provided end user training

The as-installed drawing of the final system

Place and date

……………………………………………

The Customer (Stamp and signature)

…………………….……………………….…………………

17 - CUSTOMER DECLARATION

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Please note that every access to the building where the Harken Access Rail system is installed should be made by authorized and qualified personnel ONLY.

It is therefore necessary, before using the Harken Access Rail system, that the user read this Use and Maintenance manual and complete the register below.

It is mandatory to complete the register below, in order to:

- Regulate and record access on the roof

- Equip users with the necessary PPE

- Work in complete safety

I HAVE READ AND UNDERSTAND THIS MANUAL

WORKER (Name and surname) SIGNATURE for acknowledgement

DATE COMPANY

COMMENTS

18 - STATEMENT OF VISION

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PARTS

MAINTENANCE COMPANY

RESPONSIBLE (Name and Surname) DESCRIPTION OF THE WORK OUTCOME

Positive

NegativeDATE

COMMENTS

To ensure conformity to local codes and regulations, the Access Rail system, must be periodically inspected according to the instructions provided by the manufacturer as described in this manual. Extraordinary maintenance goes beyond normal maintenance and includes component replacement, fastener tightening or testing which are not included as periodic maintenance.

All periodic and extraordinary maintenance must be recorded in the following register:

MAINTENANCE REGISTER

19 - PERIODIC AND EXTRAORDINARY MAINTENANCE

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20 - Worldwide Limited Warranty

COVERAGE. HARKEN® warrants that each HARKEN product, when properly used and maintained, will be free from defects in material and workmanship from the date of receipt of the product by the final customer.

THE LIMITED WARRANTY. This limited warranty applies to all Harken products purchased. The sole and exclusive remedy under this LIMITED WARRANTY for original defects in materials or workmanship of a HARKEN product shall be the repair or replacement, at HARKEN’s sole discretion, of the defective part or component, in accordance with the terms of this warranty.

WARRANTOR. For products originally sold in the Unites States, the limited warranty for the products are supplied by HARKEN, INC. For products originally sold in the European Union, the limited warranty for the products is supplied by the dealer who sold the product through the Harken Distributors in that country. For products originally sold in the rest of the World, the limited warranty for the products is supplied directly by the Harken Distributors in that country. When “HARKEN” is mentioned throughout this Limited Warranty, it refers to the entity as defined in this paragraph.

OWNER – NON-TRANSFERABLE WARRANTY. This warranty is made by HARKEN with the original purchaser of the product and does not extend to any third parties. The rights of the original purchaser under this warranty may not be assigned or otherwise transferred to any third party.

WARRANTY TERM. The LIMITED WARRANTY covers any original defects in material or workmanship manifested within 10 years of the date of receipt of the product by the final customer.

NOT COVERED. The LIMITED WARRANTY does not apply to, nor shall HARKEN have any liability or responsibility for, damages or expenses relating to defects caused by misuse, abuse, failure to install, use, maintain or store the HARKEN product as specified in the warranty booklet, service booklet, manuals, catalogue or other literature available from HARKEN.

The LIMITED WARRANTY does not apply to, and neither shall HARKEN have any liability or responsibility in respect to, damages or expenses relating to:

• defects in material or workmanship that did not exist when the product was first delivered;• defects in material or workmanship that are manifested outside the warranty period;• defects which are not reported to HARKEN within sixty (60) days of discovery;• a product that has been altered or modified from factory specifications;• damage or deterioration of cosmetic surface finishes, including cracking, crazing, discoloration or fading;• accidents, misuse, abuse, abnormal use, improper use, lack of reasonable or proper maintenance or storage;• installation, service or repairs improperly performed or replacement parts or accessories not conforming to HARKEN’s specifications;• use exceeding the recommended and permitted limits or loads of the product and/or the product on which the product is installed;• normal wear or deterioration occasioned by the use of the product or its exposure to the elements;• ropes, lines, buckles and webbing;• loss of time, loss of use, inconvenience, travel expense, costs related to procuring any substitute product, transportation costs, any incidental or consequential damages arising out of the non-use of the product, or compensation for inconvenience or loss of use while the product is being repaired or otherwise not available, or other matters not specifically covered hereunder;• the costs to remove, disassemble or re-install the product;• removal, storage and replacing of the product on which the product has been installed, even where this is necessary to carry out the warranty service.The LIMITED WARRANTY does not cover, nor shall HARKEN have any liability or responsibility in respect of, dam-ages or expenses relating to, the following products and/or components:• washers and spacers;• ball bearings, roller bearings, thrust bearings.

