r-panel table of ontents product page no

20
© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04 800.406.7387 (Corporate Office) • www.mtlsales.us.com PRP-1 R-PANEL Eave Detail ........................................................ PRP-12 Sculptured Gutter Detail .................................... PRP-12 Valley Detail ....................................................... PRP-13 Sculptured Rake Detail ...................................... PRP-13 Rakewall Detail .................................................. PRP-14 Sculptured High Side Eave Detail ..................... PRP-14 Endwall Detail .................................................... PRP-15 Ridge/Hip Detail................................................. PRP-15 Universal Ridge Detail ....................................... PRP-16 Formed Ridge Detail.......................................... PRP-16 Gravel Stop Detail.............................................. PRP-17 R-Panel Outside Corner Detail .......................... PRP-17 R-Panel Inside Corner Detail ............................. PRP-18 Jamb Detail........................................................ PRP-18 Head Detail ........................................................ PRP-19 Base Detail ........................................................ PRP-19 Notes ................................................................. PRP-20 T ABLE OF CONTENTS Product Page No. R-Panel Profiles................................................... PRP-2 Panel Overview.................................................... PRP-2 Eave (Direct Fasten) ............................................ PRP-3 Sculptured Gutter ................................................ PRP-3 Sculptured Gutter End ......................................... PRP-3 Universal Gutter/Downspout Strap ...................... PRP-3 Downspout........................................................... PRP-3 95° Elbow ............................................................ PRP-3 Downspout Bracket.............................................. PRP-3 Gutter Hanger ...................................................... PRP-3 Sculptured Corner Box ........................................ PRP-3 Sculptured Peak Box ........................................... PRP-3 Valley ................................................................... PRP-3 R-Panel Sculptured Rake .................................... PRP-3 Sculptured Rake End........................................... PRP-3 Pitch Break .......................................................... PRP-3 Sculptured High Side Eave.................................. PRP-3 Counter Flashing ................................................. PRP-4 Reglet Flashing.................................................... PRP-4 20" Ridge/Hip ...................................................... PRP-4 Universal Ridge Cover ......................................... PRP-4 R-Panel Formed Ridge ........................................ PRP-4 Vented Ridge Cover............................................. PRP-4 Vent Drip.............................................................. PRP-4 Gravel Stop.......................................................... PRP-4 R-Panel Inside Corner ......................................... PRP-4 R-Panel Outside Corner ...................................... PRP-4 Inside Corner ....................................................... PRP-4 Outside Corner .................................................... PRP-4 1.5" Sill/Head ....................................................... PRP-4 1.5" Sill to Soffit ................................................... PRP-4 1.25" Base ........................................................... PRP-4 R-Panel Jamb ...................................................... PRP-5 Head Channel...................................................... PRP-5 Head/Jamb Cover ................................................ PRP-5 R-Panel C-Closure .............................................. PRP-5 R-Panel Closures ................................................ PRP-6 Universal Closure ................................................ PRP-6 R-Panel Light Transmitting Panel ......................... PRP-6 Vent Material........................................................ PRP-6 Tube Sealant........................................................ PRP-6 Tape Sealant........................................................ PRP-6 Rubber Roof Jack ................................................ PRP-6 Retro Roof Jack ................................................... PRP-6 Rubber Roof Flashing Kit .................................... PRP-6 Touch-Up Paint .................................................... PRP-6 Continuous Ridge Vent ........................................ PRP-6 Louver with Screen .............................................. PRP-6 R-Panel Shear ..................................................... PRP-6 UL 580 Wind Uplift Information............................ PRP-7 Section Properties and Load Tables ................. PRP-8-9 Fastener Installation Technique ......................... PRP-10 Condition of Substructure .................................. PRP-10 Fastening Information ........................................ PRP-11 Panel Information Flashing Profiles Accessory Profiles Design/Installation Considerations Testing Information Detail Conditions Notes Product Page No.

