quotation for fiber laser cutting machines nf - pro...

RACE with SPEED for SUCCESS

[email protected] 731-499-2951

www.advancedlasermt.com

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Customer:

Address:

Authorized: J D Smith Regional Sales Manager

Subject: Fiber Laser Cutting Machine Quotation NUKON

Prepared: JD Smith Date: 09/28/2016

NUKON is a company that manufactures equipment for industrial use, after long years of experience as a company offering all kinds of metal processing services

Nuri Körüstan Makina Metal San.Tic.A.Ş. created NUKON as a company for producing industrial machines.

With its 20,000 sq.m facilities and R & D center (test center) NUKON machines have the most comprehensive testing program in the world.

With high technology, modernization and a professional team NUKON established itself very quickly in the world market among the longtime leaders in the machine industry.

Only 2 two years with over 350 machines sold in all over the world. Only 7 Years ago Nukon started with the development and production of their own 2D laser fiber cutting systems. The result is a high-quality, low-maintenance end product which has already found its way into the East-European metal industry.

Features : SIMPLE

: OPERATOR-FRIENDLY : LOW MAINTENANCE : HIGH PERFORMANCE

Aside from the fiber laser, NUKON also builds water jets, automation and plasma cutting machines.

Quotation for Fiber Laser Cutting Machines

NF - PRO 315 Vento 4 kW



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• The machine can be equipped with the IPG 2KW, 3KW, 4KW, 5KW or 6KW Resonator

• With this type of laser there are no mirrors and no optical elements in the path of the laser beam.

By the fiber-optic cable the beam is transported without loss of power to the work piece

The machine uses "NUKON-GERMANY BIMO FSC", which is easy for operation and maintenance

• The machine has very low power consumption. Total consumption is 32 kW;

• Loading and unloading of machined parts is carried out by a pallet changer table with hydraulic height adaption during the cutting process - retrofitting with additional automation functions is possible

• System to illuminate the work area is part of the standard equipment

• The working area is provided with a full enclosure and the cutting process can be observed via a special-glass

Window.

Presentation



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The angle of the sheet and its corner are found automatically by using 3-point detection method on the sheet.

An automatic flap opens and closes according to the position of the processing head, offering on-the-spot dust

collection during processing

Basic technical specification for Fiber laser cutting machine

Auto Detection

Partitioned Dust-Collection Function




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CR Control reduces dross adhesion at corners, realizing high-

speed processing while maintaining high quality

Produces smaller piercing holes faster in mild steel up to .625 in

thickness by controlling the oxidation reaction and optimizing

beam quality.

The optimum retraction method may be set according to the material and plate thickness. Minimize

processing time and achieving better stability by selecting the best retraction method.

Cutting head movement depends on cad/cam, drawing, material and thickness. As you see on the tables,

cutting time can be decreased with these options.

Crust Reduction Control

Blow Piercing

Head Retraction Method




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Technical specification

For Fiber laser cutting machine

TYPE NF - PRO 315 Vento 4 kW

LASERSOURCE IPG hours 100,000 MAXIMUM OUTPUT Watt 4000 OUTPUT STABILITY % ± 2 (power monitor) PULSE MODE - Frequency: 5 - 2000 Hz Power: 0-100% LASER FIBER DIAMETER in .00393 BEAM MODE - Direct LASER SAFETY - Mechanical safety valve LASER GAS COMPOSITION - N/A LASER GAS CONSUMPTION l/hr. N/A COOLING WATER FLOW RATE l/min 40

CNC control unit and OPERATING PANEL

-

PA 8000 LW series CNC with 19" TFT touch

screen incl. all control buttons and LAN

MAXIMUM WORKSHEET SIZE in 60 x 120 MAX LOAD WEIGHT Lb. 4400 NUMBER OF CONTROLLED AXES - 4 axis [X, Y, W, Z ] MAXIMUM SPEED Servo/Linear In/min 6299 / 10,236

X axis Stroke in 60.23

Y axis Stroke in 120.078

Z axis Stroke in 5.87 ACCELERATION

X, Y, Z axis With Servo/Linear G 1.5 / 3.0 POSITIONING ACCURACY in/ft. ±0.002 / .0004 REPEATABILITY in ±0.0007 /.0004 PALLET CHANGER TABLE/CYCLE TIME pallet 2 pcs. 27 s CUTTING GASES

STEEL - Oxygen (0.1 - 15 bar)

STAINLESS STEEL - Nitrogen (0.2 - 30 bar)

