r i-140 impact crusher - transdiesel ltd finlay i140 impact... · 71 i-140 standard features...

8
67 I-140 Impact Crusher SPECIFICATION: Rotor Size: Ø1270mm x 1220mm (Ø50” x 48”) Net Engine Power: Tier 3 / Stage IIIA: Caterpillar C15 C-15 540hp (403kW) Tier 4i / Stage IV: SCANIA DC-13 500Hp (373kW) Portability: Tracked Operating Weight: 48,720kg*(107, 410lbs*) *Note: Without one by-pass and magnet options I-140 R TM

Upload: duongkhuong

Post on 17-Nov-2018

216 views

Category:

Documents


0 download

TRANSCRIPT

67

I-140Impact Crusher

SPECIFICATION:Rotor Size: Ø1270mm x 1220mm (Ø50” x 48”) Net Engine Power: Tier 3 / Stage IIIA: Caterpillar C15 C-15 540hp (403kW) Tier 4i / Stage IV: SCANIA DC-13 500Hp (373kW)Portability: Tracked Operating Weight: 48,720kg* (107, 410lbs*) *Note: Without one by-pass and magnet options

I-140R

TM

68

VGF HOPPER / FEEDERFixed Hopper with Optional hydraulically folding and locking extensionsVGF Hopper capacity - No Ext: 6m3VGF Hopper capacity - With Ext: 9m3VGF Feed Height - No Ext: 3.84mVGF Feed Height - With Ext: 4.26mWidth at rear - No Ext: 2.2mWidth at rear - with ext: 3.6mHopper Extensions: Optional - with hydraulic locking mechanism - from ground levelVibrating Grizzly feeder (VGF): This is the base specVGF grizzly aperture: 50mm standard - options availableVGF wire mesh aperture: 38mm standard - options availableSpeed range: 450 - 850 RPM

IMPACT CHAMBERRotor diamater: 1270mmRotor width: 1220mm (48”)Inlet opening: 1220mm x 850mmRotor speed Range: 400 - 600rpmDrive arrangement: DirectDrive VIA Wet Clutch Drive Arrangment

Twin Apron Primary Apron Maximum settings: 150mmPrimary Apron Minimum settings: 50mmPrimary Apron Maximum settings: 75mm Primary Apron Minimum settings: 20mm Rotor Configuration: 4 BAR ROTORHydraulically open hoodSimple wrench adjustment od aprons, hydraulic assistHydraulically raise inlet flap: optioanlBlowbar options: 2 HIGH 2 LOW OR OPTIONAL 4 HIGH

MAIN CONVEYORBelt Width: 1300

Belt Spec: STRAIGHTWRAP 630/2 9+3 GRADE X COVERS Working Angle: 14°Speed: 110 m/minFull length main conveyor with impact bars at feed pointMain conveyor can be lowered hydraulically for maintenanceDust suppression: fitted with hose and spraybars as standard (no pump supplied)Discharge Height: 3.6m (12’ 10”)

Stockpile capacity: 69m³

Optional vibratory undercrusher feeder with wear resistant liners and 2/3 length main conveyor

PRESCREEN OPTIONHydraulically folding hopper with hydraulic locking mechanismPrescreen Hopper capacity - No Ext: 7.5m3Prescreen Hopper capacity - With Ext: 9.5m3Prescreen Feed Height - No Ext: 3.84mPrescreen Feed Height - With Ext: 4.26mWidth at rear - No Ext: 2.6mWidth at rear - with Ext: 3.6MVGF Hopper Material: 10mm wear resistant steelHydrulically folding sides and rear: YES - FROM GROUND LEVELHopper Extensions: Bolt On Prescreen: Fully Independent prescreen 1.17m wide x 2.58m length 50mm cassette standard - options available Punch plate top deck available 38mm mesg standard - options available 1000 RPM speed

Maximum Feed Size (Smallest Cube Dimension)

Blasted Rock (Limestone Type) 600mm

Concrete / Demolition (Slab: Thick x Wide x Length)

