quality from the cutting edge of fabrication thick turret...

Thick Turret ToolingQuality From the Cutting Edge of Fabrication

CREDIT/PAYMENTAll purchases are C.O.D. unless credit approved. If account is past due, Amada America, Inc. reserves the right to hold shipment or require C.O.D. terms. Credit/Payment terms are Net 30 days from the date of invoice. Past due accounts are subject to interest charges. Early payment or cash discounts will not be accepted.

ORDERSMinimum of $25.00. Please write your Amada America, Inc. customer account number on all purchase orders to expedite processing. Also, please specify machine model, material type, and thickness.

F.O.B.All orders are F.O.B. Batavia N.Y. (unless otherwise specified)

SPECIAL ORDERS Special orders can NOT be cancelled, returned, or refunded.

RETURNED MATERIALReturns are only accepted with prior approval from Amada America, Inc.’s Tooling Department Manager. There will be a 25% re-stocking fee on all standard items. All items must be returned unused and with freight prepaid. Returns will not be accepted after 30 days from the original shipment date.

DELIVERY Delivery on special items will be established at time of order.

PURCHASE ORDER NUMBERPurchase order number must accompany all telephone orders. Verbal orders will not be processed without a purchase order number.

DAMAGE OR SHORTAGE CLAIMSAll claims must be made within ten calendar days of receipt of tooling.

PRICINGAll prices in this catalog are subject to change without notice. All prices provided by Amada America, Inc. in the form of a written quotation are valid for thirty days following the date of the quote.

Terms and Conditions

7025 Firestone Boulevard • Buena Park, CA 90621 • Tooling Order (800) 588-6683 • FAX (800) 423-7144www.amada.com • [email protected]

Amada America, Inc.

TOOLING ORDER PHONE: 800-588-6683 FAX: 800-423-7144 EMAIL: [email protected] 1

Standard ShapesTable of Contents

Standard Shapes ......................................................................... 1Instructions for Ordering Tooling at Special Angles ..................... 2Product Information ..................................................................... 3Featured Products .................................................................... 4-5Z-Tooling ½˝ Station ..................................................................... 6 Z-Tooling 1¼˝ Station ................................................................... 72˝ Station / 3½˝ Station ................................................................ 84½˝ Station / Insert Parting Tool .................................................. 92˝ Alpha Guide / 3½˝ Alpha Guide ................... ............................. 10

4½˝ Alpha Guide ........................................................................... 113½˝ Alpha Blade .......................................................................... 124½˝ Alpha Blade .......................................................................... 13NCT ½˝ Station ........................................................................... 14NCT 1¼˝ Station ......................................................................... 15Small Diameter Tooling .............................................................. 16Replacement Parts For Non-Adjustable Guides ......................... 17Accessories ...........................................................................18-20NCT Tooling Cabinet / Togu III Automatic Tool Grinder .............. 21

Engineering Data

Quad-D90°

0°

270°

180°

φ “B”

Square90°

0°

270°

180° φ “B”

“CR” (4 PLC)(Optional)

Obround90°

0°

270°

180° “B”

“A”

R = ½ “A”

Rectangle

0°

270°

180° “B”

“A”

“CR” (4 PLC)(Optional)

Double-D

0°

270°

180° φ “B”

“A”

R = ½ “B”

90°

Single-D

0°

270°

180° “A”

“B”

90°

Hexagon

0°

270°

180°

90°

120° TYP

“B”

Octagon

0°

270°

180°

90°

135° (4 PLC)

“B”

Long-D

0°

270°

180° “B”

“A”

90°R = ½ “A”

Triangle

0°

270°

180°

“A”

90°

“A”

90°

Recommended Die Clearance

Note: For material of .251̋ or greater use 25% of material thickness for die clearance.

Sheet Metal Ga.

Material Thickness

20 0.036̋

18 0.048˝

16 0.060˝

14 0.075˝

12 0.105˝

11 0.120˝

10 0.135˝

9 0.150˝

8 0.164˝

7 0.180˝

0.250˝

Recommended ClearanceMild Steel Alum. Stainless

Steel.006̋ .006̋ .006̋

.008˝ .008˝ .009˝

.010˝ .010˝ .012˝

.012˝ .012˝ .016̋

.018˝ .018˝ .024˝

.024˝ .020˝ .028˝

.030˝ .022˝ .032˝

.032˝ .026̋ .036̋

.034˝ .028˝ .040˝

.039˝ .032˝ .050˝

.055˝ .042˝ .075˝

Tonnage = Material Thickness x (P) Perimeter of Cut x Material Multiplier

Example 1˝ x 2˝ Rectangle Through 1/8˝ Hot Rolled Steel. Tonnage = .125˝ x 6̋ x 30 = 22.5 Tons

Tonnage Calculation

.758˝ - .750˝ = .008˝ = Total Clearance

.750˝ Diameter

.758˝Diameter

Material Multiplier Chart Station Size/Perimeter Formulas

Material Multiplier

Steel

Cold Rolled 25Hot Rolled 30

1095 Spring Steel,Annealed 50

1095 Spring Steel,Tempered 130

Stainless Steel

202, Annealed 55302, 303, 304, 316,

321, 430, All Annealed 48

Aluminum

2024 - 0 142024 - T3 356061 - 0 9

6061 - T6 235052 - H32 17

CopperAnnealed 16Half Hard 21

Hard 25

Sheet Metal Gauges

Ga.Approx.

Thickness Ga.Approx.

