r i-140 impact crusher - transdiesel ltd finlay i140 impact... · 71 i-140 standard features...
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67
I-140Impact Crusher
SPECIFICATION:Rotor Size: Ø1270mm x 1220mm (Ø50” x 48”) Net Engine Power: Tier 3 / Stage IIIA: Caterpillar C15 C-15 540hp (403kW) Tier 4i / Stage IV: SCANIA DC-13 500Hp (373kW)Portability: Tracked Operating Weight: 48,720kg* (107, 410lbs*) *Note: Without one by-pass and magnet options
I-140R
TM
68
VGF HOPPER / FEEDERFixed Hopper with Optional hydraulically folding and locking extensionsVGF Hopper capacity - No Ext: 6m3VGF Hopper capacity - With Ext: 9m3VGF Feed Height - No Ext: 3.84mVGF Feed Height - With Ext: 4.26mWidth at rear - No Ext: 2.2mWidth at rear - with ext: 3.6mHopper Extensions: Optional - with hydraulic locking mechanism - from ground levelVibrating Grizzly feeder (VGF): This is the base specVGF grizzly aperture: 50mm standard - options availableVGF wire mesh aperture: 38mm standard - options availableSpeed range: 450 - 850 RPM
IMPACT CHAMBERRotor diamater: 1270mmRotor width: 1220mm (48”)Inlet opening: 1220mm x 850mmRotor speed Range: 400 - 600rpmDrive arrangement: DirectDrive VIA Wet Clutch Drive Arrangment
Twin Apron Primary Apron Maximum settings: 150mmPrimary Apron Minimum settings: 50mmPrimary Apron Maximum settings: 75mm Primary Apron Minimum settings: 20mm Rotor Configuration: 4 BAR ROTORHydraulically open hoodSimple wrench adjustment od aprons, hydraulic assistHydraulically raise inlet flap: optioanlBlowbar options: 2 HIGH 2 LOW OR OPTIONAL 4 HIGH
MAIN CONVEYORBelt Width: 1300
Belt Spec: STRAIGHTWRAP 630/2 9+3 GRADE X COVERS Working Angle: 14°Speed: 110 m/minFull length main conveyor with impact bars at feed pointMain conveyor can be lowered hydraulically for maintenanceDust suppression: fitted with hose and spraybars as standard (no pump supplied)Discharge Height: 3.6m (12’ 10”)
Stockpile capacity: 69m³
Optional vibratory undercrusher feeder with wear resistant liners and 2/3 length main conveyor
PRESCREEN OPTIONHydraulically folding hopper with hydraulic locking mechanismPrescreen Hopper capacity - No Ext: 7.5m3Prescreen Hopper capacity - With Ext: 9.5m3Prescreen Feed Height - No Ext: 3.84mPrescreen Feed Height - With Ext: 4.26mWidth at rear - No Ext: 2.6mWidth at rear - with Ext: 3.6MVGF Hopper Material: 10mm wear resistant steelHydrulically folding sides and rear: YES - FROM GROUND LEVELHopper Extensions: Bolt On Prescreen: Fully Independent prescreen 1.17m wide x 2.58m length 50mm cassette standard - options available Punch plate top deck available 38mm mesg standard - options available 1000 RPM speed
Maximum Feed Size (Smallest Cube Dimension)
Blasted Rock (Limestone Type) 600mm
Concrete / Demolition (Slab: Thick x Wide x Length)
250x600x1000mm
Maximum Recommended Size of Rebar Steel in the Feed Material:
110mm (4 5/16”)
Rebar Diametre 20mm
Rebar Length 500mm
I-140
Hopper and Feeder Impact Chamber
Main Conveyor
69
POWERPACKTier 4i: SCANIA DC-13Engine Power: 500hp (373kW) (EU Spec)Engine Speed: 1600-2000 rpmROW (Tier 3 or equivalent): Tier 3 / Stage IIIA - Caterpillar C15
Engine Power: 540hp (403kW)Engine Speed: 1700-2100 rpm
UNDERCARRIAGEBolt on tracksShoe Width: 500mm (20”)Sprocket Centres: 3749mm2 Speed TracksTop Speed 1.3 km/hGradeability: 30°Rake Angle: 24° Rear 17° Front
TM
TANK CAPACITIESHydraulic Tank: 740 litresFuel Tank: 1000 litrs
BYPASS CONVEYOR (OPTIONAL)Belt Width: 800Belt Spec: EP400/3 4+2
Working Angle: 24°Speed: 85 m/minUniversal mounting to left or right hand side - (Specify at time of order)Hydraullically folds for transportStandard Discharge Height: 3.4mStockpile capacity: 64m³
MAGNETIC SEPARATOR (OPTIONAL)Suspended self cleaning crossbelt overband magnetBelt Width: 750mm (30”)Belt Speed: 110 m/minDrum Centres: 1992mmDrive: Hydraulic
TOOL BOXMounted lockable tool boxTool kitGrease gun
CHUTESHeavy Duty chute with bolt-up constructionBy-pass chute with selectable discharge flop gate, to either by-pass conveyor or main conveyor
Cat EngineScania Engine
Undercarriage
By-pass Conveyor
Magenetic Seperator
I-140
70
CONTROL SYSTEMAdvanced CANBUS compliant systemLarge display screen (IP67 Rated)Five simple operating modes with menu drivengraphic user interface -- Track mode : For moving machine- Manual mode : For manually starting machine- Automatic mode : For automatically starting the machine in predetermined sequence- Configuration mode : For testing/setting individual components- Language selection : For setting languages