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Page 1: R-PANEL TABLE OF ONTENTS Product Page No

© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04 800.406.7387 (Corporate Offi ce) • www.mtlsales.us.com PRP-1

R-PANEL

Eave Detail ........................................................PRP-12Sculptured Gutter Detail ....................................PRP-12Valley Detail .......................................................PRP-13Sculptured Rake Detail......................................PRP-13Rakewall Detail ..................................................PRP-14Sculptured High Side Eave Detail .....................PRP-14Endwall Detail....................................................PRP-15Ridge/Hip Detail.................................................PRP-15Universal Ridge Detail .......................................PRP-16Formed Ridge Detail..........................................PRP-16Gravel Stop Detail..............................................PRP-17R-Panel Outside Corner Detail ..........................PRP-17R-Panel Inside Corner Detail.............................PRP-18Jamb Detail........................................................PRP-18Head Detail........................................................PRP-19Base Detail ........................................................PRP-19

Notes .................................................................PRP-20

TABLE OF CONTENTS

Product Page No.

R-Panel Profi les...................................................PRP-2Panel Overview....................................................PRP-2

Eave (Direct Fasten)............................................PRP-3Sculptured Gutter ................................................PRP-3Sculptured Gutter End.........................................PRP-3Universal Gutter/Downspout Strap ......................PRP-3Downspout...........................................................PRP-395° Elbow ............................................................PRP-3Downspout Bracket..............................................PRP-3Gutter Hanger......................................................PRP-3Sculptured Corner Box ........................................PRP-3Sculptured Peak Box ...........................................PRP-3Valley ...................................................................PRP-3R-Panel Sculptured Rake ....................................PRP-3Sculptured Rake End...........................................PRP-3Pitch Break ..........................................................PRP-3Sculptured High Side Eave..................................PRP-3Counter Flashing .................................................PRP-4Reglet Flashing....................................................PRP-420" Ridge/Hip ......................................................PRP-4Universal Ridge Cover.........................................PRP-4R-Panel Formed Ridge........................................PRP-4Vented Ridge Cover.............................................PRP-4Vent Drip..............................................................PRP-4Gravel Stop..........................................................PRP-4R-Panel Inside Corner .........................................PRP-4R-Panel Outside Corner ......................................PRP-4Inside Corner.......................................................PRP-4Outside Corner ....................................................PRP-41.5" Sill/Head.......................................................PRP-41.5" Sill to Soffi t ...................................................PRP-41.25" Base ...........................................................PRP-4R-Panel Jamb......................................................PRP-5Head Channel......................................................PRP-5Head/Jamb Cover................................................PRP-5R-Panel C-Closure ..............................................PRP-5

R-Panel Closures ................................................PRP-6Universal Closure ................................................PRP-6R-Panel Light Transmitting Panel.........................PRP-6Vent Material........................................................PRP-6Tube Sealant........................................................PRP-6Tape Sealant........................................................PRP-6Rubber Roof Jack................................................PRP-6Retro Roof Jack...................................................PRP-6Rubber Roof Flashing Kit ....................................PRP-6Touch-Up Paint ....................................................PRP-6Continuous Ridge Vent ........................................PRP-6Louver with Screen..............................................PRP-6R-Panel Shear .....................................................PRP-6

UL 580 Wind Uplift Information............................PRP-7Section Properties and Load Tables.................PRP-8-9

Fastener Installation Technique .........................PRP-10Condition of Substructure..................................PRP-10Fastening Information........................................PRP-11

Panel Information

Flashing Profi les

Accessory Profi les

Design/Installation Considerations

Testing Information

Detail Conditions

Notes

Product Page No.

Page 2: R-PANEL TABLE OF ONTENTS Product Page No

© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04800.406.7387 (Corporate Offi ce) • www.mtlsales.us.comPRP-2

R-PANEL PANEL OVERVIEW

R-PANEL PROFILE

SLOPE

SUBSTRATE

COVERAGE

LENGTH

AVAILABILITY

APPLICATION

FASTENING SYSTEM

FASTENERS

MATERIALS

FINISH

The minimum recommended slope for any "R" and "PBR"-Panel is 1:12. Metal Sales recommends that in all roof applications sealant be used on sidelaps.

R-Panel is designed to be utilized over open structural framing, but can easily be used with a solid substrate. The recommended substrate is 5/8" plywood with a 30 pound felt moisture barrier. To avoid panel distortion, use a properly aligned and uniform substructure. PBR-Panel is recommended for roof applications.

Each panel has a coverage of 36".

Lengths under 5'-0" are available with some cutting restrictions. Maximum recommended panel length is 45'-0". Longer panels require additional consideration in packaging, shipping, and erection. Please consult your Metal Sales branch for recommendations (see PGI-2 and PGI-3 for locations).

