qtu series - primemach.commazak is a single point of contact for any mazak-related service need,...

1 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.

QTU Series200 | 200M | 200MS | 200MY | 200MSY | 250 | 250M | 250MS | 250MY | 250MSY | 350 | 350M | 350MS | 350MY | 350MSY


TABLE OF CONTENTS

TABLE OF CONTENTS

Introduction ........................................................................................3

Optimum Plus Service and Support ................................................ 4-5

Top 10 Advantages .............................................................................6

Structure ............................................................................................7

Headstock and Spindle.................................................................... 8-9

Servo Turret .......................................................................................10

Tailstock ............................................................................................11

Milling Option....................................................................................12

Y-Axis Option .....................................................................................13

Second Spindle Option ......................................................................14

Optional Equipment ..........................................................................15

Fast, Easy and Efficient Programming ........................................ 16-17

MAZATROL SmoothC Control ........................................................ 18-19

Mazak Automation Systems......................................................... 20-21

Mazak Digital Solutions............................................................... 22-23

Tooling System Schematics ......................................................... 24-29

Tool Interference Diagrams.......................................................... 30-39

External Dimensions.................................................................... 40-43

Machine Specifications ............................................................... 44-49

Spindle and Unit Rebuild ..................................................................50

Environmentally Friendly ...................................................................51

Mazak Technology + Technical Centers ....................................... 52-53

Financing ..........................................................................................54

Resources and Links .........................................................................55

3Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.

INTRODUCTION

Built at the Mazak iSMART Factory in Florence, Kentucky, the simple but innovative compact QTU Series machines represent the next-generation of world-class CNC Turning Centers that deliver both high productivity and cost effectiveness.

MACHINE CONFIGURATIONS: • QTU-200 • QTU-200M • QTU-200MS • QTU-200MY • QTU-200MSY

• QTU-250 • QTU-250M • QTU-250MS • QTU-250MY • QTU-250MSY

• QTU-350 • QTU-350M • QTU-350MS • QTU-350MY • QTU-350MSY

M = turret with rotary milling S = second spindle Y = Y-axis off-centerline capability

QTU SERIES 200 | 200M | 200MS | 200MY | 200MSY 250 | 250M | 250MS | 250MY | 250MSY 350 | 350M | 350MS | 350MY | 350MSY

QTU-200

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https://www.mazakusa.com/machines/qtu-200m/

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OPTIMUM PLUS SERVICE AND SUPPORT

MAZAK OPTIMUM PLUSTo maximize machine tool investments, the Mazak Optimum Plus program represents a company-wide commitment to provide the best possible, most comprehensive support.

The Optimum Plus program encompasses Five Pillars — distinct, yet interrelated areas:• Single-source service• Technical support — machine and CNC• Parts support• Progressive Learning• Spindle and unit rebuild

Single-source serviceMazak is a single point of contact for any Mazak-related service need, whether it involves a machine, control, accessory or automation solution. This effective service approach helps customers maintain the highest possible level of productivity.

Benefits of Mazak’s single-source approach include: • Free technical phone support and software upgrades for the life of a Mazak machine• Software support that provides instantaneous diagnostic

services via remote real-time systems• Guaranteed phone response to any technical question within one hour via a 24/7 technical phone support system• More than 350 factory-trained Mazak service representatives and certified distributor personnel that can be at a customer’s site within 24 hours under most circumstances• Wide variety of services, including laser calibration to ISO, ANSI and JIS standards; ball bar qualification and analysis; preventive maintenance plans and programs; and vibration analysis and benchmarking

Technical support — machine and CNCComprehensive warranties on every Mazak machine tool component, including a two-year part warranty on CNC control components.

Technical support for machines and CNCs also includes:• Additional warranty coverage (available upon request)

THE MAZAK OPTIMUM PLUS PROGRAM ENABLES CUSTOMERS TO MAXIMIZE THE VALUE OF THEIR MAZAK PURCHASE.

https://www.mazakusa.com/customer-support/optimum-plus/

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OPTIMUM PLUS SERVICE AND SUPPORT

Parts supportMazak's spare parts fulfillment ensures the fastest possible reaction time. The state-of-the-art Mazak North American Parts Center uses the latest AS/RS fully automated warehouse storage system technology and maintains a $65 million parts inventory.

Benefits of the North American Parts Center include:• Average 97% same day parts shipment and after hours shipping • 52,000 part numbers in stock• Call center open Monday-Saturday• Convenient web-based parts ordering• Experienced part specialists• Lifetime CNC parts support

Click here for more information on parts support.

Progressive LearningMazak’s Progressive Learning represents a unique, phased approach to education and training for customers, combining hands-on training, web-based instruction and real-world examples. The program’s tiers of offerings — Pyramid of Learning — range from self-paced coursework to highly advanced classes. Every Mazak machine includes three years of programming training at no charge to customers.

Mazak’s Pyramid of Learning is a visual representation of its approach to training. The lower levels at the base of the pyramid represent basic skills education for new machinists, while the upper levels signify advanced training for highly experienced programmers and operators.

Pyramid of Learning levels include:• Simple online training• Introductory programming training• Traditional hands-on training• Advanced training• Customized training

User Groups and On-Site

Custom Training

PALLETECH Optimization and Hands-on Training (H.O.T.)

for Multi-Tasking Machines

Instructor Led Traditional Classroom

Training on Programming and Maintenance

Web-based Courses for Customers on Operations, Safety, etc. (over 450 tutorials)INTRODUCTORY

BASIC PROGRAMMING

TRADITIONALCLASSROOM

ADVANCED

ELITE

Web-based EIA and MAZATROL Programming

FULLY AUTOMATED WAREHOUSE STORAGE SYSTEMS ENSURE THE FASTEST DELIVERY OF MAZAK SPARE PARTS.

https://www.mazakusa.com/customer-support/parts-support/

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TOP 10 ADVANTAGES

TOP 10 ADVANTAGES

While basic in their designs, QTU Series machines feature new and innovative technologies that bring high productivity, precision, performance and value to job shops as well as first and second tier manufacturing suppliers. The series provides the perfect balance of technology and minimized operational costs.

TOP 10 ADVANTAGES OF THE QTU SERIES

1. New design concept for a wide range of machine configurations up to 5-axis including C-axis, Y-axis and A-axis capability and single or double spindles.

2. Extremely rigid base with low center of gravity for stability and vibration dampening.

3. Proven advanced integral spindle motor/headstock technology ensures reliable, maintenance-free high performance.

4. High-precision C-axis delivers 360 degrees of programmable motion for processing flexibility.

5. Innovative servo turret expands for added tooling capacity.

6. NC servo-driven tailstock is fully programmable for simple and precise operation.

7. Large swing capacity minimizes interference.

8. MAZATROL SmoothC CNC further enhances overall performance.

9. Green, energy efficient and ergonomic features make for ease of use, environmentally friendly, low-maintenance operation.

10. Optional seamless automation integration increases uptime and lights-out production.


STRUCTURE

STRUCTURE

An innovative base design outfitted with the industry’s leading guideway system forms the perfect foundation for the outstanding performance of the QTU Series machines.

BASE New high-rigidity base/bed design ensures thermal stability and ample part capacity.

• Finite Element Method (FEM) yields maximum cooling and expansion control• Low center of gravity provides the foundation and durability for sustained heavy cutting • Bed lengths range from 20" (508 mm) to 40" (1,016 mm)• Hand scraped to ensure quality and high precision accuracy • Large 27.4" (696 mm) swing capacity for less interference• Maximum turning diameter of 16.25" (410 mm) on QTU-200/QTU-

250/QTU-350 and 13.5" (340 mm) on QTU-200/250/350M/MS/MSY• Rapid traverse rates of 1,181 ipm (30 m/min) in X axes and 1,417 ipm (36 m/min) in Z axes

ROLLER GUIDEWAY SYSTEM Mazak’s MX Hybrid Roller Guide System incorporates a special X-design that efficiently distributes load in four directions — radial (clockwise and counterclockwise), reverse radial and lateral.