Detachable doglead control for tracking
Radio remote control (optional)
Engine control/monitoring panel
Lockable compartment
Emergency stops: 6 off
PLATFORMSGalvanised catwalks and ladders for full maintenance and service accessCatwalks on both sides of machineCompact folding for transport
RADIO REMOTE CONTROLFull function radio remote unit
Machine can be switched from crushing mode into track mode, moved and be switched back to operating mode from remote control unitFeeder stop / start
R
Control System
Platforms
Remote Control Unit (Optional)
71
I-140STANDARD FEATURES
ENGINE:Tier 3 / Stage IIIA: Caterpillar C15 540hp (403kW)Tier 4i / Stage IIIB: Scania DC13 500hp (373kW)
IMPACT CHAMBER:Chamber: Terex CR032Fullt Hydrulically assisted apron setting and hydraulic apron releaseManual raise inlet allowing extra inlet clearance 4 bar rotor - Martensiltic blow bars 2 full and 2 low Direct Druve via ClutchDrive belt tensioner wheelBlow bar lifting tool suppliedTop Speed range 34-44 m/sec (115-144 ft/sec)
HOPPER/FEEDER:Hopper capacity: 6m³ (7.84yd³) and rear feed width of 2.2m (7’ 2”)Heavy duty vibrating feederStepped grizzly feeder with integral pre-screen, standard 50mm spacingMesh aperture on grizzly feeder: 38mmSelectable discharge to by-pass conveyor or main conveyor
MAIN CONVEYOR:Belt: 1.3m (51”) full lengthHigh spec scraper at main conveyor head drum
Piped for dust supression c/w Spraybars
GENERAL:Track Speed Fully proportionalPiped for overband magnetGalvanised catwalk c/w handrail, kick borad amd access ladders Hand Held Track Control Set with Connection LeadSafety Guards in Compliance with Machinery DirectiveStandard oil - (recommended for ambient temperatures betweem -5 to +30°)Telemetry Sysytem fitted c/w 3 years data subscription
OPTIONAL EQUIPMENTUndercrusher vibratory feeder with stainless steel liners (c/w shortened main conveyor)Radio remote System: Operational controls of machine (auto start/stop) & track movementBypass conveyor with 800mm wide plain belt, discharging to the RHS of the machine. (Requires 1 nr Auxiliary Drive)*Bypass conveyor with 800mm wide plain belt, discharging to the LHS of the machine. (Requires 1 nr Auxiliary Drive)*Pressurised air system for electrical control cabinet
Twin pole overband magnet c/w stainless steel skirting & stainless steel discharge chute. (Requires 1 nr Auxiliary Drive)*Twin pole heavy duty overband magnet (skirting & chute as above). (Requires 1 nr Auxiliary Drive)Belt weigher on main conveyor
VGF Hopper Extensions giving 9m³ hopper capacity (11.8 yd³ ) and a rear feed width of 3.6m (11’ 9”)1 nr stockpiler drive(Requires 1 nr Auxiliary Drive)*Special paint colour (if different from Terex White Colour RAL 1013 or Finlay Orange RAL 2002). RAL must be specifiedAdditional dust cover on discharge conveyorHydraulically driven water pump(Requires 1 nr Auxiliary Drive)*Smaller engine chamber drive pulley to give a rotor tip speed range of 31-39 m/sec (102-128 ft./sec). Standard Large Pulley still dispatched with machine.Hydraulic raise of chamber inlet flap2nd Apron auto adjust. Check lead-time at time of orderCrushing Chamber Grinding Path. Available from May 2016. Check Lead-time at time of orderRotor fitted with 2 full ceramic blow bars to rotorRotor fited with 2 full high chrome blow bars to rotorRotor fitted with 4 full martensitic blow bars to rotorRotor fitted with 4 full ceramic blow bars to rotorRotor fitted with 4 full high chrome blow bars to rotor
Independent pre-screen c/w extended bypass conveyor with 650mm wide plain belt, 50mm cassette spacing & 38mm mesh as standard - other cassette and mesh apertures available upon rquest (Requires 1 nr Auxiliary Drive)*Independent pre-screen Hopper Extensions giving 9.5m³ hopper capacity (12.4 yd³ ) and a rear feed width of 3.6m (11’9”)Prescreen optional spacing grizzly - 75mmPrescreen Punch Plate optional spacing - 25mm/50mm/75mm(Please specify aperture)VGF optional grizzly spacing - 25mm/50mm/75mm (Please specifyaperture)Lighting mastPortable urea filling pump c/w nozzleElectric Refuelling PumpReversible Engine Fan with fuel save functionFuel Active, Fuel delivery systemHot climate lubrication kit (Recommended for ambient temperatures between +15 to +50°C)Cold climate lubrication kit (Recommended for ambient temperatures between -20 to +30°C).