Panels are available in 26, 24, and 22 gauge. Minimums quantities may apply.

Commercial, Industrial, and Architectural panels.

Direct Fastened (exposed).

The fastener selection guide should be consulted for choosing proper fasteners for specifi c applications. Quantity and type of fastener must meet necessary loading and code requirements (see PGI-12-14).

Steel grade 50 per ASTM A-792Steel grade 80 per ASTM A-792 or ASTM A-653

*Acrylic Coated Galvalume® (ACG) / ASTM A-792 - AZ55 Prepainted Galvalume / ASTM A-792 - AZ50 MS Colorfast30®

**Fluorocarbon (PVDF) * Differential appearance of Acrylic Coated Galvalume roofi ng materials is not a cause for rejection. ** Meets both Kynar 500 and Hylar 5000 specifi cations.

PBR-PANEL PROFILE

PERFORMANCE TESTUL 580, UL 2218, UL 790, Texas Department of Insurance, Cantilever Diaphragm.

C 12"

11/4"

35/16"

21/16" 4"

36" Coverage17/16"

3/4"

1"

12"4"

35/16"

C21/16"

11/4"

36" Coverage

17/16"3/4"

1"

Page 3: R-PANEL TABLE OF ONTENTS Product Page No

© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04 800.406.7387 (Corporate Offi ce) • www.mtlsales.us.com PRP-3

R-PANEL

EAVE (DIRECT FASTEN)

FLASHING PROFILES

SCULPTURED GUTTER

Length 10'-2" - *Specify Slope Angle

6"

DOWNSPOUT 6" x 4" 950 ELBOW 6" x 4"

DOWNSPOUT BRACKET

(Also available 4" x 31/2")

4"6"

C

4"6"

Length 10'-2", 20'-3"(Also available 4" x 31/2")

C

(Also available 4")

C

VALLEY

Length 10'-2", 20'-3" - *Specify Slope Angle

SCULPTUREDGUTTER END

Length 10'-2", 20'-3" - *Specify Slope Angle

11/2"

X*

11/2"47/8"

C

3"

6"

105°

150°

UNIVERSAL GUTTER/DOWNSPOUT STRAP

GUTTER HANGER SCULPTUREDCORNER BOX

SCULPTUREDPEAK BOX

C

C

R-PANEL SCULPTUREDRAKE

SCULPTURED RAKE END PITCH BREAK SCULPTUREDHIGH SIDE EAVE

X*

5/8" Hem

11/2"

16"

Hem

12"

135°1"

11/2"

C

6"

X*4"

Length 10'-2" - *Specify Slope Angle

51/2"31/2"

31/2"

X*

51/2"

6"

31/2" 105°

150°

C

Hem

Hem

31/2"

31/2"

6"

2"2"

1"13/4"

105°

150°

105°

Length 10'-2", 20'-3"

31/2"

31/2"105°

150°

105°

2"

31/2"

31/2"

6"

2"2"

105°

150°

105°

C

Hem

HemLength 10'-2", 20'-3"

C

10"2"

X*

Page 4: R-PANEL TABLE OF ONTENTS Product Page No

© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04800.406.7387 (Corporate Offi ce) • www.mtlsales.us.comPRP-4

R-PANEL

20" RIDGE/HIP COVERCOUNTER FLASHING REGLET FLASHING

VENTED RIDGE COVER

VENT DRIP

Length 10'-2", 20'-3" - *Specify Slope Angle

1" C

3/4"

3/4"

5/8"

Length 10'-2"

1/2"C

1"

2"

Hem

Length 10'-2"

31/4"

3/4"

60°

C

Hem

3"

3"11/8"

7/8"

X*1"

Length 10'-2"

C

FLASHING PROFILES (CONT.)