MX Hybrid Roller Guide benefits:• Best combination of consistent performance, accuracy, rigidity and durability • More surface contact than ball guide systems, yet less friction than boxways• Heavy load capacity• Unparalleled levels of vibration dampening extends tool life• Less elastic deformation with rollers• Minimal lubricant consumption for greener operation• Maintenance free system


HEADSTOCK AND SPINDLE

MAIN TURNING SPINDLE

QTU main spindles are supported in the headstock by triple angular ball bearings in the front and cylindrical roller bearings in the rear, and the spindles are driven directly by integral spindle motors. Thermal distortion is minimized through air cooling systems in the QTU-200/QTU-250 headstocks and with liquid cooling systems in the QTU-350 headstocks.

Spindle cooling systems further ensure stable and continuous precision machining by maintaining constant headstock temperatures. With optional spindle C axis milling, the QTUs offer high-accuracy complex and prismatic machining and 3D contouring capabilities.

• Variable-speed AC inverter eliminates need for belts and pulleys • Short acceleration/deceleration times• Reliable and maintenance free• Integrated direct-drive, programmable full 360-degree C-axis positioning at 0.0001-degree increments

SPECIFICATIONSQTU-200 • Spindle bore diameter of 2.4" (61 mm)• Maximum bar diameter of 1.7" (42 mm)• Speeds from 35 to 6,000 rpm with 90 ft-lb torque• A2-6, 20 hp (15 kW) (15% ED)

QTU-250 • Spindle bore diameter of 3.0" (76 mm)• Maximum bar diameter of 2.0" (51 mm)• Speeds up to 4,500 rpm with 123 ft-lb torque• A2-6, 20 hp (15 kW) (40% ED)

QTU-350 • Spindle bore diameter of 3.5" (91 mm)• Maximum bar diameter of 3.0" (76 mm)• Speeds up to 3,500 rpm with 246 ft-lb torque• A2-8, 20 hp (15 kW) (25% ED)




PRIMARY SPINDLE MOTOR CHARACTERISTICS

Bore: Ø2.4 in (Ø62 mm)Output: AC15.0 kW (25%ED)(kW)

15

11

7.5

0 850 1,000 1,350 1,704 1,833 2,500 4,500 6,000 (min-1)

11.3

8.3

25%ED40%ED1H ratingContinuous ratingTorque 91.46 lb-ftf (124 Nm) (25%ED)

Torque 39.09 lb-ftf (53 Nm) (Continuous rating)

Torque 53.1 lb-ftf (72 Nm) (1H)

Bore: Ø3 in (Ø76 mm)Output: AC15.0 kW (40%ED)(kW)

15

11

7.5

0 585 630 780 1,364 1,467 2,000 4,500 (min-1)

25%ED40%ED1H ratingContinuous ratingTorque 123 lb-ftf (167 Nm) (25%ED)

Torque 67.8 lb-ftf (92 Nm) (Continuous rating)

Torque 90 lb-ftf (122 Nm) (1H)


15

11

7.5

0 315 395 682 733 1,000 3,500 (min-1)

10.7

7.8

25%EDContinuous rating

Torque 133 lb-ftf (181 Nm) (Continuous rating)

Torque 246 lb-ftf (334 Nm) (25%ED)

2,500

SPINDLE POWER-TORQUE DIAGRAMSThe Mazak integral spindle/motor headstock design delivers increased rigidity, high speed and high torque for heavy-duty machining performance. This balance of power and speed boosts material removal rates and shortens machining cycle times.

QTU-200MS, 200MY, 200MSY

QTU-250/M/MS/MY/MSY

QTU-350/M/MS/MY/MSY

(FOR REFERENCE ONLY)




SERVO TURRET

QTU Series machines feature innovative turrets that use roller gear cam drive systems for smooth, high-speed, high-accuracy digital indexing as well as expandability.

Benefits of the enhanced 12-position, integral-motor turrets:• High-speed, high-accuracy indexing• Maximum rigidity• Expandability and versatility• Low maintenance

FAST, INTERFERENCE-FREE OPERATION For significantly reduced non-cut times, QTU turrets are bi-directional and thus rotate — via the shortest path possible — to quickly bring up the next programmed tool. Brushless servomotors provide hydraulic clamping strength, while non-lift indexing capability prevents contamination.

ROLLER GEAR CAM DRIVE SYSTEM QTU turrets feature industry-proven drive systems that enhance overall machine productivity and performance. The system delivers smooth acceleration/deceleration and extreme durability along with cost-effective and easy maintainability.

SERVO TURRET

3-AXIS SERVO TURRET

ROLLER GEAR CAM DRIVE SYSTEM The Mazak Roller Gear Cam Drive System provides ample accessibility for fast and easy routine maintenance.


TAILSTOCK

NC SERVO-DRIVEN TAILSTOCK Mazak’s fully programmable NC servo-driven tailstock provides simple, precise and automatic operation to reduce setup time and increase productivity. The QTU tailstock includes drilling capability as standard.

Through the part program, the tailstock moves to a known position and the center makes contact with the part at a programmed thrust. With its positive independent drive system, the tailstock has on centerline drilling capability to add part processing versatility.

Servo motor-controlled movement and thrust give Mazak’s NC tailstock increased operability and ease of use. The servo motor monitors tailstock thrust and adjusts on-the-fly while a workpiece is being held.

Thrust settings are adjustable in increments of 22.5 ft-lb (0.1 kN) of force. The tailstock gives users the option to set thrust levels according to workpiece material and shape. This eliminates the risk of part damage while simultaneously providing safe and secure holding and support.

Tailstock specifications include:• Center bore Morse taper MT No.5 live center• Travels (depending on machine model) from

13.250" (340 mm) to 22.125" (565 mm)

LOW-THRUST OPERATION For extremely delicate and soft workpiece materials such as phenolic and resins, a low-thrust function provides holding force settings below 225 ft-lb (1 kN).

TAILSTOCK

NC SERVO-DRIVEN TAILSTOCK


MILLING OPTION

For increased flexibility and Multi-Tasking part processing, QTU-200/250/350 M/MS/MY/MSY machines feature rotary tool spindles for milling (M) capabilities.

MILLING OPTION

MILLING TOOL SPECIFICATION

Item Unit QTU-200/250/350 M/MS/MY/MSY

Rotary tool speed 4,500 min-1 (standard) 6,000 min-1 (optional)

Output hp (kW) 7.3 (5.5)

Rotary tool speed – Variable automatic speed

Rotary tool speed min-1 4,500 6,000

Rotary tool torque ft-lbf (Nm) 34.7 (47) 17 (23)

MILLING SPINDLE MOTOR 4,500 MIN-1 (STANDARD)

MILLING SPINDLE MOTOR 6,000 MIN-1 (OPTIONAL)

0

0 1,125 4,5001,500

3.7

5.5

(kW) 35 ft-lbf (47 Nm)

(min-1)

18 ft-lbf (24 Nm)

10 min.

CONT.

0

0 2,250 3,000 6,000

3.7

5.5


(min-1)

9 ft-lbf (12 Nm)

10 min

CONT.

0

0 1,125 4,5001,500

3.7

5.5


(min-1)

18 ft-lbf (24 Nm)

10 min.

CONT.

0

0 2,250 3,000 6,000

3.7

5.5


(min-1)

9 ft-lbf (12 Nm)

10 min

CONT.