ALUMINUM - Dry air or nitrogen (0.2 - 30 bar) CUTTING HEAD - NUKON BIMO-FSC Fiber-35 bar FOCAL LENGTH in 6" CAD/CAM SOFTWARE - RADAN / LANTEK POWER RATING kW 32 Dimensions (L x W x H) in 28’1” x 9’6” x 7’5” MACHINE WEIGHT Lb. 37,170




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Fiber laser - the big innovation of today's technology, exceptional reliability and high

beam quality come with many advantages:

High output power

High quality of laser beam

Less focus, large working distance

Over 30% coefficient of efficiency

Modular design, connect and start

Compact, solid and easy to install

Low operation costs

Flexible and durable fiber optic cable

High electrical efficiency

Lifespan of the diodes over 100,000 hours

Low requirements for cooling

PRODUCTION CUTTING

TYPE IPG IPG IPG IPG IPG IPG IPG

Name YLR- 500W YLS- 1 KW YLS- 2 KW YLS- 3 KW YLS- 4 KW YLS- 5 KW YLS- 6 KW

Output power 500 W 1000 W 2000 W 3000 W 4000 W 5000 W 6000 W

Material :

Mild steel .197 .315 .630 .710 .787 .866 1”

Stainless steel .098 .157 .236 .394 .472 .591 .787

Aluminum .0787 .118 .197 .315 .394 .472 .591

Brass .0394 .0787 .118 .197 .236 .315 .394

Copper .0394 .0787 .118 .197 .236 .315 .394

Galvanized steel .0394 .0787 .157 .157 .157 .315 .394

Resonator from „IPG“




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High powered Fiber Lasers are made of active optical fiber and semiconductor laser diodes,

a combination of two of the most innovative and advanced laser technologies.

These lasers use diodes as a light source for pumping the active fiber.

The laser beam is generated in the optical fiber and is transmitted by flexible armored cable. Special active fibers

are doped with rare-earth ions, allowing for an extremely powerful generation of a very small core, which makes

it possible to produce multiple kilowatt powered lasers with excellent beam quality.

„IPG "uses a lot of proprietary technology to create arguably “the best quality Fiber laser beam” available in

the market today.

Inflated radiation is generated by a large number of laser diodes then input to the optical fiber. There with the

help of input "Bragg mirrors", the wavelength of the generated laser beam is limited to about .042”. This

wavelength is about one tenth of the wavelength of a CO2 laser, which are being quickly phased out by fiber.

The average lifespan of the diodes are over 100,000 hours. The laser beam generated by these diodes is

very high in quality, with a wavelength of .042” and divergence about 8 [mm*mrad] and it can be transmitted

with unchanged quality up to a distance of 164’. The active core of the fiber has a thickness of only a few

micrometers.

Transition of the laser beam between the resonator and the cutting head is carried over fiber. This means

that there is no need for mirrors, thus avoiding the regular replacement, cleaning and adjustment of the costly

mirrors.

In comparison with the CO2 laser, the fiber laser has ten times less wavelength, which makes it possible to cut

materials that were a problem for CO2.

When using a laser beam with this kind of wavelength, it cuts and penetrates faster with less heat

dissipation which allows you to cut non-ferrous metals such as aluminum, copper or brass.

The ability to focus the laser beam is improved, there is a higher rate of cutting, heat dissipation in the material is

lower and the cut surface is more smooth.

Fiber Laser Technology



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Depending on the laser power and the type of material, the costs can be reduced to 20%. That means 80% less

than CO2 lasers.

Chart to compare energy consumption

Fiber Laser 2 kW VS CO2 Laser 4 kW


Fiber Laser 2 kW vs. 4 kW C02 Laser

80 reduction

80. reduction

42kW/h 8k W/h 31 kW/11 6.7k W/h

Laser gas consumption Air and gas consumption

for optical path

reduction reduction

Tel 1 '11 1 Q oi:Q HiiC IJ :

I Comparing operational costs

Running Cost- Per Hour

20

18

16

14

12

10

8

6

4

2

0

2 kw Fiber Laser 4 kwC02

•Electricity •Resonator Maintenance

•Beam Delivery Systems Maintenance •Laser Gas Delivery System

•Laser Gas •Factory Service Labor

•Owner Service Labor

Focus Lenses

•Chiller Maintenance

•Nozzles

electncal power

consumption

Chiller electrical

power consumption


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Material (work piece designation) Thickness

Mild steel (S185JR, S235JR, RAEX 250 C LASER) .787” (20mm)

Stainless steel (AISI 304) .472” (12mm)

Aluminum (AIMg3) .472” (12mm)

Copper (Cu-ETP and Cu-DHP) .236”

Brass (Cu Zn) .236”

*Depending on the materials and the desired quality of cut, the values may be varied

Cutting parameters for NF - PRO 315

Vento 4 kW


[email protected] www.AdvancedLaserMT.com 731-499-2951

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Technical cutting speeds


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The NUKON cutting head achieves best results in 2D cutting. It is a cutting

head especially developed for fiber lasers. It provides cutting edges with

defined quality.

