quick start guide: rosemount 0085 pipe clamp sensor …...• to ensure ingress protection, the nut...

Quick Start Guide00825-0100-4952, Rev EA

February 2020

Rosemount™ 0085 Pipe Clamp SensorAssembly

Safety messages

NOTICE

This guide provides basic guidelines for Rosemount 0085 Pipe Clamp Sensor. It does not provideinstructions for configuration, diagnostics, maintenance, service, troubleshooting, explosion-proof,flameproof, or intrinsically safe (I.S.) installations. Refer to the Emerson.com/Rosemount.

If the Rosemount 0085 Sensor was ordered assembled to a temperature transmitter, see theappropriate Quick Start Guide for information on configuration and hazardous locations certifications.

WARNING

Physical access

Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of endusers’ equipment. This could be intentional or unintentional and needs to be protected against.

Physical security is an important part of any security program and fundamental to protecting yoursystem. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true forall systems used within the facility.

ContentsRosemount 0085 Pipe Clamp Sensor Assembly Exploded View.................................................... 3

Location and orientation.............................................................................................................. 4

Install pipe clamp sensor.............................................................................................................. 8

Installing optional accessories.................................................................................................... 10

Rosemount X-well™

Technology considerations......................................................................... 12

Product Certifications.................................................................................................................14

Quick Start Guide February 2020

2 Emerson.com/Rosemount

https://www.emerson.com/en-us/automation/rosemount

1 Rosemount 0085 Pipe Clamp Sensor AssemblyExploded View

A

B

C

D

E F

G

H

A. TransmitterB. Sensor with spring loaded adapterC. Nipple union of the extensionD. NutE. O-ringF. Mounting hardwareG. Corrosion protection inlay (optional)H. Pipe clamp

February 2020 Quick Start Guide

Quick Start Guide 3

2 Location and orientation

• The pipe clamp sensor should be mounted on the outside section of thepipe where the process medium is in contact of the inside of the pipewall.

• Ensure that the pipe surface is clean of debris.

• The pipe clamp sensor should be mounted in a secure position to ensurethere is no rotational movement after installation.

• To ensure ingress protection, the nut of the Rosemount 0085 PipeClamp sensor can be tightened to compress the O-ring to form a seal.The nut can be accessed and tightened by removing the sensor and thenipple union of the extension. Refer to the Rosemount 0085 Pipe ClampSensor Assembly Exploded View for the location of each part.

2.1 Horizontal orientationThough the Rosemount 0085 Pipe Clamp Sensor can be mounted in anyorientation for full pipe flow applications, the best practice is to mount thepipe clamp sensor on the upper half of the pipe.

Figure 2-1: Horizontal Orientation

Full pipe flow Partial pipe flow

360°

Recommended

Zone



2.2 Vertical orientationThe pipe clamp sensor can be installed in any position around thecircumference of the pipe.

Figure 2-2: Vertical Orientation

360°

2.3 Special considerationsUnder most circumstances, the Rosemount 0085 Pipe Clamp Sensor can bemounted in a direct mount configuration. Since heat from the process istransferred from the pipe clamp sensor to the transmitter housing, if theexpected process temperature is near or beyond specification limits,consider using a remote mount configuration to isolate the transmitter fromthe process. Refer to the appropriate transmitter reference manual fortemperature effects.


Quick Start Guide 5

Figure 2-3: Pipe Clamp Sensor Assembly in Remote Mount Configuration

Wireless transmitters with external antennas allow for multiple antennaconfigurations. All wireless transmitters should be appropriately 3 ft. (1 m)from any large structure or building to allow clear communication to otherdevices. Wireless transmitters with external antennas should be positionedvertically, either straight up or straight down.



Figure 2-4: Wireless Transmitter Orientation


Quick Start Guide 7

3 Install pipe clamp sensor

Select the area for pipe clamp sensor installation with the recommendationsoutlined in Horizontal orientation. Mount the pipe clamp sensor on the pipeand tighten the bolts. Ensure the sensor passes through the hole of the pipeclamp and has direct contact between the sensor tip and pipe. Refer toFigure 2-3 for more information. Tighten the bolts to secure the pipe clampsensor to the pipe.