Y-AXIS OPTION

Y-AXIS OPTION

QTU MY and MSY models with Y-axis off-centerline machining capability feature Mazak’s special high-gain servo-control turret/feed axis-motion. The double-slide design ensures rigid high-speed, high-precision positioning and machining along with smooth axis acceleration/deceleration.

X-, Y- and Z-axis positioningFor desired machine motion, the X, Y and Z axes are driven by AC servo motors. Direct coupling of motors to pretension ballscrews deliver exact positioning and precise motion control.

Y-axis optionThe machine X-axis ballscrews work in tandem with Y-axis ballscrews that are inclined at 30 degrees to move machine turrets +/- 2" (50 mm) in the Y axis.

QTU Series machine rapid traverse speeds:

• 1,181 ipm (30 m/min) in X axis

• 1,418 ipm (36 m/min) in Z axis

• 394 ipm (10 m/min) in Y axis

The addition of Y-axis tandem tooling takes advantage of the Y-axis shift to create multiple tool positions at each turret pocket for increased turret tooling capacity.


SECOND SPINDLE OPTION

QTU MS or MSY machines feature second spindles for more productivity and to further reduce cost per part.

In operation, second spindles automatically transfer parts from one spindle to another for secondary operations to eliminate manual part handling. Part transfer capabilities also allow the machines to process both faces or sides of workpieces/backwork through secondary operations such as drilling and tapping.

With C-axis option, second spindles position in programmed 0.0001-degree increments and synchronize with machine X and Z axes for complex 3D part contouring on M and S designated models.

Features and benefits of second spindles:• Add Mazak’s DONE IN ONE® part processing capability• Speed range of 35 to 6,000 rpm• Air cooled • Provide chuck-to-chuck part transfer capability for

backworking/secondary operations• Programmable C-axis motion• Full C-axis brake

SECOND SPINDLE OPTION

SECONDARY SPINDLE MOTOR CHARACTERISTICS QTU-250MS/350MS/250MSY/350MSY


7.5

5.55.0

3.7

910 2,000 2,152 3,000 3,200 6,000 (min-1)0

Torque 38.3 Ib-ftf (52 Nm) (25%ED)

40%EDContinuous rating

Torque 28.7 Ib-ftf (39 Nm) (Continuous rating)

SECOND SPINDLE


https://www.mazakusa.com/machines/technology/done-in-one/


OPTIONAL EQUIPMENT

OPTIONAL EQUIPMENT

Mazak offers a wide array of options from which to choose for the QTU Series that further enhance machine performance, increase uptime and boost overall operational efficiency.

• Bar feeder and automatic parts catchers for easily implemented, unattended operations

• Automated loading systems (pre-engineered or custom systems) are available for lights out production

• Tool eye automatically measures tool tip positions and detects wear/damage and greatly reduces setup time

• Automatic front door open/close for M-code controlled opening and closing

• Chip conveyor designs for a wide variety of materials

• High-power coolant delivers efficient chip evacuation for longer tool life

• Mist collector maintains clean, safe work areas

• Probe kit RMP40M/LP2 provides in-process workpiece measurement

• Turret air blast keeps tool positions clear of chips and debris

• Chuck air blast removes sticking chips from chuck and workpiece

CHIP CONVEYOR

MIST COLLECTOR


FAST, EASY AND EFFICIENT PROGRAMMING

The continuously innovative Mazak MAZATROL Smooth CNC controls make programming QTU Series machines easy, fast and efficient. The highly versatile controls allow for both EIA/ISO and conversational programming capabilities, while they also significantly shorten programming time and streamline control navigation.

EIA/ISO COMPATIBILITY STANDARDMAZATROL G-codes are the same as those used in conventional EIA CNC machines. This allows QTU Series machine users to run programs made for other machine brands by simply editing M codes and confirming axis strokes along with cutting conditions.

CONVERSATIONAL PROGRAMMINGThe industry standard MAZATROL conversational programming makes it possible for inexperienced operators to quickly and easily develop machining programs for QTU Series machines. Operators answer conversationally displayed questions concerning the intended workpiece. These queries include type of material, OD/ID dimensions, part lengths and several others. Then, according to the input data, the MAZATROL control automatically calculates intersection coordinates and tool index positioning in addition to optimized cutting conditions and machining processes.

MAZATROLlanguage

EIA / ISOlanguage

Number of program lines89% REDUCTION

https://www.mazakusa.com/machines/technology/cnc-controls/

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PROCESS HOME SCREENSInnovative touch operation of the MAZATROL SmoothC CNC streamlines data entry and minimizes the number of displays to reduce programming times for QTU Series machines. Five different home process screens each display their appropriate data in an easy to understand manner. Operators can touch icons to quickly navigate to additional screen displays.

Process home screens include:• Programming• Tool data• Setup• Machining• Maintenance

FAST, EASY AND EFFICIENT PROGRAMMING


MAZATROL SmoothC CONTROL

Mazak’s MAZATROL SmoothC technology is simple but innovative and sports several features that enhance cutting capabilities. The MAZATROL SmoothC makes it easy for operators to generate programs for basic turning, milling, drilling and tapping operations.

The control incorporates a wide variety of advanced programming functions that allow it to offer complete ease of use and ensure high-speed, high-accuracy machining performance.

FEATURES AND FUNCTIONS INCLUDE:• Rapid Overlap uses arcing motion between programmed

stopping points to shorten cycle times

• Smooth CAM RS simulates SMOOTH controls on a remote PC

• Intelligent Pocket Milling engages a high-efficiency toolpath when milling part cavities

• Smooth Corner Control makes cutter path adjustments to help shorten cycle times

• Orbit Machining allows a machining center with a C-axis to turn complex features on parts

• EIA/ISO and conversational programming capabilities

https://www.mazakusa.com/machines/technology/cnc-controls/#tab-4


MAZATROL SMOOTHC CONTROL

MAZATROL EIA

Number of controlled axes Simultaneous 2 ~ 4 axes

Least input increment 0.00001 inch, 0.0001 mm, 0.0001º

High speed, high-precision control

Shape error designation, Smooth corner control, Rapid traverse overlap, Rotary axis shape compensation

Shape error designation, Smooth corner control, Rapid traverse overlap, Rotary axis shape compensation,

High-speed machining mode,High-speed smoothing control function

InterpolationPositioning (Linear interpolation), Positioning (Independent interpolation), Linear interpolation, Circular interpolation,

Synchronized milling spindle tapping*

Positioning (Linear interpolation), Positioning (Independent interpolation), Linear interpolation, Circular interpolation,

Spiral interpolation, Helical interpolation, Cylindrical coordinate interpolation*, Fine spline interpolation*,

NURBS interpolation*, Polar coordinate interpolation*, Synchronized milling spindle tapping*

Feed rate

Rapid traverse, Cutting feed, Cutting feed (per minute), Dwell (specified time, specified number of rotation), Rapid traverse override, Cutting feed override, G0 speed variable control, Feedrate clamp, Variable acceleration/deceleration

control, Constant control for G0 tilting*

Rapid traverse, Cutting feed, Cutting feed (per minute), Inverse time feed, Dwell (specified time, specified number of

rotation), Rapid traverse override, Cutting feed override,G0 speed variable control, Feedrate clamp, Time constant

changing for G1, Variable acceleration/deceleration control,Constant control for G0 tilting*

Program registration Max. number of programs: 960, Program storage: 2 MB, Program storage expansion: 8 MB*, Program storage expansion: 32 MB*

Control display Display: 10.4" touch panel, Resolution: VGA

Spindle functions S code output, Spindle speed clamp, Spindle speed override, Spindle speed reaching detection, Multiple position orient, Constant surface speed, Spindle speed command with decimal digits, Synchronized spindle control, Max. speed control for spindle