250x600x1000mm

Maximum Recommended Size of Rebar Steel in the Feed Material:

110mm (4 5/16”)

Rebar Diametre 20mm

Rebar Length 500mm

I-140

Hopper and Feeder Impact Chamber

Main Conveyor

69

POWERPACKTier 4i: SCANIA DC-13Engine Power: 500hp (373kW) (EU Spec)Engine Speed: 1600-2000 rpmROW (Tier 3 or equivalent): Tier 3 / Stage IIIA - Caterpillar C15

Engine Power: 540hp (403kW)Engine Speed: 1700-2100 rpm

UNDERCARRIAGEBolt on tracksShoe Width: 500mm (20”)Sprocket Centres: 3749mm2 Speed TracksTop Speed 1.3 km/hGradeability: 30°Rake Angle: 24° Rear 17° Front

TM

TANK CAPACITIESHydraulic Tank: 740 litresFuel Tank: 1000 litrs

BYPASS CONVEYOR (OPTIONAL)Belt Width: 800Belt Spec: EP400/3 4+2

Working Angle: 24°Speed: 85 m/minUniversal mounting to left or right hand side - (Specify at time of order)Hydraullically folds for transportStandard Discharge Height: 3.4mStockpile capacity: 64m³

MAGNETIC SEPARATOR (OPTIONAL)Suspended self cleaning crossbelt overband magnetBelt Width: 750mm (30”)Belt Speed: 110 m/minDrum Centres: 1992mmDrive: Hydraulic

TOOL BOXMounted lockable tool boxTool kitGrease gun

CHUTESHeavy Duty chute with bolt-up constructionBy-pass chute with selectable discharge flop gate, to either by-pass conveyor or main conveyor

Cat EngineScania Engine

Undercarriage

By-pass Conveyor

Magenetic Seperator

I-140

70

CONTROL SYSTEMAdvanced CANBUS compliant systemLarge display screen (IP67 Rated)Five simple operating modes with menu drivengraphic user interface -- Track mode : For moving machine- Manual mode : For manually starting machine- Automatic mode : For automatically starting the machine in predetermined sequence- Configuration mode : For testing/setting individual components- Language selection : For setting languages

Detachable doglead control for tracking

Radio remote control (optional)

Engine control/monitoring panel

Lockable compartment

Emergency stops: 6 off

PLATFORMSGalvanised catwalks and ladders for full maintenance and service accessCatwalks on both sides of machineCompact folding for transport

RADIO REMOTE CONTROLFull function radio remote unit

Machine can be switched from crushing mode into track mode, moved and be switched back to operating mode from remote control unitFeeder stop / start

R

Control System

Platforms

Remote Control Unit (Optional)

71

I-140STANDARD FEATURES

ENGINE:Tier 3 / Stage IIIA: Caterpillar C15 540hp (403kW)Tier 4i / Stage IIIB: Scania DC13 500hp (373kW)

IMPACT CHAMBER:Chamber: Terex CR032Fullt Hydrulically assisted apron setting and hydraulic apron releaseManual raise inlet allowing extra inlet clearance 4 bar rotor - Martensiltic blow bars 2 full and 2 low Direct Druve via ClutchDrive belt tensioner wheelBlow bar lifting tool suppliedTop Speed range 34-44 m/sec (115-144 ft/sec)

HOPPER/FEEDER:Hopper capacity: 6m³ (7.84yd³) and rear feed width of 2.2m (7’ 2”)Heavy duty vibrating feederStepped grizzly feeder with integral pre-screen, standard 50mm spacingMesh aperture on grizzly feeder: 38mmSelectable discharge to by-pass conveyor or main conveyor

MAIN CONVEYOR:Belt: 1.3m (51”) full lengthHigh spec scraper at main conveyor head drum

