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R M-751-14 Starting with Serial Number V1644 Falcon Series Live Bottom Trailer & Chassis Updated August 16, 2016

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Page 1: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

R

M-751-14Starting with Serial Number V1644

Falcon Series Live BottomTrailer & Chassis

Updated August 16, 2016

Page 2: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

1

FALCON LIVE BOTTOM TRAILER

PARTS MANUAL

HOW TO ORDER PARTSTo assure prompt delivery when ordering parts, please furnish the following information: 1) Complete name and address of consignee. 2) Method of shipment preferred. 3) Is shipment to be prepaid or collect? 4) Serial numbers of units to which parts apply. 5) Complete part numbers and descriptions. 6) Any special instruc-tions.

Specify unit serial number when ordering parts!PARTS WARRANTY

E. D. Etnyre & Co. warrants to the original Purchaser, its replacement parts to be free from defects in material and workmanship for a period of twelve (12) months after date of delivery to original Purchaser.The following are exceptions to this policy: (1) All new electronic components are warranted for a period of 60 days. This is subject to vendor approval. (2) Remanufactured electronic components are warranted for a period of 30 days. (3) Remanufactured hydraulic components are warranted for a period of 60 days. (4) All non-Etnyre manufactured components are subject to the original warranty of the manufacturer. (5) New hydraulic components are warranted for the period of time set forth by the vendor of the individual item.The obligation of the Company is limited to repairing or replacing any defective part returned to the Company and will not be responsible for consequential damages or any further loss by reason of such defect. Furthermore, the Etnyre Co. will not be responsible for any labor charges, freight charges, or transportation costs incurred by the purchaser if said part were to fail.This warranty does not apply to: (1) Normal start-up services, normal maintenance services or adjustments usually performed by the selling dealer, factory service representative or customer personnel. (2) Any product manufactured by E. D. Etnyre & Co. purchased or subjected to rental use. (3) Any product or part thereof which shows improper operation, improper maintenance, abuse, neglect,damageormodificationaftershipmentfromfactory. (4) Any product or part thereof damaged or lost in shipment. Inspection for damage should be made before acceptance or signing any delivery documents releasing responsibility of the delivering carrier.This warranty and foregoing obligations are in lieu of all other obligations and liabilities including negligence and all warranties of merchantability or otherwise, express or implied in fact or by law.Thecompanyexcludesallimpliedwarrantiesofmerchantabilityandfitnessforaparticularpurpose.Thereare no warranties, express or implied, which extend beyond the description of the goods contained in this contract.

E. D. ETNYRE & CO., Oregon, Illinois 61061-97781333 South Daysville Road Phone: 800-995-2116 Fax: 800-521-1107

www.etnyre.com [email protected]

M-751-14Starting with Serial Number V1644

Updated August 16,2016

R

Page 3: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

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Reporting Safety DefectsIf you believe that your vehicle has a defect which

could cause a crash, injury, or death, you should im-mediatelyinformtheNationalHighwayTrafficSafetyAdministration (NHTSA) in addition to notifying E.D. Etnyre & Co.

If NHTSA receives similar complaints, it may open aninvestigation.Ifitfindsasafetydefectexistsinagroup of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or E.D. Etnyre & Co.

To contact NHTSA, you may call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in the Washington, D.C. area). Or, you may write to: U.S. Department of Transportation, Washington, D.C. 20696. You may also obtain other information about motor vehicle safety from the Auto Safety Hotline.

E.D. Etnyre & Co., Oregon, Illinois 61061, Phone Area Code 815/732-2116.

This manual covers standard features and options. If your unit incorporates custom features, some of the information contained in this manual may not apply. If you have any questions regarding this manual or your unit, contact your dealer or the E. D. Etnyre Service Department at 1-800-995-2116

WARNINg

Unsafe operation of equipment may cause injuryRead, understand and follow the manuals when operating or performing maintenance.

CAUTION

Before breaking the seal on all hydraulic fittings, plugs, fill caps, etc. be sure to clean around the connection. Failure to do so may cause contaminants to enter the hydraulic system causing damage to pumps, motors, etc.

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Table Of ContentsHOW TO ORDER PARTS ................................................. 1PARTS WARRANTY ......................................................... 1Reporting Safety Defects................................................... 2

SUSPENSIONHENDRICKSON Suspension Specifications ..................... 46451185 - Suspension Group - 1-5R-1-I-30 ...................... 56452596 - Suspension Asm - AANT 23K ........................... 66452902 - Suspension Asm - AAT 25K ............................. 76451466 - Suspension Asm - HT250T .............................. 86452705- Suspension Asm - Single Tire Lift Axle .............. 96451352 - Steerable Axle ................................................ 106451357 - Lift Kit ............................................................. 12

ID & DECALSDecals and Reflectors ..................................................... 13Decals and Reflectors ..................................................... 14

INSULATIONInsulation And Ladders .................................................... 15

COVERCover Assembly (Shurco)Short-Stop Bow Shanks .................................................. 16Universal Landings / Front Covers .................................. 17Cable Tension Scales ..................................................... 18Bow Shanks..................................................................... 19Rear Pulleys .................................................................... 20Crank Arms ...................................................................... 20Manual Drive Cranks ....................................................... 21Adjustable Drives / Front Covers ..................................... 22Bow Assemblies .............................................................. 23Crank Retainer ................................................................ 23Miscellaneous Electric ..................................................... 24Jack Shafts ...................................................................... 25

WHEEL COVERSCrank Reducers............................................................... 26Front Fender - Flat........................................................... 27Front Fender - Transport Style ........................................ 28Rear Fender - Tandem Flat ............................................. 29Formed Fenders - Single, Dual, Steer Axles ................... 30

UNDERCARRIAgE 2 Speed Landing Legs..................................................... 31Landing Legs - Holland 51000 - Service Parts only ........ 32Landing Legs- Holland Atlas 55 ....................................... 34Telescoping Landing Legs ............................................... 36Steel Hubs And Cast Drums (Tapered Spindles) ..................................................... 37Aluminum Hubs And Centrifuge Drums (Tapered Spindles) ..................................................... 38Steel Hubs And Cast Drums (Straight Spindles) ...................................................... 39Steel Hubs And Cast Drums (Straight Spindles) ...................................................... 40Aluminum Hubs And Centrifuge Drums (Straight Spindles) ...................................................... 41

BRAKESAir Disc Brakes - Components: Bendix ADB22X ............. 42Air Disc Brakes - Pad Kit: Bendix ADB22X...................... 43Brake Shoe Kit................................................................. 44Major Overhaul Brake Kit ................................................ 45Cam Tube System™ ....................................................... 46

HYDRAULICHydraulic System............................................................. 47Hydraulic Rear Speed Control Option ............................. 48Hydraulic System - Chassis............................................. 49Planetary Gear Box Asm - 6415131 ................................ 50Planetary Gear Box Asm - 6415133 ................................ 51

CONVEYORConveyor Assembly - Trailer Units .................................. 52Conveyor Assembly - Chassis Units................................ 54Spring Assisted RR Scraper Assembly - 5007188 .......... 56Bottom Belt Scraper Assembly - ..................................... 57Belt Drive Roller - 5008427 ............................................. 58Chassis Mount Belt Drive Roller - 5008675..................... 59

TRAILERTwin Doors - Trailer ........................................................ 60Tailgate Assembly - High Lift Trailer ................................ 61Concrete Door - Trailer .................................................... 62

CHASSISTwin Doors - Chassis....................................................... 63Tailgate Assembly - High Lift Chassis.............................. 64Diesel Fuel Tank & Washdown System ........................... 65Power Washdown w/ Electric Pump ................................ 66

AIR SYSTEMTwin Doors - Electric-Piloted Solenoid - Schematic 5006445 ... 67Twin Doors - Electric-Piloted Solenoid - Schematic 5007139 ... 68Twin Doors - Air-Piloted Solenoid .................................... 69Folding Tailgate ............................................................... 70Twin Doors with Concrete Door Electric-Piloted Solenoid w/ 3361283 Air Valve Lid ............... 71Twin Doors with Concrete Door Electric-Piloted Solenoid w/ 5007104 Valve Door Cover ....... 72Twin Doors with Concrete Door Air-Piloted Solenoid ...... 73Air Brake System -WABCO 2200 w/ABS 9302557 ......... 74Air Brake System -WABCO 2200 w/ABS 9302878 ......... 75Air Brake System -WABCO 2200 w/ABS 9302882 ......... 76Air Brake System -WABCO 2200 w/ABS 9302879 ......... 77Air System -WABCO 2200 w/ABS 9302881 .................... 78Air Brake System -AA230 tandem axle w/ABS 9302550 ... 79Air Brake System -AA230 tandem axle w/ABS 9302872 ... 80Air Brake System -AA230 tandem axle w/ABS 9302877 ... 81Air System -Air Ride Suspension 9301350 ..................... 82Air System -AA230 tandem axle w/ABS 9302873 ........... 83Air System -AA230 tandem axle w/ABS 9302880 ........... 84Air Brake System -WABCO 2200 w/ABS 9302680 ......... 85Air System -WABCO 2200 w/ABS 9302540 .................... 86Air Brake System -Tramec w/ABS 9303599 .................... 87Air System -Intraax w/ABS 9303542 ............................... 88

ELECTRICALLights - Trailer - LED’s ..................................................... 89Lights - Trailer - LED’s 5006830 .................................... 90Lights - Chassis - LED’s ................................................. 91Lightbox & Adapter Plugs ................................................ 92Standard ABS Wiring ....................................................... 93

INDEX.............................................................................. 94

COMMENT / SUggESTION FORM ............................. 100

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4

SUSP

ENSI

ON

Specify Unit Serial No., Part No., & Part Description

1 6451378 8 Wheel-Disc, Stl, 22.5x8.252 6450751 8 Tire-Radial, 11R22.5(G) Yok3 6450266 8 Valve-Tire, Tubeless Truck4 6450981 2 Hub & Drum Asm (S/N V-1307 & Up)5 6450982 2 Hub & Drum Asm (S/N V-1307 & Up)6 6450958 2 Sensor Bracket-D22 & P22

HENDRICKSON Suspension Specifications

7 6451185 2 Suspension Group- 1-5R-1-I-30 6452596 2 Suspension Asm-AANT 23K 6452902 2 Suspension Asm-AAT 25K 6451466 2 Suspension Asm-HT 250T Top Mount 6452705 1 Sus. Asm-13K Single Tire Lift Axle 6453071 1 Sus. Asm-13K Single Tire Lift Axle 6451352 1 Steerable Axle 6451357 1 Lift Kit8 6450833 2 Axle-TN4670Q, 77.5 Track, L9 6452774 2 Bearing Axle Kit - TN-Timke

10 6450585 2 Oil Seal Axle Kit - TN StemCo GN11 6450568 4 Slack Adjuster - Auto, 5.5, 2

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1,2,3

4,5,6

8,9,10 11

7

Page 6: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

5Specify Unit Serial No., Part No., & Part Description

SUSP

ENSI

ON

8

6

8

1

9

2

9

7

5 10 12

413

15

13

14

12

3

11

15

16

17

18

19

9

16

17

18

19

20

9

20

23

21

22

8

9

1 6450990 2 Front Hanger-Undermount2 6450991 2 Equalizer Hanger-Undermount3 6450992 2 Rear Hanger-Undermount4 6450993 2 Equalizer Beam Assembly5 6450994 2 Equalizer Bushing (Included in Item 4)6 6450995 2 Equalizer Bolt- 1-14 x 6.57 6450996 2 Flanged Locknut- 1-148 6450997 8 Torque Arm Bolt- 7/8-14 x 5.259 6450998 24 Flanged Locknut- 7/8-14

10 6450999 4 Hex Head Cap Screw- 5/8-18 x 4.511 6451501 2 Hex Head Cap Screw- 5/8-18 x 5.12512 6450722 6 Spring Roller

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

6451185 - Suspension group - 1-5R-1-I-30

13 6451502 6 Locknut- 5/8-1814 6451503 4 Wear Pad (Included in Items 1 & 3)15 * 8 U-Bolt (Call with Unit Serial Number)16 * 4 Top Plate-Inverted U-Bolts17 * AR Delrin Liner18 6450592 4 Spring-Transpro, 3 leaf Hi Arch19 * 4 Axle Seat20 6451504 4 Bottom Plate-Inverted U-Bolts, 5” Axle21 6451505 2 Rigid Torque Arm22 6451506 8 Bushing-(Included in 21 & 23)23 6451507 2 Adjustable Torque Arm24 6451508 AR Stabilizer-5” Axle

6451185

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SUSP

ENSI

ON

Specify Unit Serial No., Part No., & Part Description

6452596 - Suspension Asm - AANT 23K14" Ride Height

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’s Serial Number. If your unit is equipped with any other suspension, call with your unit serial number

1 * AR Bracket-Frame2 6451512 2 Spring-Air3 * 2 Mounting Kit-Spring, Air4 * 2 Spacer-Spring, Air5 * 2 Mounting Plate-Spring, Air6 PD11451 2 Collar-Alignment, Eccentric (Outer)7 6451538 2 Collar-Alignment, Concentric (Inner)8 6452940 2 Bolt Kit-Pivot, Quik-Align ®9 * 4 Spacer-Bushing Tube

10 * 1 Bushing Kit-Tri Functional11 * 2 Shock Absorber (Ride Height = 14")12 * 2 Bolt Kit-Shock Absorber13 * 1 Spacer-Shock

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1

2

12

12

12

1213

11

6

7

8

12

12

8

3

4

5

9,10

9,10

10

6452596

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7Specify Unit Serial No., Part No., & Part Description

SUSP

ENSI

ON

1

2

1717

11

3

4

5

9

12

19

6

16

7

8

7,8

14

15

13

171718

10

6452902 - Suspension Asm - AAT 25K

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’s Serial Number. If your unit is equipped with any other suspension, call with your unit serial number

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 * AR Weldment-Axle / Beam2 * 1 Bracket-Frame, Winged 8"3 * 1 Bracket-Frame, Wingless 8"4 * 1 Channel-Frame Bracket5 * 2 Collar-Alignment, Eccentric (Outer)6 * 2 Collar-Alignment, Concentric (Inner)7 * 2 Bolt Kit-Pivot, Quik-Align ®8 * 2 Bushing Kit-Pivot, Quik-Align ®9 * 2 Spring-Air

10 * 2 Mounting Kit-Spring, Air11 * 2 Spacer Asm-Spring, Air12 * 2 Mounting Plate-Spring, Air13 * 2 Bottom Disk-Spring, Air14 * 1 Spacer-Spring, Air

15 * 2 Flex Plate-Spring, Air16 * 2 Shock Absorber17 * 2 Bolt Kit-Shock Absorber18 * 2 Spacer-Shock19 * 4 Spacer-Bushing Tube

6452902

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SUSP

ENSI

ON

Specify Unit Serial No., Part No., & Part Description

6451466 - Suspension Asm - HT250T

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’s Serial Number. If your unit is equipped with any other suspension, call with your unit serial number

1 * 1 Beam Assembly2 * 1 Bracket-Frame, Wingless3 * 1 Bracket-Frame, Winged Quik-Align ®4 * 1 Bracket-Frame, Wingless Quik-Align ®5 * 1 Air Spring / Shock Mount6 * 2 Spacer Asm-Spring, Air7 * 2 Bracket-Shock, Upper8 * 4 Wear Pad-Bushing9 * 2 Bolt Kit-Pivot, Welded Alignment

10 * 2 Bolt Kit-Pivot, Quik-Align ®11 * 2 Shock Absorber12 * 2 Bolt Kit-Shock Absorber

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

164 22

10

7

6

15

5

12

11

12920

16

20

9

9

8

8 13

118 19

17

13

15

212

23

14

10

21

322

10

1021

13 * 4 U-Bolt Kit14 PD11200 2 Spring, Air15 * 2 Bolt Kit-Spring, Air16 * 1 Channel- Frame Bracket17 * 4 Spacer-Axle18 * 2 Bushing Kit-Welded Alignment19 * 2 Bushing Kit-Quik-Align ®20 * 4 Collar-Alignment, Welded21 * 2 Collar-Alignment, Eccentric22 * 2 Collar-Alignment, Concentric23 * 2 Clevis-Shock, Lower

6451466

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9Specify Unit Serial No., Part No., & Part Description

SUSP

ENSI

ON

6452705- Suspension Asm - Single Tire Lift Axle

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’s Serial Number. If your unit is equipped with any other suspension, call with your unit serial number

1 * 2 Nut-Spindle2 * 1 Brake Asm-15 x 4, LH3 * 2 Brake Kit-Quick Change4 * 1 Brake Asm-15 x 4, RH5 * 14 Washer-Flat, Hard F436, 0.625"6 * 14 Nut-Lock-5/8-117 * 14 Bolt-HH, 5/8-11 x 2.5"8 * 2 Spring-Air, Lift9 * 2 Plate-Upper A/S, Trailer

10 * 2 Plate-Alignment11 * 4 Beam Assembly12 * 4 Bushing-Urethane13 * 2 Inner Metal14 * 1 Beam

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

128

1

7

3 2

3

4

5

2520

21

17

21

14

20

13

2017

16

19

12

1816

17

24

2223

911

10

15

1516

1917

17 1815

21

15 * 1 Frame Bracket Wldmt-34" / 38" / 42"16 * 6 Bolt-HHB, 3/4-10 x 5.5, GR817 * 16 Washer-Flat, Hard F436, 0.75"18 * 8 Nut-Lock, 3/4-1019 * 2 Bolt-HHB, 3/4-10 x 5, GR820 * 10 Bolt-HHB, 3/8-16 x 0.875", GR521 * 10 Washer-Lock, 3/8 Med22 * 2 Nut-Hex, 3/4-16, GR823 * 2 Washer-Lock, 0.7524 * 2 Spring-Air, Ride25 * 1 Contact Etnyre with Part #

6452705

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10

SUSP

ENSI

ON

Specify Unit Serial No., Part No., & Part Description

6451352 - Steerable Axle 6451352

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11Specify Unit Serial No., Part No., & Part Description

SUSP

ENSI

ON

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’s Serial Number. If your unit is equipped with any other suspension, call with your unit serial number

1 * 12 Bolt-5/16" UNF x 3/16"2 * 12 Washer-Lock, 5/16"3 * 4 Plate-Cover, King Pin, c/w Grease Fitting4 * 4 O-Ring (Dust Cap)5 * 2 Bushing-King Pin, 2.5"6 * 2 Washer-Thrust7 * 2 Pin-King, Internal Greasing, 2.25"8 * 2 Casting-Knuckle9 * 2 Nut-Jam, 5/8" UNC

10 * 2 Screw-Set, Allen Head, 5/8" UNC x 1.7511 * 2 Bearing-Thrust12 * 2 O-Ring (Thrust Bearing)13 * 2 Bushing-King Pin, 3.0"14 * L/R Spindle, End Asm15 * 1 Tube-Axle, 0.75" Wall x 57" K.P.C.16 * 2 A.B.S. Block17 * 2 Spindle-A-22, KGS 230)18 * 2 Gusset19 * L/R Arm-Steer20 * 2 Mount-Shock21 * 2 Pin-Cotter, 0.125" x 2.0"22 * 2 Washer-Hardened, 0.875"23 PD11615 1 Rod End-Tie, LH24 PD11616 1 Rod End-Tie, RH (Not shown)25 * 2 Nut-Tie Rod, 0.875" NF26 * 5 Nut-Stover, 0.625" UNC, GR527 * 2 Bolt-Hex, 0625" UNC x 3", GR528 PD11617 1 Tube-Tie Rod, 1.5" x 52" PD11432 1 Tube-Tie Rod, 1.5" x 44"29 * 5 Clamp-Tie Rod, For 1.5" Tube30 PD11610 1 Shaft-Cam, 28 Spline, LH31 PD11611 1 Shaft-Cam, 28 Spline, RH (Not shown)32 * 2 Washer, D33 * 2 Bushing34 * 2 Ring-Snap, Cam Shaft35 * 2 Ring-Snap, Cam Shaft36 * 2 Washer-Cam Shaft37 * 2 Adjuster-Slack38 * 2 Washer-Cam Shaft39 * 2 Spider (16.5" x 7" Brake)40 * 2 Bolt- 0.75" UNC x 3.5"41 PD11618 2 Shock-Damper42 * 2 Bolt-0.75" UNC x 3.25"43 * 2 Tube-Cam44 * 2 Nut-Jam, 0.75" UNF45 * 2 Bolt-Steer Stop, 0.75" UNF x 2.0"46 * 2 Mount-Brake Pot, L/R47 * 5 Nut-Nylock, 0.75" UNC48 * 1 Bracket-Shock49 * 2 Gusset-Cam Tube50 * 2 Casting-Spindle End51 * 2 Bracket-Slack Adjuster

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

6451352 - Steerable Axle

52 * 1 Lock-Back Up, Type 1653 * 1 Tube-Center Asm54 * 3 Space-Lock Plate55 * 1 Plate-Lock56 * 3 Bolt-0.625" x 4" NC57 * 1 Chamber-Air, Type 16 c/w H.D. Spring58 * 1 Nut-Jam, 0.5" NF59 * 1 Bracket-Mount, Air Pot60 * 2 Washer-Lock, 7/16"61 * 2 Nut-Hex, 7/16" NC62 * 1 Clevis Asm- 0.5" x 0.5"63 * L/R Plate-Side64 * 1 Latch65 * 1 Bolt- 0.75" x 3" NC66 PD11614 1 King Pin Kit, LH / RH (Not Shown)67 PD11613 1 Cam Kit, LH / RH Axle (Not Shown)

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12

SUSP

ENSI

ON

Specify Unit Serial No., Part No., & Part Description

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

6451357 - Lift Kit

1 * 1 Center Lift Assembly2 * 2 Clevis-Beam * 2 Clevis Asm3 * 1 Tube-Support Asm4 * 2 Plate-Pivot

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’s Serial Number. If your unit is equipped with any other suspension, call with your unit serial number

5 * 1 Spring-Air6 * 2 Chain- 0.5"7 * 1 Bolt Kit-Center Lift8 * 1 Bolt Kit-Air Spring

6451357

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13

DEC

ALS

& ID

Specify Unit Serial No., Part No., & Part Description

Decals and Reflectors

Curb Side

Front

Apply to 10Attach to Tarp Plug

Rear

Road Side At top of ladder on tarp shield

171814 31 31 31 3130

23

20

19

31

14 1522

16

17 1831 31 31 3120

19

19

31

1522

1416 31 14 3026 2124

25

22

12 3

29

598

7 28

19

14

21

242430

21

22

30

4 271310

1112

6

For operator safety and possible liability protection, all Safety and Instruction Plates should remain in place and be legible.

Should a plate be removed, lost or become illegible, reorder and replace immediately.