Thickness

30 0.012˝ 16 0.060˝

29 0.014˝ 15 0.067˝

28 0.015˝ 14 0.075˝

27 0.016̋ 13 0.090˝

26 0.018˝ 12 0.105˝

25 0.021̋ 11 0.120˝

24 0.024˝ 10 0.135˝

23 0.027˝ 9 0.150˝

22 0.030˝ 8 0.164˝

21 0.033˝ 7 0.179˝

20 0.036̋ 6 0.194˝

19 0.042˝ 5 0.209˝

18 0.048˝ 4 0.224˝

17 0.054˝ 3 0.239˝

Shape F = Station Size Calculation P = Perimeter

F = Diameter P = F x 3.142

F = “B” x 1.414 P = 4 x “B”

F = A² + B² P = 2 x (A + B)

F = A P = 2A + 1.14B

F = B x 1.155 P = B x 3.462

F = B x 1.084 P = B x 3.312

F = A² + B² P = R x 3.142 + 2B

F = B P = (B x 3.142) - (B - A)

F = B P = (B x 3.142) - (B - A)

F = B P = (B x 3.142)

F = A x 1.155 P = A x 3

AA

F

AAFB AA

B

F

AA

F

A

AA

A

F

B

AAA

B

R=1/2 A

AA

FB

A

A

B

AA

F

AA

B

F

AA

A

B

F

AA

A

B F


Product InformationInstructions For Ordering Tooling At Special Angles

Key Angle Position

Key location for standard shapes (View is top of die)

4-1/2" STATION3-1/2" STATION2" STATION1/2" STATION 1-1/4" STATION

S: EMP\BTU'S TEMP/KEY LOCATIONS FOR STANDARD SHAPES

½˝ Station 1¼˝ Station

2˝ Station 3½̋ Station 4½˝ Station

This example shows a rectangle shape oriented at 30º and Single-D shape at 60º. To ensure proper shape orientation, it is important that you follow these examples.

Amada’s premium coating incorporates high-grade materials and the latest application technology to increase abrasion endurance, restrain edge decomposition and significantly increase tool life. Designed specifically for use with M2 tool steel, Amada has developed a perfect combination of top quality steel and leading-edge coating technology to provide unparalleled punching performance.

• Available in Standard and Air Blow types

• Available in NCT and Z-style

• M2 tool steel exclusively

FEATURES

FEATURES

Amada’s SPS dies suppress slug pull while allowing the slugs to fall free from the die with each hit. Other designs retain the slug creating fused blocks of material which inhibit machine performance, increase tonnage, extend set-up times, and decrease punch tip life. SPS dies are designed to provide maximum grind life and are available in all station sizes and standard shapes.

• Innovative design allows suppression of slug pull without slug buildup in the die

• Maximum grind life while providing slug pull deterrence

• Protects your sheetmetal investment

Available in ½˝ and 1¼˝ stations, the patented Power Vacuum Die works in combination with Amada’s EM model turret punch press to virtually eliminate slug pull. The EM’s forced-air system directs a continuous stream of air through the die to create directional airflow to the slug chute. In turn, this allows die penetration to be reduced to 1mm. Reduced die penetration equals reduced punching time and the faster part processing achievable with the EM machine.

EM, AE, C190°

270°

315°

0°

45°

225°

135°

180°

30°60°

30° Key Example 60° Key Example

Turret Punch Press Clamp Position

Coating

Slug Pull Suppression Die

Power Vacuum Die

ALL AMADA TURRETS

ALL AMADA TURRETS










Featured ProductsFeatured Products

Contouring Tool

The Contouring Tool is a specially designed nibbling tool that allows nibbling at pitches of less than material thickness. The result is a fine contour that is not achievable with standard tools and the elimination of secondary operations.

EM, AE, C1, VIPROS

Description (2mm Diameter) Code No. Price

½˝ Station Punch Assembly 85100 $718.00

½˝ Station Die Assembly 85120 $220.00

Replacement Punch Chip 108830 $84.00

O-Ring 91015K $2.00

Safety Inch Bend Tool

Short flanges can be formed safely where processing on the press brake may not be possible. Made for the 2˝ station, minimum flanges of 3 times material thickness to a maximum of 1.378˝ can be achieved with this tool. The Safety Inch Bend tool can form a maximum bend length of 1.181˝ in materials ranging from .020˝ to .063˝ in thickness (CRS, AL, SS).

EM, AE, C1

Description Code No. Price

2˝ Station Set With Guide Assembly 06140A Quote

2˝ Station Replacement Punch Chip 61430 Quote

Flat Positioning (F/P) Tool

Amada’s Flat Positioning ˝F/P˝ Tool was designed to eliminate the need for spot welding positioning jigs thus reducing the need for secondary operations. The F/P tool only forms on one side of your material eliminating the need to fill in the uneven surfaces. It is avail-able for up form or down form applications in .031 ~ .063 mild steel and aluminum.

ALL AMADA TURRETS

Description Price

1¼˝ Form Up F/P Punch Assembly $867.00

1¼˝ Form Up F/P Die $90.00

E-Fine Tool

Compared to conventional parting tools, use of the E-Fine tool results in greater sheet utilization by increasing the number of parts per sheet. This thinly-tapered tool is designed to withstand the stresses associated with punching narrow holes. The tool’s .0004 stripper clearance eliminates punch tip deflection. In addition, Amada’s M2 steel combined with proprietary ATLX coating, provide superior wear resistance and durability. Punch widths available are .039" (1mm), .079" (2mm) and .118" (3mm). Use of Power Vacuum dies along with the E-Fine tool ensures slug-free processing.