For operators of cutting machines, productivity is an important factor for

success. The NUKON cutting head fulfills this requirement completely since

it can cut metal sheets of different thickness without manual intervention.

This is made possible by the special optics of the NUKON cutting head

which allows automatic control of focus position and focus diameter (from

65 µm up to 145 µm) by the CNC control unit. In combination with quick

focus movements on the work piece, this enables efficient flat-bed cutting

and a maximum of productivity. The cutting head is provided with 2

protective glasses, one in front of the cutting lense and one in front of the

collimator lense.

Thanks to this structure, the protective glass is brought to a higher position

(163 mm) so that the lifespan is significantly extended (up to 3 times).

Furthermore, the NUKON cutting head ensures a high quality cut. The optics

have been designed so that the laser induced focus shift is minimized and

the reproduction quality is diffraction-limited

The nozzle can be easily adjusted manually in X and Y direction using

lockable precision screws

Larger internal gas flow channels ensure a more stable vertical gas flow and

thus a higher cutting speed and cutting quality.

[email protected] www.AdvancedLaserMT.com

Fiber laser cutting head NUKON BIMO FSC

mailto:[email protected]


Laser light cable receiver QBH

Laser light cable receiver HP

Laser light cable receiver Auto

Cover slide

Distance measuring Module (FJB)

Collimation module: manual adjustment of focus position

Collimation module: machine controlled adjustment of focus position

90° Beam bending module

Collimation module: machine controlled adjustment of focus position

Control interface Cutting (CIC)

Cover slide

Base module with focusing system and X,Y adjustment

Capacitive module

Process monitoring module 0° compact

[email protected] www.AdvancedLasetMT.com

731-499-2951

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731-499-2951 16

Cutting head features

OPTICAL SYSTEM

Focus length 150 mm

Increment / focus length

BIMO-FSC manual focus set up 1.5 / 150 mm

BIMO-FSC automatic focus length set up 1.5 / 150 mm, 2.0 / 200 mm

BIMO-FSC automatic focus length and diameter control 1.2 - 3.2 / 150 mm, 1.6 - 4.2 / 200 mm

Maximum laser power 6 KW

Max. beam parameter acceptance (half angle) of laser light

exiting fiber 97% power content within 125 mrad

Wavelength 1025 - 1080 nm, *

Omission > 97% @ 1064 nm

Diameter of the fiber .0000393”-.0393” (standard)

Laser light cable receiver HIGHYAG LLK-HP (LLK-B), LLK-Auto (LLK-D),

QBH, *

NOZZLE

Diameter 0.75 - 3 mm, *

X, Y setting +/- 1 mm

FOCUS TO NOZZLE POSITION RANGE

BIMO-FSC with motorized z focus position 5 mm in head direction - 15 mm in work piece direction

DISTANCE MEASURING MODULE FJB

Calibration range 0.1 - 20 mm

Output signal 0 - 10 V (distance)

Response time < 1 msec

DIMENSIONS

BIMO-FSC with beam bending module 0° Approx. 5.3” x 4.5” x 17.3” (W x D x H)

BIMO-FSC with beam bending module 90° Approx. 13.4” x 4.5” x 15.3” (W x D x H)

Weight Approx. 14 lbs.

SUPPLY

Electricity DC 24 V, 8 A *, (BIMO-FSC with motorized z

focus position and diameter)

Pneumatic 0.2 MPa

Pressure of the gas until 2.5 MPa

Gas Active inert gas

Cooling Flow rate 2 l/min, temperature 15 - 35 °C

PLC / field bus system Hard wired



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Thanks to its modular design, can be ordered different configuration according to specific needs and

requirements.