Tool functionsTool offset pairs: 4000, T code output for tool number,

Tool life monitoring (time),Tool life monitoring (number of machined workpieces)

Tool offset pairs: 4000, T code output for tool number,T code output for group number, Tool life monitoring (time),

Tool life monitoring (number of machined workpieces)

Miscellaneous functions M code output, Simultaneous output of multiple M codes

Tool offset functions Tool position offset, Tool length offset, Tool diameter/tool nose R offset, Tool wear offset

Tool offset pairs 128

Coordinate system Machine coordinate system, Work coordinate system, Local coordinate system, Additional work coordinates (300 set)

Machine functions — Hobbing*, Shaping function*, Dynamic compensation*

Machine compensation G0/G1 independent backlash compensation, Pitch error compensation, Volumetric compensation*

Protection functions Emergency stop, Interlock, Stroke check before travelling, Retraction function for the vertical axis

Automatic operation mode Memory operation Memory operation, Tape operation, MDI operation, EtherNet operation*

Automatic operation control

Optional stop, Dry run, Automatic handle control, MDI control, TPS, Restart, Machine lock

Optional block skip, Optional stop, Dry run, Automatic handle control, MDI control, TPS, Restart, Restart 2, Collation stop,

Machine lock

Manual measuring functions

Tool length and tip teach, Touch sensor coordinates measurement, Workpiece offset measurement, WPC coordinate

measurement, Measurement on machine

Tool length and tip teach, Tool offset teach, Touch sensor coordinates measurement, Workpiece offset measurement, WPC coordinate measurement, Measurement on machine

Automatic measuring functions

WPC coordinate measurement, Auto tool length measurement, Sensor calibration, Tool eye auto tool measurement,

Tool breakage detection, External tool breakage detection*

Auto tool length measurement, Sensor calibration,Tool breakage detection, External tool breakage detection*

MDI measurement Partial auto tool length measurement, Auto tool length measurement, Coordinate measurement

Interface PROFIBUS-DP*, EtherNet I/P*, CC-Link*, USB

Card interface SD card interface

EtherNet 10 M / 100 M / 1 G bps

MAZATROL SmoothC SPECIFICATIONS

* Option


MAZAK AUTOMATION SYSTEMS

Mazak automation further increases the productivity, throughput and part quality of the QTU Series machines. Standard and customized Mazak automation solutions paired with extensive and ongoing support ensure the best fit for individual production needs and that output goals are achieved.

BAR FEEDER

BAR FEEDERS Bar feeders are the simplest, most cost-effective forms of automating the loading and feeding of bar material into a QTU Series machine.

Bar feeders provide the capability to:• Easily and affordably boost machining efficiency and productivity • Increase throughput by not having to individually feed slug material • Automatically sequence workpiece machining for minimal bar material scrap • Machine multiple part types from one piece of bar material • Save workspace via side storage and bar loading • Precisely machine at high speeds as the machine’s spindle remains unaffected • Process bar materials with imperfect shapes and dimensions

GANTRY LOADERS Gantry loaders quickly load and unload workpieces into and from machines and are ideal for small batch runs of common part families. The automation is easy to install and operate and is most suitable for chucker-style work, but can handle certain length sizes for shaft applications.

Gantry loaders provide the capability to:• Economically boost efficiency through unsupervised workpiece loading and unloading • Achieve continuous operation with accurate and consistent performance • Shorten workpiece change times for an overall increase in productivity • Increase versatility via a variety of loading stations and robot hands• Effectively run multiple machines with only one operator

GANTRY LOADER

STANDARD AUTOMATION

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ENGINEERED SOLUTIONS

MAZAK AUTOMATION SYSTEMS

CUSTOM ENGINEERED SOLUTIONSA variety of custom automation solutions tailored specifically to individual customer needs are available for QTU Series machines. Mazak’s expert applications engineers design and implement systems and software that will boost productivity and ensure maximum return on customer automation investments.

Custom engineered solutions provide the capability to:• Boost machine throughput and part quality• Ensure production reliability and repeatability• Service one or more machines with minimal operator intervention• Perform multiple tasks and eliminate the number of necessary components in a system• Keep machines running 24/7 without additional night or weekend shifts• Reduce in-process inventory and accomplish just-in-time production

ARTICULATED ROBOTSArticulated robots automate part transfers and peripheral operations. They also eliminate the challenges associated with handling large, heavy or cumbersome parts. Robot configurations range from two jointed to seven jointed to meet the needs of various applications.

CELLS AND SYSTEMS ARTICULATED ROBOT



MAZAK DIGITAL SOLUTIONS

For the QTU Series and all its machines, Mazak offers digital solutions for fully integrated, data-driven smart manufacturing. These progressive solutions include SMOOTH TECHNOLOGY, MTConnect®, Mazak SMOOTH Link and the Mazak SmartBox.

SMOOTH TECHNOLOGYSpanning the entire part-production landscape, Mazak’s SMOOTH TECHNOLOGY platform significantly boosts productivity at every stage of the metal cutting process — from programming and setup to actual metal removal operations to automation to monitoring/data collection and transfer.

Features and benefits of SMOOTH TECHNOLOGY:• All-encompassing continuously evolving process-performance

technology platform• Combines advanced capabilities of machine tools and

leading-edge CNC processing and software technologies• Makes machine tools easy to use• Boosts machining speed and performance accuracy

https://www.mazakusa.com/machines/technology/smooth-technology/

https://www.mazakusa.com/machines/technology/digital-solutions/mtconnect/

https://www.mazakusa.com/machines/technology/digital-solutions/mazak-smooth-link/

https://www.mazakusa.com/machines/technology/digital-solutions/mazak-smartbox/


MTCONNECTAs an open-source, royalty-free manufacturing protocol,MTConnect easily connects devices and systems from different suppliers to capture and share information in a common format such as XML. It then gives manufacturers the means to gather valuable data from machines and automated systems for use in process improvement and increased equipment utilization.

With MTConnect, manufacturers can:• Gain real-time data sharing throughout a manufacturing facility• Calculate overall equipment efficiency• Monitor all equipment from one system• Reduce production losses• Identify lean manufacturing strategies

Mazak builds all its machines, including those in the QTU Series, to be MTConnect compliant and offers affordable adapters for existing Mazak machines in the field.

MAZAK DIGITAL SOLUTIONS

®


TOOLING SYSTEM (2 AXIS) – QTU-200/250/350 MODELS (FOR REFERENCE ONLY)

Ø1"Ø1-1/4"

Ø1-1

/2"

Ø1-1/2"

Ø1-1

/2"

Ø40

Ø1-1

/2"

d8"11

10"11

STD. QTY.8"2

10"2

STD. QTY.

8"2

10"STD. QTY.

8" 10"2

STD. QTY.8"5

10"3

STD. QTY.8"1

10"1

STD. QTY.

8" 10"STD. QTY.

Ø3/4"Ø5/8"Ø1/2"Ø3/8"

Ø5/16"

d8" 10"

STD. QTY.

M.T.3M.T.2M.T.1

M.T.8"

1

10"

1

STD. QTY.

Ø32Ø25Ø20

d8" 10"

STD. QTY.

M.T.

M.T. DRILL SOCKET

TURNING HOLDERFOR 10" CHUCK

TURNING HOLDER TURNING BLOCKU DRILL SOCKETU DRILL HOLDER

FACING HOLDER

BORING BAR HOLDER

BORING BAR SOCKET

65

1"1"

1"1"

35

Ø40

2"

1"1"

1.5"

2"

ØdØd

Ød

14

75 25

04

03

0201

12

1110

09

0807

06

05

Metric available upon request.