EM, AE, C1


1¼˝ E-Fine Punch Assembly (2mm Standard) 07720A $995.00

1¼˝ PV Die (2mm Standard) 271940 $57.00

High-Speed Marking Tool Form Down

Mark part numbers, lot numbers, manufacturing dates, etc., with this marking tool and Amada’s AP100 programming software. Add value to punched parts without adding secondary operations. Characters are created by punching .008˝ deep indentations on .020˝ centers.

FOR ALL AMADA TURRETS


½˝ Station Punch Assembly 07586A $718.00

½˝ Station Die 28200K $16.00

Slotting Tool

This specially designed punch and die assembly allows continuous material parting without the common overlap marks on the edge of the material. The Slotting Tool provides outstand-ing edge quality for cosmetic-sensitive parts and the elimination of secondary edge processing. This tool can be made for any Amada turret punch press equipped with an Air Blow system. In addition, the 4½˝ station design is of the Sheet Saver configuration with clamp relief on both sides of the punch and die assembly. Machine model must be specified at time of order.

ALL AMADA TURRETSWith Air Blow System

Description2˝ Station 3½˝ Station 4½˝ Station

Tool SizeWidth of Punch .250˝ - .375˝Max Feed Pitch .750˝ 1.00˝ 1.25˝

Maximum MaterialThickness

Mild Steel .063˝ .090˝Stainless .059˝ .079˝Aluminum .059˝ .120˝

Price Quote Quote Quote

Deburring Tool

Deburr parts quickly and without adding a second operation with this Deburring Tool. Utilizing a chamfered edge die, the burred edge of the punched part is pressed flat, making secondary deburring operations unnecessary. The Deburring Tool can be made to match any parting tool size.

FOR ALL AMADA TURRETS

Description Price

1¼˝ Station Deburring Tool Punch Assembly $250.00

1¼˝ Station Deburring Tool Die Assembly $295.00

WORK

l

Strong Punch Tool

Amada's Strong Punch Tool is designed to produce a hole size as small as 56% of material thickness. This specially designed Air Blow Stubby Style Punch with Amada's proprietary ATLX coating holds up on the most difficult applications. A specially designed Power Vacuum die with relief minimizes sheet distortion.

EM, AE, C1

Width needed at time of order.

Description PricePunch Assembly $354.00Power Vacuum Die With Relief $92.00Guide $110.00Punch Body $187.00Z-Spring Pack $72.00O-Ring $2.00

Example: Material Thickness = .240˝

.240˝ x 56% = .134˝Minimum Hole Size = .134˝


Z-Tooling 1¼˝ StationZ-Tooling ½˝ Station

Standard

Round Shaped

.060˝ ~ .500˝ Within .500˝

Code No.

Price Code No.

Price

1Punch Assembly (D2) 11142K $184.00 12142K $237.00

Punch Assembly With ATLX Coating (M2) 11642K $191.00 12642K $255.00

2

Die 21102K $15.00 22102K $35.00

SPS Die - Slug Pull Suppression 21142K $32.00 22142K $45.00

Power Vacuum Die - For Use In EM Machine 261920 $35.00 271920 $47.00

APunch Body (D2) 41142K $30.00 42102K $59.00

Punch Body With ATLX Coating (M2) 41642K $52.00 42602K $85.00

B Guide (With O-Ring) - Closed End Only 51142K $45.00 52142K $83.00

C Z-Spring Pack 59002K $50.00 59002K $50.00

D O-Ring 90090K $2.00 90090K $2.00

Air Blow

Round Shaped

.060˝ ~ .500˝ Within .500˝

Code No.

Price Code No.

Price

1Punch Assembly (M2) 11842A $198.00 12842A $286.00

Punch Assembly With ATLX Coating (M2) 11742A $210.00 12742A $296.00

2

Die 21102K $15.00 22102K $35.00



APunch Body (M2) 41842A $65.00 42802A $99.00

Punch Body With ATLX Coating (M2) 41742A $82.00 42702A $116.00

B Guide (With O-Ring) - Closed End Only 51842A $79.00 52842A $122.00

C Z-Spring Pack 59002K $50.00 59002K $50.00

D O-Ring 90090K $2.00 90090K $2.00

Notes and Recommendations:Maximum material thickness: 9 gauge Mild SteelStandard Shaped Punch Assembly keying is 0° & 90°, except Squares which are 0° & 45°Add $25.00 for each additional keywaySPS Dies: Minimum diameter = .080˝ and minimum width = .060˝ (D2), (M2) denotes tool steelSee page 1 for Standard Shapes

Notes and Recommendations:Maximum material thickness: 3/8˝ Mild SteelClosed End Guide: Standard Shaped Punch Assembly keying is 0° & 90°, except Squares which are 0° & 45°Add $25.00 for each additional keywayOpen End Guide: Standard Shaped Punch Assembly keying is 0°, 45° & 90°SPS Dies: Minimum diameter = .080˝ and minimum width = .060˝(D2), (M2) denotes tool steelSee page 1 for Standard Shapes

Standard

Round Shaped

.501˝ ~ .1.250˝ .501˝ ~ .1.250˝

Code No.

Price Code No.

Price

1

Punch Assembly - Closed End Guide (D2) 11144K $239.00 12144K $317.00

Punch Assembly - With ATLX Coating - Closed End Guide (M2) 11644K $274.00 12644K $352.00

Punch Assembly - Open End Guide (D2) 11154K $239.00 12154K $317.00

Punch Assembly - With ATLX Coating - Open End Guide (M2) 11654K $274.00 12654K $352.00

2

Die 21101K $19.00 22104K $45.00



APunch Body (D2) 41144K $47.00 42104K $90.00


BGuide - Closed End 51144K $83.00 52144K $111.00

Guide - Open End 51154K $78.00 52154K $95.00

C Stripper Plate - For Open Guide 51165K $14.00 52165K $29.00

D Z-Spring Pack 59004K $72.00 59004K $72.00

E O-Ring 91009K $2.00 91009K $2.00

1 P

unch

Ass

embl

y2

Die

C

D

A

B

1 P

unch

Ass

embl

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D

E

A

B Air Blow

Round Shaped

.501˝ ~ .1.250˝ .501˝ ~ .1.250˝

Code No.