R-PANEL FORMED RIDGEUNIVERSAL RIDGECOVER

GRAVEL STOP R-PANEL INSIDECORNER

R-PANEL OUTSIDECORNER

INSIDE CORNER OUTSIDE CORNER

1.5" SILL/HEAD 1.5" SILL TO SOFFIT 1.25" BASE

Length 10'-2", 20'-3" - *Specify Slope Angle

10"C

X*

Hem

4"

3/8"

51/2"

X*

1/2"

C

Length 10'-2", 20'-3" - *Specify Slope Angle

5"

5" 5"

5"

C

C

Length 10'-2", 20'-3"Length 10'-2", 20'-3"

Length 10'-2"

C

1" 1/2"

21/2" 11/2"

Length 10'-2"

C

3/8"

43/4"

1/2"

21/2" 11/2"

Length 10'-2" - *Specify Slope Angle

10"

C

21/2"

X*

21/2"

31/4"

Length 10'-2", 14'-2", 20'-3"

C

13/4"

4"

5/8"

Hem

Length 10'-2", 14'-2", 20'-3"

C

13/4"

4"

5/8"

Hem

Length 10'-2"

25/8"C

5/8"

11/4"

36"18"

X*

*Specify Slope Angle

120°11/4"

Page 5: R-PANEL TABLE OF ONTENTS Product Page No

© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04 800.406.7387 (Corporate Offi ce) • www.mtlsales.us.com PRP-5

R-PANEL FLASHING PROFILES (CONT.)

C- Indicates color side of flashing.

R-PANEL JAMB HEAD CHANNEL HEAD/JAMB COVER

R-PANEL C-CLOSURE

C21/2"

13/8" 1"

5/8"

Length 10'-2"

C

1"

35/8"

13/8"

Length 10'-2"

C

31/8"

13/8"

1"

Hem

Length 7'-3", 10'-2", 14'-2"

C

81/8"

27/8"

Length 10'-2", 14'-2"

Page 6: R-PANEL TABLE OF ONTENTS Product Page No

© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04800.406.7387 (Corporate Offi ce) • www.mtlsales.us.comPRP-6

R-PANEL ACCESSORY PROFILES

TAPE SEALANT

TOUCH-UP PAINT

Available in pintsPVDF / MS CF30

VENT MATERIAL

33/8"

4"

7/8"

RETRO ROOF JACK

MINI (1/4" to 11/8" O.D. Pipe)#2 (13/4" to 3" O.D. Pipe)#4 (3" to 6" O.D. Pipe)#6 (6" to 9" O.D. Pipe)#8 (7" to 13" O.D. Pipe)

RUBBER ROOF JACK

#801RETRO (3/4" to 23/4" O.D. Pipe)#802RETRO (2" to 71/4" O.D. Pipe)#803RETRO (31/4" to 10" O.D. Pipe)

RUBBER ROOFFLASH KIT

12" x 50'-0" Flash Kit18" x 50'-0" Flash Kit

R-PANEL CLOSURES R-PANEL LIGHTTRANSMITTING PANEL

UNIVERSAL CLOSURE

R-PANEL SHEAR

TUBE SEALANT

10.3 oz. CartridgeUrethane

CONTINUOUS RIDGEVENT

LOUVER WITH SCREEN

Synthetic Rubber

Inside Closure

Ouside Closure

36"

9" x 10', 12" x 10' 3' x 3', 3' x 4'

8 Ounce White Fiberglass

3/8" X 3/32" X 50'Single BeadButyl - Gray

1" x 11/2" x 50' Polyethylene Foam1" x 11/2" x 10' Polyethylene Foam

Page 7: R-PANEL TABLE OF ONTENTS Product Page No

© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04 800.406.7387 (Corporate Offi ce) • www.mtlsales.us.com PRP-7

R-PANEL

Underwriters Laboratories Inc. ®UL®

LISTED

Construction No. 161November 02, 2001Uplift - Class 90Fire Not Investigated

R-PANEL1. Metal Roof Deck Panels* No. 26 MSG min gauge coated steel. Panels continuous over two or more spans. End laps to occur over purlins with panels overlapped a min of 4 in. with lap centered over purlin web. A line of tape sealant may be used at panel side and end laps. Metal Sales Manufacturing Corporation "R-Panel"' "PBR-Panel".

2. Panel Fasteners For panel to panel and panel to purlin connections to be No. 12-14 by 1 in. self-drilling, self-tapping, hex head, plated steel screws with a 5/8 in. OD formed steel washer and a neoprene sealing washer.