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION1 5000173 1 Decal-Caution, Do Not Reverse2 Q451435 1 Decal-PRESSURE3 5000873 1 Decal-Trademark, Patents4 3360182 1 Plate-Name, Curb Paver5 6320595 1 Decal-All American6 3390678 1 Decal-Warning, Read Manuals7 Q451436 1 Decal-RETURN8 6320715 1 Label-Cert., FMVSS, Trailer9 LD20004 1 Decal-7 Pin Schematic

10 6320900 1 Tyvek-Tag w/ Wire Tie11 5005259 1 Decal-Tarp Plug12 5000397 1 Decal-Door Valve, Pilot Air13 5003428 1 Tag-Tarp, Wire Tie Removal14 3390681 6 Decal-Warning, Remain Clear15 3390683 2 Caution-Shields In Place16 5003510 2 Decal-Pintle Chain Tensioning

17 5000933 2 Landing Legs18 5000360 2 Decal-Danger, Rotate Conv Chain19 6000686 4 Reflector-Amber20 3390191 2 Decal-Oval, Etnyre21 6000685 4 Reflector-Red22 5001708 4 Decal-Rear, Grease Bearings23 5001562 1 Decal-Oil Chain Drive24 5002625 3 Decal-Caution, RR Cargo Door25 5003174 1 Decal-Door Lock Valve, Small26 5003175 1 Decal-Door Lock Valve, Large27 5003981 1 Decal-Air Ride Dump Valve28 5000260 1 Decal-Warning, Do Not Enter29 6320704 1 Decal-ABS Indicator Lamp30 2790529 6 Tape-Conspicuity, 2 In, White31 6320901 20 Tape-Conspicuity, 1.5 In, Red/White

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Specify Unit Serial No., Part No., & Part Description14

DEC

ALS

& ID

1 6320595 1 Decal-All American2 5000173 1 Decal-Caution, Do Not Reverse3 3390678 1 Decal-Warning, Read Manuals4 3390191 2 Decal-Oval, Etnyre5 3390681 2 Decal-Warning, Remain Clear6 3390683 2 Caution-Shields In Place7 5000875 1 Label-Cert., FMVSS, Trailer8 5000260 1 Decal-Warning, Do Not Enter9 6000685 4 Reflector-Red10 6000686 4 Reflector-Amber11 2790529 4 ft Tape-Conspicuity, 2 In, White12 5000360 2 Decal-Danger, Rotate Conv Chain13 5000873 1 Decal-Trademark, Patents14 5000932 2 Grease Bearings

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

15 Q451435 1 Decal-PRESSURE16 Q451436 1 Decal-RETURN17 5001261 1 Decal-Tailgate Open/Close18 5001562 1 Decal-Oil Chain Drive19 5001708 2 Decal-Rear, Grease Bearings20 5002625 1 Decal-Caution, RR Cargo Door21 5003174 1 Decal-Door Lock Valve, Small22 5003175 1 Decal-Door Lock Valve, Large

For operator safety and possible liability protection, all Safety and Instruction Plates should remain in place and be legible.

Decals and Reflectors

Should a plate be removed, lost or become illegible, reorder and replace immediately.

17

15 12 14 9

9

5

416

10

7,1

35 6

2 13

8

11 11

20

21

22

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15Specify Unit Serial No., Part No., & Part Description

INSU

LATI

ON

Insulation And Ladders

"A" "A"

SECTION "A-A"

3, 103, 8 45, 69,10

14

Front ViewRear View�

Bi-Fold TailgateRear View�Twin Doors

17 12 3,18

3, 9

7

3, 1125

1616 13

19, 20, 21

15 22 23 15

2724

19, 20, 21

12 28

13

29

1226

1 5003735 1 Panel-Insul, Front, LH, Trailer, 32’& 37’2 5003736 1 Panel-Insul, Front, RH, Trailer, 32’&37’3 6000550 AR Screw-Hex, 0.25-14 X 0.75, Tek3, PD4 5003733 AR Panel-Insul, Side, 32’ & 37’ Trailer5 5005393 1 Panel-Insul, Front, Side, LH, 32’ Trailer 5002383 1 Panel-Insul, Front, Side, LH, 37’ Trailer6 5005394 1 Panel-Insul, Frt, Side, RH, 32’ Trailer 5005390 1 Panel-Insul, Frt, Side, RH, 37’ Trailer7 5005369 AR Panel-Insul, Side, 32’ Trailer 5003732 AR Panel-Insul, Side, 37’ Trailer8 5004863 AR J Cap-Insul, 32’ & 37’ Trailer9 5001561 4 Angle-Formed Alum, End Cap 32’ & 37’

10 5001356 12 Clamp-Zee, 1.75” Depth, 32’ & 37’11 5001559 4 Clamp-Zee, 1” Depth, 32’ & 37’12 5005111 1 Panel-Insul, Rear, Top13 5005113 1 Panel-Insul, Rear, Bottom14 5001341 2 Endcap-Insulation

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION15 5005124 1 Panel-Insul, Rear, Upper16 5005127 1 Panel-Insul, Rear, Lower17 5003824 1 Ladder Assembly-Front, Trailer18 5003739 2 Clamp-Insul, Front, Trailer, 32’ & 37’19 0131436 AR Nut-Low Crown, 1/4-2020 0121913 AR Screw-Hex, 1/4NC x 1 1/4, Gr 2, PD21 0120386 AR Washer-Flat, 1/4A (5/16 x 3/4), PD22 5005117 1 Panel-Aluminum, Top, LH23 5005118 1 Panel-Aluminum, Top, RH24 5005119 1 Panel-Aluminum, Bottom, RH25 5005120 1 Panel-Aluminum, Bottom, LH26 5004055 1 Panel-Aluminum, Top, RH27 5004056 1 Panel-Aluminum, Bottom, LH28 5004057 1 Panel-Aluminum, Top, LH29 5004058 1 Panel-Aluminum, Bottom, RH

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16

CO

VER

Specify Unit Serial No., Part No., & Part Description

Cover Assembly (Shurco)Short-Stop Bow Shanks

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 PD11311 1 Self-Drilling Screw - 1/4” x 3/4”2 PD11396 1 Cable Clamp3 PD11310 1 Carriage Bolt - 5/16” x 2-1/2”4 PD11093 1 Self-Tapping Screw - 3/8” x 1”5 1 Bow Stop6 PD11091 1 Self-Drilling Screw - #12 x 1”7 1 Bridge Plate8 PD11344 1 Windguard Adjustment Plate9 1 Flat Washer - 3/8”

10 PD11379 1 Cap Screw - 3/8” x 1-1/4”11 5003502 1 Windguard Anchor12 PD11606 1 Nylon Lock Nut - 3/8”13 PD11346 1 Windguard Wheel

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’s Serial Number. If your unit is equipped with any other cover assembly, call with your unit serial number for cover parts

14 PD11347 1 Button Head Cap Screw - 1/2-13 x 1-1/2”15 PD11345 1 Flange Bearing - 1-1/8” OD x 1/2” Bore16 PD11605 1 Flat Washer - 5/16”17 PD11606 1 Nylon Lock Hex Nut - 5/16”18 PD11223 1 Passngr/Drvr Side Adjustable Bow Stop19 PD11222 1 Bow Stop Bracket Mount20 1 Fixed Shank Support Bracket21 PD11636 1 Twist-Lok Short-Stop Bow Shank22 1 Bow Reinforcement Tube23 1 Windguard Arm24 1 Intermediate High Lift Weldment25 1 Rear High Lift Weldment

18

16

17

22

3

1

1

1

1

3

13

2120

22

22

22

21

16

17

1112

2

8

9

7

6

1015

14

4

5

25

24

23

2

4

4

4

4

4

4

19

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17Specify Unit Serial No., Part No., & Part Description

CO

VER

1 1 Passngr/Drvr Side Landing Arm2 1 Landing Cross Tube3 1 Center Landing4 1 Hex Head Cap Screw - 3/8” x 1.5”5 1 Flat Washer - 3/8”6 1 Passngr/Drvr Side Front Cable Guard7 1 Hex Head Cap Screw - 5/16” x 3/4”8 1 Landing Cross Tube Channel9 1 Nylon Lock Nut - 3/8”

10 PD11594 1 Bearing Flange11 PD10984 1 Radial Ball Bearing12 PD11606 1 Nylon Lock Hex Nut - 5/16”13 1 Hex Head Cap Screw - 3/8” x 3”14 1 Landing Brace15 PD11093 1 Self-Tapping Screw - 3/8” x 1”16 PD10983 1 Pulley

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’s Serial Number. If your unit is equipped with any other cover assembly, call with your unit serial number for cover parts

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

17 PD10900 1 Driven Head Shaft18 PD10848 1 Head Shaft Slip Coupling19 PD11150 1 Drive Head Shaft20 PD10979 1 Spring Pin - 1/4” x 1-3/4”21 1 Hex Head Cap Screw - 5/16” x 1-3/4”22 PD11605 1 Flat Washer - 5/16”23 1 Universal Landing - 12” Rise Brace24 1 Universal Landing - Short Brace25 1 Lock Washer - 3/8”26 1 Nut - 3/8”27 1 Flat Washer - 3/8”28 1 Passngr/Drvr Side Frnt Cvr - 12” Rise29 1 Passngr/Drvr Side Frnt Cvr - Flat30 1 Aluminum Flat Bar - 103”31 PD11091 1 Self-Drilling Screw - #12 x 1”

Cover Assembly (Shurco)

1

4 56

78

911

5 1012

14

152

3

2016

13

2324

17 1222

2118

28

29

29

28

2

1

2627

24

19

31

30

23

15

15

16

20

2526

24

Universal Landings / Front Covers

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18

CO

VER

Specify Unit Serial No., Part No., & Part Description

1

4

6

6

5

12

13

14

2

3

8

5

9

10

11

7

6

4

5

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

Cover Assembly (Shurco)

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’s Serial Number. If your unit is equipped with any other cover assembly, call with your unit serial number for cover parts

Cable Tension Scales

PD11051 1 Kit-Cable Tension Scales Includes Ref #'s 1-11, 15

1 PD11457 1 Scale Adjustment Rod2 1 Scale Spring Guide3 1 Scale Spring Housing4 3 Headless Pin - 1.325”5 8 Flat Washer - 1/4”6 6 Crimp Ring Retainer - 5/16”7 1 Spring Housing Stop8 1 Die Spring - 3”9 2 U-Bolt - 5/16”

10 1 Cable Scale End11 PD11606 4 Nylon Lock Hex Nut - 5/16”12 5008136 1 Thrust Washer13 5009447 1 Thrust Bearing14 1 Outer Housing Washer15 1 Tension Scale Outer Housing

Cable Assemblies

Call with your unit's serial number

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19Specify Unit Serial No., Part No., & Part Description

CO

VER

1 PD11093 1 Self-Tapping Screw - 3/8” x 1”2 PD11222 1 Bow Stop Bracket Mount3 1 Passngr/Drvr Side Adjustable Bow Stop4 1 Extended Intermediate Bow Shank Extended Windguard Bow Shank5 PD11312 1 Screw / Rubber Washer Set - 3/4”6 PD11311 1 Self-Drilling Screw - 1/4” x 3/4”7 PD11153 1 Intermediate Bow Shank8 PD11151 1 Windguard Bow Shank9 PD11396 1 Cable Clamp

10 PD11605 1 Flat Washer - 5/16”11 PD11606 1 Nylon Lock Hex Nut - 5/16”12 1 Fixed Shank Support Bracket13 PD11603 1 Bow Reinforcement Tube14 PD11310 1 Carriage Bolt - 5/16” x 2-1/2”

Bow Shanks

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’s Serial Number. If your unit is equipped with any other cover assembly, call with your unit serial number for cover parts

15 PD11343 1 Windguard Arm16 1 Nylon Lock Nut - 3/8”17 1 Flat Washer - 3/8”18 PD11344 1 Windguard Adjustment Plate19 PD11379 1 Cap Screw - 3/8” x 1-1/4”20 PD11345 1 Flange Bearing - 1-1/8” OD x 1/2" Bore21 PD11347 1 Button Head Cap Screw - 1/2-13 x 1-1/2”22 PD11346 1 Windguard Wheel23 5003502 1 Windguard Anchor24 1 Bridge Plate25 PD11091 1 Self-Drilling Screw - #12 x 1”26 PD11098 1 Intermediate High Lift Weldment27 PD11097 1 Fixed Rear High Lift Weldment28 1 Bow Stop

Cover Assembly (Shurco)

1

113

14

14

131

1

8

6

22

21

20

28

1

1917

18

15

1011

16

23

24

25

2726

9

12

1

7

4

5

7

6 9

10

11

32

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20

CO

VER

Specify Unit Serial No., Part No., & Part Description

Rear Pulleys

1 1 Nylon Lock Hex Nut - 1/22 PD11220 1 Rear Pulley Guard3 1 Jam Nut - 1/2”4 1 Flat Washer - 7/16”5 PD11237 1 Pulley - 5-5/8”6 1 Hex Head Cap Screw - 1/2” x 2”7 PD11463 1 Rear Pulley Mounting Bracket8 PD11093 1 Self-Tapping Screw - 3/8” x 1”9 1 Extended Rear Pulley Bracket

6a

6

5

4

3

1

2

1

2

3 4

5

6

7

8

9

Cover Assembly (Shurco)

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’s Serial Number. If your unit is equipped with any other cover assembly, call with your unit serial number for cover parts

Rear Pulleys

Crank Arms

1 PD11314 1 Econo U-Joint2 1 Spring Pin - 1/4” x 1-1/2”3 1 Slide Handle4 1 Square Crank Extension - 33”5 1 Spring Pin - 1/4” x 1-3/16”6 PD11281 1 Crank Arm w/out U-Joint, 83”6a 1 Operating Decal

Crank Arms

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

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21Specify Unit Serial No., Part No., & Part Description

CO

VER

1 1 Roller Chain / Link - 14’2 PD10892 1 Sprocket w/Hub - 36 Tooth3 1 Soc Head Cap Screw - 5/16"x 1-1/2"4 1 Driven Pulley5 1 Hex Head Cap Screw - 5/16” x 3”6 1 Lock Washer - 5/16”7 1 Handle Stiffener8 PD11247 1 Crank Handle9 1 Crank Guard

10 1 Guard Spacer11 1 Hex Head Cap Screw - 1/2” x 2”12 PD11345 1 Flange Bearing13 1 Sprocket Spacer14 PD11248 1 Sprocket15 1 Pulley Spacer16 1 Pulley A-Belt Groove - 1-1/8” x 4”17 1 Flat Washer - 1/2”18 1 Centerlock Hex Nut - 3/8”19 1 Flat Washer - 3/8”

Manual Drive Cranks

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’s Serial Number. If your unit is equipped with any other cover assembly, call with your unit serial number for cover parts

20 1 Crank Mounting Bracket21 PD11093 1 Self-Tapping Screw - 3/8” x 1”22 1 Carriage Bolt - 3/8” x 4”23 1 Nut - 3/8”24 1 Lock Washer - 3/8”25 1 Crank Adjustable Bracket26 1 Nylon Lock Hex Nut - 1/2”27 1 Manual Locking Pin28 1 Crank Cam Lobe29 1 Locking Pin - 3/8” x 2-13/16”30 1 Compression Spring - 1-1/4”31 5002699 1 Motor-Tarp32 5008824 1 Ball Bearing-Radial, w/Flanges, 0.75"33 5008825 1 Shaft-Adapter, Chain Drive34 5008827 1 Roller Chain Asm35 5008826 1 Sprocket-16 Tooth, 0.75" Bore36 5008822 1 Motor-HD37 5008823 1 Motor Hardware Kit (Not Shown)

1

4

5 6

8

1110

12

12

13

14

15 16

1718

19

21

20

2223

24 28

2930

2726

25

7

9

2

3

Cover Assembly (Shurco)

31

32

33

34

35

36

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22

CO

VER

Specify Unit Serial No., Part No., & Part Description

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

Cover Assembly (Shurco)

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’s Serial Number. If your unit is equipped with any other cover assembly, call with your unit serial number for cover parts

Adjustable Drives / Front Covers

1 PD10977 1 Adjustable Drive Cable Guard2 PD10983 1 Pulley3 PD10900 1 Driven Head Shaft4 PD10848 1 Head Shaft Slip Coupling5 PD11150 1 Drive Head Shaft6 PD10979 1 Spring Pin - 1/4” x 1-3/4” 7 1 Hex Head Cap Screw - 5/16” x 1-3/4”8 PD11605 1 Flat Washer - 5/16”9 PD11606 1 Nylon Lock Hex Nut - 5/16”

10 1 Adjustable Drive Bracket - Short

11 1 Adjustable Drive Bracket - Tall12 PD10901 1 Pillow Block Bearing - 1”13 PD11093 1 Self-Tapping Screw - 3/8” x 1”14 1 Passngr/Drvr Side Front Cover - 12” Rise15 1 Passngr/Drvr Side Front Cover - Flat16 1 Flat Washer - 3/8”17 1 Nut - 3/8”18 1 Aluminum Flat Bar - 103”19 PD11091 AR Self-Drilling Screw - #12 x 1”

1

210

13

15

15

18

10

13

63

8

9

7

5

1

2

4

12

13

12

11

13

12

13

12

13

17

16

1716

19

14

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23Specify Unit Serial No., Part No., & Part Description

CO

VER

1

2

6

74

8

9

10

12

11

4

6

12

3

5

1 1 Nut - 3/8”2 1 Lock Washer - 3/8”3 1 Cable w/#5 Interlock Snap4 PD11093 1 Self-Tapping Screw - 3/8” x 1”5 PD11491 1 Wire Lock Pin - 3/8” x 2-1/2”6 1 Offset - J-Hook Crank Retainer7 1 Offset Pinless Crank Retainer Base Plate8 1 Clevis Pin - 5/16” x 1-3/4”9 1 Cotter Pin - 3/32”

10 1 Flat Washer - 1/4”11 1 Offset Pinless Crank Retainer Lock12 1 Tension Spring

Crank Retainer

2

3

4

1

Crank Retainer

Bow Assemblies

1 PD11312 1 Screw / Rubber Washer Set - 3/4”2 1 Flat Washer - 1/4"3 PD11091 1 Self-Drilling Screw - 1/4” x 34”4 PD10993 1 Bow Kit - 102” - 104", 12” Rise

Bow Assemblies

Cover Assembly (Shurco)

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’sSerial Number. If your unit is equipped with any other cover assembly, call with your unit serial number for cover parts

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

* NOTE: Includes Hardware Used to Attach Tarp to Bows

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24

CO

VER

Specify Unit Serial No., Part No., & Part Description

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

Cover Assembly (Shurco)

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’s Serial Number. If your unit is equipped with any other cover assembly, call with your unit serial number for cover parts

Miscellaneous Electric1

2

3

45

6

7

8

9

10

1112

1 PD11597 1 Kit-Cab Wiring (Includes Assembly 2, & Ref #'s 3-12)2 PD10843 1 Plug Set-Heavy Duty Dual Conductor (Includes Ref #'s 3-5)3 PD11317 1 Plug Half of REF 24 PD11315 1 Socket Half of REF 25 1 Bracket-Mnt, Connecting Plug of REF 26 PD10927 1 Parts Kit-Electrical7 1 Wire-6 Ga., Dual Conductor8 1 Bracket-Mounting, Switch

9 1 Circuit Breaker-Manual Reset, 40 Amp10 PD10832 1 Switch-Rotary, Heavy Duty11 1 Light-Indicator, Red Light, 12 Volt12 1 Circuit Breaker-Auto Reset, 50 Amp

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25Specify Unit Serial No., Part No., & Part Description

CO

VER

1

4

5

6

6

9

8

11

10

12 13

14

1516

7

9

2

3

1 PD11397 1 Chain Connector Link2 PD11093 1 Self-Tapping Screw - 3/8” x 1”3 1 Lock Washer - 3/8”4 PD10890 1 Jack Shaft Bracket5 1 Hex Head Cap Screw - 3/8” x 1-1/2”6 1 Flat Washer - 3/8”7 PD10888 1 Shaft Base Plate Bracket8 1 Centerlock Hex Nut - 3/8”9 1 Carriage Bolt - 5/16” x 1”

10 PD11594 1 Bearing Flange11 PD10984 1 Radial Ball Bearing12 1 Lock Washer - 5/16”13 1 Nut - 5/16”14 1 Sprocket w/Hub - 27 Tooth15 1 Sprocket w/Shaft16 PD11398 1 Square Key - 1/4”

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

Cover Assembly (Shurco)

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’s Serial Number. If your unit is equipped with any other cover assembly, call with your unit serial number for cover parts

Jack Shafts

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26

CO

VER

Specify Unit Serial No., Part No., & Part Description

Cover Assembly (Shurco)

Crank Reducers

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 PD10892 1 Sprocket w/Hub - 36 Tooth2 1 Roller Chain - 32”3 1 Crank Reducer Collar4 2 Lock Washer - 5/16”5 2 Socket Head Cap Screw - 5/16” x 1/2”6 1 External Retaining Ring - 1”7 1 Spacer Washer8 1 Sprocket w/Collar - 18 Tooth9 4 Self-Tapping Screw - 5/16” x 1”

10 PD11093 8 Self-Tapping Screw - 3/8” x 1”11 PD10889 1 Universal Motor Mount Plate12 8 Center Lock Hex Nut - 3/8”13 1 Crank Reducer Adjustment Plate14 1 Crank Reducer Shaft Weldment15 1 Crank Reducer Base Plate

* Order by illustration reference number. Specify this Parts Manual number, page number and your unit’s Serial Number. If your unit is equipped with any other cover assembly, call with your unit serial number for cover parts

1

2

5

4

3

45

7

7

8

9

6

1011

1210

13

14

15

Page 28: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

27Specify Unit Serial No., Part No., & Part Description

WH

EEL

CO

VER

S

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

Front Fender - Flat

910 11

12

14

1

1

9

13

4

3

5

10 11

12

5

2

68

8

7

7

4

6

1 5006010 2 Fender-Rear, Plate, AL, Tandem, 96”2 5003845 1 Bracket-Mid, Left Hand3 5003844 1 Bracket-Mid, Right Hand4 5003846 2 Bracket-Front & Rear, Left Hand5 5003847 2 Bracket-Front & Rear, Right Hand6 0122017 18 Screw-Hex, 5/16NC x 1, Gr2, PD7 9411638 18 Nut-Hex, 5/16NC, PD

8 0446363 18 Washer-Flat, 5/16 (3/8 x 7/8) PD9 0120377 8 Nut-Hex, 3/8NC, PD

10 0122007 8 Screw-Hex, 0.38NC X 1.25, GR2, PD11 5001233 2 Mudflap-Falcon,24x36,Anti-Sail12 Q401293 2 Plate13 5001461 1 Bracket-Light, Frt Fender, LH14 5001462 1 Bracket-Light, Frt Fender, RH

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28

WH

EEL

CO

VER

S

Specify Unit Serial No., Part No., & Part Description

Front Fender - Transport Style

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 5000255 2 Fender-Frt, Ribbed2 5001880 2 Support-Front Fender, Rear3 5001878 1 Support-Front Fender, Left Hand4 5001877 1 Support-Front Fender, Right Hand5 2780303 2 Plate-End,Front Fender Bracket6 5001879 2 Support-Front Fender, Center7 5000273 4 Pad-Brace, 3 Hole, Alum Fender8 5000080 2 Flat-Bracket, Fender9 6000455 42 Bushing-0.31 x 0.53, Atl Ind #1530