Price Code No.

Price

1

Punch Assembly - Closed End Guide (M2) 11844A $299.00 12844A $365.00

Punch Assembly - With ATLX Coating - Closed End Guide (M2) 11744A $325.00 12744A $368.00

Punch Assembly - Open End Guide (M2) 11854A $309.00 12854A $352.00

Punch Assembly - With ATLX Coating - Open End Guide (M2) 11754A $335.00 12754A $372.00

2

Die 21101K $19.00 22104K $45.00



APunch Body (M2) 41844A $111.00 42804A $136.00


BGuide - Closed End 51844A $108.00 52844A $139.00

Guide - Open End 51854A $100.00 52854A $110.00

C Stripper Plate - For Open Guide 51865A $22.00 52865A $28.00

D Z-Spring Pack 59004K $72.00 59004K $72.00

E O-Ring 91009K $2.00 91009K $2.00

2 D

ie

C


4½˝ Station2˝ Station

3½˝ Station

Standard

Round Shaped

1.251˝ ~ 2.000˝ Within 2.000˝

Code No.

Price Code No.

Price

1Punch Body (D2) 41106K $70.00 42106K $117.00


2 Stripper Plate 51106K $25.00 52106K $37.00

3Die 21106K $66.00 22106K $129.00


Notes and Recommendations:Maximum material thickness: 3/8˝ Mild SteelStandard Die keying is 0° & 90°, except Squares which are 0° & 45°Standard Punch keying is 0°, except Squares which are 0° & 45°For additional keyway on Punch Body or Die add $60.00(D2), (M2) denotes tool steelMaximum shape diagonal for Air Blow Stripper -Bolt on is 1.850˝See page 1 for Standard Shapes

2˝ Station Tooling – RoundFor diameters less than 1.251˝ add $10.00 to Punch price2˝ Station Tooling – ShapedFor diagonals less than 1.251˝ add $15.00 to Punch priceFor 2º Rooftop Shear add $25.00

Air Blow

Round Shaped

1.251˝ ~ 2.000˝ Within 2.000˝

Code No.

Price Code No.

Price

1Punch Body (M2) 41806A $95.00 42806A $120.00


2Stripper Plate - Bolt On 51806A $89.00 52806A $110.00

Stripper Plate - Alpha Style 51896A $43.00 52896A $52.00

3Die 21106K $66.00 22106K $129.00


1 P

unch

Bod

y3

Die

2

Insert Parting Tool (Not For Use With Alpha Blade)

Notes and Recommendations:Maximum material thickness: 3/8˝ Mild SteelStandard Die keying is 0° & 90°, except Squares which are 0° & 45°Standard Punch keying is 0°, except Squares which are 0° & 45°For additional keyway on Punch Body or Die add $60.00(D2), (M2) denotes tool steelMaximum shape diagonal for Air Blow Stripper Plate - Bolt On is 3.370˝

3½˝ Station Tooling – RoundFor diameters less than 2.001˝ add $10.00 to Punch price3½˝ Station Tooling – ShapedFor diagonals less than 2.001˝ add $15.00 to Punch priceFor 2° Rooftop Shear add $25.00See page 1 for Standard Shapes

1 P

unch

Bod

y3

Die

2

Standard

Round Shaped

2.001˝ ~ 3.500˝ Within 3.500˝

Code No.

Price Code No.

Price

1Punch Body (D2) 41108K $115.00 42108K $171.00


2

Stripper Plate 51108K $37.00 52108K $55.00

Alpha Guide Solid Stripper Cap 51708K $195.00 52708K $233.00

Double-Relief Alpha Guide Stripper - - 52728K $224.00

3

Die 21108K $101.00 22108K $172.00


Single-Relief - Die - - 22916K $245.00

Single-Relief - SPS Die - Slug Pull Suppression - - 22946K $265.00

Double-Relief - Die - - 22996K $245.00

Double-Relief - SPS Die - Slug Pull Suppression - - 22956K $265.00

Air Blow

Round Shaped

1.851˝ ~ 3.500˝ Within 3.500˝

Code No.

Price Code No.

Price

1Punch Body (M2) 41808A $145.00 42808A $175.00


2

Stripper Plate - Bolt On 51808A $117.00 52808A $147.00


Alpha A/B Guide Solid Stripper Cap 51708A $205.00 52708A $233.00

Double-Relief Alpha Guide Stripper - - 52728A $285.00

3

Die 21108K $101.00 22108K $172.00






Notes and Recommendations:Maximum material thickness: 3/8˝ Mild SteelStandard Die keying is 0° & 90°, except Squares which are 0° & 45°Standard Punch keying is 0°, except Squares which are 0° & 45°For additional keyway on Punch Body or Die add $60.00(D2), (M2) denotes tool steelMaximum shape diagonal for Air Blow Stripper -Bolt on is 4.350˝ 4½˝ Station Tooling – RoundFor diameters less than 3.501˝ add $10.00 to Punch price4½˝ Station Tooling – ShapedFor Diagonals less than 3.501˝ add $25.00 to Punch price2º Rooftop Shear is standardSee page 1 for Standard Shapes

1 P

unch

Bod

y3

Die

2

Standard

Round Shaped

3.501˝ ~ 4.500˝ Within 4.500˝

Code No.