TOOLING SYSTEM SCHEMATICS

TOOLING SYSTEM (2 AXIS) – QTU-200/250/350 MODELS (FOR REFERENCE ONLY)

Ø1"Ø1-1/4"

Ø1-1

/2"

Ø1-1/2"

Ø1-1

/2"

Ø40

Ø1-1

/2"

d8"11

10"11

STD. QTY.8"2

10"2

STD. QTY.

8"2

10"STD. QTY.

8" 10"2

STD. QTY.8"5

10"3

STD. QTY.8"1

10"1

STD. QTY.

8" 10"STD. QTY.

Ø3/4"Ø5/8"Ø1/2"Ø3/8"

Ø5/16"

d8" 10"

STD. QTY.

M.T.3M.T.2M.T.1

M.T.8"

1

10"

1

STD. QTY.

Ø32Ø25Ø20

d8" 10"

STD. QTY.

M.T.

M.T. DRILL SOCKET

TURNING HOLDERFOR 10" CHUCK

TURNING HOLDER TURNING BLOCKU DRILL SOCKETU DRILL HOLDER

FACING HOLDER

BORING BAR HOLDER

BORING BAR SOCKET

65

1"1"

1"1"

35

Ø40

2"

1"1"

1.5"

2"

ØdØd

Ød

14

75 25

04

03

0201

12

1110

09

0807

06

05




5B078013001

0

Ø1-1/2"

Ø5/16"

Ø3/8"

Ø1/2"

Ø5/8"

Ø3/4"

Ø1"

Ø1-1/4"

2B078001920

Ø40

M.T.

Ø1-1

/2"

1"X1"X6"

Ø1-1

/2"

d

1"X1"X6"

100

60.81"X1"X6"

100

38.6

1"X1"X6"

80

641"X1"X6"

80

38.6

ER32-13ER32-12ER32-11ER32-10ER32-9ER32-8ER32-7ER32-6ER32-5

ER32-4.5ER32-4

ER32-3.5ER32-3

ER32-2.5ER32-2

TYPE

CHUCK COLLET

ER32-14ER32-15ER32-16ER32-17ER32-18ER32-19ER32-20

STD. QTY

1

1

STD. QTY

CHUCK COLLET (applicable to through coolant)

AR32-OH-13.5

AR32-OH-12.5

AR32-OH-11.5

AR32-OH-10.5

AR32-OH-9.5

AR32-OH-8.5

TYPE

AR32-OH-8

AR32-OH-9

AR32-OH-10

AR32-OH-11

AR32-OH-12

AR32-OH-13

AR32-OH-14

AR32-OH-19.5

AR32-OH-18.5

AR32-OH-17.5

AR32-OH-16.5

AR32-OH-15.5

AR32-OH-14.5AR32-OH-15

AR32-OH-16

AR32-OH-17

AR32-OH-18

AR32-OH-19

AR32-OH-20

224

10" CHUCK8" CHUCK

STD. QTY

M/MY MS/MSY

12

1

11

11

2

4

2

MS/MSYM/MY

MS/MSYM/MY

MS/MSYM/MY MS/MSYM/MY

MS/MSYM/MY

MS/MSYM/MY

MS/MSYM/MY

CAP PLATE

CAP PLATESTD. QTY

Ø32

Ø25

Ø20 Ø40

dd

U DRILL HOLDERU DRILL SOCKETdd

d

STD. QTYSTD. QTY

MS/MSYM/MY

NO.3

NO.2 1 1

NO.1

M.T.STD. QTY

U DRILL

OFFSET TURNING HOLDER

d

BORING BAR HOLDER

BORING BAR

BORING BAR SOCKET

UNIT NO.DRILL MILL

DRILL

FACING HOLDER

DRILL SOCKETd

d

TURRET

STD. QTY

STD. QTY

CHUCK COLLET

CHUCK COLLET

MILL

DRILL

PARTS CODE NO.

HOOK SPANNER

CHUCK COLLETMILLDRILL

REMOVAL TOOL(FOR V-TYPE MILLING HOLDER)

REMOVAL TOOL(FOR V-TYPE LONG NOSE MILLING HOLDER)

STD. QTY

FACE MILL

Ø50

MS/MSYM/MYMAX. MILLING SPEED

STD. QTY

6000 rpm

6000 rpm(for through coolant)

MS/MSY1

M/MY1

MAX. MILLING SPEED

STD. QTY

6000 rpm


MS/MSY1

M/MY1

MAX. MILLING SPEED

STD. QTY

6000 rpm


Ø50

REMOVAL TOOL H-TYPE MILLING HOLDER(WITH Ø20 CHUCK COLLET)

V-TYPE MILLING HOLDER(WITH Ø20 CHUCK COLLET)

V-TYPE LONG NOSE MILLING HOLDER(WITH Ø20 CHUCK COLLET)

FACE MILL HOLDER

(FOR H-TYPE MILLING HOLDER)

TURNING HOLDER

TURNING HOLDER FOR 10"CHUCK OFFSET TURNING HOLDER FOR 10"CHUCK

M/MY1

MS/MSY1

STD. QTY.

M/MY1

MS/MSY1

STD. QTY.

M/MY1

MS/MSY1

STD. QTY.

M/MY1

MS/MSY1

d

d

d

STD. QTY.

M/MY MS/MSYSTD. QTY.


M/MY1

MS/MSYSTD. QTY.

M/MY2

MS/MSY2

STD. QTY.

TOOLING SYSTEM – M/MS/MY/MSY 1ST PROCESS (FOR REFERENCE ONLY)




5B078013001

0

Ø1-1/2"

Ø5/16"

Ø3/8"

Ø1/2"

Ø5/8"

Ø3/4"

Ø1"

Ø1-1/4"

2B078001920

Ø40

M.T.

Ø1-1

/2"

1"X1"X6"

Ø1-1

/2"

d

1"X1"X6"

100

60.81"X1"X6"

100

38.6

1"X1"X6"

80

641"X1"X6"

80

38.6

ER32-13ER32-12ER32-11ER32-10ER32-9ER32-8ER32-7ER32-6ER32-5

ER32-4.5ER32-4

ER32-3.5ER32-3

ER32-2.5ER32-2

TYPE

CHUCK COLLET

ER32-14ER32-15ER32-16ER32-17ER32-18ER32-19ER32-20

STD. QTY

1

1

STD. QTY

CHUCK COLLET (applicable to through coolant)

AR32-OH-13.5

AR32-OH-12.5

AR32-OH-11.5

AR32-OH-10.5

AR32-OH-9.5

AR32-OH-8.5

TYPE

AR32-OH-8

AR32-OH-9

AR32-OH-10

AR32-OH-11

AR32-OH-12

AR32-OH-13

AR32-OH-14

AR32-OH-19.5

AR32-OH-18.5

AR32-OH-17.5

AR32-OH-16.5

AR32-OH-15.5

AR32-OH-14.5AR32-OH-15

AR32-OH-16

AR32-OH-17

AR32-OH-18

AR32-OH-19

AR32-OH-20

224

10" CHUCK8" CHUCK

STD. QTY

M/MY MS/MSY

12

1

11

11

2

4

2

MS/MSYM/MY

MS/MSYM/MY

MS/MSYM/MY MS/MSYM/MY

MS/MSYM/MY

MS/MSYM/MY

MS/MSYM/MY

CAP PLATE

CAP PLATESTD. QTY

Ø32

Ø25

Ø20 Ø40

dd

U DRILL HOLDERU DRILL SOCKETdd

d

STD. QTYSTD. QTY

MS/MSYM/MY

NO.3

NO.2 1 1

NO.1

M.T.STD. QTY

U DRILL

OFFSET TURNING HOLDER

d

BORING BAR HOLDER

BORING BAR

BORING BAR SOCKET

UNIT NO.DRILL MILL

DRILL

FACING HOLDER

DRILL SOCKETd

d

TURRET

STD. QTY

STD. QTY

CHUCK COLLET

CHUCK COLLET

MILL

DRILL

PARTS CODE NO.