10 0121954 18 Screw-Hex, 0.25NC x 2.00, GR2, PD

11 9413946 34 Nut-Hex, Lock,0.25NC, PD12 6000689 4 Cap-Vinyl Plastisol, Black13 5001875 2 Flat-Bracket, Fender14 5001876 1 Brace-Pipe, Fender, Front15 2770019 2 Bracket-Reflector,FrtFender16 2770075 2 Bracket-Light, Frt Fender17 0120377 8 Nut-Hex, 3/8NC, PD18 0122007 8 Screw-Hex, 0.38NC X 1.25, GR2, PD19 5001233 2 Mudflap-Falcon,24x36,Anti-Sail20 Q401293 2 Plate

11

11

11

16

10

17

18

10

10

15

19

209

9

9

9

712

12

12

13

14

1

3, 4

8

5

9

2

6

Page 30: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

29Specify Unit Serial No., Part No., & Part Description

WH

EEL

CO

VER

S

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

Rear Fender - Tandem Flat

1 5001157 2 Fender-Rear, Plate, AL, Tandem, 96” 5001435 2 Fender-Rear, Plate, AL, Tandem, 192”2 5005275 1 Bracket-Rear, Left Hand3 5005276 1 Bracket-Rear, Right Hand4 5003848 AR Bracket-Mid & Front, Left Hand5 5003849 AR Bracket-Mid & Front, Right Hand6 0122017 AR Screw-Hex, 5/16NC x 1, Gr2, PD7 9411638 AR Nut-Hex, 5/16NC, PD

910

11

14

12

1

1

9

14

15

15

13

3

5

5

10 11

12

2

4

687

7

4

6

8

8 0446363 AR Washer-Flat, 5/16 (3/8 x 7/8) PD9 0120377 8 Nut-Hex, 3/8NC, PD

10 0122145 8 Screw-Hex, 0.38NC X 1.25, GR2, PD11 5001233 2 Mudflap-Falcon,24x36,Anti-Sail12 Q401293 2 Plate13 5005346 2 Alum Strip-Conspicuity Tape14 5003509 2 Plate-Upper Mud Flap Mtg.15 5003507 2 Hook-Mud Flap

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30

WH

EEL

CO

VER

S

Specify Unit Serial No., Part No., & Part Description

Formed Fenders - Single, Dual, Steer Axles

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 V147502 AR Fender-Black Plastic, Single Tire2 V147501 AR Fender-Black Plastic, Dual Tires3 2782326 AR Fender-Elongated Alum., Steer Axles

2

1�

3

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31

UN

DER

CA

RR

IAg

E

Specify Unit Serial No., Part No., & Part Description

2 Speed Landing Legs

1A 2 Landing Leg-Holland 51000 See next page 32 for Service Parts1B 6453394 2 Landing Leg-Holland Atlas 55 (Shown) See Page 34 for Breakout2 5002182 2 Backstay-Landing Leg, Lower3 5002181 2 Backstay-Landing Leg, Lower4 5002176 2 Backstay-Landing Leg, Upper

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

7

10

10

7

7

66

9

6 6

4

7

6

2

21B

1A

1B

1A

88

4

3

3

6

5 3390167 1 Hose Hook- Not Shown6 9419530 24 Nut-Hex,Lock Washer,Insert, 0.62, PD7 0223512 24 Screw-Hex, 0.63NC x 1.75. Gr 8, PD8 5002177 2 Backstay-Landing Leg, Lower9 5002600 1 Pipe-Mid

10 5003936 2 Plate-Side, Brace Support

5005081

NOTE: Ref 1A is discontinued.Available as

Service Parts only

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Specify Unit Serial No., Part No., & Part Description

Landing Legs - Holland 51000 - Service Parts only(Reference 1A on Previous page

Page 34: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

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Specify Unit Serial No., Part No., & Part Description

Landing Legs - Holland 51000 - Service Parts Only

Page 35: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

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Specify Unit Serial No., Part No., & Part Description

Landing Legs - Holland Atlas 55

Non-Geared Leg Repair Kit - Universal Shaft (1-speed) RK-11442

Geared Leg Repair Kit - Universal Shaft (2-speed) RK-11443

4

3

4

34

3

4

3

2C2A

2B

2D&2E

15 16

16

14

75

9

1A

6

33

10

18

40

38

39

33

11 12*

8

15 16

16

14

75

6

33

8 32

23* 11

1B

10

10

16

40 1848

184050

34

22

3027*

2451

25

3520

34

35

35

41

49

42

44

45

43

1616

75

9

633

3311

12*8

32 23*

119

3022

24

20 1610

25

3551

(Reference 1B on Page 31

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Landing Legs - Holland Atlas 55

Page 37: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

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Specify Unit Serial No., Part No., & Part Description

Telescoping Landing Legs

1 6452627 2 Leg-Drop, Holland Hitch Jack Support2 6100393 2 Pin-Cotter, Hairpin3 * 2 Pin Asm-Landing Leg4 5003819 1 Pipe-Crossmember, Bolt On, Landing Leg5 5005039 1 Plate-Bracket, Center

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

6 5001478 4 Plate-Attaching7 0223512 14 Screw-Hex, 0.63NC x 1.75. Gr 8, PD8 9419530 14 Nut-Hex,Lock Washer,Insert, 0.62, PD

6

1

1

1

1

4

7

7

6

77

8

8

88

5

6

3

3

2

2

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Specify Unit Serial No., Part No., & Part Description

HN (Tapered) Spindles

Hub And Drum - 6450981 Without ABS

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 6450585 1 Oil Seal Axle Kit Q476230 1 Seal-Oil / Grease Q413458 1 Gasket Q400485 1 Cap-Hub2 6451461 10 Nut-Flange, 2 Piece, 33MM Hex

3 Q492965 10 Wheel Stud4 Q525211 1 Drum, 16.5” x 7” Brake 5 6452774 1 Axle Bearing Kit6 ******* 1 Hub

1

2

3

6

4

5

1

2

3

6

4

5

Steel Hubs And Cast Drums (Tapered Spindles)

Hub And Drum - 6450982 With ABS

6450981

6450982

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Specify Unit Serial No., Part No., & Part Description

Aluminum Hubs And Centrifuge Drums (Tapered Spindles)

Hub And Drum - 6451140 Without ABS

Hub And Drum - 6451141 With ABS

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 6450585 1 Oil Seal Axle Kit Q476230 1 Seal-Oil / Grease Q413458 1 Gasket Q400485 1 Cap-Hub2 6451461 10 Nut-Flange, 2 Piece, 33MM Hex

3 Q492965 10 Wheel Stud4 6451400 1 Drum, 16.5” x 7” Brake5 6452774 1 Axle Bearing Kit6 ******* 1 Hub

1

2

3

6

4

5

1

2

3

6

4

5

6451140

6451141

HN (Tapered) Spindles

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Specify Unit Serial No., Part No., & Part Description

Aluminum Hubs And Centrifuge Drums (Tapered Spindles) Steel Hubs And Cast Drums (Straight Spindles)

Hub And Drum - 6451490 Without ABS

Hub And Drum - 6451489 With ABS

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 6451205 1 Cap-Hub2 6451461 10 Nut-Flange, 2 Piece, 33MM Hex3 Q492965 10 Wheel Stud4 Q525211 1 Drum, 16.5” x 7” Brake5 6452773 1 Axle Bearing Kit

6 ******* 1 Hub7 6451206 1 Gasket8 6451204 1 Seal-Oil / Grease

1

2

3

6

8

4

5

1 7

2

3

6

8

4

5

6451490

6451489

HP (Straight) Spindles

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Specify Unit Serial No., Part No., & Part Description

Steel Hubs And Cast Drums (Straight Spindles)

Hub And Drum - 6453307 Without ABS

Hub And Drum - 6453306 With ABS

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 6451205 1 Cap-Hub2 6451461 10 Nut-Flange, 2 Piece, 33MM Hex3 Q492965 10 Wheel Stud4 Q525211 1 Drum, 16.5” x 7” Brake5 6452773 1 Axle Bearing Kit

6 ******* 1 Hub7 6451206 1 Gasket8 6451204 1 Seal-Oil / Grease

1

2

3

6

8

4

5

1 7

2

3

6

8

4

5

6453307

6453306

HP (Straight) Spindles

Page 42: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

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Specify Unit Serial No., Part No., & Part Description

Steel Hubs And Cast Drums (Straight Spindles) Aluminum Hubs And Centrifuge Drums (Straight Spindles)

Hub And Drum - 6451243 Without ABS

Hub And Drum - 6451244 With ABS

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 6451205 1 Cap-Hub2 6451461 10 Nut-Flange, 2 Piece, 33MM Hex3 Q492965 10 Wheel Stud4 6453207 1 Drum, 16.5” x 7” Brake5 6452773 1 Axle Bearing Kit

6 ******* 1 Hub7 6451206 1 Gasket8 6451204 1 Seal-Oil / Grease

1

2

3

6

8

4

5

1 7

2

3

6

8

4

5

6451243

6451244

HP (Straight) Spindles

Page 43: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

42

BR

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Specify Unit Serial No., Part No., & Part Description

2

31

4

7

8

9

6

12

1011

13

1415

18

16, 17

Bolt(REF)

LockingAsm 1(REF)

LockingAsm 2(REF)

Rotor(REF)

Hub(REF)

Spring BrakeBrake ChamberNut (REF)

Spring Brake (REF)

Brake Chamber (REF)

Carrier Bolt(REF)

Washer(REF)

TorquePlate (REF)

Hub(REF)

Rotor(REF)

Bolt(REF)

5

5

Air Disc Brakes - Components: Bendix ADB22X

1 S-29152-6 1 Tappet / Boot Kit (Includes Ref #'s 2 - 4)2 2 Tappet and Boot Asm3 2 Tappet Bushing4 2 Inner Seal5 S-29152-9 1 Guide Pin, Seal and Boot Kit (Includes Ref #'s 6 - 156 2 Boot Retaining Ring7 2 Inner Boot8 1 Brass Bushing9 1 Guide Pin

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

NOTE: Qty's listed are (1) kit per axle

10 1 Caliper Bolt11 1 Cap12 1 Guide Sleeve13 1 Guide Pin14 1 Caliper Bolt15 1 Cover16 S-29152-14 1 Caliper / Carrier Asm, RH17 S-29152-15 1 Caliper / Carrier Asm, LH18 S-29152-19 1 Caging Bolt Plug

Page 44: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

43Specify Unit Serial No., Part No., & Part Description

BR

AK

ES

2

3

8

1

6

3

9

7

4

5

2

Air Disc Brakes - Pad Kit: Bendix ADB22X

1 6453331 1 Pad Kit (Includes Ref #'s 2-9)2 4 Pad3 4 Spring-Pad Holder4 1 Retainer-Pad5 1 Pin-Pad Retainer6 1 Washer7 1 Clip-Spring8 2 Shear Adapter9 2 Adjuster Cap

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

NOTE: Qty's listed are (1) kit per axle

Page 45: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

44

BR

AK

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Specify Unit Serial No., Part No., & Part Description

Brake Kits & S-Cam Components

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 7050944 1 Shoe Kit-Brake, 16.5 x 7 Brakes, 20K Rating (Includes Ref #'s 2-5)2 2 Brake Shoe-Lined3 2 Pin-Spring, Return4 2 Roller-Shoe, Brake5 2 Clip-Spring, Roller

Brake Shoe Kit

1

2

2

3

34

4

5

5

Page 46: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

45Specify Unit Serial No., Part No., & Part Description

BR

AK

ES

Brake Kits & S-Cam Components

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION 1 7050948 1 Brake Kit-Major Overhaul, 16.5 x 7 Brakes (Includes Ref #'s 2-9)2 2 Brake Shoe-Lined3 2 Pin-Spring, Return4 2 Roller-Shoe, Brake5 2 Clip-Spring, Roller6 2 Pin-Anchor7 2 Bushing-Pin, Anchor8 2 Spring-Retaining, Brake9 1 Spring-Return, Brake

Major Overhaul Brake Kit

1

2

2

3

34

4

5

5

9

6

8

7

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Specify Unit Serial No., Part No., & Part Description

Brake Kits & S-Cam Components

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION 1 7050947 1 Service Kit-Tube, Cam, 16.5 x 7 Brakes (Includes Ref #'s 2-11)2 1 S-Cam3 1 Washer-Cam, Outer4 1 Tube Asm-Cam5 4 Nut-Flanged, Prevailing Torque6 2 Bracket-Support, Cam Tube7 4 Screw-Mounting, Flanged

1

2

3

4 5

7

10

11

8

9

6

Cam Tube System™

8 2 Washer-Journal, S-Cam9 1 Ring-Retaining, Spider

10 3 Washer-Spline, Inner11 1 Ring-Retaining, Spline

Page 48: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

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47Specify Unit Serial No., Part No., & Part Description

Hydraulic System

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 6602269 1 Coupler-Quick, 16, Female2 6602270 1 Coupler-Quick, 16, Male3 6602589 2 Bulkhead Ftg-Hyd,St, 16MJ-16MP4 9410285 2 Elbow-Hyd, 90, 16FJX-16MJ5 6602591 1 Check Valve, 16FB-16MJ6 6602187 2 Hose End-12-16FJX7 6601981 4 Ferrule-3/4” Hyd Hose8 5004911 2 Hose-Hyd Asm, HP9 5001566 1 Filter-Hi Press, 40 GPM 7420296 1 Element-Filter

10 5006003 1 Reworked Elbow-Hydr, Spl Drill & Tap11 6415130 1 Gear Box-Planetary, 31:1, Hyd #812 9410257 2 Elbow-Hyd, 45, 12FJX-12MJ 9410283 2 Elbow-Hyd, 90, 12FJX-12MJ13 6603604 1 Motor-Hyd, LSHT, 12.3 Cu In, SAE B 7050985 Seal Kit for Motor14 6602264 1 O Ring-568, 2-159, 5.18ID, 0.094

15 6201073 AR Steel Lines-Hyd, 16 ORFS, 10’ 6604075 AR Steel Lines-Hyd, 16 ORFS, 8’16 6604049 AR O-Ring, 16 ORFS17 6001997 AR Clamp-Tube, Double, 1” OD18 6100738 AR Screw-Hex, Self Tap, 0.31” x 2.5”19 5004529 2 Rail-Raceway20 6001998 AR Zip Tie-Cable, Reusable21 5004910 2 Hose-Hyd Asm, HP22 6601974 2 Hose End-12-12FJX 23 6602759 1 Gage-Pressure, Hyd, 2 1/2”, 0- 3000 psi24 6600910 2 Adapter-Hydr, St, 10MB-12MJ25 6701732 2 Adapter-Bkhd, Hyd, St, 16MJ-16MJ26 6603190 2 Hose Asm-16 x 102, 16FJX-16FJX27 6602713 2 Adapter-Hydr, St, 16MJ-16MP

JUMPER HOSE OPTION

1

227

26

26

2725

25

1

2

3

3

4

4

6, 7

10

22, 7

13,14

5

8

2112

2412

9

23

11

1516

19

20

15

17

18

Page 49: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

Specify Unit Serial No., Part No., & Part Description

HYD

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C

48

3

3

65

2

2

1

4

7

Mounted to Roadside Rear Fender

Hydraulic Rear Speed Control Option

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION 1 6603251 1 Valve-Priority Flow, Spd Control PD11474 1 Seal Kit2 5003512 2 Hose Asm-12 x 50, 12FJX-12FJX 5007100 2 Hose Asm-12 x 34, 12FJX-12FJX3 9410979 2 Elbow-Hyd, 90, 12MB-12MJ4 9410205 1 Adapter-Hydr, St, 12MB-12MJ5 9410335 1 Tee-Hydr, 12MJ-12MJ-12FJX6 9410283 1 Elbow-Hydr, 12FJX-12MJ7 6602573 1 Motor-Hyd, LSHT, 12.3 Cu In, SAE B PD11096 1 Seal Kit

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49Specify Unit Serial No., Part No., & Part Description

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 6602804 1 Pump2 9410257 3 Elbow-Hyd, 45, 12FJX-12MJ3 6602606 1 Manifold Asm 7050118 1 Valve-Solenoid 7050119 1 Coil 7050120 1 Valve-Relief4 9410205 4 Adapter-Hyd, St, 12MB-12FJX5 9410202 2 Adapter-Hyd, St, 06MB-06MJ6 6602759 1 Gage-Press, 0-3000 PSI7 6602991 2 Adapter-Hydr, St, 06FJX-04FP8 5003122 2 Hose-Hyd, 12x Lgth,12FJX-12FJX9 6602738 1 Hose End-St, 20Barb-20MB

10 6601418 1 Adapter-Hyd, St, 12MJ-16MB11 6415130 1 Gear Box-Planetary, 31:1, Hyd #812 9410283 3 Elbow-Hyd, 90, 12FJX-12MJ13 6603604 1 Motor-Hyd, LSHT, 12.3 Cu In, SAE B 7050985 Seal Kit for Motor14 6602264 1 O Ring-568, 2-159, 5.18ID, 0.09415 6000792 2 Clamp-Hose, Worm Drv,1.06-216 6602629 8 Hose-Suction, 1 1/4”17 6601421 1 Hose Asm-12 x 12, 12FJX-12FJX18 9402711 3 Adapter-Hyd, St, 12MJ-12MP

Hydraulic System - Chassis

6

7

7

5

5

8

17

4

42

8

4

4

2627

1

22

9

3

12

15

16

28

29

30

193435

1831

18

1831

3212

21

2023

2324

2515

1033

1222

13, 14

11

19 7420103 1 Indicator-Condition, Hyd Filter20 6602237 1 Valve-Ball, 3/4, Bronze21 3181268 1 Hose Asm-12 x 21,12FJX-12FJX22 6600910 2 Adapter-Hydr, St, 10MB-12MJ23 0144613 2 Nipple-Sch 40, 3/4 x 1 3/824 0119099 1 Elbow-Pipe, 90, 3/425 0144094 1 Coupling-Pipe, Reducer, 1 x 3/426 6200898 1 Cap-Pipe, 3/427 5001750 1 Aluminum Hydraulic Tank28 6100235 1 Cap-Fill29 0144066 1 Coupling-Pipe, 1 1/430 6602762 1 Hose End-90, 20Barb-20MB31 0144053 2 Bushing-Pipe, 1 1/4 x 3/432 6602214 1 Filter-Hyd, Suction/Return 7420244 1 Filter Element33 5003376 1 Hose Asm-12 x 72, 12FJX-12FJX34 0105406 1 Nipple-Pipe, Sch 40, 1/8 x1 1/235 0105412 1 Elbow-Pipe, 90, 1/8

Page 51: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

Specify Unit Serial No., Part No., & Part Description

HYD

RA

ULI

C

50

1

3

45

9

10

11

1213

14

15

16

17

1819

20

2

8

67

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1* 617167 1 Shaft-Output2 6415142 1 Plug-Magnetic3 6415139 1 Seal-Oil4* 613317 1 Cone-Bearing5* 613316 1 Cup-Bearing6 6415141 8 Bolt-Hex Head7 6415143 1 Plug-Pipe8 6415144 1 Plug-Pipe, Smaller9* 617980 1 Hub

10* 613318 1 Cup-Bearing11* 613319 1 Cone-Bearing12* 613321 1 Washer-Thrust13* 605004 1 Washer-Lock14* 614913 1 Nut-Bearing15* 616236 1 Ring-Gear

Planetary gear Box Asm - 6415131

16* 6659139 1 Carrier Asm-Secondary17* 6659106 1 Carrier Asm-Primary18* 6165103 1 Gear-Sun, Primary19 6415140 1 Washer-Thrust20 6415138 1 Cover

6415131

* = Auburn P/N

Model 6 Series B

Page 52: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

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51Specify Unit Serial No., Part No., & Part Description

1

2

34

6

7

8

9

12

13

14

1516

17

10

11

21

5

1819

20

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1* 617167 1 Shaft-Output2 6415139 1 Seal-Oil3* 1400133007 1 Cone-Bearing4* 1400133006 1 Cup-Bearing5 6415144 1 Plug-Pipe, Smaller6* 617980 1 Hub7* 613314 1 Cup-Bearing8* 613315 1 Cone-Bearing9* 619320 1 Washer-Thrust

10* 605003 1 Washer-Lock11* 614912 1 Nut-Bearing12* 616236 1 Ring-Gear13* 6659139 1 Carrier Asm-Secondary14* 6659106 1 Carrier Asm-Primary15* 6165103 1 Gear-Sun, Primary

Planetary gear Box Asm - 6415133

16 6415140 1 Washer-Thrust17 6415138 1 Cover 18 6415141 24 Bolt-Hex Head, GR819 24 Washer-Flat20 6415142 1 Plug-Magnetic21 6415143 1 Plug-Pipe

6415133

* = Auburn P/N

Model 9

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52

CO

NVE

YOR

Specify Unit Serial No., Part No., & Part Description

Conveyor Assembly

Detailed on P. 54

Detailed on P. 55

Detailed on P. 56

1

1

3

3

4

4

4

4

5

5

6

6

78

78

9

9

10

10

10

10

11

11

12

12 13

21

1516

1718

19, 24

77

77

22

22, 64

33

3325

26

27

28

74

30

31

31

30

32

32

35,36,37,38

35

3940

41,48

42

45

45

46

46

47

47

43

4454

75

76

36,37,49

5051,52

52

53

53

55

57

57

58

6059

61

6262

64

65

662,34,63

56

56

2021

14

Page 54: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

53Specify Unit Serial No., Part No., & Part Description

CO

NVE

YOR

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

Conveyor Assembly

1 5001707 2 Plate-Front Panel2 0120377 AR Nut-Hex, 3/8NC, PD3 5000970 2 Rod-Threaded, Brg, Take-Up, Front4 0220088 8 Nut-Hex, 1.00NC, PD5 0122427 8 Screw-Hex,0.50NC x 1.38, GR2, PD6 5000205 2 End Plate-Bearing Take-Up7 0120384 4 Washer-Lock, 0.50, Spring, PD8 0120378 8 Nut-Hex, 0.50NC, PD9 0126177 4 Nut-Wing, 0.25NC, Type A, PD