Price Code No.

Price

1Punch Body (D2) 41109K $175.00 42109K $245.00


2

Stripper Plate 51109K $60.00 52109K $89.00

Alpha Guide Solid Stripper Cap 51709K $213.00 52709K $255.00

Double-Relief Alpha Guide Stripper - - 52729K $296.00

3

Die 21109K $192.00 22109K $275.00






Air Blow

Round Shaped

3.371˝ ~ 4.500˝ Within 4.500˝

Code No.

Price Code No.

Price

1Punch Body (M2) 41809A $210.00 42809A $256.00


2

Stripper Plate - Bolt On 51809A $144.00 52809A $175.00


Alpha A/B Guide Solid Stripper Cap 51709A $224.00 52709A $255.00

Double-Relief Alpha Guide Stripper - - 52729A $342.00

3

Die 21109K $192.00 22109K $275.00






3½˝ Station Code No. Price

AHolder 90117K $315.00

Holder - Air Blow 90120A $390.00

B

Blade (D2) 42138K $149.00

Blade (M2) 42238K $165.00

Blade With ATLX Coating (M2) 42638K $220.00

C Cap Screw (3/8˝ - 16˝ x 1˝) 90080K $2.00

D Lock Washer 90081K $1.00

4½˝ Station Code No. Price

AHolder 90118K $355.00

Holder - Air Blow 90121A $415.00

B

Blade (D2) 42139K $178.00

Blade (M2) 42239K $215.00

Blade With ATLX Coating (M2) 42639K $255.00

C Cap Screw (3/8˝ - 16˝ x 1˝) 90080K $2.00

D Lock Washer 90081K $1.00

A

B

C

D


4½˝ Alpha Guide2˝ Alpha Guide

3½˝ Alpha Guide


1 Guide Assembly 90720K $1,650.00

2 Guide Body Assembly 907810 $500.00

A Punch Head Set 907630 $61.00

B Cap Screw (M8 x 20) 907640 $1.00

C Spring Cover 907650 $25.00

D Disk Spring (9 total disks) 907660 $29.00ea.

E Punch Driver Set 907800 $271.00

F Retainer Collar Set 907680 $61.00

G A/B Draw Bolt (M14 x 80) 907690 $17.00

H Standard Draw Bolt Set (M12 x 85) 907740 $17.00

I Lock Button Set 907760 $23.00

J Guide Key Set 907720 $82.00

K Stripper Adapter Ring Set 907180 $205.00

L Stripper Plate Spring Package 907780 $17.00

1 G

uide

Ass

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2 G

uide

Bod

y A

ssem

bly

B

C

D

HG

F

I

Draw bolt for Standard Punch Body

J

E





B Cap Screw (M8 x 20) 907640 $1.00





G A/B Draw Bolt (M14 x 80) 907690 $17.00

H Standard Draw Bolt Set (M12x 85) 907740 $17.00



K Stripper Adapter Ring Set 907170 $185.00

L Stripper Plate Spring Package 907780 $17.00

1 G

uide

Ass

embl

y

2 G

uide

Bod

y A

ssem

bly

A

B

C

D

EJ

HG

Draw bolt for Standard Punch Body





B Cap Screw (M8 x 25) 99946K $1.00





G A/B Draw Bolt (M14 x 70) 907520 $17.00

H Standard Draw Bolt (M12 x 75) 907530 $17.00



K Stopper Set 907590 $5.00

L Stripper Plate Clamp Ring 908460 $138.00

M Stripper Plate Spring Package 907450 $38.00

1 G

uide

Ass

embl

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2 G

uide

Bod

y A

ssem

bly

A

C

D

I

J

H

G

Draw bolt for Standard Punch BodyM12 x 75

B

F

E

K M

LK

FI

K

A

L

Features: (2˝, 3½˝ & 4½˝ Stations)

• Full adjustability on all large station guide assemblies; no shimming necessary• No hand tools necessary to adjust length• Accommodates both NCT and Air Blow style punch bodies• Guide Assemblies have keyways at 0˚ and 90˚ with the ability to additionally locate the punch body at 45˚ and 135˚

Notes and Recommendations: Maximum material thickness: 3/8˝ Mild Steel



L

TOOLING ORDER PHONE: 800-588-6683 FAX: 800-423-7144 EMAIL: [email protected]