Figure 3-1: Sensor Tip and Pipe Contact

Correct

A

D

B

C

Incorrect

A

D

B

C

A. SensorB. Extension of pipe clampC. Pipe clampD. Pipe



3.1 Install transmitterSee appropriate transmitter reference manual for sensor-transmitterinstallation.

Figure 3-2: Sensor Lead Wire Termination

3.2 Commission transmitterSee appropriate transmitter reference manual for transmittercommissioning instructions.


Quick Start Guide 9

4 Installing optional accessories

Corrosion protection inlay

The corrosion protection inlay provides a layer of protection to helpminimize the possibility of dissimilar metal corrosion between the pipeclamp and pipe. The inlay is installed in between the pipe clamp and thepipe. Ensure the sensor is clearing the hole in the protection inlay afterinstallation.

Figure 4-1: Pipe Clamp Sensor Assembly with Protection Inlay

A

B

C

D

E

A. Extension of pipe clampB. Pipe clampC. SensorD. Corrosion protection inlayE. Pipe



4.1 Replacement sensorProcedure for replacing the spring-loaded sensor in the pipe clamp sensor.

The spring-loaded sensor can be ordered for replacement using theRosemount 0085 Pipe Clamp Sensor Product Data Sheet.

Procedure

1. Loosen and remove the original sensor from the extension of thepipe clamp.

2. Add pipe compound or PTFE tape (where local piping codes allow) tothe threads of the new sensor.

3. Insert the new sensor into the extension of the pipe clamp sensor andensure the sensor tip passes through the hole of the pipe clamp.Refer to Replacement sensor for more information.

4. Screw in the sensor and tighten to 24 ft-lbs of torque.


Quick Start Guide 11

https://www.emerson.com/documents/automation/product-data-sheet-rosemount-0085-pipe-clamp-sensor-en-73338.pdf

5 Rosemount X-well™ Technologyconsiderations

Rosemount X-well Technology is for temperature monitoring applicationsand is not intended for control or safety applications. It is available in theRosemount 3144P Temperature Transmitter and 648 Wireless TemperatureTransmitter in a factory assembled direct mount configuration with aRosemount 0085 Pipe Clamp Sensor. It cannot be used in a remote mountconfiguration.

Rosemount X-well Technology will only work as specified with factorysupplied and assembled Rosemount 0085 Pipe Clamp silver tipped singleelement sensor with an 80 mm extension length. It will not work as specifiedif used with other sensors. Installation and use of an incorrect sensor willresult in inaccurate process temperature calculations. It is extremelyimportant the above requirements and installation steps are followed toensure Rosemount X-well Technology works as specified.

In general, pipe clamp sensor installation best practices shall be followed(see Location and orientation ) as well as the specific Rosemount X-wellTechnology requirements noted below:

• Direct mounting of the transmitter on a pipe clamp sensor is required forRosemount X-well Technology to properly function. Figure 5-1 displays atransmitter/pipe clamp assembly that is in a direct mount configuration.

Figure 5-1: Pipe Clamp Sensor Assembly in Direct Mount Configuration



• Assembly shall be installed away from dynamic external temperaturesources such as a boiler or heat tracing.

• The pipe clamp sensor makes direct contact with the pipe surface.Moisture buildup between the sensor and the pipe surface or the sensorhangup in the assembly can cause inaccurate process temperaturecalculations. Refer to Install pipe clamp sensor for more information onproper sensor to pipe surface contact.

• Insulation at least ½-in. thick (with R-value of > 0.42 m2 × K/W) isrequired over the sensor clamp assembly and the sensor extension up tothe transmitter head to prevent heat loss. Apply a minimum of six inchesof insulation on each side of the pipe clamp sensor. Care should be takento minimize air gaps between insulation and pipe. See Figure 5-2 formore information.

Figure 5-2: Pipe Clamp Insulation

NoteDO NOT apply insulation over the transmitter head.

• Although it will come from the factory configured as such, ensure thatthe pipe clamp RTD sensor is assembled in the correct wireconfiguration. Refer to the appropriate transmitter reference manual forcorrect wire configurations.