As alternate Fasteners - For panel to purlin connections, 1/4 - 14 HHAB self-tapping, plating steel screws, with a separate 5/8 in. OD dome shaped steel washer and a neoprene sealing washer may be used. Or: No. 14-10HHA, self-tapping, plating steel screws, with a separate, 5/8 in. OD dome shaped steel washer and a neoprene sealing washer may be used. Spacing, for panel - to - purlin connections to be 12 in. on center beginning 2 - 1/2 in. from center line on one side of each major rib. Spacing at end lap to be in a 5 - 7 - 5 - 7 in. pattern beginning 2 - 1/2 in. from the center line on both sides of each major rib. Fastener for panel to purlin connection to be 1-1/4 in. long when insulation (Item 3) is greater that 4-1/2 in. Spacing for panel - to - panel connections to be 20 in. on center with a fastener located in line with the purlin fasteners.

3. Insulation (Optional) - Any compressible blanket insulation 6 in. max thickness before compression.

4. Purlin No. 16 MSG min gauge steel (50,000 psi min yield).

5. Lateral Bracing (Not shown) - As required. Refer to General Information, Roof Deck Construction, (Roofing Materials and Systems Directory) for items not evaluated.

* Bearing the UL Classification Mark.

1

11

2

2

3

3

32

4

4

3

603/16" Max

Page 8: R-PANEL TABLE OF ONTENTS Product Page No

© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04800.406.7387 (Corporate Offi ce) • www.mtlsales.us.comPRP-8

R-PANEL SECTION PROPERTIES AND LOAD TABLES

ALLOWABLE UNIFORM LIVE LOADS PSF1.2.3.4.

26

GA. Width Ksi

Inward (Gravity / Defl ection) Load2.4. Outward Uplift (Stress) Load3.1-Span

36” 80

24 36” 50

22 36” 50

2’ 3’ 4’ 5’ 6’ 7’ 2’ 3’ 4’ 5’ 6’ 7’

208 94 48 25 14 9 351 156 88 56 39 29

278 124 70 38 22 14 396 176 99 63 44 32

406 180 102 54 31 20 526 234 131 84 58 43

26

GA. Width Ksi

Inward (Gravity / Defl ection) Load2.4. Outward Uplift (Stress) Load3.2-EqualSpans

36” 80

24 36” 50

22 36” 50

2’ 3’ 4’ 5’ 6’ 7’ 2’ 3’ 4’ 5’ 6’ 7’

211 105 62 40 28 21 239 115 67 43 30 22

275 128 73 47 33 24 347 160 91 59 41 30

376 172 97 63 44 32 516 235 134 86 60 44

26

GA. Width Ksi

Inward (Gravity / Defl ection) Load2.4. Outward Uplift (Stress) Load3.3 or more-Equal Spans

36” 80

24 36” 50

22 36” 50

2’ 3’ 4’ 5’ 6’ 7’ 2’ 3’ 4’ 5’ 6’ 7’

235 119 71 47 27 17 270 132 77 50 35 26

316 147 85 55 38 27 398 185 106 68 48 35

434 199 113 73 51 37 594 273 155 100 70 51

EGUAG HTDIW)ni(

DLIEYISK

THGIEWFSP

NOISSERPMOCNIPOT .1 NOISSERPMOCNIMOTTOB .1

xxIni 4 tf/

xxSni 3 tf/

aM)ni-k(

xxIni 4 tf/

xxSni 3 tf/

aM)ni-k(

62 "63 08 78. 7130. 1130. 21.1 0930. 6640. 86.1

42 "63 05 31.1 3450. 8550. 76.1 7650. 7360. 19.122 "63 05 54.1 7670. 4180. 44.2 7670. 4480. 35.2

R-PANEL SECTION PROPERTIES

1. Theoretical section properties have been calculated per AISI 1996. “Specifi cations for the design of cold formed steel members.” Ixx and Sxx are effective section properties for defl ection and bending.2. Tabulated loads are allowable loads calculated in accordance with good engineering practices and with AISI 1996 specifi cations for bending stresses. Panel weight has not been subtracted from allowable gravity loads. Allowable load does not address web crippling requirement, or fasteners/support connection.3. Allowable loads are calculated in accordance with AISI 1996 specifi cations, and have been increased by 331/3% for wind uplift. Contact Metal Sales Technical Services Department for more information.4. Defl ection consideration is limited by a maximum defl ection ratio of L/180 of span.

.0350 .0348 1.25 .0293 .0439 1.58

.0427 .0595 1.78

.0600 .0790 2.37

C 12"

11/4"

35/16"

21/16" 4"

36" Coverage17/16"

3/4"

1"

Page 9: R-PANEL TABLE OF ONTENTS Product Page No

© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04 800.406.7387 (Corporate Offi ce) • www.mtlsales.us.com PRP-9

R-PANEL SECTION PROPERTIES AND LOAD TABLES

ALLOWABLE UNIFORM LIVE LOADS PSF1.2.3.4.