4 D

ie

4 D

ie

3 3

12 13

4½˝ Alpha Blade3½˝ Alpha Blade


1 Guide Assembly Without Adapter 90716E $2,025.00

2 Alpha Blade - Performa Steel With ATLX 42X49K $286.00

3

Single-Relief Stripper Plate 52029K $296.00

Air Blow Single-Relief Stripper Plate 52029A $342.00

Double-Relief Stripper Plate 52729K $296.00

Air Blow Double-Relief Stripper Plate 52729A $342.00

4

Die 22109K $275.00

SPS Die - Slug Pull Suppression 22149K $299.00

Single-Relief Shearing Die 22917K $355.00

Single-Relief Shearing Die - SPS Style 22947K $370.00

Double-Relief Shearing Die 22997K $355.00

Double-Relief Shearing Die - SPS Style 22957K $370.00


B Cap Screw (M8 x 20) 907640 $1.00


D Disk Spring 907660 $29.00

E Punch Body Set 907830 $866.00


G Punch Driver Key Set With Screw and Cap 908720 $127.00

H Guide Body Set 907810B $500.00


J Adapter Set (Holds Standard Non-Relieved Stripper Plate) 907180 $205.00

K Stripper Plate Spring Package 907780 $17.00


1 Guide Assembly Without Adapter 90715E $1,895.00

2 Alpha Blade - Performa Steel With ATLX 42X48K $257.00

3

Single-Relief Stripper Plate 52028K $224.00

Air Blow Single-Relief Stripper Plate 52028A $285.00

Double-Relief Stripper Plate 52728K $224.00

Air Blow Double-Relief Stripper Plate 52728A $285.00

4

Die 22108K $172.00

SPS Die - Slug Pull Suppression 22148K $189.00

Single-Relief Shearing Die 22916K $245.00

Single-Relief Shearing Die - SPS Style 22946K $265.00

Double-Relief Shearing Die 22996K $245.00

Double-Relief Shearing Die - SPS Style 22956K $265.00


B Cap Screw (M8 x 20) 907640 $1.00


D Disk Spring 907660 $29.00

E Punch Body Set 907770 $823.00


G Punch Driver Key Set With Screw and Cap 908720 $127.00

H Guide Body Set 907750B $588.00


J Adapter Set (Holds Standard Non-Relieved Stripper Plate) 907170 $185.00

K Stripper Plate Spring Package 907780 $17.00

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Cost-Saving Features

Designed specifically for parting tool applications, Amada’s Alpha Blade maximizes the amount of hits between sharp-enings, increases machine green light time and reduces the need for tool maintenance. The results are better looking parts with minimal maintenance costs!

Amada’s NEW proprietary PerformaTM high-speed steel with ATLX coating incorporates the latest in tool steel technology offering industry leading performance!

450 Alpha Blade Assembly

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AlphA BlAde

ProductivityEnhancing Features

• Insert blade provides up to 3 times the grind life compared to conventional (close-to-clamp) shearing tool designs.

• Amada’s new PerformaTM high- speed steel with ATLX significantly increases the number of hits

between sharpenings.

• Precision-guided insert blade minimizes punch tip deflection.

• High-precision keyway reduces slivering and premature wearing

of punch edge.

• Push-button punch length adjustment and quick-release stripper plate greatly reduce tool

setup time.

Quick-Release Stripper PlatePressing lock buttons easily removes stripper

Push-Button AdjustmentFast and efficient

Double-Relief Stripper PlatePunch within 1.000˝ of clampsoffering better sheet utilization

The Alpha Blade insert is precision ground and manufactured from Amada’s new PerformaTM high-speed steel. This premium steel features a high content of vanadium carbide – an extremely hard refractory material that provides a unique combination of wear resistanceand high-impact strength.

PerformaTM high-speed steel with Amada’sATLX coating significantly increases abrasion endurance, restrains cutting edge decomposition and greatly reduces galling – all of which extends tool life. Amada’s Alpha Blade triples the amount of grind life compared to competitive designs. These factors maximize bothproductivity and cost savings.

Performa’s homogeneous steel microstructure greatly increases all punching properties:

• Impact Strength• Toughness• Wear Resistance• Hardness

Superior toughness and excellent transverse bend strength are

results of PerformaTM high-speed steel’s uniform grain formation and the purity of

its metallurgy microstructure.

PerformaTM high-speed steel

Standard high-speed steel

12 13


NCT 1¼˝ StationNCT ½˝ Station

Standard

Round Shaped

.060˝ ~ .500˝ Within .500˝

Code No.

Price Code No.

Price



2Die 21102K $15.00 22102K $35.00


APunch Body (D2) 41102K $28.00 42102K $59.00


B Guide (With O-Ring) 51102K $48.00 52102K $76.00

C Spring 90130K $4.00 90130K $4.00

D Spring Cover 926120 $2.00 926120 $2.00

EPunch Head (2 Pieces) 90140K $13.00 90140K $13.00

Punch Head (1 Piece) 93500K $10.00 93500K $10.00

F O-Ring 90090K $2.00 90090K $2.00

G Retainer 90120K $4.00 90120K $4.00

Air Blow

Round Shaped

.060˝ ~ .500˝ Within .500˝

Code No.

Price Code No.

Price



2Die 21102K $15.00 22102K $35.00


APunch Body (M2) 41802A $65.00 42802A $99.00


B Guide (With O-Ring) 51802A $85.00 52802A $129.00

C Spring 90130K $4.00 90130K $4.00

D Spring Cover 926120 $2.00 926120 $2.00

EPunch Head (2 Pieces) 90147A $13.00 90147A $13.00


F O-Ring 90090K $2.00 90090K $2.00

G Retainer 90120K $4.00 90120K $4.00

Standard

Round Shaped

.501˝ ~ 1.250˝ Within 1.250˝

Code No.

Price Code No.

Price



2Die 21101K $19.00 22104K $45.00


APunch Body (D2) 41104K $47.00 42104K $90.00


B Guide (With O-Ring) 51104K $83.00 52104K $101.00

C Spring 90131K $17.00 90131K $17.00

D Spring Cover 926140 $4.00 926140 $4.00

EPunch Head (2 Pieces) 90143K $21.00 90143K $21.00


F O-Ring 91008K $2.00 91008K $2.00

G Retainer 90121K $8.00 90121K $8.00

Notes and Recommendations:Punch Assembly is standard with 2 piece Punch Head, 1 Piece Punch Head avaliable upon requestMaximum material thickness: 3/8˝ Mild Steel for 1¼˝ station Standard Shaped Punch Assembly keying is 0° & 90°, except Squares which are 0° & 45°Add $25.00 for each additional keywaySPS Dies: Minimum diameter = .080˝ and minimum width = .060˝ (D2), (M2) denotes tool steelSee page 1 for Standard Shapes

Air Blow

Round Shaped

.501˝ ~ 1.181˝ Within 1.181˝

Code No.