HOOK SPANNER

CHUCK COLLETMILLDRILL

REMOVAL TOOL(FOR V-TYPE MILLING HOLDER)

REMOVAL TOOL(FOR V-TYPE LONG NOSE MILLING HOLDER)

STD. QTY

FACE MILL

Ø50

MS/MSYM/MYMAX. MILLING SPEED

STD. QTY

6000 rpm


MS/MSY1

M/MY1

MAX. MILLING SPEED

STD. QTY

6000 rpm


MS/MSY1

M/MY1

MAX. MILLING SPEED

STD. QTY

6000 rpm


Ø50

REMOVAL TOOL H-TYPE MILLING HOLDER(WITH Ø20 CHUCK COLLET)

V-TYPE MILLING HOLDER(WITH Ø20 CHUCK COLLET)

V-TYPE LONG NOSE MILLING HOLDER(WITH Ø20 CHUCK COLLET)

FACE MILL HOLDER

(FOR H-TYPE MILLING HOLDER)

TURNING HOLDER

TURNING HOLDER FOR 10"CHUCK OFFSET TURNING HOLDER FOR 10"CHUCK

M/MY1

MS/MSY1

STD. QTY.

M/MY1

MS/MSY1

STD. QTY.

M/MY1

MS/MSY1

STD. QTY.

M/MY1

MS/MSY1

d

d

d

STD. QTY.



M/MY1

MS/MSYSTD. QTY.

M/MY2

MS/MSY2

STD. QTY.

TOOLING SYSTEM – M/MS/MY/MSY 1ST PROCESS (FOR REFERENCE ONLY)



0.079" (Ø2)

0.118" (Ø3)

0.157" (Ø4)

0.197" (Ø5)

0.236" (Ø6)

0.276" (Ø7)

0.315" (Ø8)

0.354" (Ø9)

0.394"(Ø10)

0.433"(Ø11)

0.472"(Ø12)

0.512"(Ø13)

0.551"(Ø14)

0.591"(Ø15)

0.630"(Ø16)

0.138"(Ø3.5)

0.177"(Ø4.5)

0.098"(Ø2.5)

0.789"(Ø20)

0.748"(Ø19)

0.709"(Ø18)

0.669"(Ø17)

COLLET

Ø1" 1

d STD. QTY

STD. QTY

d

d

M.T.

NO.1

NO.2

STD. QTY

Ø1"

M.T.

DRILL SOCKET

DRILL

Ø3/4"

Ø5/8"

Ø1/2"

Ø3/8"

Ø5/16"

STD. QTY

Ø1"

d

d

1

TURRET

MILL

DRILL

BORING BAR

1"X1"X4.5" 1"X1"X4.5"

STD. QTYH-TYPE BACK MILLING HOLDER(WITH Ø20 CHUCK COLLET

STD. QTYTURNING HOLDER (SS)

1

STD. QTY

BORING BAR HOLDER (SS)

BORING BAR SOCKET

CUT-OFF HOLDER

STD. QTY

REMOVAL TOOL(FOR H-TYPE BACK MILLING HOLDER)

HOOK SPANNER

TOOLING SYSTEM – MS/MSY 2ND PROCESS (FOR REFERENCE ONLY)


TOOLING INTERFERENCE DIAGRAM – 2-AXIS FOR 6"/8" CHUCK (FOR REFERENCE ONLY)

2"

1.375"

2"

1.378

"2.

75"

1.5"

Ø9.21"

Ø8.43"

Ø8.43

"

Ø9.1

3"

Ø8.63"

Ø9.64

"

Ø10.63"

Ø8.63"

Ø10.63"

Ø9.21"

Ø8.43"

Ø8.04"

Ø10.01"

Ø10.01"Ø8.63"

Ø7.75"

Ø8.04"

Ø2.283"

Ø1.575"

2.753

"

Ø8.43"

Ø9.14"

7.874"7.874"

15.748"

Ø7.9

4"

Ø2.283"Ø1.5"

Ø8.7

2"

Ø8.4"Ø7.69"

Ø7.94"Ø8.65"

Ø8.72"

Ø7.94"

Ø8.65"

Ø7.94"

Ø8.47"

Ø7.69"

Ø9.21"

Ø8.43"

1.375

"

FACING HOLDER (FWD.)

Ø40 U DRILL HOLDERWITH SOCKET Ø40 U DRILL HOLDER

WITH SOCKET

Ø40 U DRILL HOLDERWITH SOCKET


Ø1.5" BORING BAR HOLDER WITH SOCKET






TURNING HOLDERTURNING HOLDER LESSFACING HOLDER (REV.)

FACING HOLDER (REV.)


TURNING HOLDER

TURNING HOLDER

TURNING HOLDER LESS

TURNING HOLDER LESS

Ø22.05" (MAX. SWING)



TOOLING INTERFERENCE DIAGRAM

TOOLING INTERFERENCE DIAGRAM – 2-AXIS FOR 6"/8" CHUCK (FOR REFERENCE ONLY)

2"

1.375"

2"

1.378

"2.

75"

1.5"

Ø9.21"

Ø8.43"

Ø8.43

"

Ø9.1

3"

Ø8.63"

Ø9.64

"

Ø10.63"

Ø8.63"

Ø10.63"

Ø9.21"

Ø8.43"

Ø8.04"

Ø10.01"

Ø10.01"Ø8.63"

Ø7.75"

Ø8.04"

Ø2.283"

Ø1.575"

2.753

"

Ø8.43"

Ø9.14"

7.874"7.874"

15.748"

Ø7.9

4"

Ø2.283"Ø1.5"

Ø8.7

2"

Ø8.4"Ø7.69"

Ø7.94"Ø8.65"

Ø8.72"

Ø7.94"

Ø8.65"

Ø7.94"

Ø8.47"

Ø7.69"

Ø9.21"

Ø8.43"

1.375

"


Ø40 U DRILL HOLDERWITH SOCKET Ø40 U DRILL HOLDER

WITH SOCKET









TURNING HOLDERTURNING HOLDER LESSFACING HOLDER (REV.)



TURNING HOLDER

TURNING HOLDER

TURNING HOLDER LESS

TURNING HOLDER LESS




TOOLING INTERFERENCE DIAGRAM – 2-AXIS FOR 10" CHUCK (FOR REFERENCE ONLY)

TURNING HOLDER

TURNING HOLDER

WITHOUT TURNING HOLDER

FACING HOLDER

FACING HOLDER

FACING HOLDER

FACING HOLDER

FACING HOLDER

FACING HOLDER

Ø8.4

3"

Ø9.13

"

Ø10.

01"

Ø1.5

8"Ø2.2

8" Ø7.94"

Ø8.65"


Ø8.4"

Ø7.69"

Ø7.75"

Ø6.5"

Ø1.5"

Ø2.28"

Ø7.68"

Ø7.94"

Ø8.72"

Ø8.04"

Ø8.6

3"

Ø10.63"

Ø8.47"

2.75

"

1.5"

1.375"

3.75

"

Ø9.21"

Ø8.43"

Ø8.04"

Ø9.21"Ø8.43"

Ø11.62"Ø10.01"

Ø10.

13"

Ø9.3

8"

Ø7.94"

Ø8.72"

15.75"

7.87"

2"2"

7.87"

Ø8.65"

Ø10.63"

Ø8.63"

2.75"

Ø9.13"Ø8.43"

Ø9.35"

Ø10.06"

Ø7.94"

Ø9.6

2"

Ø9.64"

BORING BAR HOLDER (Ø1-1/2")





U DRILL HOLDER(Ø40)

TURNING HOLDER(FOR 10" CHUCK)




WITHOUTTURNING HOLDER








U DRILL HOLDER

TURNING HOLDER

FACING HOLDER

3.75

"

3.15

"3.