26

GA. Width Ksi

Inward (Gravity / Defl ection) Load2.4. Outward Uplift (Stress) Load3.1-Span

36” 80

24 36” 50

22 36” 50

2’ 3’ 4’ 5’ 6’ 7’ 2’ 3’ 4’ 5’ 6’ 7’

214 95 49 25 15 9 358 159 90 57 40 29

288 128 72 39 23 14 405 180 101 65 45 33

426 190 107 56 32 20 538 239 134 86 60 44

26

GA. Width Ksi

Inward (Gravity / Defl ection) Load2.4. Outward Uplift (Stress) Load3.2-EqualSpans

36” 80

24 36” 50

22 36” 50

2’ 3’ 4’ 5’ 6’ 7’ 2’ 3’ 4’ 5’ 6’ 7’

224 109 64 42 29 22 252 120 69 45 31 23

286 131 75 48 34 25 364 167 95 61 42 31

388 176 100 64 45 33 545 248 141 90 63 46

26

GA. Width Ksi

Inward (Gravity / Defl ection) Load2.4. Outward Uplift (Stress) Load3.3 or more-Equal Spans

36” 80

24 36” 50

22 36” 50

2’ 3’ 4’ 5’ 6’ 7’ 2’ 3’ 4’ 5’ 6’ 7’

250 125 73 48 28 18 286 138 80 52 36 27

328 152 87 56 39 27 419 193 110 71 49 36

449 205 116 75 52 38 630 288 164 105 73 54

EGUAG HTDIW)ni(

DLIEYISK

THGIEWFSP

NOISSERPMOCNIPOT .1 NOISSERPMOCNIMOTTOB .1

xxIni 4 tf/

xxSni 3 tf/

aM)ni-k(

xxIni 4 tf/

xxSni 3 tf/

aM)ni-k(

62 "63 08 19.0 7230. 2230. 61.1 7930. 6740. 17.1

42 "63 05 71.1 7650. 8750. 37.1 7650. 1560. 59.122 "63 05 15.1 0080. 5580. 65.2 0080. 4680. 95.2

PBR-PANEL SECTION PROPERTIES

1. Theoretical section properties have been calculated per AISI 1996. “Specifi cations for the design of cold formed steel members.” Ixx and Sxx are effective section properties for defl ection and bending.2. Tabulated loads are allowable loads calculated in accordance with good engineering practices and with AISI 1996 specifi cations for bending stresses. Panel weight has not been subtracted from allowable gravity loads. Allowable load does not address web crippling requirement, or fasteners/support connection.3. Allowable loads are calculated in accordance with AISI 1996 specifi cations, and have been increased by 331/3% for wind uplift. Contact Metal Sales Technical Services Department for more information.4. Defl ection consideration is limited by a maximum defl ection ratio of L/180 of span.

.0360 .0358 1.29 .0307 .0449 1.61.0443 .0609 1.82

.0633 .0808 2.42

12"4"

35/16"

C21/16"

11/4"

36" Coverage

17/16"3/4"

1"

Page 10: R-PANEL TABLE OF ONTENTS Product Page No

© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04800.406.7387 (Corporate Offi ce) • www.mtlsales.us.comPRP-10

R-PANEL DESIGN / INSTALLATION CONSIDERATIONS

To prevent wobbling - Make sure fastener head is completely engaged in the socket. If the head does not go all the way in the socket - tap the magnet deeper into the socket to allow full head engagement. Metal chips will build up from drilling and should be removed from time to time.

Protect drill point - Push only hard enough on the screw gun to engage clutch. This prevents excess friction and burn out of the drill point. Correct pressure will allow screw to drill and tap without binding.

Drilling through sheet and insulation - Ease up on pressure when drilling through insulation to avoid striking the purlin or girt with the point - apply more pressure after drill point contacts purlin or girt.

Drilling through purlin overlaps - Drilling through lapped purlins requires extra care. Excessive voids between purlins sometimes damages drill points and two self-drillers might be necessary to complete the operation. It is sometimes advantageous to predrill.