10 6420220 4 Bearing-Take Up, 2.4411 5000959 2 Cover-Take Up12 5000971 2 Rod-Threaded, Brg Take-Up, Rear13 6100424 2 Pin-Spring, Steel, 7/16 x 1-3/414 5003907 1 Flashing-Steel Cover, Rear, LH15 5003315 1 Belt-Conveyor,2-Ply,D, V-Belt (28 Ft) 5001696 1 Belt-Conveyor,2-Ply,D, V-Belt (31 Ft) 5001979 1 Belt-Conveyor,2-Ply,D, V-Belt (32 Ft) 5002049 1 Belt-Conveyor,2-Ply,D, V-Belt (34 Ft) 5003475 1 Belt-Conveyor,2-Ply,D, V-Belt (35 Ft) 5003579 1 Belt-Conveyor,2-Ply,D, V-Belt (36 Ft) 5001612 1 Belt-Conveyor,2-Ply,D, V-Belt (37 Ft) 5006529 1 Belt-Conveyor,2-Ply,D, V-Belt (38 Ft) 5001824 1 Belt-Conveyor,2-Ply,D, V-Belt (39 Ft) 5003082 1 Belt-Conveyor,2-Ply,D, V-Belt (40 Ft) 5001697 1 Belt-Conveyor,2-Ply,D, V-Belt (41 Ft) 5004595 1 Belt-Conveyor,2-Ply,D, V-Belt (46 Ft) 5003378 1 Belt-Conveyor,2-Ply,D, V-Belt (48 Ft) Q505343 1 Hinge Pin 5001108 1 Fastener Strip16 5002204 1 Idler Asm-Front, Conveyor, w/V-Belt17 5002210 1 Carrier Asm-Chain, 667X Chain18 5008672 6 Chain-Steel Pintle, 667X (28 Ft) 5008605 6 Chain-Steel Pintle, 667X (30 Ft) 5008669 6 Chain-Steel Pintle, 667X (32 Ft) 5009113 6 Chain-Steel Pintle, 667X (34 Ft) 5008078 6 Chain-Steel Pintle, 667X (35 Ft) 5008431 6 Chain-Steel Pintle, 667X (36 Ft) 5008456 6 Chain-Steel Pintle, 667X (37 Ft) 5008616 6 Chain-Steel Pintle, 667X (39 Ft) 5008429 6 Chain-Steel Pintle, 667X (40 Ft) 5008209 6 Chain-Steel Pintle, 667X (41 Ft) 5008421 6 Chain-Steel Pintle, 667X (45 Ft) 5008671 6 Chain-Steel Pintle, 667X (48 Ft) 6001319 6 Link-Master, 667X Pintle Chain19 5000442 AR Guide-Chain,120” 5000443 6 Guide-Chain, 44.125” 5001825 6 Guide-Chain, 25.25”20 5001359 2 Key- Square, 0.375" x 1.75" 6000184 2 Key-Square, 0.50" x 1.75"21 5001406 2 Sprocket-RC80x1, 20T, 0.375" Keyway 6430385 2 Sprocket-RC80x1, 20T, 0.50" Keyway22 5003741 AR Flashing-Steel (28’,31’,32’,34 Ft)23 0274517 AR Washer-Flat, 0.375, B, PD24 6100416 AR Rivet-Blind,1/4X0.415-0.72Grip25 5008406 1 Carrier Asm-Rear, 667x Chain26 6430367 1 Chain-RC-80x1, RV, 48, CL 6430044 1 Link-Connector, RC-80 6430045 1 Link-Offset, RC-8027 6415130 1 Gear Box-Planet, 31:1, Hyd, #827 6415132 1 Gear Box-Planet, Heavy Duty28 6603604 1 Motor-Hyd, LSHT, 12cu in, SAE A 7050985 Seal Kit for Motor

6603605 1 Motor-Hyd, LSHT, 15cu in, SAE A 7050985 Seal Kit for Motor28 6603606 1 Motor-Hyd, LSHT, 19cu in, SAE A 7050985 Seal Kit for Motor29 0121900 4 Screw-Hex, 0.25NC X 1.00, GR230 5004878 2 Chain Guard Asm31 0120386 8 Washer-Flat, SAE STD, 0.25 9413946 8 Nut-Hex, Lock, 0.25NC, PD 0180022 8 Capscrew-GR5, 0.25UNC x 1.00 Lg32 5004880 2 Plate-Chain Guard, Conveyor33 5005088 5' Lining-Chain Guard Asm, 5/16" x 4.25"34 0120382 8 Washer-Lock, 0.38, Spring, PD35 6420219 2 Flange Brg-Ball, 4 Blt, 2.4436 0124589 9 Nut-Hex, Lock, 0.62NC, EA, PD37 0223513 4 Screw-Hex, 0.62NC x 1.25, GR8, PD38 0121574 9 Washer-Lock, 0.62, Spring, PD39 5001370 1 Cover- Conveyor End Flashing40 5005258 1 Flashing-Rear Crossmember41 0120375 13 Nut-Hex, 0.25NC, EA, PD 0121913 13 Screw-Hex, 0.25NC x 1.25, GR2, PD42 5002206 1 Idler Asm-Rear, Conveyor w/V-Belt43 5004817 1 Cover Asm-Chain Guard, Standard 5005254 1 Cover Asm-Chain Guard, Hvy Duty 5005516 1 Cover Asm-Chain Guard, Split 5005664 1 Cover Asm-Chain Guard, Custom44 6001497 1 Cover-Oil Hole45 0131002 2 Washer-Flat, 1.0 (1.06 x 2.50), PD46 5000721 2 Tube-Compression47 6001326 2 Spring-Comp, 1”ID,5”Free, 1040 lb/in48 0120380 AR Washer-Lock, 0.25, Spring, PD49 0223511 4 Screw-Hex, 0.62NC x 1.50, GR850 6420207 1 Bearing-FLG, 4Blt, Dbl Tpr, 2.9451 0220086 4 Nut-Hex, 3/4NC, Gr 5, PD52 0131046 4 Washer-Lock, 3/4, Spring53 3561028 2 Plate-Caution, Remain Clear54 5008427 1 Roller-Belt Drive55 5003908 1 Flashing-Steel,Cover,Rear,RH56 0120915 2 Bolt-Carriage,0.38NC x 1.0, PD 6100431 2 Bolt-Carriage,0.38NC x 6.0, PD57 6100759 7 Bolt-Carriage, 0.375” x 2”, PD58 9414000 1 Nut-Hex, .75”, GR859 5000476 1 Idler-Rubber, RC80 Chain60 5000493 1 Bracket-Idler, Chain61 6100340 1 Screw-Hex, 0.75”NC x 3.75”, GR862 0131000 2 Washer-Flat, 0.75”63 0122145 5 Screw-3/8NC x 1 1/4 Gr 264 6100630 AR Bolt-Carriage,0.38NC x 5,GR565 Q221149 3 Screw-Set, .375-16UNC x .75”66 5001364 1 Plate-Front Head Flashing67 5001360 1 Bulkhead-Grease Fitting, 0.125”68 6309162 4 Tube-Nylon, Air, 0.38”, Generic69 6600946 2 Adapter-Arbk, St, 02MP-06MT70 9411010 2 Fitting-Lube, Stght, 0.125” x 0.688”71 6600833 2 Elbow-Arbk, 90, 02MP-06MT72 6100003 2 Nut-Lock, 0.38”NC, GR8, PD73 6002009 2 Spring-0.75” x 1.5”, 75# Load74 6100267 4 Screw-Hex, 3/4NC x 3, Gr 8, PN75 5007188 1 RR Scraper Asm-Spring Assisted76 5003800 1 Scraper Asm-Bottom Belt, RH 5003799 1 Scraper Asm-Bottom Belt, LH77 5001899 AR Flashing-Rubber

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54

CO

NVE

YOR

Specify Unit Serial No., Part No., & Part Description

Conveyor AssemblyAll Chassis Units

Detailed on P. 5769

6566

65

34

5678

9

10

11

5453

4

10

1252

30

51

28

17

1516

56

789

114

1

4546

47

18

19, 24

1012 13

34546

47

4

10

11

4

2320

3940

41,48

41,48

35,36,37,38

42

27

29

2931

3332 21

22

55

25

36,37,4935

550

8 5857

56

59

2359 38

36

26

29

2931

3332

41,48 53

4344

21

54

2,34,60

22, 61

61

62

63

64

64

Page 56: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

55Specify Unit Serial No., Part No., & Part Description

CO

NVE

YOR

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

Conveyor AssemblyAll Chassis Units

1 5001707 2 Plate-Front Panel2 0120377 AR Nut-Hex, 3/8NC, PD3 5000970 2 Rod-Threaded, Brg, Take-Up, Front4 0220088 8 Nut-Hex, 1.00NC, PD5 0122427 8 Screw-Hex,0.50NC x 1.38, GR2, PD6 5000205 2 End Plate-Bearing Take-Up7 0120384 4 Washer-Lock, 0.50, Spring, PD8 0120378 8 Nut-Hex, 0.50NC, PD9 0126177 4 Nut-Wing, 0.25NC, Type A, PD

10 6420220 4 Bearing-Take Up, 2.4411 5000959 2 Cover-Take Up12 5000971 2 Rod-Threaded, Brg Take-Up, Rear13 6100424 2 Pin-Spring, Steel, 7/16 x 1-3/414 6309407 4 Rubber-Skirtboard, 3/8 x 415 5002173 1 Belt-Conveyor,2-Ply,D, V-Belt (17 Ft) 5001699 1 Belt-Conveyor,2-Ply,D, V-Belt (19 Ft) 5001702 1 Belt-Conveyor,2-Ply,D, V-Belt (20 Ft) 5002733 1 Belt-Conveyor,2-Ply, D, V-Belt (21Ft) 5001678 1 Belt-Conveyor,2-Ply,D, V-Belt (22 Ft) 5002067 1 Belt-Conveyor,2-Ply,D, V-Belt (23 Ft) 5001631 1 Belt-Conveyor,2-Ply,D, V-Belt (25 Ft) Q505343 1 Hinge Pin 5001108 1 Fastener Strip16 5002205 1 Idler Asm-Front, Conveyor, w/V-Belt17 5002213 1 Carrier Asm-Chain, 667X Chain18 5009050 6 Chain-Steel Pintle, 667X (18 Ft) 5008494 6 Chain-Steel Pintle, 667X (22 Ft) 5009016 6 Chain-Steel Pintle, 667X (23 Ft) 6001319 6 Link-Master, 667X Pintle Chain19 5000442 6 Guide-Chain,120”(All) 5002174 6 Guide-Chain,24 1/4” (17 Ft) 5001029 6 Guide-Chain,48 1/4” (19 Ft) 5001529 6 Guide-Chain,56 11/16” (20 Ft) 5001680 6 Guide-Chain,80 11/16” (22 Ft) 5002070 6 Guide-Chain,96 1/4” (23 Ft) 5001634 8 Guide-Chain,116 3/4” (25 Ft)20 5005747 4 Roller Asm-Conveyor21 5001899 36 Flashing-Rubber (17 Ft) 44 Flashing-Rubber (19 Ft) 48 Flashing-Rubber (20 Ft) 50 Flashing-Rubber (22 Ft) 56 Flashing-Rubber (23 Ft) 60 Flashing-Rubber (25 Ft)22 5000962 6 Flashing-Steel (17’,19’) 5000962 8 Flashing-Steel (20’,22’,23’,25)23 5000478 8 Support-Return Roller, Belt24 6100416 AR Rivet-Blind,1/4X0.415-0.72 Grip25 5008406 1 Carrier Asm-Rear, 667x Chain26 6430367 1 Chain-RC-80 x 1, RV, 48, CL 6430044 1 Link-Connector, RC-80 6430045 1 Link-Offset, RC-8027 6415130 1 Gear Box-Planet, 31:1, Hyd, #828 6603604 1 Motor-Hyd, LSHT, 12cu in, SAE B 7050985 Seal Kit for Motor29 5000020 4 Tab-Chain Guard, Conveyor

30 6100267 4 Screw-Hex, 3/4NC x 3, Gr 8, PN31 0120386 10 Washer-Flat, 0.25A (0.31X0.73), PD 9413946 10 Nut-Hex, Lock, 0.25NC, EA, PD 0121913 10 Screw-Hex, 0.25NC x 1.25, GR2, PD32 5001440 2 Plate-Chain Guard, Conveyor33 6319111 2 Liner-Chain Guard34 0120382 8 Washer-Lock, 0.38, Spring, PD35 6420219 2 Flange Brg-Ball, 4 Blt, 2.4436 0124589 9 Nut-Hex, Lock, 0.62NC, EA, PD37 0428211 4 Screw-Hex, 0.62NC x 1.25, GR2, PD38 0121574 9 Washer-Lock, 0.62, Spring, PD39 5001370 1 Cover- Conveyor End Flashing40 5005258 1 Flashing-Rear Crossmember41 0120375 13 Nut-Hex, 0.25NC, EA, PD 0121913 13 Screw-Hex, 0.25NC x 1.25, GR2, PD42 5002207 1 Idler Asm-Rear, Conveyor w/V-Belt43 5001389 1 Cover Assembly- Short44 5001390 1 Cover Assembly- Long45 0131002 2 Washer-Flat, 1.0 (1.06 x 2.50), PD46 5000721 2 Tube-Compression47 6001326 2 Spring-Comp, 1”ID,5”Free, 1040 lb/in48 0120380 AR Washer-Lock, 0.25, Spring, PD49 0223511 4 Screw-Hex, 0.62NC x 1.50, GR850 6420207 1 Bearing-FLG, 4Blt, Dbl Tpr, 2.9451 0220086 4 Nut-Hex, 3/4NC, Gr 5, PD52 0131046 4 Washer-Lock, 3/4, Spring53 3561028 2 Plate-Caution, Remain Clear54 6001161 2 Latch-T Handle, Rubber Draw55 5001336 1 Flashing-Steel Cover,Rear,RH,(17’) 5001442 1 Flashing-Steel Cvr,RR,RH,(19’,23’25’) 5001531 1 Flashing-Steel Cover,RR,RH,(20’,22’)56 5000476 1 Idler-Rubber, RC80 Chain57 5000493 1 Bracket-Idler, Chain58 0428709 1 Screw-Hex, 0.62NC x 3.50, GR259 9422850 2 Washer-Flat, 0.6360 0122145 5 Screw-3/8NC x 1 1/4 Gr 261 6100429 AR Bolt-Carriage,0.38NC x 5,GR562 5001335 1 Flashing-Steel Cover,Rear,LH,(17’) 5001441 1 Flashing-Steel Cvr,RR,LH,(19’,23’25’) 5001530 1 Flashing-Steel Cover,RR,LH,(20’,22’)63 5001364 1 Plate-Front Head Flashing 64 0120915 2 Bolt-Carriage,0.38NC x 1.0, PD 6100431 2 Bolt-Carriage,0.38NC x 6.0, PD65 5001406 2 Sprocket-RC80x1, 20T, 0.375" Keyway 6430385 2 Sprocket-RC80x1, 20T, 0.50" Keyway66 5001359 2 Key-Square, 0.375" x 1.75" 6000184 2 Key-Square, 0.50" x 1.75"67 0274517 AR Washer-Flat, 0.375, B, PD (Not Shown)68 0121900 4 Screw-Hex,.25NC X 1, GR2 (Not Shown)69 5008675 1 Roller-Belt Drive, Chassis Mount

Page 57: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

56

CO

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Specify Unit Serial No., Part No., & Part Description

Spring Assisted RR Scraper Assembly - 5007188

1

2,6

2,6

2

2

2

2

4

3

5

7

5

4

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 5007187 1 Rear Scraper Asm2 5007184 2 Spring Bracket Asm3 0180020 4 Capscrew-0.25"UNC x 0.75" LG, GR54 0131047 2 Washer-Lock, Spring, 0.88"5 0273670 2 Nut-Hex, Lock, 0.875"NC, PD6 5007177 2 Cover-Spring7 0120380 4 Washer-Lock, Spring, 0.25"

5007188

Page 58: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

57Specify Unit Serial No., Part No., & Part Description

CO

NVE

YOR

Bottom Belt Scraper Assembly - LH-5003799 & RH-5003800

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 5003796 1 Angle-Bottom Belt Scraper, LH 5003797 1 Angle-Bottom Belt Scraper, RH2 5003798 1 Polymer-Bottom Belt Scraper3 0180021 6 Capscrew-GR5, 0.25 UNC x 0.88 Long4 0120386 6 Washer-Flat, SAE STD, 0.255 9413946 6 Nut-Hex, Lock, 0.25NC, PD

1

2

3

4

5

5003799

5003800

Page 59: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

58

CO

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YOR

Specify Unit Serial No., Part No., & Part Description

1

2

43

7

413

13

5

416

16

10

22

11 12

6

1520

17

18

18

19

8

48

9

4 14

14

2

21

21

1 6002354 1 Roller-Conveyor Idler, 2.5" OD2 6002472 2 Spring-0.75"ID x 1.5"OD x 4" 5010187 2 Spacer Tube-Spring (If Equipped)3 0120238 4 Nut-Hex, Jam, 0.50"NC, PD4 0120390 8 Washer-Large, 0.50"OD5 5008433 1 Drive Roller Weld (Includes Ref #'s 6-9, but NOT 2-4, 16)6 5008434 1 End Plate-LH7 5008294 1 Channel-Conveyor End8 5008436 2 Pivot Tube9 5008435 1 End Plate-RH

10 5008437 1 Roller Supt-LH (Includes Ref #'s 11,12)11 5008438 1 End Plate12 5008439 1 Roller Bracket13 5008291 2 Pivot Pipe14 Q018590 2 Capscrew-0.5"UNC x 2.5" LG, GR5

Belt Drive Roller - 5008427

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

15 0180122 7 Capscrew-0.375"UNC x 1.0" LG, GR516 9411727 2 Nut-Hex, Lock, 0.5"NC, PD17 0274993 7 Nut Hex, Lock, 0.375"NC, PD18 9411010 2 Fitting-Lub, STFT x 1/2 TYP C19 5008300 1 Scraper20 0120388 7 Washer-Flat, SAE Std, 0.375"21 6002374 2 Bolt-Carriage, 0.5" x 6.5"Lg22 5008440 1 Roller Supt-RH (Includes Ref #'s 11,12)

Page 60: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

59Specify Unit Serial No., Part No., & Part Description

CO

NVE

YOR

1

2

43

7

413

13

5

416

16

10

22

11 12

6

1520

17

18

18

19

8

48

9

4 14

14

2

21

21

1 6002386 1 Roller-Conveyor Idler, 2.5" OD2 6002472 2 Spring-0.75"ID x 1.5"OD x 4" 5010187 2 Spacer Tube-Spring (If Equipped)3 0120238 4 Nut-Hex, Jam, 0.50"NC, PD4 0120390 8 Washer-Large, 0.50"OD5 5008677 1 Drive Roller Weld (Includes Ref #'s 6-9, but NOT 2-4, 16)6 5008434 1 End Plate-LH7 5008679 1 Channel-Conveyor End8 5008436 2 Pivot Tube9 5008435 1 End Plate-RH

10 5008437 1 Roller Supt-LH (Includes Ref #'s 11,12)11 5008438 1 End Plate12 5008439 1 Roller Bracket13 5008291 2 Pivot Pipe14 Q018590 2 Capscrew-0.5"UNC x 2.5" LG, GR5

Chassis Mount Belt Drive Roller - 5008675

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

15 0180122 7 Capscrew-0.375"UNC x 1.0" LG, GR516 9411727 2 Nut-Hex, Lock, 0.5"NC, PD17 0274993 7 Nut Hex, Lock, 0.375"NC, PD18 9411010 2 Fitting-Lub, STFT x 1/2 TYP C19 5008678 1 Scraper20 0120388 7 Washer-Flat, SAE Std, 0.375"21 6002374 2 Bolt-Carriage, 0.5" x 6.5"Lg22 5008440 1 Roller Supt-RH (Includes Ref #'s 11,12)

Page 61: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

60

TRA

ILER

Specify Unit Serial No., Part No., & Part Description

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 5003668 1 Door Assembly-RH2 5003669 1 Door Assembly-LH3 6100635 4 Pin-Cotter,. 0.125 Dia x 1 Lg4 610063-4 2 Pin-Cotter,. 5/32 Dia x 1 Lg5 0131000 4 Washer-Flat, SAE STD, 0.756 5002908 2 Link Asm7 6603767 2 Cylinder-Air, 4 x 14 7420295 2 Seal Kit8 6602588 2 Clevis-Cylinder Rod9 6100631 2 Pin-Clevis, 0.50 Dia. x 2 Lg

10 6100632 4 Pin -Clevis, 0.75 Dia x 2.5 Lg11 0130999 2 Washer-Flat, SAE STD, 0.62512 9413948 2 Nut-Hex, Lock, 0.625NC, PD13 6100623 2 Bolt-Shoulder, .075 x 1.5, Hex HD14 5001665 2 Plate-Door Indicator15 5003689 1 Flashing-Rubber, Side RR Door16 5000869 1 Flashing-STL Cover, Tailgate, LH17 5000870 1 Flashing-STL Cover, Tailgate, RH

18 6000737 16 Bolt-Carriage, 38NC x 1 1/2, Gr 519 0120382 16 Washer-Lock, 3/8 Spring, PD20 0120377 16 Nut-Hex, 3/8NC, PD21 5003677 1 Flashing-STL cover, LH Vertical, TLG22 5003676 1 Flashing-STL cover, RH Vertical, TLG23 0120390 2 Washer-Flat, SAE STD, 0.5024 5001299 2 Link-Pivoting, Cylinder25 5002716 1 Linkage Asm-LH (Item 14 & 24) 5002717 1 Linkage Asm-RH (Item 14 & 24)26 5004848 1 Light Bracket-Double, ID Light27 5004847 1 Light Bracket-Single, ID Light28 5003690 1 Flashing-Rubber, Side RR Door

14

1

13 6

6

2

7

8

12

16

10

25

243

23

3 55

4

15

20

20

21

22

11

17

19

19

18

18

26

27

9

9

28

28

Twin Doors - Trailer

Page 62: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

61Specify Unit Serial No., Part No., & Part Description

TRA

ILER

1 5002012 1 Tailgate Assembly-Hinged-Trailer (Includes Ref #'s 2, 4, 8, 9, 11-18, 22)2 5002024 1 Tailgate-Hinged, Upper Asm- Trailer3 6100423 2 Pin-Hitch, 1.25 Dia x 74 5005040 1 Bracket-Mounting, Light Bar5 6100393 2 Pin-Cotter, Hairpin, 0.88 x 1.256 5000317 2 Shaft7 0103363 2 Pin-Cotter,0.06 x 1.008 5002009 1 Pin-Hinge, Tailgate9 0137185 2 Pin-Cotter,0.12 x 1.00, PD

10 5000309 4 Tube-Locking Pin11 5002017 1 Tailgate-Hinged, Lower Asm- Trailer12 5000313 13 Tube-Hinge, Tailgate13 5002010 1 Plate-Upper,HingeDeflector14 5002011 1 Plate-Lower,Hinge,Deflector15 5000301 2 Lug-Tailgate Hinge Stop16 5000237 2 Lug-Upper, Cylinder, Tailgate17 9413948 4 Nut-Hex, Lock, 0.62NC, EA, GR A, PD18 5000240 2 Link-Locking, Tailgate19 5004813 1 High Lift Door Asm- Left Hand20 5004814 1 High Lift Door Asm- Right Hand21 0223512 4 Screw-Hex, 0.62NC x 1.75, GR8, PD22 5000238 8 Lug-Locking Link, Tailgate23 6603767 3 Air Cylinder, 4 x 14 PD11377 3 Seal Kit24 0180183 1 Screw-Hex, 0.50NC x 2.25, GR5, PD

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

3

3

4

5

5

108 9

12 13

15

15 16

1718

21

1718

21

22

22

45

11

3740

4446

47

39

36

14

22

22

27

27

19

42

42

43

33

34

20

27

23

31

32

23

23

24

2538

26

37

30

30

41

35

30

30

17

17

10

30

1

2

6

67

25 9411727 1 Nut-Hex, Lock, 0.50NC26 5006016 1 Swivel Asm-Tailgate27 6602588 3 Clevis-Air Cylinder28 6460081 2 Cam Follower-Roller Bearing29 5000242 2 Angle-Follower Support30 5001326 5 Pin Asm- 1/2 x 1 9/16 Lg31 5004941 1 Mounting Asm - Cylinder, RH32 5004940 1 Mounting Asm - Cylinder, LH33 5002041 1 Plate-Gusset, Arm34 5003653 2 Cap-Upper, Side Panel35 5006012 1 Tailgate Inst, Bifold36 5001855 1 Flashing-Cvr, Bifold Gate, Lower, RH37 5001861 2 Flashing-Bifold Gate, Lower, Sides38 5001856 1 Flashing-Cvr, Bifold Gate, Lower LH39 5002026 1 Flashing-Cvr, Bifold Gate, Lower40 5002025 1 Flashing-Bifold Tailgate, Lower41 5004967 1 Flashing-Cvr, Bifold, Upper, RH42 5004968 2 Flashing-Bifold, Upper, Sides43 5004966 1 Flashing-Cvr, Bifold, Upper, LH44 5004925 2 Bracket / Brace Asm45 5000315 2 Block-Tailgate Stop46 5001503 2 Boss47 5006107 2 Plate-License48 5000784 2 Brace, Hinge (NOT SHOWN)49 5004898 1 Plate-End, Bin, RH (NOT SHOWN)50 5004899 1 Plate-End, Bin, LH (NOT SHOWN)