15"

2.75

"

2.75

"

2.5"

0.25

"

2.56

"1.

19"

4.63

"

6"

1.38

"

1.38

"

Ø1.5

"Ø1

.58"

Ø2.2

8"Ø2

.28"

1.15

"2"

1.15

"2"

1.37

"

1.5"

1"

0.25" 3.15"

1" 2.15"

0.25" 3.15"

1" 2.15"

0.25" 0.25"

0.25"

0.25"1.6"

1.85"

1.18"

0.79"

3.15"3.15"6.25" (MAX)

3.15"

3.15"

5" 6.25" (MAX)

0.25"

0.25" 1"

3.15"




TOOLING INTERFERENCE DIAGRAM – 2-AXIS FOR 10" CHUCK (FOR REFERENCE ONLY)

TURNING HOLDER

TURNING HOLDER

WITHOUT TURNING HOLDER

FACING HOLDER

FACING HOLDER

FACING HOLDER

FACING HOLDER

FACING HOLDER

FACING HOLDER

Ø8.4

3"

Ø9.13

"

Ø10.

01"

Ø1.5

8"Ø2.2

8" Ø7.94"

Ø8.65"


Ø8.4"

Ø7.69"

Ø7.75"

Ø6.5"

Ø1.5"

Ø2.28"

Ø7.68"

Ø7.94"

Ø8.72"

Ø8.04"

Ø8.6

3"

Ø10.63"

Ø8.47"

2.75

"

1.5"

1.375"

3.75

"

Ø9.21"

Ø8.43"

Ø8.04"

Ø9.21"Ø8.43"

Ø11.62"Ø10.01"

Ø10.

13"

Ø9.3

8"

Ø7.94"

Ø8.72"

15.75"

7.87"

2"

2"

7.87"

Ø8.65"

Ø10.63"

Ø8.63"

2.75"

Ø9.13"Ø8.43"

Ø9.35"

Ø10.06"

Ø7.94"

Ø9.6

2"

Ø9.64"



















U DRILL HOLDER

TURNING HOLDER

FACING HOLDER

3.75

"

3.15

"3.

15"

2.75

"

2.75

"

2.5"

0.25

"

2.56

"1.

19"

4.63

"

6"

1.38

"

1.38

"

Ø1.5

"Ø1

.58"

Ø2.2

8"Ø2

.28"

1.15

"2"

1.15

"2"

1.37

"

1.5"

1"

0.25" 3.15"

1" 2.15"

0.25" 3.15"

1" 2.15"

0.25" 0.25"

0.25"

0.25"1.6"

1.85"

1.18"

0.79"

3.15"3.15"6.25" (MAX)

3.15"

3.15"

5" 6.25" (MAX)

0.25"

0.25" 1"

3.15"



TOOLING INTERFERENCE DIAGRAM – M/MY/MS/MSY FOR 6"/8" CHUCK 1ST PROCESS (FOR REFERENCE ONLY)

TOOL TIP LOCATION OF EACH TOOL

V-TYPE LONG NOSEMILLING HOLDER

V-TYPE MILLING HOLDER(FOR THROUGH COOLANT)

V-TYPE MILLING HOLDER

H-TYPE MILLING HOLDER

U DRILL HOLDER (Ø40)


FACING HOLDER

TURNING HOLDER (FWD)

FACE MILL HOLDER

BORING BARHOLDER (Ø1-1/2")





FACING HOLDER








FACING HOLDER

FACING HOLDER







FACING HOLDER

FACE MILL HOLDER

V-TYPE LONG NOSE MILLING HOLDER



FACE MILL HOLDER



FACINGHOLDER









104.

775

(4.1

25")

95.2

5 (3

.75"

)80

(3

.15"

)57

(2

.244

")67

(2

.638

")63

(2

.48"

)61

(2

.402

")85

(3

.346

")12

5 (4

.921

")

40

(1.5

75")

124

(4.8

82")

124

(4.8

82")

56

(2.2

05")

104.

775

(4.1

25")

95.2

5 (3

.75"

)

83

(3.2

68")

40

(1.5

75")

123

(4.8

43")

70.35 (2.77")

64 (2.52")

143 (5.63") 70.35 (2.77")

70.35 (2.77")

12.7 (0.5")

3.15"

3.75"

6.35 (0.25")

6.35 (0.25")

37.09 (1.46")5.569

(141.44")

152.4 (6")MAX

212.44 (8.364")MAX

15 (0.591")

64 (2.52")

16.35 (0.644")

16.35 (0.644")

16.35 (0.644")

16.35 (0.644")

70.35 (2.77")

70.35 (2.77")

70.35 (2.77")

70.35 (2.77")

70.35 (2.77")

25.4 (1")

Ø50 (Ø1.969")

Ø20(Ø0.787")

Ø38.

1 (Ø

1.5"

)

Ø9.24"

Ø8.22

"

Ø8.38

"

Ø2.9

1"

4.88

"

Ø22.84

"

Ø8.53"

Ø8.11"

Ø7.99"

Ø14.

17"

Ø14.

17"

Ø8.63"

Ø8.62"

Ø8.40"

Ø8.23"

Ø1.5"Ø2.28"

Ø8.05"

Ø8.05"

Ø2.91"Ø8.78"

Ø8.08"

Ø8.03"

Ø8.23"

Ø8.62"

Ø8.31"Ø7.45"

Ø2.91"

Ø7.44"

Ø8.2

3"

Ø14.17"

Ø2.21"

Ø8.16"

Ø8.23

"

Ø8.23"

Ø8.32"

Ø8.32"

Ø8.39"

Ø8.32" Ø2.21

"

Ø9.03"

Ø9.03"

Ø9.03"

Ø8.05"

Ø8.16"

Ø7.45"

Ø10.63

"

Ø8.63"

Ø8.5

4" Ø9.25"

Ø8.31"

Ø7.45"Ø1.5" Ø2.28"

Ø2.21"

4.88"

3.15"

Ø7.5

1"

Ø8.40"

Ø2.21"

Ø2.21"

Ø7.75"

Ø14.17"

Ø14.

17"

Ø14.17"

Ø10.63"

Ø10.63"

Ø7.47"

Ø7.75"

Ø8.03"

Ø8.19"Ø8.1

9"

Ø2.28"Ø2.28"

Ø2.2

8"

3.75"Ø8.54"

Ø8.25"

Ø1.5"

Ø7.10"

Ø7.51"

Ø7.44"

Ø8.16"

Ø8.1

6"

Ø8.2

3"

Ø8.47"

Ø14.17"

Ø8.44"

Ø9.24"

Ø8.59"

Ø8.59"

Ø58

(Ø2.

283"

)

Ø40

(Ø1.

575"

)

Ø20(Ø0.787")

Ø20(Ø0.787")

(MAX

INDEX

ING DIAM

ETER)

Ø22.84

"

(MAX

INDEX

ING DIAM

ETER)

Ø22.84

"

(MAX

INDEX

ING DIAM

ETER)

Ø22.8

4"(M

AX IN

DEXING D

IAMET

ER)

4.12

5"


Ø 1.5"

Ø 1.5"













FACING HOLDER


FACE MILL HOLDER






FACING HOLDER








FACING HOLDER

FACING HOLDER







FACING HOLDER

FACE MILL HOLDER




FACE MILL HOLDER



FACINGHOLDER









104.

775

(4.1

25")

95.2

5 (3

.75"

)80

(3

.15"

)57

(2

.244

")67

(2

.638

")63

(2

.48"

)61

(2

.402

")85

(3

.346

")12

5 (4

.921

")

40

(1.5

75")

124

(4.8

82")

124

(4.8

82")

56

(2.2

05")

104.