Price Code No.

Price



2Die 21101K $19.00 22104K $45.00


APunch Body (M2) 41804A $111.00 42804A $136.00


B Guide (With O-Ring) 51804A $129.00 52804A $141.00

C Spring 90131K $17.00 90131K $17.00

D Spring Cover 926140 $4.00 926140 $4.00

EPunch Head (2 Piece) 90148A $21.00 90148A $21.00


F O-Ring 91008K $2.00 91008K $2.00

G Retainer 90121K $8.00 90121K $8.00

Notes and Recommendations:Punch Assembly is standard with 2 piece Punch HeadMaximum material thickness: 9 gauge mild steel for ½˝ stationStandard Shaped Punch Assembly keying is 0° & 90°, except Squares which are 0° & 45°Add $25.00 for each additional keywaySPS Dies: Minimum diameter = .080˝ and minimum width = .060˝ (D2), (M2) denotes tool steelSee page 1 for Standard Shapes

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Replacement Parts for Non-Adjustable Guide

2˝ StationStandard Air Blow

Code No.

Price Code No.

Price

A Guide 90072K $270.00 90065A $570.00

B Punch Head 90102K $32.00 90105A $42.00

C Punch Driver 90112K $57.00 90117A $72.00

D Cap Screw (M8 x 25) 99946K $1.00 99946K $1.00

E Draw Bolt (M12 x 50) 99944K $1.50 90190A $15.00

F Key With Screws 90142K $43.00 90142K $43.00

G Key 90132K $8.00ea. 90132K $8.00ea.

H Stripper Clip 99869K $2.00 - -

I Torx Screw (M4 x 5) 99870K $0.10 - -

J Air Blow Stripper Bolt - - 99941A $1.00

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3½˝ StationStandard Air Blow

Code No.

Price Code No.

Price

A Guide 90073K $360.00 90066A $720.00

B Punch Head 90103K $40.00 90106A $48.00

C Punch Driver 90113K $131.00 90118A $130.00

D Cap Screw (M5 x 10) 99949K $1.00 99949K $1.00

E Cap Screw(M8 x 25) 99946K $1.00 99946K $1.00

F A/B Draw Bolt (M14 x 70) 99948K $3.00 90190A $15.00

G Key 91011K $24.00 91011K $24.00

H Spring 90133K $25.00ea. 90133K $25.00ea.

I Stripper Clip 99869K $2.00 - -

J Torx Screw (M4 x 5) 99870K $0.10 - -

K Air Blow Stripper Bolt - - 99941A $1.00

4½˝ StationStandard Air Blow

Code No. Price Code

No. Price

A Guide 90074K $430.00 90067A $815.00

B Punch Head 90104K $40.00 90107A $40.00

C Punch Driver 90114K $233.00 90119A $200.00

D Cap Screw (M5 x 10) 99949K $1.00 99949K $1.00

E Cap Screw (M8 x 25) 99975K $1.00 99975K $1.00

F A/B Draw Bolt (M14 x 70) 99948K $3.00 90190A $15.00

G Key 91011K $24.00 91011K $24.00

H Spring 90133K $25.00ea. 90133K $25.00ea.

I Stripper Clip 99869K $2.00 - -

J Torx Screw (M4 x 5) 99870K $0.10 - -

K Air Blow Stripper Bolt - - 99941A $1.00

Small Diameter Tooling

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Description

Round

.031˝ ~ .059˝

Code No. Price

1 Punch Assembly 11111K $310.00

2 Die 21102K $15.00

APunch Head (2 Pieces) 90140K $13.00

Punch Head (1 Piece) 93500K $10.00

B Spring 90130K $4.00


D Spring Retainer 90120K $4.00

E O-Ring 90090K $2.00

F Punch Driver 90670K $35.00

G Set Screw (M10 x 10) 99950K $1.00

H Parallel Pin (8 x 20) 99951K $1.00

I Punch Chip (M2) 41101K $27.00

J Guide 51111K $149.00

K Punch Holder 90671K $86.00

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Notes and Recommendations:Punch Assembly is standard with 2 piece punch headMaximum material thickness: 16 gauge mild steel(D2), (M2) denotes tool steel