Tailgate Assembly - High Lift Trailer

Page 63: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

62

TRA

ILER

Specify Unit Serial No., Part No., & Part Description

Concrete Door - Trailer

1

2

3

4

56

4

7

911

1314

12

10

911

11

11

12

10

8

56

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 5006264 1 Door-Concrete2 6603228 1 Cylinder-Air, 6” x 28”3 6603229 1 Rod Eye4 6001905 2 Pin-Cylinder, 1” x 4 1/4”5 Q015133 4 Washer-Flat, 1”6 6100393 4 Pin-Hairpin, .177 x 7/8 x 1 1/47 5006263 1 Tube Asm-Cylinder, Rear, Top8 5002281 1 Lug-Upper, Cylinder, Door9 5002273 2 Spacer-Upper Tube

10 6100622 2 Screw-Hex, 3/4 x 9, Gr 811 0131000 4 Washer-Flat, 3/4”12 9416894 2 Nut-Hex, Lock, 3/4”,NC, PD13 5002698 2 Lock Pin Assy14 6000702 2 Pin-Hairpin

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63Specify Unit Serial No., Part No., & Part Description

CH

ASS

IS

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION1 5006374 1 Door Assembly-RH2 5006377 1 Door Assembly-LH3 6100635 4 Pin-Cotter, 0.125Dia x 1 Lg4 6100634 2 Pin-Cotter, 5/32 Dia x 1 Lg5 0131000 4 Washer-Flat, SAE STD, 0.756 5002908 2 Link Asm - Cargo Dr7 6603767 2 Cylinder-Air, 4 x 14 PD11377 2 Seal Kit8 6602588 2 Clevis-Cylinder Rod9 6100631 2 Pin-Clevis, 0.50 Dia. x 2 Lg

10 6100632 4 Pin-Clevis, 0.75 Dia. x 2.5 Lg11 0130999 2 Washer-Flat, SAE STD, 0.62512 9413948 2 Nut-Hex, Lock, 0.625NC, PD13 6100623 2 Bolt-Shoulder, 0 .75 x 1.5, Hex HD14 5001665 2 Plate-Door Indicator15 5003689 2 Flashing-Rubber, Side RR Door16 5006381 1 Flashing-STL Cover, Tailgate, LH17 5006380 1 Flashing-STL Cover, Tailgate, RH

Twin Doors - Chassis

14

1

13 6

6

2

7

8

12

16

10

25

243

23

3 55

4

15

20

20

21

22

11

17

19

19

18

18

26

27

9

9

28

28

18 6000737 16 Bolt-Carriage, 38NC x 1 1/2, Gr 519 0120382 16 Washer-Lock, 3/8 Spring, PD20 0120377 16 Nut-Hex, 3/8NC, PD21 5003677 1 Flashing-STL Cover, LH Vertical, TLG22 5003676 1 Flashing-STL Cover, RH Vertical, TLG23 0120390 2 Washer-Flat, SAE STD, 0.5024 5001299 2 Link-Pivoting, Cylinder25 5002716 1 Linkage Asm-Door, LH (Item 14 & 24) 5002717 1 Linkage Asm-Door, RH (Item 14 & 24)26 5006378 1 Light Bracket-Double, ID Light27 5006379 1 Light Bracket-Single, ID Light28 5003690 2 Flashing-Rubber, Side RR Door 5001670 2 Bracket-Cylinder Mount (Not Shown) 5001088 2 Hinge Pin-Door (Not Shown) 5002598 2 Bracket-Linkage Mount (Not Shown) 5005052 2 Wldmnt,Brkt-Linkage, Cargo Dr (Not Shown) 5005053 2 Wldmnt,Bracket-Cylinder Mtg (Not Shown)

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64

CH

ASS

IS

Specify Unit Serial No., Part No., & Part Description

3

3

4

5

5

108 9

12 13

15

15 16

1718

21

1718

21

22

22

45

11

3740

4446

47

39

36

14

22

22

27

27

19

42

42

43

33

34

20

27

23

31

32

23

23

24

25 38

26

37

30

30

41

35

30

30

17

17

10

30

1

2

6

67

Tailgate Assembly - High Lift Chassis

1 5001509 1 Tailgate Assembly-Hinged (Includes Ref #'s 2, 4, 8, 9, 11-18, 22)2 5001495 1 Tailgate-Hinged, Upper Asm3 6100423 2 Pin-Hitch, 1.25 Dia x 74 5005040 1 Bracket-Mounting, Light Bar5 6100393 2 Pin-Cotter, Hairpin, 0.88 x 1.256 5000317 2 Shaft7 0103363 2 Pin-Cotter,0.06 x 1.008 5002009 1 Pin-Hinge, Tailgate9 0137185 2 Pin-Cotter,0.12 x 1.00, PD

10 5000309 4 Tube-Locking Pin11 5001502 1 Tailgate-Hinged, Lower Asm12 5000313 13 Tube-Hinge, Tailgate13 5002010 1 Plate-Upper,HingeDeflector14 5002011 1 Plate-Lower,Hinge,Deflector15 5000301 2 Lug-Tailgate Hinge Stop16 5000237 2 Lug-Upper, Cylinder, Tailgate17 9413948 4 Nut-Hex, Lock, 0.62NC, EA, GR A, PD18 5000240 2 Link-Locking, Tailgate19 5004813 1 High Lift Door Asm- Left Hand20 5004814 1 High Lift Door Asm- Right Hand21 0223512 4 Screw-Hex, 0.62NC x 1.75, GR8, PD22 5000238 8 Lug-Locking Link, Tailgate23 6603767 3 Air Cylinder, 4 x 14 PD11377 3 Seal Kit24 0180183 1 Screw-Hex, 0.50NC x 2.25, GR5, PD25 9411727 1 Nut-Hex, Lock, 0.50NC

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION26 5006016 1 Swivel Asm-Tailgate27 6602588 3 Clevis-Air Cylinder28 6460081 2 Cam Follower-Roller Bearing29 5000242 2 Angle-Follower Support30 5001326 5 Pin Asm- 1/2 x 1 9/16 Lg31 5004941 1 Mounting Asm - Cylinder, RH32 5004940 1 Mounting Asm - Cylinder, LH33 5002041 1 Plate-Gusset, Arm34 5003653 2 Cap-Upper, Side Panel35 5005676 1 Tailgate Inst, Bifold36 5001855 1 Flashing-Cvr, Bifold Gate, Lower, RH37 5001861 2 Flashing-Bifold Gate, Lower, Sides38 5001856 1 Flashing-Cvr, Bifold Gate, Lower LH39 5005699 1 Flashing-Cvr, Bifold Gate, Lower40 5005698 1 Flashing-Bifold Tailgate, Lower41 5004967 1 Flashing-Cvr, Bifold, Upper, RH42 5004968 2 Flashing-Bifold, Upper, Sides43 5004966 1 Flashing-Cvr, Bifold, Upper, LH44 5004925 2 Bracket / Brace Asm45 5000315 2 Block-Tailgate Stop46 5001503 2 Boss47 5003228 2 Plate-Light Bracket Mounting48 5000784 2 Brace, Hinge (Not Shown)49 5004898 1 Plate-End, Bin, RH (Not Shown)50 5004899 1 Plate-End, Bin, LH (Not Shown)

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65Specify Unit Serial No., Part No., & Part Description

CH

ASS

IS

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 6309169 2 Tube-Nylon,Air,1/2”2 6600939 1 Adapter-Auto,St,04MP-08MT3 6600196 1 Gage-Pressure,2”,0-100 PSI4 7720018 1 Regulator-Pressure5 2750688 1 Bracket-Regulator6 0105407 4 Nipple-Sch 40,1/4 x 1 1/2,PN7 0119291 1 Nipple-Pipe,Sch 40,1/4” x6”,PN8 6500366 1 Valve-Ball,1/4”9 0105417 2 Tee-Pipe,1/4”,PN

10 0105405 2 Nipple-Sch 40,1/4 x 7/8,Cl,PN11 6200470 1 Valve-Safety12 6600162 2 Cock-Drain,1/4”13 3311035 2 Band-Support,Fuel Tank,12”14 3361014 1 Hose and Wand Assy15 6601821 1 Coupling-Quick,1/4”16 0122433 4 Screw-Hex,1/2NC x 1 1/2,Gr 2,PD17 4050196 1 Tank Asm-Fuel,12” Dia18 2780347 1 Cap-Fill,Blank 3330027 1 Gasket-Fuel Tank Cap (Not Shown)19 2781314 2 Bracket-Tank,Fuel,12”20 9411727 4 Nut-Hex,Lock,1/2NC,PD

21 3390570 1 Plate-Identification22 3360180 1 Decal-Fill w/Diesel Fuel Only23 0119113 1 Elbow-Pipe,Sch 40,45,Str24 6600304 1 Valve-Pressure Regulator25 0105413 3 Elbow-Pipe,90,1/4,PN26 3331875 1 Bracket Assy27 6445028 2 Hose End-04-04MP,St28 6001005 6 Clamp-Hose29 6601452 46 Hose-Fuel,1/4”30 6601820 1 Nipple-Quick Connect,1/4”31 6600324 AR Hose-3/8”32 4480132 1 Wand33 6603816 1 Optional Hose Reel

Diesel Fuel Tank & Washdown System

2

Air FromEmergency Side

1

12 11

16

29

16

16

17

21

16

20

20 2728

27 26

15

33

32

30

31

14

28

28

19

19

20

20

4

24

25

10

5

3

9

6

6

8

13

13

18

22

25

12

257

23

6

Page 67: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

66

CH

ASS

IS

Specify Unit Serial No., Part No., & Part Description

Power Washdown w/ Electric Pump

1 6100235 1 Filler Cap2 5005423 1 Plate - FILL W/ RELEASE AGENT ONLY3 6600162 1 Drain Cock, 0.25"4 6601452 AR Hose, 0.25" (Specify Length)5 0219189 2 Plug-Pipe, SqHd, 0.25"6 6445028 1 Hose End-04 x 04MP, ST7 0105413 1 Elbow-Pipe, 0.25" NPT8 6602402 2 Hose Barb-06 x 04MP90LP9 6001005 8 Clamp-Hose, Screw Type, M5

10 6603836 1 Hose Reel-Spring Rewind-OPTIONAL11 6600324 AR Hose-0.38" (Specify Length)

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

12

5

5

7

8

9

9

9

9

9

4

4

10

11

12

4

3

6

13

1414

171819

15

11

16

20

Fill With ReleaseAgent Only

Fill With Release

Agent Only

OPTIONAL - REWIND REEL

12 6604247 1 Gun-Air Blow, Lever Operated13 3370502 1 Pump-Fuel, Electric, 12V14 6602399 2 Hose Barb-04 x 02MP9015 6601820 1 Nipple-Quick Connect, 0.25"16 4480132 1 Wand17 5001830 1 Bracket Asm18 0105405 1 Nipple-0.25" x 0.88", CL19 6601821 1 Coupling-Quick Connect, 0.25"NPT20 3361014 1 Hose & Wand Asm-26 Ft.22 (Includes Ref #'s 9, 11, 15, 16)

Page 68: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

67

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

Air System - Twin Doors Electric-Piloted Solenoid - Schematic 5006445

1 0105405 1 Nipple-Sch 40, 0.25 x 0.88 CL, PN2 6600304 1 Valve-Pressure Protection3 6604256 4 Elbow-Arbk, 90, 04MP-06MT4 6309162 30 Tube-Nylon, Air, 0.38" Generic5 6500366 2 Valve-Ball, 0.25"6 4470350 4 Nipple-Hex, 0.25" x 1.125"7 5001830 1 Bracket Asm-AIL Line, Oiler8 6600137 1 Oiler, ARO9 6800051 AR Oil-SAE, Valvoline, 10W

10 0119931 1 Bushing-Pipe, 0.38" x 0.25"NPT, PN11 6601455 1 Valve-Air, 2 Pos, 4 Way, 12 VDC, Mac12 6601456 1 Plate-End13 3361282 1 Plate-Air Valve Mtg14 3301249 1 Valve-Mtg Clamp15 3361283 1 Lid-Air Valve

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

16 0105405 2 Nipple-Sch 70, 0.25" x 0.87", CL, PN17 0144083 2 Tee-Pipe, 0.25" NPT, PD18 6602400 4 Hose Barb-04 x 04MP, 90, LP19 6001005 8 Clamp-Hose, Screw Type, M520 6445028 4 Hose End-04 x 04MP, ST, LP21 6601452 60 Hose-Fuel/Air, 0.25" ID/Ft22 0144215 4 Bushing-Pipe, 0.50 x 0.25NPT, Galv.23 6200418 1 Nipple-PP, Sch 80, 0.25" x 3.0", PD24 6700898 1 Cable-2/1825 6704301 1 Harness-Main Jumper w/ Receptacles26 6500064 2 Valve-Needle, 0.25"NPT, 0.25" Pilot27 Q402138 2 Elbow-Street, 0.25" NPT28 6603767 2 Air Cylinder, 4 x 14 PD11377 AR Seal Kit

DoorCylinder

DoorCylinder

1920

2019

1921

21

21

25

24

23

171716 16

5

310

1818

11,12,13,14

15

28

19

22

22

276 19

20

18

26

22

22

276 19

19 20

18

26

28

To Rear Lights

To #10 Rings

12

3

3 5

66

8,9

73

4

4

5006445

S/N V1735-1749, V1754-1760, V1767-1781, V1783-1785, V1791-1814, V1818, V1820-1828, V1834-1835, V1849-1850

Page 69: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

68

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

Air System - Twin Doors Electric-Piloted Solenoid - Schematic 5007139

1 0105405 1 Nipple-Sch 40, 0.25 x 0.88 CL, PN2 6600304 1 Valve-Pressure Protection3 6604256 3 Elbow-Arbk, 90, 04MP-06MT4 6604255 1 Elbow-Arbk, 90, 06MP-06MT5 6500366 2 Valve-Ball, 0.25"6 4470350 4 Nipple-Hex, 0.25" x 1.125"7 5001830 1 Bracket Asm-AIL Line, Oiler8 6600137 1 Oiler, ARO9 6800051 AR Oil-SAE, Valvoline, 10W

10 0119931 1 Bushing-Pipe, 0.38" x 0.25"NPT, PN11 6604390 1 Valve-Air, 2 Pos, 4 Way, 12 VDC, Mac12 6601456 1 Plate-End13 5007103 1 Plate-Air Valve Mtg14 3301249 1 Valve-Mtg Clamp15 5007104 1 Cover Asm- Door Valve

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION16 0105405 2 Nipple-Sch 70, 0.25" x 0.87", CL, PN17 0144083 2 Tee-Pipe, 0.25" NPT, PD18 6602400 4 Hose Barb-04 x 04MP, 90, LP19 6001005 8 Clamp-Hose, Screw Type, M520 6445028 4 Hose End-04 x 04MP, ST, LP21 6601452 60 Hose-Fuel/Air, 0.25" ID/Ft22 0144215 4 Bushing-Pipe, 0.50 x 0.25NPT, Galv.23 6200418 1 Nipple-PP, KSch 80, 0.25" x 3.0", PD24 6700898 1 Cable-2/1825 6704301 1 Harness-Main Jumper w/ Receptacles26 6500064 2 Valve-Needle, 0.25"NPT, 0.25" Pilot27 Q402138 2 Elbow-Street, 0.25" NPT28 6603767 2 Air Cylinder, 4 x 14 PD11377 AR Seal Kit29 6309162 30 Tube-Nylon, Air, 0.38" Generic

DoorCylinder

DoorCylinder

1920

2019

1921

21

21

25

24

23

171716 16

5

410

1818

11,12,13,14

15

28

19

22

22

276 19

20

18

26

22

22

276 19

19 20

18

26

28

To Rear Lights

To #10 Rings

12

3

3 5

66

8,9

73

29

29

5007139

S/N V1819, V1830-1833, V1836-1848, V1851-1873, V1876-1882, V1884-1891, V1893-1904, V1911-1920, V1927-1929

Page 70: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

69

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

Air System - Twin Doors Air-Piloted Solenoid

1 0105405 1 Nipple-Sch 40, 0.25 x 0.88 CL, PN2 6600137 1 Oiler-ARO3 6601005 8 Clamp-Hose, Screw Type M54 6601452 30 Hose-Air Sol-Cylinder5 6445028 4 Hose End-04 x 04MP, ST, LP6 6602936 1 Valve-Air,2 Pos,4 Way7 6601456 1 Plate-End8 6600832 3 Elbow-Arbk,90,04MP-06MT9 6602400 4 Hose Barb-04 x04MP, 90 Deg LP

10 5001357 1 Bulkhead Coupler Asm11 6603462 1 Adapter-Male,Air w/Check12 6603461 1 Adapter-Female, Air13 6800051 AR Oil-SAE,10W14 3301249 1 Valve-Mtg Clamp15 Q402138 2 Elbow-St, 90, 1/416 6600833 1 Elbow-Arbk, 90, 02MP-06MT17 6200292 2 Nipple-Pipe,Sch 80,1/4 x 7/8,PD

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

18 6200418 1 Nipple-Pipe,Sch 80,1/4 x 3,PD19 0105417 2 Tee-Pipe,1/4NPT,PN20 6500064 2 Valve-Needle,0.25NPTF21 4470350 3 Nipple-Hex,1/4 x 1 1/822 0144045 4 Bushing-Pipe, 0.50 x 0.25NPT, PN23 6600304 1 Valve-Pressure Protection24 3361282 1 Plate-Air Valve Mtg25 3361283 1 Lid-Air Valve26 6603767 2 Air Cylinder, 4 x 14 PD11377 AR Seal Kit27 6500366 1 Valve-Ball, 1/2”28 6309162 70 Tube-Nylon,Air,3/8

DoorCylinder

DoorCylinder

123

35

53

34

8 4

4

1112

10

28

2821

82,13

18

191917 17

27

8

99

6,7,24,14

25

16

26

3

22

22

1521 3

5

9

20

22

22

1521 3

3 5

9

20

26

Connected to

Air Switch in cab

S/N V1644-1655, V1670-1673, V1684-1689, V1700-1701, V1708-1709, V1717, V1719-1722, V1727-1734V1761-1766, V1782, V1787-1790, V1815-1816, V1829

Page 71: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

70

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

1 0105405 1 Nipple-Sch 40, 0.25 x 0.88 CL, PN2 6600304 1 Valve-Pressure Protection3 6601005 4 Clamp-Hose, Screw Type M54 6601452 20 ft Hose-Air Sol-Cylinder5 6445028 3 Hose End-04 x 04MP, ST, LP6 6601455 1 Valve-Air, 2 Pos, 4 Way 7530031 1 Solenoid 7420231 1 Gasket 7215169 1 Repair Kit7 6601456 1 Plate-End, Spraybar Cont Valve8 0144045 2 Bushing-Pipe, 0.50 x 0.25NPT, PN9 6602399 1 Hose Barb-04 x02MP, 90 Deg LP

10 3361283 1 Lid-Air Valve

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

Air System - Folding Tailgate

TailgateCylinder

12

3

3

3

3

14

1513

12

14

4

15

5

5

6, 7

8

8

511

1718

9

15

15

10

16

11 6500064 1 Valve-Needle,0.25NPTF12 6600137 1 Oiler-ARO13 5001830 1 Bracket Asm14 6309162 15 ft Tube-Nylon, Air, 3/815 6600832 4 Elbow-Arbk,90,04MP-06MT16 6603767 1 Air Cylinder, 4 x 14 PD11377 1 Seal Kit17 Q402138 1 Elbow, Pipe, St, 90, 1/418 4470350 1 Nipple-Hex, 1/4 x 1 1/8

Page 72: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

71

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

Air System - Twin Doors with Concrete Door Electric-Piloted Solenoid w/ 3361283 Air Valve Lid

1 0105405 1 Nipple-Sch 40, 0.25 x 0.88 CL, PN2 6600304 1 Valve-Pressure Protection3 6604256 4 Elbow-Arbk, 90, 04MP-06MT4 6309162 30 Tube-Nylon, Air, 0.38" Generic5 6500366 2 Valve-Ball, 0.25"6 4470350 6 Nipple-Hex, 0.25" x 1.125"7 5001830 1 Bracket Asm-AIL Line, Oiler8 6600137 1 Oiler, ARO9 6800051 AR Oil-SAE, Valvoline, 10W

10 0119931 1 Bushing-Pipe, 0.38" x 0.25"NPT, PN11 6601455 1 Valve-Air, 2 Pos, 4 Way, 12 VDC, Mac12 6601456 1 Plate-End13 3361282 1 Plate-Air Valve Mtg14 3301249 1 Valve-Mtg Clamp15 3361283 1 Lid-Air Valve16 0105405 4 Nipple-Sch 70, 0.25" x 0.87", CL, PN17 0144083 5 Tee-Pipe, 0.25", NPT, PD18 6602400 6 Hose-Barb-04 x 04MP, 90, LP19 6001005 12 Clamp-Hose, Screw Type, M5

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION20 6445028 6 Hose-End-04 x 04MP, ST, LP21 6601452 90 Hose-Fuel/Air, 0.25" ID/Ft22 0144215 6 Bushing-Pipe,0.50" x 0.25" NPT, Galv.23 6200418 1 Nipple-PP, Sch 80, 0.25" x 3.0", PD24 6700898 1 Cable-2/1825 6704301 1 Harness-Main Jumper w/ Receptacles26 6500064 2 Valve-Needle, 0.25" NPT, 0.25" Pilot27 Q402138 4 Elbow-Street, 0.25" NPT28 0219302 1 Plug-Pipe, 3/4”29 Q402813 2 Body Asm-Female, Quick Coupler30 Q402978 2 Nose Asm-Male, Quick Coupler31 6450357 1 Reservoir-Air32 Q444344 2 Elbow-Male, 90º33 Q431000 5 Tube-Nylon, Air, Blk, 5/8”34 6603228 1 Cylinder-Air, 6” x 28”35 6603448 1 Valve-Check, Piloted Op, 0.375”36 6603767 2 Cylinder-Air, 4" x 14" PD11377 AR Seal Kit

DoorCylinder

ConcreteDoorCylinder

DoorCylinder

3

3

310

5

66

8,9

7

4

3

12

4

16

165

23

17

18

18 22 22

2222

2222

1920 26

6629

30

6

6

27

3435

283132

33

32

27

27

27

26

20

20

203029

36

36

19

19

19

1919 18

18

1819

19

1920

1919

1920

17 17

17

17

16

16

11,12,13,14

15

21

21

21

24

25

To Rear Lights

To #10 Rings

Page 73: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

72

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

Air System - Twin Doors with Concrete Door Electric-Piloted Solenoid w/ 5007104 Valve Door Cover