6 Product Certifications

Rev 1.14

6.1 European Directive InformationA copy of the EU Declaration of Conformity can be found at the end of theQuick Start Guide. The most recent revision of the EU Declaration ofConformity can be found at Emerson.com/Rosemount.

6.2 Ordinary Location CertificationAs standard, the transmitter has been examined and tested to determinethat the design meets the basic electrical, mechanical, and fire protectionrequirements by a nationally recognized test laboratory (NRTL) as accreditedby the Federal Occupational Safety and Health Administration (OSHA).

6.3 North AmericaThe US National Electrical Code® (NEC) and the Canadian Electrical Code(CEC) permit the use of Division marked equipment in Zones and Zonemarked equipment in Divisions. The markings must be suitable for the areaclassification, gas, and temperature class. This information is clearly definedin the respective codes.

6.4 USA

E5 FM Explosionproof and Dust-Ignitionproof

Certificate 0R7A2.AE

Standards FM Class 3600- 2011, FM Class 3615-2006, FM Class3810-2005, ANSI/NEMA 250-1991

Markings XP CL I, DIV 1, GP B, C, D, T6; DIP CL II/III, DIV 1, GP E, F, G, T6;Type 4X; Installed per 00068-0013

E6 CSA Explosionproof, Dust-Ignitionproof

Certificate 1063635

Standards CAN/CSA C22.2 No. 0-M91, CSA Std. C22.2 No. 25-1966, CSAStd. C22.2 No. 30-M1986, CSA Std. C22.2 No.94-M91, CSAStd. C22.2 No. 142-M1987, CSA Std. C22.2 No. 213-M1987

Markings XP Class I Groups B, C, and D; DIP Class II Groups E, F, G; ClassIII; Class I Div. 2 Groups A, B, C, D; Class I Zone 1 Group IIB+H2;Class I Zone 2 Group IIC; Installed per 00068-0033



https://www.emerson.com/en-us/automation/rosemount

6.5 Europe

E1 ATEX Flameproof

Certificate FM12ATEX0065X

Standards EN60079-0:2012 A11:2013, EN 60079-1:2014

Markings II 2 G Ex d IIC T6…T1 Gb

See Process Temperature Limits for process temperatures.

Special Conditions for Safe Use(X)

1. See certificate for ambient temperature range.

2. The non-metallic label may store an electrostatic charge and becomea source of ignition in Group III environments.

3. Guard the LCD display cover against impact energies greater than 4joules.

4. Flameproof joints are not intended for repair.

5. A suitable certified Ex d or Ex tb enclosure is required to be connectedto temperature probes with Enclosure option "N".

6. Care shall be taken by the end user to ensure that the externalsurface temperature on the equipment and the neck of DIN StyleSensor probe does not exceed 130 °C.

7. Non-Standard Paint options may cause risk from electrostaticdischarge. Avoid installations that cause electrostatic build-up onpainted surfaces, and only clean the painted surfaces with a dampcloth. If paint is ordered through a special option code, contact themanufacturer for more information.

I1 ATEX Intrinsic Safety

Certificate: Baseefa16ATEX0101X

Standards: EN 60079-0:2012+A11:2013, EN 60079-11:2012

Markings: II 1 G Ex ia IIC T5/T6 Ga SEE CERTIFICATE FOR SCHEDULE

Thermocouples; Pi = 500 mW T6 60 °C ≤ Ta ≤ +70 °C

RTDs; Pi = 192 mW T6 60 °C ≤ Ta ≤ +70 °C

RTDs; Pi = 290 mW T6 60 °C ≤ Ta ≤ +60 °C

T6 60 °C ≤ Ta ≤ +70 °C



Special Condition of Use (X)

1. The equipment must be installed in an enclosure which affords it adegree of ingress protection of at least IP20.

6.6 International

E7 IECEx Flameproof

Certificate IECEx FMG 12.0022X

Standards IEC60079-0:2011, IEC60079-1:2014

Markings Ex db IIC T6…T1 Gb

See Process Temperature Limits for process temperatures.