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AccessoriesAccessories

Slug Ejectors

Precision Ground Shims

Alpha Guide Assembly Tools

Description

Punch Shims

Station SizePrice

2˝ Station$13.00 Each

3½˝ Station$19.00 Each


Size Code Number

0.016˝ 00051K 00061K 00071K

0.024˝ 00052K 00062K 00072K

0.031˝ 00053K 00063K 00073K

0.039˝ 00054K 00064K 00074K

0.047˝ 00055K 00065K 00075K

0.063˝ 00056K 00066K 00076K

0.079˝ 00057K 00067K 00077K

Description Code Number Price

#1 Green 30 Pack 10031K $28.00

#2 Blue 30 Pack 10032K $28.00

#3 Dark Blue 30 Pack 10033K $28.00


Guide T-Handle Wrench (10mm) 10010K $12.00

Stripper Plate Torx Wrench (T20) 10020K $7.00

Standard Alignment Tool

1/2" to 1 1/4" Station Adapter

ADP-7

Description

Die Shims

Station SizePrice

½˝ Station$11.00 Each

1¼˝ Station$13.00 Each

2˝ Station$19.00 Each



Size Code Number

0.016˝ 00001K 00011K 00021K 00031K 00041K

0.024˝ 00002K 00012K 00022K 00032K 00042K

0.031˝ 00003K 00013K 00023K 00033K 00043K

0.039˝ 00004K 00014K 00024K 00034K 00044K

0.047˝ 00005K 00015K 00025K 00035K 00045K

0.063˝ 00006K 00016K 00026K 00036K 00046K

0.079˝ 00007K 00017K 00027K 00037K 00047K


½˝ Station Alignment Tool 80006K $92.00

1¼˝ Station Alignment Tool 80008K $103.00

1¼˝ Auto Index Station Alignment Tool 81007K $356.00

1¼˝ Auto Index Station Alignment T-Type Jig 83001K $384.00

T-Jig For Above (2 Required) 84001K $312.00

½˝ Station Alignment Tool, Octo 81005K $360.00

2˝ Station Alignment Tool 92100K $1,049.00

3½˝ Station Alignment Tool 92200K $1,409.00

4½˝ Station Alignment Tool 92300K $1,596.00

Large Station Alignment Tool Set (2˝, 3½˝, 4½˝) 92400K $3,791.00


Punch Adapter 62001K $246.00

Die Adapter 1* 91370K $190.00

Die Adapter 2* 62002K $246.00


Punch Adapter 60001K $2,603.00

Die Adapter 60002K $2,327.00

Adapt ½˝ station tool to 1¼˝ station.

* 1. For use in Turret Punch Press ** 2. For use in Triple Track Holder

Adapt one 4½˝ Auto Index station to seven ½˝ station tools. Increases turret capacity and minimizes run time by reducing turret rotation.

• Maximum of seven ½˝ station tools• The center ½˝ station tool is 100% indexable• The outside ½˝ die stations are keyed at 0º - 90º - 180º - 270º • Use standard or air blow ½˝ station punch assemblies • No special tools to buy or assemble

Guide T-Handle Wrench Stripper Plate Torx Wrench


AccessoriesAccessories

Countersink Tool Kit

Extruded Flange Tool Kit

Retrofit Air Blow Kit

Tooling Cabinet

Togu III Automatic Tool Grinder

Effectively prolongs tool life, eliminates punching problems and increases productivity by lubricating the tool and turret bore. The computer-controlled system can be retrofitted to your existing Pega, Vela or Coma turret punch presses.

• Air Blow functions are computer controlled • Air Blow On-time and Off-time can be automatically set• Ability to set oil flow rate in 5% increments (from 0-100%)• Automatic Tool identification eliminates the need to modify existing programs• Retrofittable to Pega, Coma and Vela machines• For a machine specific price quote, please contact your local tooling sales representative

All-In-One kit designed to form countersinks for a variety of standard screw head sizes. Kit available in 82º and 100º styles for the most common sheet metal fasteners. The quick-adjust design allows quick set-up time on a variety of material types and thicknesses.

Screw Size ˝A˝ DimensionMaterial Thickness Range

For 82° For 100°

#3 0.199˝

18 Gauge To 11 Gauge

#4 0.225˝

#6 0.279˝

#8 0.332˝

#10 0.385˝

#12 0.438˝

¼˝ 0.507˝


82° Kit 95000K $1,200.00

100° Kit 95100K $1,500.00

Tooling Size 1¼˝ Station

Form Direction Form Up

Applicable Tap Sizes American Standard#4-40, #6-32, #8-32, #10-32, ¼-20

Applicable Material CRS Alu

Material Thickness .030˝ - .075˝ .040˝ - .075˝

DescriptionCode Number Price

30100K Quote

82-Degree

100-Degree

Form Direction: Form Down Station Size: ½˝

All-In-One kit designed to form a wide range of extruded flanges in various material thicknesses. Kit contains tools to form extruded flanges for tap sizes shown in the chart to the right. The quick-adjust punch head allows for rapid set-up and adjustment. For use on mild steel and aluminum.

High-precision, automated grinding designed specifically for turret punch press tooling. Servo-controlled, wet rotary grinding provides unsurpassed surface finish, significantly increasing tool life.

Code Number

99520200

For specifications and price quote, please contact your local tooling sales engineer.

Togu III Grinding Wheel

Replacement grinding wheel for Togu III Tool Grinder.


99520215 $480.00

Togu III Coolant

Replacement grinding oil for Togu III Tool Grinder.

Jig holds both 3 ½˝ and 4 ½˝ station Alpha Blades. It also fits into Togu III rooftop jig assembly allowing user to grind rooftops on Alpha Blade


74081151 $96.00


Alpha Blade Sharpening Jig for Togu III 90710J $550.00

Code Number Machine

99530121 Pega/Vela II, 30 Ton (Production: Until December 1993)

99530122 Pega 30 Ton (Production: January 1994 – September 1994)

99530123 Apelio IIIV 30 Ton

99530124 Coma 50 Ton

99530125 Pega 20 Ton

99530126 Apelio II/Apelio IIV 30 Ton

99530127 Apelio IIV 20 Ton

99530128 Aries 245

99530129 EML

Alpha Blade Sharpening Jig for Togu III Tool Grinder

Protect and organize your tooling investment

• Organizes and protects up to 460 tools per cabinet

• 8 lockable drawers: 2 Drawers for ½˝ station tools 3 Drawers for 1¼˝ station tools 1 Drawer for 2˝ and 3½˝ station tools 1 Drawer for 3½˝ and 4½˝ station tools 1 Drawer for guide assemblies and large station form tooling

• Standard configuration includes: retainer top, mat and mobile base.

• Forklift base and maple top options avaliable

• Cabinet dimensions as shown: 39˝ x 27˝ x 48˝.

• Code number: 99570230

quality from the cutting edge of fabrication thick turret...

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