1 0105405 1 Nipple-Sch 40, 0.25 x 0.88 CL, PN2 6600304 1 Valve-Pressure Protection3 6604256 3 Elbow-Arbk, 90, 04MP-06MT4 6604255 1 Elbow-Arbk,90, 06MP-06MT5 6500366 2 Valve-Ball, 0.25"6 4470350 6 Nipple-Hex, 0.25" x 1.125"7 5001830 1 Bracket Asm-AIL Line, Oiler8 6600137 1 Oiler, ARO9 6800051 AR Oil-SAE, Valvoline, 10W

10 0119931 1 Bushing-Pipe, 0.38" x 0.25"NPT, PN11 6604390 1 Valve-Air, 2 Pos, 4 Way, 12 VDC, Mac12 6601456 1 Plate-End13 5007103 1 Plate-Air Valve Mtg14 3301249 1 Valve-Mtg Clamp15 5007104 1 Cover Asm-Door Valve16 0105405 4 Nipple-Sch 70, 0.25" x 0.87", CL, PN17 0144083 5 Tee-Pipe, 0.25", NPT, PD18 6602400 6 Hose-Barb-04 x 04MP, 90, LP19 6001005 12 Clamp-Hose, Screw Type, M5

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION20 6445028 6 Hose-End-04 x 04MP, ST, LP21 6601452 90 Hose-Fuel/Air, 0.25" ID/Ft22 0144215 6 Bushing-Pipe,0.50" x 0.25" NPT, Galv.23 6200418 1 Nipple-PP, Sch 80, 0.25" x 3.0", PD24 6700898 1 Cable-2/1825 6704301 1 Harness-Main Jumper w/ Receptacles26 6500064 2 Valve-Needle, 0.25" NPT, 0.25" Pilot27 Q402138 4 Elbow-Street, 0.25" NPT28 0219302 1 Plug-Pipe, 3/4”29 Q402813 2 Body Asm-Female, Quick Coupler30 Q402978 2 Nose Asm-Male, Quick Coupler31 6450357 1 Reservoir-Air32 Q444344 2 Elbow-Male, 90º33 Q431000 5 Tube-Nylon, Air, Blk, 5/8”34 6603228 1 Cylinder-Air, 6” x 28”35 6603448 1 Valve-Check, Piloted Op, 0.375”36 6603767 2 Cylinder-Air, 4" x 14" PD11377 AR Seal Kit37 6309162 30 Tube-Nylon, Air, 0.38" Generic

DoorCylinder

ConcreteDoorCylinder

DoorCylinder

3

3

410

5

66

8,9

7

37

3

12

37

16

165

23

17

18

18 22 22

2222

2222

1920 26

6629

30

6

6

27

3435

283132

33

32

27

27

27

26

20

20

203029

36

36

19

19

19

1919 18

18

1819

19

1920

1919

1920

17 17

17

17

16

16

11,12,13,14

15

21

21

21

24

25

To Rear Lights

To #10 Rings

Page 74: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

73

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

Air System - Twin Doors with Concrete Door Air-Piloted Solenoid

1 0105405 1 Nipple-Sch 40, 0.25 x 0.88 CL, PN2 6600137 1 Oiler-ARO3 6601005 12 Clamp-Hose, Screw Type M54 6601452 90 Hose-Air, 1/4”5 6445028 6 Hose End-04 x 04MP, ST, LP6 6602936 1 Valve-Air, 2 Pos, 4 Way7 6601456 1 Plate-End8 6600832 3 Elbow-Arbk, 90, 04MP-06MT9 6602400 4 Hose Barb-04 x04MP, 90 Deg LP

10 5001357 1 Bulkhead Coupler Asm11 6603462 1 Adapter-Male,Air w/Check12 6603461 1 Adapter-Female, Air13 6800051 AR Oil-SAE, 10W14 3301249 1 Valve-Mtg Clamp15 Q402138 4 Elbow-St, 90, 1/416 6600833 1 Elbow-Arbk, 90, 02MP-06MT17 6200292 4 Nipple-Pipe,Sch 80, 1/4 x 7/8,PD18 6200418 1 Nipple-Pipe,Sch 80, 1/4 x 3,PD19 0105417 4 Tee-Pipe, 1/4NPT, PN

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION20 6500064 2 Valve-Needle, 0.25NPTF21 4470350 4 Nipple-Hex, 1/4 x 1 1/822 0144045 4 Bushing-Pipe, 0.50 x 0.25NPT, PN23 6600304 1 Valve-Pressure Protection24 3361282 1 Plate-Air Valve Mtg25 3361283 1 Lid-Air Valve26 6603767 2 Air Cylinder, 4 x 14 PD11377 AR Seal Kit27 6500366 1 Valve-Ball, 1/2”28 0219302 1 Plug-Pipe, 3/4”29 Q402813 2 Body Asm-Female, Quick Coupler30 Q402978 2 Nose Asm-Male, Quick Coupler31 6450357 1 Reservoir-Air32 Q444344 2 Elbow-Male, 90º33 Q431000 5 Tube-Nylon, Air, Blk, 5/8”34 6603228 1 Cylinder-Air, 6” x 28”35 0144083 1 Tee-Pipe, 0.25NPT, PD36 6603448 1 Valve-Check, Piloted Op, 0.375”37 6309162 70 Tube-Nylon, Air, 3/8

12

DoorCylinder

ConcreteDoorCylinder

DoorCylinder

123

32

28

3132

33

3

3

3

5

3

4

84

4

4

4

11

10

37

3721

82,13

17

19

19

35

19

19

18

17

17

27

8

99

39 9

6,7,24,14

25

16

26

3

3

22

22

1521

2215

21

221535

2129

36

30

29 30

3

5

5

9

20

22

22

1521 3

3 5

35

9

20

26

34

Page 75: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

74

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

1 0122145 4 Screw-Hex, 3/8NC x 1 1/4, Gr 2, PD2 0273469 3 Plug-Auto, Sq. Sock, 0.75NPTF, PD3 0274993 4 Nut-Hex, Lock, 0.38NC, EA, PD4 6302380-06 1 Hose Asm-Air Brake, 3/8 x 48”5 0444042 2 Elbow-Auto, 90, St, 3/8NPTF, BR6 0444867 4 Plug-Auto, Hex Sock, 0.38NPTF, PD7 0446363 8 Washer-Flat, 0.31A(0.38 x 0.88), PD8 4010136 1 Guide-Cable, Pull, Drain Valve9 Q012833 1 Hex Nipple Fitting- 3/4 to 3/4

10 6602142 1 Tee-Arbk, 06MT-06MP-06MT11 6309162 8 Tube-Nylon, Air, 3/812 6602380-05 3 Hose Asm-Air Brake, 0.38 ID x 40”13 Q400241 6 Hose Separator. M473 (Not Shown)14 6450521 4 Chamber-Spring Brake, 6.5” Yoke15 6450802 1 Valve-Spring Brake, Priority, Sealco16 6600832 1 Elbow-Arbk, 90, 04MP-06MT17 6602380-09 2 Hose Asm-Air Brake, 0.38 ID x 60”18 6600967 1 Tank-Air, 2800 Cu In

19 6601428 1 Valve-Drain, Auto w/Cable20 6450956 2 Sensor Spring Clip (Not Shown)21 6600942 1 Elbow-Arbk, 90, 06MP-08MT22 6700169 30 Wire Tie (Not Shown)23 Q016074 1 Fitting-Hydraulic, 3/4 to 1/224 6451097 2 Sensor Assembly (Not Shown)25 6602380-03 1 Hose Asm-Air Brake, 0.38 ID x 32”26 6602380-01 1 Hose Asm-Air Brake, 0.38 ID x 24”27 6451270 1 ECU Valve Asm, 2S/2M28 6451076 2 Cable-Sensor, 1.8M Lg (Not Shown)29 6600304 1 Valve-Pressure Regulator30 6200292 1 Nipple-Pipe, Sch 80, 1/4 x 7/8, Close31 0144036 1 Bushing-Pipe, 3/8 x 1/4NPT, PD32 0144041 1 Bushing-Pipe, 3/4 x 3/8NPT, PD32 0144041 1 Bushing-Pipe, 3/4 x 3/8NPT, PD33 6309169 40 Tube-Nylon, Air, 1/2”34 6000112 40 Loom-Fibre, 5/8”35 6000111 10 Loom-Fibre, 1/2”

SS

SS

1,2,3,7,18

6

29

2

2

2714

6

2610

25

15

5

12

17

4

1417

40"

48"

32"

60"

40"

24"

60"

60"

SERVICE LINE (SIGNAL)6309162TUBING-NYLON, 3/8" OD

EMERGENCY LINE (SUPPLY)

RO

AD

SID

EC

UR

BSI

DE

FRONT

AXLE AXLE

AXLEAXLE

14

515 23

21

8

16

3231

30

19

6

9

6

11,3514

12

17

33,34

Air Brake System -WABCO 2200 w/ABS 9302557Spring Suspension

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

9302557

Page 76: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

75

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

1 0122145 8 Screw-Hex, 3/8NC x 1 1/4, Gr 2, PD2 0273469 6 Plug-Auto, Sq. Sock, 0.75NPTF, PD3 0274993 8 Nut-Hex, Lock, 0.38NC, EA, PD4 6302380-06 1 Hose Asm-Air Brake, 3/8 x 48”5 0444042 4 Elbow-Auto, 90, St, 3/8NPTF, BR6 0444867 6 Plug-Auto, Hex Sock, 0.38NPTF, PD7 0446363 8 Washer-Flat, 0.31A(0.38 x 0.88), PD8 4010136 1 Guide-Cable, Pull, Drain Valve9 Q012833 1 Hex Nipple Fitting- 3/4 to 3/4

10 6602142 1 Tee-Arbk, 06MT-06MP-06MT11 6309162 8 Tube-Nylon, Air, 3/812 6602380-05 5 Hose Asm-Air Brake, 0.38 ID x 40”13 Q400241 6 Hose Separator. M473 (Not Shown)14 6450521 4 Chamber-Spring Brake, 6.5” Yoke15 6450802 1 Valve-Spring Brake, Priority, Sealco16 6600832 2 Elbow-Arbk, 90, 04MP-06MT17 6602380-09 2 Hose Asm-Air Brake, 0.38 ID x 60”18 6600967 2 Tank-Air, 2800 Cu In19 6601428 1 Valve-Drain, Auto w/Cable20 6450956 2 Sensor Spring Clip (Not Shown)21 Q499478 1 Relay EmergencyValve22 6700169 30 Wire Tie (Not Shown)23 Q016074 1 Fitting-Hydraulic, 3/4 to 1/224 6451097 2 Sensor Assembly (Not Shown)

Air Brake System -WABCO 2200 w/ABS 9302878Spring Suspension with Paralift

SS

SS

1,2,3,7,18

6

29

2

2

2714

6

2610

25

15

5

12

17

4

1417

40"

48"

32"

60"

40"

24"

60"

60"

SERVICE LINE (SIGNAL)6309162TUBING-NYLON, 3/8" OD

EMERGENCY LINE (SUPPLY)

CU

RB

SID

E

FRONT

AXLE AXLE

AXLEAXLE

14

521

6

5

5

15

16

23

36

9

8

16

3231

30

19

8

19

6

9

6

1,2,3,7,18

6

6

11,35

14

12

12

37

17

33,34

38

12

RO

AD

SID

E

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

25 6602380-03 1 Hose Asm-Air Brake, 0.38 ID x26 6602380-01 1 Hose Asm-Air Brake, 0.38 ID x 24”27 6451270 1 ECU Valve Asm, 2S/2M28 6451076 2 Cable-Sensor, 1.8M Lg (Not Shown)29 6600304 1 Valve-Pressure Regulator30 6200292 1 Nipple-Pipe, Sch 80, 1/4 x 7/8, Close31 0144036 1 Bushing-Pipe, 3/8 x 1/4NPT, PD32 0144041 1 Bushing-Pipe, 3/4 x 3/8NPT, PD33 6309169 60 Tube-Nylon, Air, 1/2”34 6000112 60 Loom-Fibre, 5/8”35 6000111 10 Loom-Fibre, 1/2”36 6200511 1 Tee-Arbk,08MT-08MT-08MP37 6600966 1 Elbow-Arbk,90,04MP-08MT38 6600831 1 Adapter-Arbk,St,04MP-06MT

9302878

Page 77: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

76

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

1 0122145 8 Screw-Hex, 3/8NC x 1 1/4, Gr 2, PD2 0273469 3 Plug-Auto, Sq. Sock, 0.75NPTF, PD3 0274993 8 Nut-Hex, Lock, 0.38NC, EA, PD4 6302380-06 1 Hose Asm-Air Brake, 3/8 x 48”5 0444042 5 Elbow-Auto, 90, St, 3/8NPTF, BR6 0444867 9 Plug-Auto, Hex Sock, 0.38NPTF, PD7 0446363 12 Washer-Flat, 0.31A(0.38 x 0.88), PD8 4010136 1 Guide-Cable, Pull, Drain Valve9 Q012833 1 Hex Nipple Fitting- 3/4 to 3/4

10 6602142 1 Tee-Arbk, 06MT-06MP-06MT11 6309162 30 Tube-Nylon, Air, 3/812 6602380-05 5 Hose Asm-Air Brake, 0.38 ID x 40”13 Q400241 16 Hose Separator. M473 (Not Shown)14 6450521 4 Chamber-Spring Brake, 6.5” Yoke15 6450802 2 Valve-Spring Brake, Priority, Sealco16 6600832 4 Elbow-Arbk, 90, 04MP-06MT17 6602380-09 2 Hose Asm-Air Brake, 0.38 ID x 60”18 6600967 2 Tank-Air, 2800 Cu In19 6601428 2 Valve-Drain, Auto w/Cable20 6450956 2 Sensor Spring Clip (Not Shown)21 6450563 1 Valve-Relay, Service22 6700169 40 Wire Tie (Not Shown)23 Q016074 2 Fitting-Hydraulic, 3/4 to 1/224 6451097 2 Sensor Assembly (Not Shown)25 6602380-03 3 Hose Asm-Air Brake, 0.38 ID x 32”26 6602380-01 1 Hose Asm-Air Brake, 0.38 ID x 24”27 6451270 1 ECU Valve Asm, 2S/2M28 6451076 2 Cable-Sensor, 1.8M Lg (Not Shown)29 6600304 1 Valve-Pressure Regulator30 6200292 1 Nipple-Pipe, Sch 80, 1/4 x 7/8, Close31 0144036 1 Bushing-Pipe, 3/8 x 1/4NPT, PD

Air Brake System -WABCO 2200 w/ABS 9302882Spring Suspension with 1 Intraax Lift

SS

SS

43

21

1,2,3,6,7,18

629

2

2

2714

6

2610

25

15

5

12

17

4

1417

40"

48"

32"

32"LiftBag

SpringBag

SpringBag

LiftBag

40"40"

40"

24"

60"

60"

SERVICE LINE (SIGNAL)

EMERGENCY LINE (SUPPLY)

RO

AD

SIDE

CU

RB

SIDE

AXLE AXLE

AXLEAXLE

14544

11

11,43

16 5216

53 54

40

4742

11,43

49

23

395

515

10

23 8

16

3231

30

2

2

19

8

1936

6

9

6

1,2,3,6,7,18

6

545404142

6

6

696

11,35

14

12

1240"

12

21

25

52�

38�

32"25

16

16

46

3740

46 46

37 12

33,34

48

FRONT

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

32 0144041 1 Bushing-Pipe, 3/4 x 3/8NPT, PD33 6309169 40 Tube-Nylon, Air, 1/2”34 6000112 40 Loom-Fibre, 5/8”35 6000111 10 Loom-Fibre, 1/2”36 6600941 1 Tee-Arbk, 08MT-06MP-08MT37 6600966 2 Elbow-Arbk,90,06MP-06MT38 6600831 1 Adapter-Arbk,St,04MP-06MT39 6600942 1 Elbow-Arbk,90,06MP-08MT40 6451018 1 Air Control Kit41 0144100 1 Coupling-Pipe, 1/2 x 3/8,PD42 6601164 2 Adapter-Arbk,St,06MP-06MT43 6000499 20 Loom-Fibre, 7/16”44 6600946 1 Adapter-Arbk,St,02MP-06MT45 0192067 1 Nipple-Pipe, Sch 40, 3/8, Close46 6602540 3 Adapter-Arbk,St,04FP-06MT47 4010064 1 Angle-Mtg, Quick Release Valve48 6450351 1 Tee-Frame, Bogie49 4011334 1 Bracket-Angle, Pilot Valve50 4011132 1 Bracket Asm-Mtg, Air Control Box51 6602584 1 Adapter-Arbk,St,06FP-06MT52 6600829 2 Tee-Arbk, 06MT-04MP-06MT53 6601254 1 Coupling-Hose, Service, W/Filter54 6601253 1 Coupling-Hose, Emergency, W/Filter

9302882

Page 78: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

77

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

Air Brake System -WABCO 2200 w/ABS 9302879Spring Suspension w/2 Paralifts

1 0122145 8 Screw-Hex, 3/8NC x 1 1/4, Gr 2, PD2 0273469 6 Plug-Auto, Sq. Sock, 0.75NPTF, PD3 0274993 8 Nut-Hex, Lock, 0.38NC, EA, PD4 6302380-06 1 Hose Asm-Air Brake, 3/8 x 48”5 0444042 6 Elbow-Auto, 90, St, 3/8NPTF, BR6 0444867 6 Plug-Auto, Hex Sock, 0.38NPTF, PD7 0446363 8 Washer-Flat, 0.31A(0.38 x 0.88), PD8 4010136 1 Guide-Cable, Pull, Drain Valve9 Q012833 1 Hex Nipple Fitting- 3/4 to 3/4

10 6602142 1 Tee-Arbk, 06MT-06MP-06MT11 6309162 8 Tube-Nylon, Air, 3/812 6602380-05 5 Hose Asm-Air Brake, 0.38 ID x 40”13 Q400241 6 Hose Separator. M473 (Not Shown)14 6450521 4 Chamber-Spring Brake, 6.5” Yoke15 6450802 1 Valve-Spring Brake, Priority, Sealco16 6600832 2 Elbow-Arbk, 90, 04MP-06MT17 6602380-09 4 Hose Asm-Air Brake, 0.38 ID x 60”18 6600967 2 Tank-Air, 2800 Cu In19 6601428 1 Valve-Drain, Auto w/Cable20 6450956 2 Sensor Spring Clip (Not Shown)

21 Q499478 1 Relay EmergencyValve22 6700169 30 Wire Tie (Not Shown)23 Q016074 1 Fitting-Hydraulic, 3/4 to 1/224 6451097 2 Sensor Assembly (Not Shown)25 6602380-03 1 Hose Asm-Air Brake, 0.38 ID x 32”26 6602380-01 1 Hose Asm-Air Brake, 0.38 ID x 24”27 6451270 1 ECU Valve Asm, 2S/2M28 6451076 2 Cable-Sensor, 1.8M Lg (Not Shown)29 6600304 1 Valve-Pressure Regulator30 6200292 1 Nipple-Pipe, Sch 80, 1/4 x 7/8, Close31 0144036 1 Bushing-Pipe, 3/8 x 1/4NPT, PD32 0144041 1 Bushing-Pipe, 3/4 x 3/8NPT, PD33 6309169 80 Tube-Nylon, Air, 1/2”34 6000112 80 Loom-Fibre, 5/8”35 6000111 10 Loom-Fibre, 1/2”36 6200511 1 Tee-Arbk,08MT-08MT-08MP37 6600966 1 Elbow-Arbk,90,04MP-08MT38 6600831 1 Adapter-Arbk,St,04MP-06MT

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

SS

SS

1,2,3,6,7,18

6

29

2

2

2714

6

2610

255

12

17

4

1417

40"

48"

32"

40"

40"

24"

60"

60"

SERVICE LINE (SIGNAL)�6309162�TUBING-NYLON, 3/8" OD

EMERGENCY LINE (SUPPLY)

CU

RB

SID

E

FRONT

AXLE AXLE

AXLEAXLE

14

5

21

5

5

15

16

23

36

98

16

3231

30

2

2

2

19

8

19

6

9

6

1,2,3,6,7,18

6

6

11,35

14

12

12

12

37

12

33,34

38

5

5

60"

17

60"

17

ROA

DSI

DE

9302879

Page 79: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

78

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

Air System -WABCO 2200 w/ABS 9302881Spring Suspension with 1 Paralift

Quantities shown are for one paralift

43

21

Lift�Bag

Spring�Bag

Spring�Bag

Lift�Bag

Control Box

6

42

2

5

4

5��

2��

2��

73

6

37

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 6600831 1 Adapter-Arbk,St,04MP-06MT2 6601164 4 Adapter-Arbk,St,06MP-06MT3 6600945 2 Elbow-Arbk, 90, 06MP-06MT4 4010064 2 Angle-Mtg, Quick Release Valve5 6450351 1 Tee-Frame, Bogie6 6600832 2 Elbow-Arbk,90,04MP-06MT7 6451283 1 Kit-Air, For Paralift Axle

9302881

Page 80: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

79

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

SS

SS

1,2,3,7,18

6

33

2

2

2814

5

6

25

5

10

12 26

1521

9

27

5

423

14

12

24"

28"

40"

60"

60"

32"

48"

40"

SERVICE LINE (SIGNAL)�6309162�TUBING-NYLON, 3/8" OD

EMERGENCY LINE (SUPPLY)��

ROA

DSI

DE

CU

RB

SID

E

FRONT

AXLE AXLE

AXLEAXLE

14

26

34,35

8

16

323130

19

6

6

5

11,3614

17

17

Air Brake System -AA230 tandem axle w/ABS 9302550Air Ride Suspension

1 0122145 4 Screw-Hex, 3/8NC x 1 1/4, Gr 2, PD2 0273469 3 Plug-Auto, Sq. Sock, 3/4NPTF, PD3 0274993 6 Nut-Hex, Lock, 0.38NC, EA, PD4 6302380-06 1 Hose Asm-Air Brake, 3/8 x 48”5 0444494 4 Elbow-Auto, 45, 06FP-06MP, BR6 0444867 4 Plug-Auto, Hex Sock, 3/8NPTF, PD7 0446363 10 Washer-Flat, 5/16A(0.38 x 0.88), PD8 4010136 1 Guide-Cable, Pull, Drain Valve9 6200530 1 Nipple-Pipe, Sch 80, 3/4 Close, PD

10 6200541 1 Tee-Arbk, 06MT-06MT-04MP11 6309162 5 Tube-Nylon, Air, 3/812 6602380-05 2 Hose Asm-Air Brake, 3/8 ID x 40”13 Q400241 6 Hose Separator. M473 (Not Shown)14 6451159 4 Chamber-Spring Brake, 11” Yoke15 6450889 1 Valve-Air Brake, Emer Reservoir16 6600832 1 Elbow-Arbk, 90, 04MP-06MT17 6602380-09 2 Hose Asm-Air Brake, 3/8 ID x 60”18 6600967 1 Tank-Air, 2800 Cu In