72 By-p
ass
conv
eyor
(opt
iona
l)u
Bel
t Wid
th: 8
00m
m (3
2”)
u
Hyd
raul
ical
ly fo
lds
for
tran
spor
tu
Dis
char
ge H
eigh
t: 3.
5m (1
1’ 6
”)u
Hi-s
pec
scra
per
at h
ead
drum
Pow
erpa
cku
Tier
3 /
Sta
ge II
IA: C
ater
pilla
r C
15 A
cert
Eng
ine
Pow
er: 4
03kW
(540
hp)
Eng
ine
Spe
ed: 1
700
rpm
- 21
00 r
pm
u
Tier
4F
/ S
tage
IV: S
cani
a D
C13
Eng
ine
Pow
er: 3
73kW
(500
hp)
Eng
ine
Spe
ed: 1
500
rpm
- 19
00 r
pm
Chas
sis
u
Rob
ust,
heav
y du
ty c
hass
is
Hopp
er /
Feed
eru
Hop
per
capa
city
: 6m
³ (7
.5yd
³)u
H
oppe
r Mat
eria
l: 10
mm
wea
r re
sist
ant s
teel
u F
ixed
Hop
per
u P
an F
eede
r S
peed
ran
ge: 4
50-8
50 r
pm v
aria
ble
u P
an F
eede
r D
imen
sion
s: 2
480m
m lo
ng x
108
6mm
wid
eu
Rep
lace
able
12m
m w
ear
resi
stan
t lin
ers
u F
olde
d lin
ers
at th
e si
des
to h
elp
elim
inat
e bu
ild u
p in
the
corn
ers
u D
eep
side
s to
pre
vent
bui
ld u
p be
twee
n fe
eder
and
hop
per
redu
cing
per
form
ance
Inde
pend
ent H
ydra
ulic
Pre
-scr
een
(opt
iona
l)u
Agg
ress
ive
Act
ion
with
9m
m th
row
and
100
0rpm
scr
een
spee
du
Top
Dec
k: 2
.4m
long
x 1
.17m
wid
e ca
sset
te a
t 9°
Incl
ine
u S
tand
ard
Cas
sette
Ape
rtur
e: 5
0mm
(2”)
u M
esh
Bot
tom
Dec
k: 1
950m
m lo
ng x
116
0mm
wid
e at
17°
Incl
ine
u S
tand
ard
Mes
h A
pert
ure:
38m
m (1
½”)
u T
op D
eck
Mes
h O
ptio
n av
aila
ble
for
feed
mat
eria
l with
hig
h %
of fi
nes
H
ydra
ulic
lock
ing
hopp
pe
Impa
ct C
ham
ber
u
Rot
or d
iam
ater
: Ø12
70m
m (5
0”)
u
Rot
or w
idth
: 124
0mm
(48.
8”)
u
Inle
t ope
ning
: 122
0mm
(48”
) x
850m
m(3
3”)
u
Upp
er a
pron
Min
CS
S -
40m
m, M
ax C
SS
– 2
00m
mu
Low
er a
pron
Min
CS
S -
20m
m, M
ax C
SS
– 1
40m
mu
Cru
sher
u
Incr
ease
d in
let l
engt
h fo
r sm
ooth
er m
ater
ial fl
owu
Blo
wba
r up
stan
d he
ight
incr
ease
du
500H
B li
ners
in h
igh
wea
r ar
eas
u
Hyd
raul
ic a
ssis
t Grin
ding
Pat
h O
ptio
nu
C-s
hape
d bl
owba
r O
ptio
nUn
derp
an F
eede
ru
Tere
x de
sign
und
erpa
nu
2600
mm
Lon
g x
1300
mm
wid
eu
14 D
egre
es in
clin
ed tr
ayu
1000
rpm
and
12m
m s
trok
eu
Twin
gea
red
shaf
t vib
rato
r un
itu
10m
m W
elde
d B
ody
with
15m
m w
ear
plat
e lin
ers
u
Fold
ed li
ners
at s
ides
to p
reve
nt b
uild
-up
u
Line
r po
sitio
ns c
an b
e in
terc
hang
ed to
max
imis
e w
ear
life.
Plat
form
su
Cat
wal
k ac
cess
on
both
sid
es o
f the
o
f the
pow
erun
itu
Com
pact
fold
ing
for
tran
spor
t
u
73
I-140TRANSPORT DIMENSIONS
MACHINE WEIGHT:
WORKING DIMENSIONS
48,720Kg (107,410 lbs)*Without option
4.6m
(15’
)
7.36m (24’ 2”)17.8m (58’ 5”)
53,120Kg (117,109 lbs)*With optional Pre Screen
For further information on specific machine weight configurations please consult Terex Finlay
3.8m
(12
’ 5”)
18.43m (60’ 47”) 3m (9’ 10”)
TM