• Manual focus adjustment

• Automatic focus adjustment through "Z - collimator module"

• Automatic adjustment of the focus and depth of the laser beam by "MZ - collimator module"

• Sensor contamination of lens

• Focus adjustment position



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QBH CABLE ENTRY FOR LASER BEAM EXTENDED PROTECTİVE GLASS FOR RAY EFFİCİENCY

ENHANCED SAFETY CARTRİDGE COVER DEVELOPED WITH CERAMIC ADAPTER

COLIMATION MODULE WITH AUTOMATIC ADJUSTMENT OF FOCUS POSITION



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• 2D cutting applications e.g flat sheet cutting

• High processing speed up to 20m/min

• High accelerations speed up to 6 g

•Very fast capacitive height sensing

(100 µsec update cycle) • Machine controlled dynamic focus adjustment

• Rugged mechanical design

• Reducing the laser power induced focus shift

• Defraction limited imaging quality for best cut quality

Designed for: NUKON BIMO FSC

High process productivity:

Requires:

Optical requirements of the 1 µm laser technology:



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Each of our laser system is equipped with a fully integrated CNC

system with 19 "touch screen, providing customers unique features

and benefits:

High level of CNC system „PA CNC“

All components, from servo motors to control software are of the same manufacturer "Power Automation" - Germany

completely seamless collaboration of components

Complete customization and integration of software and components are from engineers of NUKON - complete development of a machine

Simple and easy for work – less training

All important control functions are clearly presented to the operator

CNC systems are equipped with a high speed processor, to ensure the processing of the complex, or very precise

paths, with very small NC blocks with no loss of speed.

Continuous maximum performance of the machine

Control of the laser power is dependent on the speed

Working with high pressure of O2 and N2

Automatic control of working gases

Database with cutting parameters

Marking functions

Cutting of film covered materials

Fast Cut (cutting without piercing)

Fly Cut (cutting without piercing and with constant

speed)

Fast Cut (cutting without piercing)

PA HMI User interface

Control Panel

I/O Module

Stop the cutting process with the following

options:

Moving back in the contour and perform the system

startup A878

Manual movement of axes and perform restart of the

system

Restart the program selected by the operator or contour detail

Changing the cutting parameters, during working

process

CNC System

Servo Drive

Servo Motor

Handheld Pendant

CNC System



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Nukon Fiber Laser using software Rad profile Cut Cad / Cam with its own postprocessor.

For ease of cutting has many features like auto nesting and machining, calculating the time, micro-joint, total cut

and more.

All data for cutting installed in the technological Radan charts. This program is designed for nesting and

machining and is installed directly on the CNC, without any adjustment of the cutting parameters.

Radan has some additional features, if it is unable to cut a hole smaller than

(0.5mm by the thickness of the material), it will be marked automatically.

Rad profile Cut


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CAD / CAM system for programming

Easy programming

1. Drag and drop data input

2. Batch processing of DXF/DWG

3. Smart order lead-ins – maximize safety/reduce runtimes

4. Automatic hazard avoidance, maintaining head safety

5. Intelligent tagging of components and scrap

6. Bridge cutting – reduced costs/times

7. Automatic common line cutting

8. Automatic remnants, sheet scrapping and off-cuts

9. Project nesting, incorporating user definable reports

10. Graphical program verification

11. Quick estimates for parts or nests

12. Simple intuitive interface with clear simple icons 13. Reduced lead times and increased production

Fly cut is a special option of Nukon Fiber Lasers. Fly cut depends on material, thickness, CAD/CAM and symmetry…

Fly cut spends less cutting time based on thickness and symmetry of CAD/CAM program.


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CNC Features

TYPE FEATURES

Name РА 8000

CNC control unit Intel Celeron 2 GHZ (or better)

Control of operating system Advance Reader system

Controller axis 4 axis: Y(Y,W),X и Z

Minimum value of the correction 0.001

Programming version Code Program System & ISO/EIA

Inputs MDI key input

Marking device

External keyboard and mouse

Input ports USB 2.0 x 4 port

*Input/output for program

*Keyboard connection

*Mouse connection

RS-232 Port (Maks.9600 bps) (Option)

*2 PS/2 interface

*DNC for interface

Storage Hard Disk:80Gb; Program memory capacity 20GB

Lan port Lan Port (external connection RJUS–10/100)

Екран 19“ TFT, Touch screen

Servo System Digital

Positioning Absolute encoder

Parallel port LPT


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Standard equipment and features

CNC CONTROL UNIT CUTTING HEAD EXHAUST SYSTEM

HYDRAULIC SYSTEM REAR CONTROL SCREEN SHUTTLE TABLES

SIGNAL LAMP AIR & GAS CONTROL CABINET ATLANTA PRECISION RACK & PINION


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Fiber Laser Cutting Machine

Conditions of sale:


Responsibility of customer. Installation and training are provided by Nukon.