19 6601428 1 Valve-Drain, Auto w/Cable20 6450956 2 Sensor Spring Clip (Not Shown)21 6600966 1 Elbow-Arbk, 90, 04MP-08MT22 6700169 30 Wire Tie (Not Shown)23 6602380-02 1 Hose Asm-Air Brake, 3/8 ID x 28”24 6451097 2 Sensor Assembly (Not Shown)25 6602380-03 1 Hose Asm-Air Brake, 3/8 ID x 32”26 Q444042 2 Elbow-Auto, 90, ST, 3/8NPTF, BR27 6602380-01 1 Hose Asm-Air Brake, 3/8 ID x 24”28 6451270 1 ECU Valve Asm, 2S/2M29 6451076 2 Cable-Sensor, 1.8M Lg (Not Shown)30 6600304 1 Valve-Pressure Regulator31 6200292 1 Nipple-Pipe, Sch 80, 1/4 x 7/8, Close32 0144036 1 Bushing-Pipe, 3/8 x 1/4NPT, PD33 0144041 1 Bushing-Pipe, 3/4 x 3/8NPT, PD34 6309169 40 Tube-Nylon, Air, 1/2”35 6000112 40 Loom-Fibre, 5/8”36 6000111 10 Loom-Fibre, 1/2”

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

9302550

Page 81: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

80

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 0122145 8 Screw-Hex, 3/8NC x 1 1/4, Gr 2, PD2 0273469 6 Plug-Auto, Sq. Sock, 0.75NPTF, PD3 0274993 10 Nut-Hex, Lock, 3/8NC, EA, PD4 6302380-06 1 Hose Asm-Air Brake, 3/8 x 48”5 0444042 4 Elbow-Auto, 90, St, 3/8NPTF, BR6 0444867 7 Plug-Auto, Hex Sock, 3/8NPTF, PD7 0446363 10 Washer-Flat, 5/16A(0.38 x 0.88), PD8 4010136 2 Guide-Cable, Pull, Drain Valve9 6200530 3 Nipple-Pipe,Sch 80, 3/4 Cl

10 6600541 1 Tee-Arbk, 06MT-06MT-06MP11 6309162 5 Tube-Nylon, Air, 3/812 6602380-05 4 Hose Asm-Air Brake, 3/8 ID x 40”13 Q400241 10 Hose Separator. M473 (Not Shown)14 6451159 4 Chamber-Spring Brake, 11” Yoke15 6450802 1 Valve-Spring Brake, Priority, Sealco16 6600832 3 Elbow-Arbk, 90, 04MP-06MT17 6602380-09 2 Hose Asm-Air Brake, 3/8 ID x 60”18 6600967 2 Tank-Air, 2800 Cu In19 6601428 2 Valve-Drain, Auto w/Cable20 6450956 2 Sensor Spring Clip (Not Shown)

21 Q499478 1 Relay EmergencyValve22 6700169 60 Wire Tie (Not Shown)23 0444494 4 Elbow-Auto,45,06FP-06MP24 6451097 2 Sensor Assembly (Not Shown)25 6602380-03 2 Hose Asm-Air Brake, 3/8 ID x 32”26 6602380-01 1 Hose Asm-Air Brake, 3/8 ID x 24”27 6451270 1 ECU Valve Asm, 2S/2M28 6451076 2 Cable-Sensor, 1.8M Lg (Not Shown)29 6600304 1 Valve-Pressure Regulator30 6200292 1 Nipple-Pipe, Sch 80, 1/4 x 7/8, Close31 0144036 1 Bushing-Pipe, 3/8 x 1/4NPT, PD32 0144041 1 Bushing-Pipe, 3/4 x 3/8NPT, PD33 6309169 40 Tube-Nylon, Air, 1/2”34 6000112 40 Loom-Fibre, 5/8”35 6000111 10 Loom-Fibre, 1/2”36 6200511 1 Tee-Arbk,08MT-08MT-08MP37 6600966 1 Elbow-Arbk,90,04MP-08MT38 6600831 1 Adapter-Arbk,St,04MP-06MT39 6603187 1 Adapter-Hydr,St,04MP-06FPX

Air Brake System -AA230 tandem axle w/ABS 9302872Air Ride Suspension with 1 Paralift

SS

SS

1,2,3,6,7,18

6

29

2

2

2714

6

2510

12

15

5

26

17

25

1412

24"

32"

40"

60"

60"

32"

60"

40"

SERVICE LINE (SIGNAL) �6309162�TUBING-NYLON, 3/8" OD

EMERGENCY LINE (SUPPLY)

CU

RB

SID

E

FRONT

AXLE AXLE

AXLEAXLE

14

521

6

5

5

15

16��

9,38

35,36,39

8

23

23

23

23

16

3231

30

2

2

19

8

19

6

9

6

1,2,3,7,18

6

6

11,35

14

17

12

1237

17

33,34

�38

ROA

DSI

DE 9

9302872

Page 82: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

81

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 0122145 8 Screw-Hex, 3/8NC x 1 1/4, Gr 2, PD2 0273469 6 Plug-Auto, Sq. Sock, 3/4NPTF, PD3 0274993 10 Nut-Hex, Lock, 3/8NC, EA, PD4 6302380-06 1 Hose Asm-Air Brake, 3/8 x 48”5 0444042 4 Elbow-Auto, 90, St, 3/8NPTF, BR6 0444867 7 Plug-Auto, Hex Sock, 3/8NPTF, PD7 0446363 10 Washer-Flat, 5/16A(0.38 x 0.88), PD8 4010136 2 Guide-Cable, Pull, Drain Valve9 6200530 3 Nipple-Pipe,Sch 80, 3/4 Cl

10 6600541 1 Tee-Arbk, 06MT-06MT-06MP11 6309162 5 Tube-Nylon, Air, 3/812 6602380-05 4 Hose Asm-Air Brake, 3/8 ID x 40”13 Q400241 10 Hose Separator. M473 (Not Shown)14 6451159 4 Chamber-Spring Brake, 11” Yoke15 6450802 1 Valve-Spring Brake, Priority, Sealco16 6600832 3 Elbow-Arbk, 90, 04MP-06MT17 6602380-09 4 Hose Asm-Air Brake, 3/8 ID x 60”18 6600967 2 Tank-Air, 2800 Cu In19 6601428 2 Valve-Drain, Auto w/Cable20 6450956 2 Sensor Spring Clip (Not Shown)

21 Q499478 1 Relay EmergencyValve22 6700169 60 Wire Tie (Not Shown)23 0444494 4 Elbow-Auto,45,06FP-06MP24 6451097 2 Sensor Assembly (Not Shown)25 6602380-03 2 Hose Asm-Air Brake, 3/8 ID x 32”26 6602380-01 1 Hose Asm-Air Brake, 3/8 ID x 24”27 6451270 1 ECU Valve Asm, 2S/2M28 6451076 2 Cable-Sensor, 1.8M Lg (Not Shown)29 6600304 1 Valve-Pressure Regulator30 6200292 1 Nipple-Pipe, Sch 80, 1/4 x 7/8, Close31 0144036 1 Bushing-Pipe, 3/8 x 1/4NPT, PD32 0144041 1 Bushing-Pipe, 3/4 x 3/8NPT, PD33 6309169 40 Tube-Nylon, Air, 1/2”34 6000112 40 Loom-Fibre, 5/8”35 6000111 10 Loom-Fibre, 1/2”36 6200511 1 Tee-Arbk,08MT-08MT-08MP37 6600966 1 Elbow-Arbk,90,04MP-08MT38 6600831 1 Adapter-Arbk,St,04MP-06MT39 6603187 1 Adapter-Hydr,St,04MP-06FPX

Air Brake System -AA230 tandem axle w/ABS 9302877Air Ride Suspension with 2 Paralifts

SS

SS

1,2,3,6,7,18

6

29

2

2

2714

6

2510

12

15

5

26

17

25

1412

24"

32"

40"

60"

60"

32"

60"

40"

SERVICE LINE (SIGNAL) �6309162�TUBING-NYLON, 3/8" OD

EMERGENCY LINE (SUPPLY)

ROA

DSI

DE

CU

RB

SID

E

FRONT

AXLE AXLE

AXLEAXLE

14

5

21

5

55

5 15

16��

9,38

35,36,39

9

8

23

23

23

23

16

3231

30

2

2

19

8

19

6

9

6

1,2,3,7,18

6

6

11,35

14

17

12

1237

17

60"

17

60"

17

33,34

38

9302877

Page 83: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

82

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

1 6452821 1 Kit-Dump,Air Control,AK-1472 6451228 1 Air Control Kit-Height AKH-128-33 0444042 1 Elbow-Auto,90,ST,0.38NPTF,BR,Ex4 0144036 1 Bushing-Pipe,0.38 x 0.25 NPT, PD5 6200292 1 Nipple-PP, Sch 80,0.25 x 0.87,Cl,PD6 0444002 1 Adapter-Auto Pipe,0.38NPTF,BR

Air System -Air Ride Suspension 9301350Intraax AA230

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

7 6600831 5 Adapter-Arbk,ST,04MP-06MT8 6600829 2 Tee-Arbk,06MT-04MP-06MT9 6600832 2 Elbow-Arbk,90,04MP-06MT

10 6309162 28 Tubing-Nylon,Air Brake,3/8”11 6000499 28 Loom-Fiber,0.44,Wiremold12 Q461540 1 Tee-1/4NPT, St

1

2

6

9

8

9

ROA

DSI

DE

CU

RB

SID

E

FRONT

Spring Bag

Spring Bag

Spring Bag

7

7 7

710,11 TYP

1/4 Plug

1/4 Plug

1/4 Plug

7

3 4

2

8

5

Spring Bag

9301350

Page 84: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

83

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

Air System -AA230 tandem axle w/ABS 9302873Air Ride Suspension with 1 Paralift

1 6452821 1 Kit-Dump,Air Control,AK-1472 6451228 1 Air Control Kit-Height AKH-128-33 0444042 1 Elbow-Auto,90,ST,0.38NPTF,BR,Ex4 0144036 1 Bushing-Pipe,0.38 x 0.25 NPT, PD5 6200292 1 Nipple-PP, Sch 80,0.25 x 0.87,Cl,PD6 0444002 1 Adapter-Auto Pipe,0.38NPTF,BR7 6600831 5 Adapter-Arbk,ST,04MP-06MT8 6600829 4 Tee-Arbk,06MT-04MP-06MT9 6600832 2 Elbow-Arbk,90,04MP-06MT

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

10 6309162 40 Tubing-Nylon,Air Brake,3/8”11 6000499 40 Loom-Fiber,0.44,Wiremold12 6451283 1 Kit-Air Control,Paralift Axle13 6601164 2 Adapter-Arbk, St, 06MP-06MT14 6600945 1 Elbow-Arbk, 90 06MP-06MT15 4010064 1 Angle-Mtg, Quick release Valve16 5002419 1 Decal-Caution, Lift Axle17 6603184 2 Elbow-Auto, 45, 04FP-04MP. Br18 6450351 1 Tee-Frame, Bogie

43

21

7,17��

1

2

65

9

8

9

ROA

DSI

DE

CU

RB

SID

E

FRONT

7

7 7

710,11 TYP

7

3,8 4

2

8

1/4 Plug

1/4 Plug

1/4 Plug

Spring Bag

Spring Bag

Spring Bag

Spring Bag

Spring Bag

Lift�Bag

Spring�Bag

Air Kit Control Box

Lift�Bag

9

13

13

15

8,17

9

141

1

Page 85: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

84

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

Air System -AA230 tandem axle w/ABS 9302880Air Ride Suspension with 2 Paralifts

1 6452821 1 Kit-Dump,Air Control,AK-1472 6451228 1 Air Control Kit-Height AKH-128-33 0444042 1 Elbow-Auto,90,ST,0.38NPTF,BR,Ex4 0144036 1 Bushing-Pipe,0.38 x 0.25 NPT, PD5 6200292 1 Nipple-PP, Sch 80,0.25 x 0.87,Cl,PD6 0444002 1 Adapter-Auto Pipe,0.38NPTF,BR7 6600831 6 Adapter-Arbk,ST,04MP-06MT8 6600829 4 Tee-Arbk,06MT-04MP-06MT9 6600832 6 Elbow-Arbk,90,04MP-06MT

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

10 6309162 60 Tubing-Nylon,Air Brake,3/8”11 6000499 60 Loom-Fiber,0.44,Wiremold12 6451283 2 Kit-Air Control,Paralift Axle13 6601164 8 Adapter-Arbk, St, 06MP-06MT14 6600945 4 Elbow-Arbk, 90 06MP-06MT15 4010064 4 Angle-Mtg, Quick release Valve16 5002419 1 Decal-Caution, Lift Axle17 6603184 2 Elbow-Auto, 45, 04FP-04MP, Br18 6450351 2 Tee-Frame, Bogie

43

21

43

21

7

1,16

2

65

9

8

9

ROA

DSI

DE

CU

RB

SID

E

FRONT

7

7 7

710,11 TYP

7

3,8 4

2

8

1/4 Plug

1/4 Plug

1/4 Plug

Spring Bag

Spring Bag

Spring Bag

Spring Bag

Spring Bag

Lift�Bag

Spring�Bag

Air Kit Control Box #1

Lift�Bag

9

13

13

15

7

9

141 13

13

15141

7

Spring Bag

Spring�Bag

7

13

1315

141

1

Lift�Bag

Air Kit Control Box #2

Lift�Bag

9

13

13

15

9

141

1

9302880

Page 86: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

85

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

Air Brake System -WABCO 2200 w/ABS 9302680Tri-Axle Air Ride Suspension

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 0122145 8 Screw-Hex, 3/8NC x 1 1/4, Gr 2, PD2 0273469 5 Plug-Auto, Sq. Sock, 0.75NPTF, PD3 0274993 10 Nut-Hex, Lock, 3/8NC, EA, PD4 6302380-06 3 Hose Asm-Air Brake, 3/8 x 48”5 0444042 2 Elbow-Auto, 90, St, 3/8NPTF, BR6 0444867 9 Plug-Auto, Hex Sock, 3/8NPTF, PD7 0446363 10 Washer-Flat, 5/16A(0.38 x 0.88), PD8 4010136 2 Guide-Cable, Pull, Drain Valve9 6200530 2 Nipple-Pipe,Sch 80, 3/4 Cl

10 6600541 1 Tee-Arbk, 06MT-06MT-06MP11 6309162 5 Tube-Nylon, Air, 3/812 6602380-05 4 Hose Asm-Air Brake, 3/8 ID x 40”13 Q400241 10 Hose Separator. M473 (Not Shown)14 6451159 4 Chamber-Spring Brake, 11” Yoke15 6450889 2 Valve-Spring Brake, Emergency16 6600832 1 Elbow-Arbk, 90, 04MP-06MT17 6602380-09 2 Hose Asm-Air Brake, 3/8 ID x 60”18 6600967 2 Tank-Air, 2800 Cu In19 6601428 2 Valve-Drain, Auto w/Cable20 6450956 2 Sensor Spring Clip (Not Shown)21 Q499478 1 Relay EmergencyValve

22 6700169 60 Wire Tie (Not Shown)23 0444494 6 Elbow-Auto,45,06FP-06MP24 6451097 2 Sensor Assembly (Not Shown)25 6602380-03 2 Hose Asm-Air Brake, 3/8 ID x 32”26 6602380-01 1 Hose Asm-Air Brake, 3/8 ID x 24”27 6451270 1 ECU Valve Asm, 2S/2M28 6451076 2 Cable-Sensor, 1.8M Lg (Not Shown)29 6600304 1 Valve-Pressure Regulator30 6200292 1 Nipple-Pipe, Sch 80, 1/4 x 7/8, Close31 0144036 1 Bushing-Pipe, 3/8 x 1/4NPT, PD32 0144041 1 Bushing-Pipe, 3/4 x 3/8NPT, PD33 6309169 40 Tube-Nylon, Air, 1/2”34 6000112 40 Loom-Fibre, 5/8”35 6000111 10 Loom-Fibre, 1/2”36 6200511 1 Tee-Arbk,08MT-08MT-08MP37 6600966 1 Elbow-Arbk,90,04MP-08MT38 6450563 1 Valve-Relay, Service39 6603187 1 Adapter-Hydr,St,04MP-06FPX40 6602380-02 2 Hose Asm-Air Brake, 3/8 ID x 28”41 6451250 2 Chamber-Spring Brake, 7” Yoke42 Q012833 2 Nipple-Hex Fitting, 3/4 x 3/4

S

SS

S

1,2,3,6,7,18

6

29

2

2

2714

6

25

37

10

12

26

4

25

1412

24"

32"

28"

40"60"

60"

32"

48"

40"

SERVICE LINE (SIGNAL)

EMERGENCY LINE (SUPPLY)

14 15

9

15

36

39

36

42 823

23

16

3231

30

2

2

19

8

19

6

9

6

1,2,3,6,7,18

6

6

6

642

6

11,35

14

17

1240"

12

23

38

40

28"40

41

41

17

33,34

23

23

23

ROA

DSI

DE

CU

RB

SID

E

FRONT

9302680

Page 87: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

86

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

Air System -WABCO 2200 w/ABS 9302540Tri-Axle Air Ride Suspension

1 6452821 1 Kit-Dump,Air Control,AK-1472 6451228 1 Air Control Kit-Height AKH-128-33 0111316 1 Elbow-Pipe,90,ST,0.38NPT,PD4 0144036 1 Bushing-Pipe,0.38 x 0.25 NPT, PD5 6200292 1 Nipple-PP, Sch 80,0.25 x 0.87,Cl,PD6 0444002 1 Adapter-Auto Pipe,0.38NPTF,BR7 6600831 5 Adapter-Arbk,ST,04MP-06MT8 6600829 4 Tee-Arbk,06MT-04MP-06MT9 6600832 2 Elbow-Arbk,90,04MP-06MT

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

10 6309162 37 Tubing-Nylon,Air Brake,3/8”11 6000499 37 Loom-Fiber,0.44,Wiremold

8

1

2

5

9

8

9

ROA

DSI

DE

CU

RB

SID

E

FRONT

7

8 7

710,11 TYP

6

3,8 4

2

1/4 Plug1/4 Plug

1/4 Plug

1/4 Plug1/4 Plug

Spring Bag

Spring Bag

Spring Bag

Spring Bag

Spring Bag

Spring�Bag

7

8

9302540

Page 88: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

87

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

Air Brake System -Tramec w/ABS 9303599Tri-Axle Air Ride Suspension w/Steerable Lift Axle

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 0120233 4 Screw-Hex, 3/8NC x 1, Gr 2, PD2 0273469 5 Plug-Auto, Sq. Sock, 0.75NPTF, PD3 0274993 10 Nut-Hex, Lock, 3/8NC, EA, PD4 6302380-08 3 Hose Asm-Air Brake, 3/8 x 54”5 6602380-06 3 Hose Asm-Air Brake, 3/8 ID x 48”6 0444494 4 Elbow-Auto,45,06FP-06MP7 0444867 9 Plug-Auto, Hex Sock, 3/8NPTF, PD8 0446363 4 Washer-Flat, 5/16A(0.38 x 0.88), PD9 4010136 2 Guide-Cable, Pull, Drain Valve

10 6200530 2 Nipple-Pipe,Sch 80, 3/4 Cl11 6600829 1 Tee-Arbk, 06MT-06MT-04MP12 6309162 5 Tube-Nylon, Air, 3/813 6602380-05 4 Hose Asm-Air Brake, 3/8 ID x 40”14 Q400241 10 Hose Separator. M473 (Not Shown)15 6451159 4 Chamber-Spring Brake, 11” Yoke16 6451482 2 Chamber-Spring Brake, 7 3/4” Yoke17 6602380-01 1 Hose Asm-Air Brake, 3/8 ID x 24”18 6450889 2 Valve-Spring Brake, Emergency19 6600832 1 Elbow-Arbk, 90, 04MP-06MT20 6602380-03 2 Hose Asm-Air Brake, 3/8 ID x 32”21 6600967 2 Tank-Air, 2800 Cu In22 6601428 2 Valve-Drain, Auto w/Cable23 6450956 2 Sensor Spring Clip (Not Shown)24 6600966 1 Elbow-Arbk,90,04MP-08MT25 6700169 60 Wire Tie (Not Shown)

26 Q012833 2 Nipple-Hex Fitting, 3/4 x 3/427 6451097 2 Sensor Assembly (Not Shown)28 0122145 4 Screw-Hex,3/8NC x 1 1/4, Gr2, PD29 0444042 2 Elbow-Auto, 90, St, 3/8NPTF, BR30 6451270 1 ECU Valve Asm, 2S/2M31 6451076 2 Cable-Sensor, 1.8M Lg (Not Shown)32 6602380-09 2 Hose Asm-Air Brake, 3/8 ID x 60”33 6600304 1 Valve-Pressure Regulator34 6200292 1 Nipple-Pipe, Sch 80, 1/4 x 7/8, Close35 0144036 1 Bushing-Pipe, 3/8 x 1/4NPT, PD36 0144041 1 Bushing-Pipe, 3/4 x 3/8NPT, PD37 4010937 2 Hook-Air Brake Hose38 6450563 1 Valve-Relay, Service39 6200511 1 Tee-Arbk,08MT-08MT-08MP40 6603187 1 Adapter-Hydr,St,04MP-06FPX41 6309169 40 Tube-Nylon, Air, 1/2”42 6000112 40 Loom-Fibre, 5/8”43 6000111 10 Loom-Fibre, 1/2”44 6600829 1 Tee-Arbk,06MT-04MP-06MT45 6600945 1 Elbow-Arbk,90,06MP-06MT46 6601253 1 Coupling-Hose,Emer w/Filter47 6602476 1 Elbow-Arbk,90Fem,08FP-08MT48 6601254 1 Coupling-Hose,Serv,w/Filter49 6450563 1 Valve-Relay, Service50 6200511 1 Tee-Arbk,08MT-08MT-08MP

SS

SS

2,3,8,21,28

33

2

2

30

20

24

11

13

17

5

20

1513

24"

32"

48"

54"60"

60"

32"

48"

40"

SERVICE LINE (SIGNAL)

EMERGENCY LINE (SUPPLY)

18

10

18

50

39,40

26

44

6

6

6 6

19

3635

34

2

2

22

9

22

7

7

7

10

7

7

7

1,3,7,8

7

726

7

12,43

1515

32

454"

4

29

49

5

45

48"5

16

16

32

41,42

41,42

29

ROA

DSI

DE

CU

RB

SID

E

FRONT

15

9

Page 89: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

88

AIR

SYS

TEM

Specify Unit Serial No., Part No., & Part Description

Air System -Intraax w/ABS 9303542Tri-Axle Air Ride Suspension w/Steerable Front Lift

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 6452821 1 Kit-Dump,Air Cont,AK-147,Turner2 6451228 1 Air Control Kit-Height,AKH-238-33 6451280 1 Kit-Air Control,Lift,AK-241-14 6451358 1 Kit-Backup,Turner5 6600832 1 Elbow-Arbk, 90, 04MP-06MT6 6700101 1 Connector-4-Way,Berg #S4007 6700898 30 Cable-2-18,Flusher Control8 6200292 1 Nipple-Pipe, Sch 80, 1/4 x 7/8, Close9 6602380-01 1 Hose Asm-Air Brake, 3/8 ID x 24”