1. See certificate for ambient temperature range.


3. Guard the LCD cover against impact energies greater than 4 joules.

4. Flameproof joints are not intended for repair.



7. Non-Standard Paint options may cause risk from electrostaticdischarge. Avoid installations that cause electrostatic build-up onpainted surfaces, and only clean the painted surfaces with a dampcloth. If paint is ordered through a special option code, contact themanufacturer for more information.

6.7 Brazil

E2 INMETRO Flameproof

Certificate UL-BR 13.0535X

Standards ABNT NBR IEC 60079-0:2013; ABNT NBR IEC 60079-1:2016;ABNT NBR IEC 60079-31:2014

Markings Ex db IIC T6…T1 Gb T6…T1(-50 °C ≤ Ta ≤ +40 °C), T5…T1(-50°C ≤ Ta ≤ +60 °C)

Ex tb IIIC T130 °C Db (-40 °C ≤ Ta ≤ +70 °C)




1. See product description for ambient temperature limits and processtemperature limits.


3. Guard the LCD display cover against impact energies greater than 4joules.



6. Consult the manufacturer if dimensional information on theflameproof joints is necessary.

6.8 EAC

EM Explosionproof/Flameproof

Markings 1Ex d IIC T6...T1 Gb X; T6 (-55 °C to 40 °C), T5...T1 (-55 °C to 60°C) IP66, IP68

Special Condition for Safe Use(X)

1. See certificate.

IM Intrinsic Safety

Markings: Ex ia IIC T5/T6 Ga X; T5, Pi = 0.29 W, (-60 °C to +70 °C); T6, Pi =0.29 W, (-60 °C to +60 °C); T6, Pi = 0.192W, (-60 °C to +70 °C)

Special Condition for Safe Use (X)

1. See certificate.

KM Combination of EM, IM, and Dust-Ignitionproof

Markings: Ex tb IIIC T130 °C Db X (-60 °C to +70 °C)

Markings for both EM and IM above are included with thisoption.

Special Condition for Safe Use (X)

1. See certificate.



6.9 Korea

EP Explosionproof/Flameproof

Certificate 13-KB4BO-0560X

Markings Ex d IIC T6…T1; T6(–50 °C≤ Tamb ≤ +40 °C), T5…T1(–50 °C≤Tamb ≤ +60 °C

Special Condition for Safe Use(X)

1. See certificate.

6.10 Process temperature limitsTable 6-1: Sensor Only (No Transmitter Installed)

Extensionlength

Process temperature (°C)

Gas Dust

T6 T5 T4 T3 T2 T1 T130 °C

Anyextensionlength

85 100 135 200 300 450 130

Table 6-2: Transmitter

Extensionlength

Process temperature (°C)

Gas Dust

T6 T5 T4 T3 T2 T1 T130 °C

Noextention

55 70 100 170 280 440 100

3-in.extension

55 70 110 190 300 450 110

6-in.extension

60 70 120 200 300 450 110

9-inextension

65 75 130 200 300 450 120

Adhering to the process temperature limitations of Table 6-3 will ensure thatthe service temperature limitations of the LCD cover are not exceeded.Process temperatures may exceed the limits defined in Table 6-3 if thetemperature of the LCD cover is verified to not exceed the servicetemperatures in Table 6-4 and the process temperatures do not exceed thevalues specified in Table 6-2.



Table 6-3: Transmitter with LCD Cover - Process Temperature (°C)

Extension lengthGas Dust

T6 T5 T4...T1 T130 °C

No extension 55 70 95 95

3-in. extension 55 70 100 100

6-in. extension 60 70 100 100

9-in. extension 65 75 110 110

Table 6-4: Transmitter with LCD Cover - Service Temperature (°C)

Extension lengthGas Dust

T6 T5 T4...T1 T130 °C

No extension 65 75 95 95



6.11 Declaration of Conformity

Figure 6-1: Rosemount 0085 Pipe Clamp Sensor Declaration ofConformity



*00825-0100-4952*Quick Start Guide

00825-0100-4952, Rev. EAFebruary 2020

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quick start guide: rosemount 0085 pipe clamp sensor …...• to ensure ingress protection, the nut...

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