It is the end user's responsibility to decide whether a foundation is necessary. The foundation must be constructed according to the foundation plan which will be sent to you prior to delivery

of the machine.

Anchor bolts are required for installation on the base plate. Foundation and accessories are under the end user's

responsibility.

The seller provides the customer with all pertaining conditions. (installation regulation)

The required cables between main breaker and laser power transformer must be provided by the purchaser. The power supply is the customer's responsibility (connection to the main switch of the machine)

(AC 380 V 32 kW.)

We recommend a 40 kW stable connection to prevent fluctuations and peaks in the network.

Ground resistance: less than 5 Ohms, insulated single-core ground wire with a cross section of at least 20 mm2

* Electrical interference of the power supply is not covered by the warranty.

The laser system is equipped with an internal piping system for the suction unit which leads to the outside of the machine via an externally installed suction pipe with a diameter of 7.87".

The latter must be connected to a dust separator system. Such a dust separator system is required necessarily

and can either be purchased as a special accessory together with the machine or acquired separately. When

ordering the dust separator system from a different supplier, it must comply with the specifications in the pre-

installation document package.

Purchase and installation of any required laser gas cylinders, inert gas cylinders, hoses, regulators, screw drivers

und lines between the laser gas cylinders as well as the inert gas supply to the laser machine.

Oxygen, nitrogen und compressed-air (incl. connections) are under the end user's responsibility.

The user may provide personnel for unloading the machine from the truck, unpacking of machine and

accessories, placing the machine on the location provided for this purpose, and general leveling of the machine.

Leveling documents are delivered together with the machine.

The lifespan of such parts depends on the individual application. (Example: cutting nozzles, protective glass, height sensor etc...)

Note: If you have any questions, please do not hesitate to contact us.

Transport and insurance

Foundation

Power supply (primary)

Grounding

Dust extraction system

Gas installation works

Placing of the machine on the location provided for this purpose and general leveling

Wear and tear parts as well as consumable material for the machine are not covered by the warranty.


731-499-2951 26


MACHINE TYPE NF - PRO 315 Vento

OUTPUT 4000 W 549.000,00 USD

Lateral air blowing system (air jet puncture) Standard - USD 3th and 4th super high-pressure gas line,

adjustable via CNC Standard

- USD

Installation Included - USD

Training (3 days) Included - USD

Pipe Cutting Optional USD

Nozzle Changer Optional USD

Radan CAD/CAM-System (without hardware) Included - USD

Training for the CAD/CAM system (3 days) Included - USD

Dust separator system (without connection material) 12,500 USD

TOTAL PRICE: 561,500 USD

SPECIAL FABTEC DEMO SAVE OVER $50,000 READY FOR DELIVERY 509,000.00 USD

** Pricing Includes: FOB US port, Filter, Installation, Software, and Training with 2 year warranty

Fiber Laser Cutting Machine

QUOTATION:


Fiber laser cutting machine

Special accessories

Software

4. Dust separator system


731-499-2951 27


The following is excluded from the warranty:

Service

5 days of basic training max. 2 participants

We expect the participants to have basic knowledge of CNC technology.

3 days approx. 2 - 6 weeks prior to delivery of the machine

max. 2 participants

training at customer's PC

Basic knowledge for handling a PC and reading technical drawings is required.

By our technicians approx. 2 weeks

installation and commissioning period can be shortened by active support from your workers.

By our technicians, after commissioning of the machine

The warranty is valid for a period of 24 months or 4000 operating hours upon the date of commissioning (whichever happens first).

The warranty includes spare parts as well as transit and working times.

A warranty claim is only possible if original NUKON spare parts are used.

All parts and components which are subject to normal wear due to operation.

Damages due to non-observance of the operating and maintenance instructions.

Damages due to use of harmful laser gases.

For preventive maintenance, we recommend a regular maintenance by Nukon technicians after every

2000 operating hours.

The costs of this regular service must be covered by the customer.

The VMDA conditions for the delivery of machines for domestic business, dated March 2002, apply.

From the Nukon BG distribution center; loaded to a truck, incl. packing, duty paid and delivery to parking lot Terms of payment

30% when placing of order

60% upon delivery

10% within 30 days from the date of delivery invoice, net only

2 weeks

Until Sold this unit won’t last long!!

Any delivered goods remain property of NUKON until complete payment. NUKON service technicians are available in case of a machine failure.

Offer validity

Delivery time

Pricing

Commercial conditions

Business conditions

Warranty

Instruction/commissioning

Installation and commissioning

CAD/CAM programming software

Training

Laser cutting system

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