10 6309162 55 Tube-Nylon, Air, 3/811 0444042 1 Elbow-Auto, 90, St, 3/8NPTF, BR12 6451360 1 Valve-Brake Protection,A-112813 6600963 1 Check Valve14 6600829 4 Tee-Arbk, 06MT-06MT-04MP15 6600946 3 Adapter-Arbk,St,02MP-06MT

16 6600831 5 Adapter-Arbk,St,04MP-06MT17 Q461540 1 Tee-Street,1/2”NPT18 4011592 1 Bracket-Electronic Control19 4010064 1 Angle-Mount,Quick Release20 6601046 1 Tee-Arbk,06MT-06MP-06MT21 Q425280 1 Adapter-Fitting, 3/4 -20 x 1/4 PTF22 6200418 1 Nipple-Pipe,Sch 80,1/4 x 3,PD23 4011334 1 Bracket-Angle,Pilot Valve24 6700169 10 Wire Tie (Not Shown)25 0444002 1 Adapter-Auto,Pipe,3/8NPTF,BR26 0144036 1 Bushing-Pipe, 3/8 x 1/4NPT, PD27 6601164 5 Adapter-Arbk,St,06MP-06MT28 6450351 1 Tee-Frame,Bogie,Berg #10378-07

3

1

2

5 4

16

1

3,6,7

1

8

553 5

5

5

55

5

14

5

5

ROA

DSI

DE

CU

RB

SID

E

FRONT

14 1616

16

10

10

10

10

10

10

10

10

10

10

11

25 26

15

15

14

2222 12

14

2213

20

21

9

10

1017

19,28

27

14

15

16

To ABS Valve

To Emer Valve�on 2nd Reservoir

Lift Spring

Steer Axle

2

1/4 Plug1/4 Plug

1/4 Plug

1/4 Plug

1/4 Plug

Spring Bag

Spring Bag

Service Line - 3/8 Nylon TubingEmergency Line - 1/2 Nylon Tubing

Spring Bag

Spring BagSpring Bag

Spring Bag

1431

2

24"

Page 90: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

89

ELEC

TRIC

AL

1 6000686 4 Reflector-Amber2 6702364 2 Midturn-Amber3 Harness-88, Main Jumper w/Breakouts 6703713 1 424" Long 6703720 1 200" Long4 Harness-88, Rear w/Recpts 6703714 1 432" - Long Side 1 180" - Short Side 6703706 1 477" - Long Side 1 402" - Short Side 6703717 1 610" - Long Side 1 180" - Short Side5 2790527 AR Tape-Conspicuity, 2 in, Red/White6 5000318 2 Bracket-Side Light7 6000685 4 Reflector-Red8 6702116 1 Bracket-License Lamp9 6703710 1 Light-ABS, 2” 6702151 1 Grommet-2”,B-146-182 (NS)

10 6703089 2 Work Light-Trucklite #8037411 Q475295 4 Grommet-Oval

12 6703700 2 Strobe-Amber13 6703707 2 Pigtail-Strobe14 6702120 7 Grommet15 6703113 1 LED-License16 Q478488 4 Grommet17 6703711 2 Harness-Frt18 6703071 4 LED-Red,4” S/T/T19 Harness-Rear Sill, Stop, Turn, Tail 6703715 1 462" - Long Side 1 144" - Short Side 6703712 1 474" - Long Side 1 402" - Short Side 6703716 1 501" - Long Side 1 257" - Short Side20 6703708 5 LED-Red, 2 1/221 6703709 2 LED-Amber22 5004835 1 Light Box-Lt Hand 5004836 1 Light Box-Rt Hand23 6703704 2 Harness-Jumper to #10 Rings24 6703705 1 Harness-Main Jumper w/ Receptacles

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

Lights - Trailer - LED’s

10

20,14

8,1618,16

18,1618,16

15,8

11,12

1

1

1

15

5

4

4

5

56

6

7

7

7

7

20,14

20,14

22

21 14

2114

112

11 2

9

3

19

17

17

13

11,12

13

10

22

23

23

24

Page 91: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

90

ELEC

TRIC

AL

1 6000686 4 Reflector-Amber2 6702364 2 Midturn-Amber3 6704300 1 Harness-88, Main Jumper w/Breakouts, 268" Long4 6704302 Harness-88, Rear w/Recpts 1 342" - Long Side 1 242" - Short Side5 2790527 AR Tape-Conspicuity, 2 in, Red/White6 5000318 2 Bracket-Side Light7 6000685 4 Reflector-Red8 6702116 1 Bracket-License Lamp9 6703710 1 Light-ABS, 2” 6702151 1 Grommet-2”,B-146-182 (NS)

10 6704307 2 Work Light-Trucklite #815011 Q475295 4 Grommet-Oval12 6703700 2 Strobe-Amber

13 6703707 2 Pigtail-Strobe14 6702120 7 Grommet15 6703113 1 LED-License16 Q478488 4 Grommet17 Q402185 2 Receptacle-Socket, with Boot18 6703071 4 LED-Red,4” S/T/T19 6704299 Harness-Rear Sill, Stop, Turn, Tail 1 342" - Long Side 1 242" - Short Side20 6702369 5 LED-Red, 2 1/221 6703215 2 LED-Amber22 5004835 1 Light Box-Lt Hand 5004836 1 Light Box-Rt Hand23 6703704 2 Harness-Jumper to #10 Rings24 6704301 1 Harness-Main Jumper w/ Receptacles

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

Lights - Trailer - LED’s 5006830

10

20,14

8,1618,16

18,1618,16

15,8

11,12

1

1

1

15

5

4

4

5

56

6

7

7

7

7

20,14

20,14

22

21 14

2114

112

11 2

9

3

19

17

17

13

11,12

13

10

22

23

23

24

5006830

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ELEC

TRIC

AL

Lights - Chassis - LED’s

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 6000686 2 Reflector-Amber2 6702364 2 Midturn-Amber3 6703498 1 Harness-Frt, Pet #MS-10-5099-004 Q475295 2 Grommet-Oval5 2790527 AR Tape-Conspicuity, 2 in, Red/White6 5000318 2 Bracket-Side Light7 6000685 4 Reflector-Red8 6702116 1 Bracket-License Lamp9 6703326 6 Harness-6” Adapter Pet #B417-491

10 6703089 2 Work Light-Trucklite #8037411 6703454 2 Strobe Box,Lighthouse #T10312 5001688 AR Bracket-Work Light13 5002579 1 Bracket-Strobe Light, Left 5002580 1 Bracket-Strobe Light, Right14 5002322 1 Harness-Strobe & Work lt-(not shown)15 6703113 1 LED-License16 Q478488 4 Grommet

17 6703441 2 LED-Clear,4”,Backup18 6703071 2 LED-Red,4” S/T/T19 6703499 1 Harness-Rear20 6703708 5 LED-Red, 2 1/221 6703321 5 Grommet-Pet #B144-1822 5004835 1 Light Box-Lt Hand 5004836 1 Light Box-Rt Hand23 6703700 2 Strobe-Amber

9,17,169,18,16

9,18,169,17,16

15,8

11,23

1

1

5

5

5

56

6

7

7

10,12

20,21

20,21

22

4,92

4,92

3

19

11,23

11

11

10,12

14

7

7

13

13

13

14

4

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Lightbox & Adapter Plugs

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 5004836 1 Lightbox Asm-RH2 5004835 1 Lightbox Asm-LH3 6703674 1 Harness-Double Receptacle, Jump, 3"4 6703707 1 PGTL-Mdl 44, LED Sure Seal w/ 0.1805 6704074 1 Harness-M/C 2PL10, Jumper

1

2

3

4

5

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Standard ABS Wiring

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 6703016 1 Harness2 6703235 1 Harness3 6702340 1 Grommet4 6702505 1 Lamp5 6702151 1 Grommet

1

2

3

5

4

LEFT LIGHT BOX

4 WAY JUNCTION BOX

ECU

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Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No.0103363 610103363 640105405 650105405 660105405 670105405 670105405 680105405 680105405 690105405 700105405 710105405 710105405 720105405 720105405 730105406 490105407 650105412 490105413 650105413 660105417 650105417 690105417 730111316 860119099 490119113 650119291 650119931 670119931 680119931 710119931 720120233 870120238 580120238 590120375 530120375 550120377 270120377 280120377 290120377 530120377 550120377 600120377 630120378 530120378 550120380 530120380 550120380 560120382 530120382 550120382 600120382 630120384 530120384 550120386 150120386 530120386 550120386 570120388 580120388 590120390 58

0120390 590120390 600120390 630120915 530120915 550121574 530121574 550121900 530121900 550121913 150121913 530121913 550121913 550121954 280122007 270122007 280122017 270122017 290122145 290122145 530122145 550122145 750122145 760122145 770122145 790122145 800122145 810122145 850122145 870122427 530122427 550122433 650124589 530124589 550126177 530126177 550130999 600130999 630131000 530131000 600131000 620131000 630131002 530131002 550131046 530131046 550131047 560131436 150137185 610137185 640144036 740144036 750144036 760144036 770144036 790144036 800144036 810144036 820144036 830144036 840144036 85

0144036 860144036 870144036 880144041 740144041 740144041 750144041 760144041 770144041 790144041 800144041 810144041 850144041 870144045 690144045 700144045 730144053 490144066 490144083 670144083 680144083 710144083 720144083 730144094 490144100 760144215 670144215 680144215 710144215 720144613 490180020 560180021 570180022 530180122 580180122 590180183 610180183 640192067 760219189 660219302 710219302 720219302 730220086 530220086 550220088 530220088 550223511 530223511 550223512 310223512 360223512 610223512 640223513 530273469 750273469 760273469 770273469 790273469 800273469 810273469 850273469 87

0273670 560274517 530274517 550274993 580274993 590274993 750274993 760274993 770274993 790274993 800274993 810274993 850274993 870428211 550428709 550444002 820444002 830444002 840444002 860444002 880444042 750444042 760444042 770444042 800444042 810444042 820444042 830444042 840444042 870444042 880444494 790444494 800444494 810444494 850444494 870444867 750444867 760444867 770444867 790444867 800444867 810444867 870446363 270446363 290446363 750446363 760446363 770446363 790446363 800446363 810446363 850446363 871400133006 511400133007 512750688 652770019 282770075 282780303 282780347 652781314 652782326 30

2790527 892790527 902790527 912790529 132790529 143181268 493301249 673301249 683301249 693301249 713301249 723301249 733311035 653330027 653331875 653360180 653360182 133361014 653361014 663361282 673361282 693361282 713361282 733361283 673361283 693361283 703361283 713361283 733370502 663390167 313390191 133390191 143390570 653390678 133390678 143390681 133390681 143390683 133390683 143561028 533561028 554010064 764010064 784010064 834010064 844010064 884010136 754010136 764010136 774010136 794010136 804010136 814010136 854010136 874010937 874011132 764011334 764011334 884011592 884050196 654470350 67

IND

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EXPart No. Page No. Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No.4470350 684470350 694470350 704470350 714470350 724470350 734480132 654480132 665000020 555000080 285000173 135000173 145000205 535000205 555000237 615000237 645000238 615000238 645000240 615000240 645000242 615000242 645000255 285000260 135000260 145000273 285000301 615000301 645000309 615000309 645000313 615000313 645000315 615000315 645000317 615000317 645000318 895000318 905000318 915000360 135000360 145000397 135000442 535000442 555000443 535000476 535000476 555000478 555000493 535000493 555000721 535000721 555000784 615000784 645000869 605000870 605000873 135000873 145000875 145000932 145000933 13

5000959 535000959 555000962 555000962 555000970 535000970 555000971 535000971 555001029 555001088 635001108 535001108 555001157 295001233 275001233 285001233 295001261 145001299 605001299 635001326 615001326 645001335 555001336 555001341 155001356 155001357 695001357 735001359 535001359 535001359 555001360 535001364 535001364 555001370 535001370 555001389 555001390 555001406 535001406 555001435 295001440 555001441 555001442 555001461 275001462 275001478 365001495 645001502 645001503 615001503 645001509 645001529 555001530 555001531 555001559 155001561 155001562 135001562 145001566 475001612 535001631 55

5001634 555001665 605001665 635001670 635001678 555001680 555001688 915001696 535001697 535001699 555001702 555001707 535001707 555001708 135001708 145001750 495001824 535001825 535001830 665001830 675001830 685001830 705001830 715001830 725001855 615001855 645001856 615001856 645001861 615001861 645001875 285001876 285001877 285001878 285001879 285001880 285001899 535001899 555001979 535002009 615002009 645002010 615002010 645002011 615002011 645002012 615002017 615002024 615002025 615002026 615002041 615002041 645002049 535002067 555002070 555002173 555002174 555002176 315002177 315002181 315002182 31

5002204 535002205 555002206 535002207 555002210 535002213 555002273 625002281 625002322 915002383 155002419 835002419 845002579 915002580 915002598 635002600 315002625 135002625 145002698 625002699 215002716 605002716 635002717 605002717 635002733 555002908 605002908 635003082 535003122 495003174 135003174 145003175 135003175 145003228 645003315 535003376 495003378 535003428 135003475 535003502 165003502 195003507 295003509 295003510 135003512 485003579 535003653 615003653 645003668 605003669 605003676 605003676 635003677 605003677 635003689 605003689 635003690 605003690 635003732 155003733 155003735 15

5003736 155003739 155003741 535003796 575003797 575003798 575003799 535003799 575003800 535003800 575003819 365003824 155003844 275003845 275003846 275003847 275003848 295003849 295003907 535003908 535003936 315003981 135004055 155004056 155004057 155004058 155004529 475004595 535004813 615004813 645004814 615004814 645004817 535004835 895004835 905004835 915004835 925004836 895004836 905004836 915004836 925004847 605004848 605004863 155004878 535004880 535004898 615004898 645004899 615004899 645004910 475004911 475004925 615004925 645004940 615004940 645004941 615004941 645004966 615004966 645004967 61

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5004967 645004968 615004968 645005039 365005040 615005040 645005052 635005053 635005081 315005088 535005111 155005113 155005117 155005118 155005119 155005120 155005124 155005127 155005254 535005258 535005258 555005259 135005275 295005276 295005346 295005369 155005390 155005393 155005394 155005423 665005516 535005664 535005676 645005698 645005699 645005747 555006003 475006010 275006012 615006016 615006016 645006107 615006263 625006264 625006374 635006377 635006378 635006379 635006380 635006381 635006445 675006529 535006830 905007100 485007103 685007103 725007104 685007104 725007139 685007177 565007184 56

5007187 565007188 535007188 565008078 535008209 535008291 585008291 595008300 585008406 535008406 555008421 535008427 535008429 535008431 535008433 585008434 595008435 595008436 595008437 585008437 595008438 585008438 595008439 585008439 595008440 585008440 595008456 535008494 555008605 535008616 535008669 535008671 535008672 535008675 555008677 595008678 595008679 595008822 215008823 215008824 215008825 215008826 215008827 215009016 555009050 555009113 535010187 585010187 596000111 746000111 756000111 766000111 776000111 796000111 806000111 816000111 856000111 876000112 746000112 756000112 766000112 77

6000112 796000112 806000112 816000112 856000112 876000184 536000184 55 6000455 286000499 766000499 826000499 836000499 846000499 866000550 156000685 136000685 146000685 896000685 906000685 916000686 136000686 146000686 896000686 906000686 916000689 286000702 626000737 606000737 636000792 496001005 656001005 666001005 676001005 686001005 716001005 726001161 556001319 536001319 556001326 536001326 556001497 536001905 626001997 476001998 476002009 536002354 586002374 586002374 596002386 596002472 586002472 59605003 51605004 506100003 536100235 496100235 666100267 536100267 556100340 536100393 366100393 61

6100393 626100393 646100416 536100416 556100423 616100423 646100424 536100424 556100429 556100431 536100431 556100622 626100623 606100623 63610063-4 606100630 536100631 606100631 636100632 606100632 636100634 636100635 606100635 636100738 476100759 53613314 51613315 51613316 50613317 50613318 50613319 50613321 50614912 51614913 50616236 50616236 516165103 506165103 51617167 50617167 51617980 50617980 51619320 516200292 696200292 736200292 746200292 756200292 766200292 776200292 796200292 806200292 816200292 826200292 836200292 846200292 856200292 866200292 876200292 886200418 676200418 68

6200418 696200418 716200418 726200418 736200418 886200470 656200511 756200511 776200511 806200511 816200511 856200511 876200511 876200530 796200530 806200530 816200530 856200530 876200541 796200898 496201073 476302380-06 756302380-06 766302380-06 776302380-06 796302380-06 806302380-06 816302380-08 876309162 536309162 676309162 686309162 696309162 706309162 716309162 726309162 736309162 746309162 756309162 766309162 776309162 796309162 806309162 816309162 826309162 836309162 846309162 856309162 866309162 876309162 886309169 656309169 746309169 756309169 766309169 776309169 796309169 806309169 816309169 856309169 876309407 55

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EXPart No. Page No. Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No.6319111 556320595 136320595 146320704 136320715 136320900 136320901 136415130 476415130 496415130 536415130 556415131 506415132 536415133 516415138 506415138 516415139 506415139 516415140 506415140 516415141 506415141 516415142 506415142 516415143 506415143 516415144 506415144 516420207 536420207 556420219 536420219 556420220 536420220 556430044 536430044 556430045 536430045 556430367 536430367 556430385 556430385 556445028 656445028 666445028 676445028 686445028 696445028 706445028 716445028 726445028 736450266 46450351 766450351 786450351 836450351 846450351 886450357 716450357 726450357 736450521 74

6450521 756450521 766450521 776450563 766450563 856450563 876450563 876450568 46450585 46450585 376450585 386450592 56450722 56450751 46450802 746450802 756450802 766450802 776450802 806450802 816450833 46450889 796450889 856450889 876450956 746450956 756450956 766450956 776450956 796450956 806450956 816450956 856450956 876450958 46450981 46450981 376450982 46450982 376450990 56450991 56450992 56450993 56450994 56450995 56450996 56450997 56450998 56450999 56451018 766451076 746451076 756451076 766451076 776451076 796451076 806451076 816451076 856451076 876451097 746451097 756451097 76

6451097 776451097 796451097 806451097 816451097 856451097 876451140 386451141 386451159 796451159 806451159 816451159 856451159 876451185 46451185 56451204 396451204 406451204 416451205 396451205 406451205 416451206 396451206 406451206 416451228 826451228 836451228 846451228 866451228 886451243 416451244 416451250 856451270 746451270 756451270 766451270 776451270 796451270 806451270 816451270 856451270 876451280 886451283 786451283 836451283 846451352 46451352 106451357 46451357 126451358 886451360 886451378 46451400 386451461 376451461 386451461 396451461 406451461 416451466 46451466 86451482 87

6451489 396451490 396451501 56451502 56451503 56451504 56451505 56451506 56451507 56451508 56451512 66451538 66452596 46452596 66452627 366452705 46452705 96452773 396452773 406452773 416452774 46452774 376452774 386452821 826452821 836452821 846452821 866452821 886452902 46452902 76452940 66453071 46453207 416453306 406453307 406453331 436453394 316460081 616460081 646500064 676500064 686500064 696500064 706500064 716500064 726500064 736500366 656500366 676500366 686500366 696500366 716500366 726500366 736600137 676600137 686600137 696600137 706600137 716600137 726600137 736600162 65

6600162 666600196 656600304 656600304 676600304 686600304 696600304 706600304 716600304 726600304 736600304 746600304 756600304 766600304 776600304 796600304 806600304 816600304 856600304 876600324 656600324 666600541 806600541 816600541 856600829 766600829 826600829 836600829 846600829 866600829 876600829 876600829 886600831 756600831 766600831 776600831 786600831 806600831 816600831 826600831 836600831 846600831 866600831 886600832 696600832 706600832 736600832 746600832 756600832 766600832 776600832 786600832 796600832 806600832 816600832 826600832 836600832 846600832 856600832 866600832 876600832 88

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6600833 536600833 696600833 736600910 476600910 496600939 656600941 766600942 746600942 766600945 786600945 836600945 846600945 876600946 536600946 766600946 886600963 886600966 756600966 766600966 776600966 796600966 806600966 816600966 856600966 876600967 746600967 756600967 766600967 776600967 796600967 806600967 816600967 856600967 876601005 696601005 706601005 736601046 886601164 766601164 786601164 836601164 846601164 886601253 766601253 876601254 766601254 876601418 496601421 496601428 746601428 756601428 766601428 776601428 796601428 806601428 816601428 856601428 876601452 656601452 666601452 67

6601452 686601452 696601452 706601452 716601452 726601452 736601455 676601455 706601455 716601456 676601456 686601456 696601456 706601456 716601456 726601456 736601820 656601820 666601821 656601821 666601974 476601981 476602142 746602142 756602142 766602142 776602187 476602214 496602237 496602264 476602264 496602269 476602270 476602380-01 746602380-01 756602380-01 766602380-01 776602380-01 796602380-01 806602380-01 816602380-01 856602380-01 876602380-01 886602380-02 796602380-02 856602380-03 746602380-03 756602380-03 766602380-03 776602380-03 796602380-03 806602380-03 816602380-03 856602380-03 876602380-05 746602380-05 756602380-05 766602380-05 776602380-05 796602380-05 806602380-05 81

6602380-05 856602380-05 876602380-06 876602380-09 746602380-09 756602380-09 766602380-09 776602380-09 796602380-09 806602380-09 816602380-09 856602380-09 876602399 666602399 706602400 676602400 686602400 696602400 716602400 726602400 736602402 666602476 876602540 766602573 486602584 766602588 606602588 616602588 636602588 646602589 476602591 476602606 496602629 496602713 476602738 496602759 476602759 496602762 496602804 496602936 696602936 736602991 496603184 836603184 846603187 806603187 816603187 856603187 876603190 476603228 626603228 716603228 726603228 736603229 626603251 486603448 716603448 726603448 736603461 696603461 736603462 69

6603462 736603604 476603604 496603604 536603604 556603605 536603606 536603767 606603767 616603767 636603767 646603767 676603767 686603767 696603767 706603767 716603767 726603767 736603816 656603836 666604049 476604075 476604247 666604255 686604255 726604256 676604256 686604256 716604256 726604390 686604390 726659106 506659106 516659139 506659139 516700101 886700169 746700169 756700169 766700169 776700169 796700169 806700169 816700169 856700169 876700169 886700898 676700898 686700898 716700898 726700898 886701732 476702116 896702116 906702116 916702120 896702120 906702151 896702151 906702151 936702340 93

6702364 896702364 906702364 916702369 906702505 936703016 936703071 896703071 906703071 916703089 896703089 916703113 896703113 906703113 916703215 906703235 936703321 916703326 916703441 916703454 916703498 916703499 916703674 926703700 896703700 906703700 916703704 896703704 906703705 896703706 896703707 896703707 906703707 926703708 896703708 916703709 896703710 896703710 906703711 896703712 896703713 896703714 896703715 896703716 896703717 896703720 896704074 926704299 906704300 906704301 676704301 686704301 716704301 726704301 906704302 906704307 906800051 676800051 686800051 696800051 716800051 72

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Page 101: R Falcon Series Live Bottom Trailer & Chassis Series Live Bottom Trailer & Chassis Updated August 16, 2016 1 FALCON LIVE BOTTOM TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt

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