Recommended Tool Type - Use depth locating nose or adjustable clutch on screw gun to prevent overdrilling and strip out. Do not use impact tools or runners.

Seating the washer - Apply suffi cient torque to seat the washer - do not overdrive the fastener.

TOO LOOSESealing material is not visible;not enough compression to

seal properly.

CORRECTSealing material slightly visible

at edge of metal washer. Assembly is watertight.

TOO TIGHTMetal washer deformed; sealing material pressed

beyond washer edge.

WO

OD

SC

RE

WS

ELF

DR

ILLE

R

FASTENER INSTALLATION TECHNIQUE

Whether over solid substrate or open structural framing, panel distortion may occur if not applied over properly aligned and uniform substructure.

The installer should check the roof deck for squareness before installing "R"-Panels. Several methods can be used to verify squareness of the structure for proper installation of the panels.

METHOD "A" - One method for checking the roof for squareness is to measure diagonally across one slope of the roof from similar points at the ridge and eave and obtain the same dimension.

METHOD "B" - The 3-4-5 triangle system may also be used. To use this system measure a point from the corner along the edge of the roof at a module of three (3). Measure a point from the same corner along another edge at a module of four (4). Then by measuring diagonally between the two points established, the dimension should be exactly a module of five (5) to have a square corner. Multiple uses of this system may be required to determine building squareness. If the endwall cannot be made square, the roof system cannot be installed as shown in these instructions.

CONDITION OF SUBSTRUCTURE

METHOD A

METHOD B4

30

30

35

Page 11: R-PANEL TABLE OF ONTENTS Product Page No

© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04 800.406.7387 (Corporate Offi ce) • www.mtlsales.us.com PRP-11

R-PANEL

R-PANEL FASTENING PATTERN

DESIGN / INSTALLATION CONSIDERATIONS (CONT.)

R-Panel

#1/4 - 14 x 7/8" Stitch Screw (1'-0" o.c.)

Tape Sealant (roof only)

PBR-PANEL FASTENING PATTERN

PBR-Panel

#1/4 - 14 x 7/8" Stitch Screw (1'-0" o.c.)

Tape Sealant (roof only)

PBR-Panel Fastening Pattern - Interior

PBR-Panel Fastening Pattern - Ends

R-Panel Fastening Pattern - Interior

R-Panel Fastening Pattern - Ends

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R-PANEL

R-PANEL EAVE DETAIL

SCULPTURED GUTTER DETAIL

PBR-Panel

Tape Sealant

Eave

#12-14 x 11/2" SD (see below)

#1/4-14 x 7/8" Stitch (every rib)

Tape Sealant

R-Panel Inside Closure

#12-14 x 11/2" SD (see below)

PBR-Panel

R-Panel Outside Closure

1:12 SlopeMinimum

1:12 SlopeMinimum

R-Panel Fastening Pattern

#12-14 x 11/2" SD#1/4-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

PBR-Panel

Tape Sealant

Sculptured Gutter

#12-14 x 11/2" SD (see below)

#1/4-14 x 7/8" Stitch (1 per hanger)

Tape Sealant

R-Panel Inside Closure

R-Panel

R-Panel Outside Closure

#1/4-14 x 7/8" Stitch (1'-0" o.c.)

Gutter Hanger

R-Panel Fastening Pattern

#12-14 x 11/2" SD#1/4-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

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© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04 800.406.7387 (Corporate Offi ce) • www.mtlsales.us.com PRP-13

R-PANEL

R-PANEL VALLEY DETAIL

SCULPTURED RAKE DETAIL

1:12 SlopeMinimum

PBR-Panel

Valley Plate

#12-14 x 11/2" SD (see below)

Tape Sealant

Universal Closure

3" Minimum

Valley

PBR-Panel

Tape Sealant

R-Panel Sculptured Rake

#12-14 x 11/2" SD

#1/4-14 x 7/8" Stitch (every rib)

Tape Sealant

Rake Angle

#12-14 x 11/2" SD (see below)

R-Panel

R-Panel Outside Closure

#1/4-14 x 7/8" Stitch (1'-0" o.c.)