Online warranty registration. Registering this product online at www.harken.com is critical to receive product updates or any recall information. Harken will not sell this information or use it for solicitation.

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PARTS

Reference Documents for Harken Access Rail Installation, Operation and Maintenance The following publications give detailed information to ensure a safe and legally compliant installation while offering guidance when designing, installing, testing, maintaining and using a comprehensive fall protection system:

Testing and Certification – (Harken Certification Completed)

EN795:2012 - Protection against falls from a height – Anchor devices – Requirements and Testing.

CEN/TS 1641: 2013 - Personal fall protection equipment – Anchor devices – Recommendations for anchor devices for use by more than one person simultaneously.

ANSI Z359 - Fall Protection Code

System Design and Best Practices

ANSI Z359 – Fall Protection Code.

OSHA 29CFR - Laws and Regulations.

EN358 - Personal protective equipment for work positioning and prevention of falls from a height. Belts for work positioning and restraint and work positioning lanyards.

BS7883 2005 - Code of practice for the design, selection, installation, use and maintenance of anchor devices conforming to BS EN 795.

Personal Protective Equipment (PPE)

ANSI Z359 – Fall Protection Code.

OSHA 29CFR - Laws and Regulations./TS 16415

EN813 - Personal protective equipment for prevention of falls from a height - Sit harnesses.

EN355 - Personal protective equipment against falls from a height - Energy absorbers.

EN361 - Personal protective equipment against falls from a height - Full body harnesses.

EN362 - Personal protective equipment against falls from a height – Connectors.

Appendix A

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Appendix A

Essential ReadingBS 7985: 2009 British Standard Code of Practice The use of rope access methods for industrial purposes.

BS7883:2005 Code of practice for the design, selection, installation, use and maintenance of anchor devices conforming to BS EN795.

This British Standard provides information relating to anchor devices and recommendations for their installation and use in conjunction with personal protective equipment (PPE) for protection against falls from a height. It is intended to complement BS EN795 by recom-mending good, accepted practice as followed by competent practitioners. It also gives guidance on what should be done in the case of base materials of unknown strength.

Further readingThe Lifting Operations and Lifting Equipment Regulations 1998 (LOLER) contain wide-ranging requirements on all aspects of carrying out ‘lifting operations’, including all rope access.

The Management of Health and Safety at Work Regulations 1999 (MHSWR) specify general requirements for identifying the nature and level of risks associated with work operations.

The Provision and Use of Work Equipment Regulations 1998 (PUWER) apply to all work equipment, which is required to be suitable for the intended purpose. Personnel must be properly trained to operate the equipment with which they are provided.

The Construction (Health, Safety and Welfare) Regulations 1996 C(HSW)R contain specific requirements on the prevention of falls (Regulation 6). ‘Construction’ includes cleaning and maintenance work.

Personal protective equipment at work. Personal Protective Equipment at Work Regulations 1992

Guidelines on the use of rope access for industrial purposes Industrial Rope Access Trade Association (IRATA) 2000

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Appendix B

EC DECLARATION OF CONFORMITY

As the authorised EU representative established in the Community:

HARKEN UK LTDdeclares that this product:

R27 Access Rail System

is in conformity with the provisions of Council Directive 89/686/EEC and the harmonised standard;

EN795:2012 Type D

Protection against falls from a height – Anchor Devices

also tested to and found to meet requirements of EN795:1996 clauses 4.2 and 4.3.4 for a Class D system.

and is identical to the product which is the subject of EC certificate of conformity No:

5395 (issue 3) issued by: SATRA – European Notified Body 0321

and is subject to the procedure set out in Article 11 point A of Directive 89/686/EEC under the supervision of the approved body:

SATRA Technology Centre, Wyndham Way, Telford, Kettering, Northamptonshire, NN16 8SD

Done at:HARKEN UK LTD

On:20 December 2012

Signature: Name:Catherine Ash-Vie

Commercial Director

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Printed in USA 5201 09/18

ManufacturerN15W24983 Bluemound Road, Pewaukee, Wisconsin 53072 USA

Telephone: (262) 691-3320 • Fax: (262) 701-5780 • Cable: Harken Pewaukee Web: www.harken.com • www.harkenindustrial.com

Email: [email protected]

EU Representatives

Harken UK Ltd Bearing House, Ampress Lane

Lymington, Hampshire S041 8LW, England Telephone: (44) 01590-689122 • Fax: (44) 01590-610274

Web: www.harken.co.uk Email: [email protected]

Harken Italy S.p.A.Via Marco Biagi 14, 22070 Limido Comasco (CO), Italy

Tel 031.3523511; Fax 031.3520031Web: www.harken.itEmail: [email protected]

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