Piped for dust supression c/w Spraybars

GENERAL:Track Speed Fully proportionalPiped for overband magnetGalvanised catwalk c/w handrail, kick borad amd access ladders Hand Held Track Control Set with Connection LeadSafety Guards in Compliance with Machinery DirectiveStandard oil - (recommended for ambient temperatures betweem -5 to +30°)Telemetry Sysytem fitted c/w 3 years data subscription

OPTIONAL EQUIPMENTUndercrusher vibratory feeder with stainless steel liners (c/w shortened main conveyor)Radio remote System: Operational controls of machine (auto start/stop) & track movementBypass conveyor with 800mm wide plain belt, discharging to the RHS of the machine. (Requires 1 nr Auxiliary Drive)*Bypass conveyor with 800mm wide plain belt, discharging to the LHS of the machine. (Requires 1 nr Auxiliary Drive)*Pressurised air system for electrical control cabinet

Twin pole overband magnet c/w stainless steel skirting & stainless steel discharge chute. (Requires 1 nr Auxiliary Drive)*Twin pole heavy duty overband magnet (skirting & chute as above). (Requires 1 nr Auxiliary Drive)Belt weigher on main conveyor

VGF Hopper Extensions giving 9m³ hopper capacity (11.8 yd³ ) and a rear feed width of 3.6m (11’ 9”)1 nr stockpiler drive(Requires 1 nr Auxiliary Drive)*Special paint colour (if different from Terex White Colour RAL 1013 or Finlay Orange RAL 2002). RAL must be specifiedAdditional dust cover on discharge conveyorHydraulically driven water pump(Requires 1 nr Auxiliary Drive)*Smaller engine chamber drive pulley to give a rotor tip speed range of 31-39 m/sec (102-128 ft./sec). Standard Large Pulley still dispatched with machine.Hydraulic raise of chamber inlet flap2nd Apron auto adjust. Check lead-time at time of orderCrushing Chamber Grinding Path. Available from May 2016. Check Lead-time at time of orderRotor fitted with 2 full ceramic blow bars to rotorRotor fited with 2 full high chrome blow bars to rotorRotor fitted with 4 full martensitic blow bars to rotorRotor fitted with 4 full ceramic blow bars to rotorRotor fitted with 4 full high chrome blow bars to rotor

Independent pre-screen c/w extended bypass conveyor with 650mm wide plain belt, 50mm cassette spacing & 38mm mesh as standard - other cassette and mesh apertures available upon rquest (Requires 1 nr Auxiliary Drive)*Independent pre-screen Hopper Extensions giving 9.5m³ hopper capacity (12.4 yd³ ) and a rear feed width of 3.6m (11’9”)Prescreen optional spacing grizzly - 75mmPrescreen Punch Plate optional spacing - 25mm/50mm/75mm(Please specify aperture)VGF optional grizzly spacing - 25mm/50mm/75mm (Please specifyaperture)Lighting mastPortable urea filling pump c/w nozzleElectric Refuelling PumpReversible Engine Fan with fuel save functionFuel Active, Fuel delivery systemHot climate lubrication kit (Recommended for ambient temperatures between +15 to +50°C)Cold climate lubrication kit (Recommended for ambient temperatures between -20 to +30°C).

72 By-p

ass

conv

eyor

(opt

iona

l)u

Bel

t Wid

th: 8

00m

m (3

2”)

u

Hyd

raul

ical

ly fo

lds

for

tran

spor

tu

Dis

char

ge H

eigh

t: 3.

5m (1

1’ 6

”)u

Hi-s

pec

scra

per

at h

ead

drum

Pow

erpa

cku

Tier

3 /

Sta

ge II

IA: C

ater

pilla

r C

15 A

cert

Eng

ine

Pow

er: 4

03kW

(540

hp)

Eng

ine

Spe

ed: 1

700

rpm

- 21

00 r

pm

u

Tier

4F

/ S

tage

IV: S

cani

a D

C13

Eng

ine

Pow

er: 3

73kW

(500

hp)