1:12 SlopeMinimum

CL

R-Panel Fastening Pattern

#12-14 x 11/2" SD#1/4-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

R-Panel Fastening Pattern

#12-14 x 11/2" SD#1/4-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

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© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04800.406.7387 (Corporate Offi ce) • www.mtlsales.us.comPRP-14

R-PANEL

R-PANEL

RAKEWALL DETAIL

SCULPTURED HIGH SIDE EAVE DETAIL

1:12 SlopeMinimum

PBR-Panel

Tape Sealant

#1/4-14 x 7/8" Stitch (every rib)

Sculptured High Side Eave

#12-14 x 11/2" SD (see below)

R-Panel

R-Panel OutsideClosure

#1/4-14 x 7/8" Stitch (every rib)

R-Panel Outside Closure

Tape Sealant

Tape Sealant

PBR-Panel

Double Bead Tape SealantSculptured High Side Eave

#12-14 x 11/2" SD (see below)

Rake Angle#1/4-14 x 7/8" Stitch (1'-0" o.c.)

R-Panel Inside Closure

Tape Sealant

1:12 SlopeMinimum

R-Panel Fastening Pattern

#12-14 x 11/2" SD#1/4-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

R-Panel Fastening Pattern

#12-14 x 11/2" SD#1/4-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

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R-PANEL

R-PANEL RIDGE/HIP DETAIL

1:12 SlopeMinimum

PBR-PanelTape Sealant

R-Panel C-Closure (Optional)Tube Sealant

R-Panel Outside Closure

#1/4-14 x 7/8" Stitch (1'-0" o.c.)

#12-14 x 11/2" SD (see below)

20" Ridge/Hip Cover

Hip Plate

ENDWALL DETAIL

PBR-Panel

Tape Sealant

Pitch Break

#12-14 x 11/2" SD (see below)

#1/4-14 x 7/8" Stitch (every rib)

R-Panel Inside Closure

Tape Sealant

#12-14 x 11/2" SD (see below)

R-Panel Outside Closure

1:12 SlopeMinimum R-Panel

R-Panel Fastening Pattern

#12-14 x 11/2" SD#1/4-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

R-Panel Fastening Pattern

#12-14 x 11/2" SD#1/4-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

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© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04800.406.7387 (Corporate Offi ce) • www.mtlsales.us.comPRP-16

R-PANEL

R-PANEL FORMED RIDGE DETAIL

UNIVERSAL RIDGE DETAIL

1:12 SlopeMinimum

1:12 SlopeMinimum

Universal Ridge Cover

Tape Sealant

PBR-Panel Outside Closure

#1/4-14 x 7/8" Stitch (every rib)

#12-14 x 11/2" SD (see below)

Tape Sealant

#1/4-14 x 7/8" Stitch (every rib)#12-14 x 11/2" SD (see below)

PBR-Panel

R-Panel Formed Ridge Cover

R-Panel Fastening Pattern

#12-14 x 11/2" SD#1/4-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

R-Panel Fastening Pattern

#12-14 x 11/2" SD#1/4-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

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R-PANEL

R-PANEL OUTSIDE CORNER DETAIL

GRAVEL STOP DETAIL

R-Panel

Tape SealantFastener (by others)

#12-14 x 11/2" SD (see below)

R-Panel Outside Closure

#1/4-14 x 7/8" Stitch (every rib)

Gravel Stop

Tape Sealant

R-Panel

R-Panel Outside Corner

#1/4-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant

1:12 SlopeMinimum

R-Panel Fastening Pattern

#12-14 x 11/2" SD#1/4-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

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© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04800.406.7387 (Corporate Offi ce) • www.mtlsales.us.comPRP-18

R-PANEL INSIDE CORNER

R-PANEL JAMB DETAIL

R-Panel

R-Panel Inside Corner

#1/4-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant

#12-14 x 11/2" SD (1'-0" o.c.)

R-Panel

R-Panel Jamb

Head/Jamb Cover

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© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 4/04 800.406.7387 (Corporate Offi ce) • www.mtlsales.us.com PRP-19

R-PANEL HEAD DETAIL

R-PANEL BASE DETAIL

R-Panel

Tape Sealant

#12-14 x 11/2" SD (see below)

R-Panel Inside Closure

11/4" Base

R-Panel

Tape Sealant

#12-14 x 11/2" SD (see below)

R-Panel Inside Closure

Head/Channel

Head/Jamb Cover

R-Panel Fastening Pattern

#12-14 x 11/2" SD#1/4-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

R-Panel Fastening Pattern

#12-14 x 11/2" SD#1/4-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

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R-PANEL NOTES