Eng

ine

Spe

ed: 1

500

rpm

- 19

00 r

pm

Chas

sis

u

Rob

ust,

heav

y du

ty c

hass

is

Hopp

er /

Feed

eru

Hop

per

capa

city

: 6m

³ (7

.5yd

³)u

H

oppe

r Mat

eria

l: 10

mm

wea

r re

sist

ant s

teel

u F

ixed

Hop

per

u P

an F

eede

r S

peed

ran

ge: 4

50-8

50 r

pm v

aria

ble

u P

an F

eede

r D

imen

sion

s: 2

480m

m lo

ng x

108

6mm

wid

eu

Rep

lace

able

12m

m w

ear

resi

stan

t lin

ers

u F

olde

d lin

ers

at th

e si

des

to h

elp

elim

inat

e bu

ild u

p in

the

corn

ers

u D

eep

side

s to

pre

vent

bui

ld u

p be

twee

n fe

eder

and

hop

per

redu

cing

per

form

ance

Inde

pend

ent H

ydra

ulic

Pre

-scr

een

(opt

iona

l)u

Agg

ress

ive

Act

ion

with

9m

m th

row

and

100

0rpm

scr

een

spee

du

Top

Dec

k: 2

.4m

long

x 1

.17m

wid

e ca

sset

te a

t 9°

Incl

ine

u S

tand

ard

Cas

sette

Ape

rtur

e: 5

0mm

(2”)

u M

esh

Bot

tom

Dec

k: 1

950m

m lo

ng x

116

0mm

wid

e at

17°

Incl

ine

u S

tand

ard

Mes

h A

pert

ure:

38m

m (1

½”)

u T

op D

eck

Mes

h O

ptio

n av

aila

ble

for

feed

mat

eria

l with

hig

h %

of fi

nes

H

ydra

ulic

lock

ing

hopp

pe

Impa

ct C

ham

ber

u

Rot

or d

iam

ater

: Ø12

70m

m (5

0”)

u

Rot

or w

idth

: 124

0mm

(48.

8”)

u

Inle

t ope

ning

: 122

0mm

(48”

) x

850m

m(3

3”)

u

Upp

er a

pron

Min

CS

S -

40m

m, M

ax C

SS

– 2

00m

mu

Low

er a

pron

Min

CS

S -

20m

m, M

ax C

SS

– 1

40m

mu

Cru

sher

u

Incr

ease

d in

let l

engt

h fo

r sm

ooth

er m

ater

ial fl

owu

Blo

wba

r up

stan

d he

ight

incr

ease

du

500H

B li

ners

in h

igh

wea

r ar

eas

u

Hyd

raul

ic a

ssis

t Grin

ding

Pat

h O

ptio

nu

C-s

hape

d bl

owba

r O

ptio

nUn

derp

an F

eede

ru

Tere

x de

sign

und

erpa

nu

2600

mm

Lon

g x

1300

mm

wid

eu

14 D

egre

es in

clin

ed tr

ayu

1000

rpm

and

12m

m s

trok

eu

Twin

gea

red

shaf

t vib

rato

r un

itu

10m

m W

elde

d B

ody

with

15m

m w

ear

plat

e lin

ers

u

Fold

ed li

ners

at s

ides

to p

reve

nt b

uild

-up

u

Line

r po

sitio

ns c

an b

e in

terc

hang

ed to

max

imis

e w

ear

life.

Plat

form

su

Cat

wal

k ac

cess

on

both

sid

es o

f the

o

f the

pow

erun

itu

Com

pact

fold

ing

for

tran

spor

t

u

73

I-140TRANSPORT DIMENSIONS

MACHINE WEIGHT:

WORKING DIMENSIONS

48,720Kg (107,410 lbs)*Without option

4.6m

(15’

)

7.36m (24’ 2”)17.8m (58’ 5”)

53,120Kg (117,109 lbs)*With optional Pre Screen

For further information on specific machine weight configurations please consult Terex Finlay

3.8m

(12

’ 5”)

18.43m (60’ 47”) 3m (9’ 10”)

TM

74