775

(4.1

25")

95.2

5 (3

.75"

)

83

(3.2

68")

40

(1.5

75")

123

(4.8

43")

70.35 (2.77")

64 (2.52")

143 (5.63") 70.35 (2.77")

70.35 (2.77")

12.7 (0.5")

3.15"

3.75"

6.35 (0.25")

6.35 (0.25")

37.09 (1.46")5.569

(141.44")

152.4 (6")MAX

212.44 (8.364")MAX

15 (0.591")

64 (2.52")

16.35 (0.644")

16.35 (0.644")

16.35 (0.644")

16.35 (0.644")

70.35 (2.77")

70.35 (2.77")

70.35 (2.77")

70.35 (2.77")

70.35 (2.77")

25.4 (1")

Ø50 (Ø1.969")

Ø20(Ø0.787")

Ø38.

1 (Ø

1.5"

)

Ø9.24"

Ø8.22

"

Ø8.38

"

Ø2.9

1"

4.88

"

Ø22.84

"

Ø8.53"

Ø8.11"

Ø7.99"

Ø14.

17"

Ø14.

17"

Ø8.63"

Ø8.62"

Ø8.40"

Ø8.23"

Ø1.5"Ø2.28"

Ø8.05"

Ø8.05"

Ø2.91"Ø8.78"

Ø8.08"

Ø8.03"

Ø8.23"

Ø8.62"

Ø8.31"Ø7.45"

Ø2.91"

Ø7.44"

Ø8.2

3"

Ø14.17"

Ø2.21"

Ø8.16"

Ø8.23

"

Ø8.23"

Ø8.32"

Ø8.32"

Ø8.39"

Ø8.32" Ø2.21

"

Ø9.03"

Ø9.03"

Ø9.03"

Ø8.05"

Ø8.16"

Ø7.45"

Ø10.63

"

Ø8.63"

Ø8.5

4" Ø9.25"

Ø8.31"

Ø7.45"Ø1.5" Ø2.28"

Ø2.21"

4.88"

3.15"

Ø7.5

1"

Ø8.40"

Ø2.21"

Ø2.21"

Ø7.75"

Ø14.17"

Ø14.

17"

Ø14.17"

Ø10.63"

Ø10.63"

Ø7.47"

Ø7.75"

Ø8.03"

Ø8.19"Ø8.1

9"

Ø2.28"Ø2.28"

Ø2.2

8"

3.75"Ø8.54"

Ø8.25"

Ø1.5"

Ø7.10"

Ø7.51"

Ø7.44"

Ø8.16"

Ø8.1

6"

Ø8.2

3"

Ø8.47"

Ø14.17"

Ø8.44"

Ø9.24"

Ø8.59"

Ø8.59"

Ø58

(Ø2.

283"

)

Ø40

(Ø1.

575"

)

Ø20(Ø0.787")

Ø20(Ø0.787")

(MAX

INDEX

ING DIAM

ETER)

Ø22.84

"

(MAX

INDEX

ING DIAM

ETER)

Ø22.84

"

(MAX

INDEX

ING DIAM

ETER)

Ø22.8

4"(M

AX IN

DEXING D

IAMET

ER)

4.12

5"


Ø 1.5"

Ø 1.5"


TOOLING INTERFERENCE DIAGRAM – M/MY/MS/MSY FOR 10" CHUCK 1ST PROCESS (FOR REFERENCE ONLY)



V-TYPEMILLINGHOLDER

H-TYPEMILLING HOLDER




V-TYPE MILLING HOLDER (FOR THROUGH COOLANT)



BORING BAR HOLDER(Ø1-1/2")

FACING HOLDER

FACE MILLHOLDER

FACE MILLHOLDER

FACINGHOLDER

FACINGHOLDER

FACINGHOLDER

FACE MILL HOLDER


TURNING HOLDER (FOR 10" CHUCK)

4.12

5"4.

125"

5.12

5"

3.15

"

3.15

"2.

244"

2.67

7"2.

48"

2.44

1"3.

346"

3.26

8"1.

575"

1.57

5"

4.92

1"4.

921"

4.92

1"4.

843"

3.75

"

3.93

7"1.

188"

0.97

5"

Ø1.5

75"

Ø2.9

13"

Ø2.1

26"

3.75

"

Ø2.2

83"

2.77"6"

Ø10.29"

Ø8.54"

Ø2.83"Ø1.58"

Ø9.03"Ø8.32"

Ø9.34"

Ø9.53"Ø8.74"Ø8.28"

5.13

"Ø2.13"Ø2.91"Ø7.99"

3.15"

Ø7.40"

4.84"

Ø10.05"

Ø9.62"

Ø11.62"

Ø10.0

5"Ø9

.34"

Ø3.75

"

Ø1.5

"

Ø2.2

8"

Ø8.27

"Ø8.27"

Ø9.25"

Ø7.48

"

Ø23.62

"

(MAX

. SWING)

Ø7.40"

Ø8.54"Ø8.31"

Ø8.24"

Ø7.45"

Ø6.90"Ø8.08"Ø8.79"

Ø9.86"

Ø7.75"

Ø10.6

3"

Ø8.63"

Ø8.33"

Ø8.11"

Ø8.07"

Ø9.2

5"

Ø8.31

" Ø8.24"Ø7.48"

Ø6.90"

Ø8.79"Ø8.08"

Ø8.5

4"

Ø8.22"

Ø9.25"

Ø7.28"

Ø7.75

"Ø8

.53"

Ø6.3

"Ø7

.07"

Ø7.47"

Ø7.75"

Ø7.91"

Ø7.66"

Ø9.24"

Ø8.6

3"

Ø7.47"

Ø7.99"

Ø10.827"

4.12

5"

2.77"

2.77"

2.52"6" (MAX)

2.77"

2.77"

2.77"

2.77"

Ø0.787"

Ø0.787"

Ø1.969"

Ø0.787"

Ø1.5

"

Ø2.2

83"

0.5"

0.591"

0.644"

0.644"

0.644"

0.644"

0.311"0.74"

1.46"5.594"

1"

6" (MAX)

8.364" (MAX)

2.52" 2.52"

2.77"5.63"0.25"

0.25"

0.25"





V-TYPE MILLINGHOLDER


H-TYPE MILLING HOLDER U DRILL

HOLDER (Ø40)




FACINGHOLDER

FACINGHOLDER

FACINGHOLDER

FACE MILLHOLDER

FACINGHOLDER

FACE MILL HOLDER

TURNING HOLDERTURNING HOLDER(FOR 10" CHUCK)





Ø8.54"

Ø8.32"

Ø8.32"Ø8.32"

Ø9.03"

Ø10.29"

Ø8.10"

Ø8.22"

Ø8.44"

Ø8.47" Ø7.99"

Ø8.2

2"

Ø7.4

8"

Ø7.47"

Ø9.0

3"

Ø9.03"

Ø8.54"

Ø7.15"

Ø7.56"

Ø8.59"

Ø8.44"

Ø9.25"






FACINGHOLDER

FACE MILLHOLDER

FACE MILLHOLDER

TURNINGHOLDER




TURNING HOLDER

TURNINGHOLDER

6.50" 6.50"

4.92

"

4.13"

12.99"








V-TYPEMILLINGHOLDER








BORING BAR HOLDER(Ø1-1/2")

FACING HOLDER

FACE MILLHOLDER

FACE MILLHOLDER

FACINGHOLDER

FACINGHOLDER

FACINGHOLDER

FACE MILL HOLDER


TURNING HOLDER (FOR 10" CHUCK)

4.12

5"4.

125"

5.12

5"

3.15

"

3.15

"2.

244"

2.67

7"2.

48"

2.44

1"3.

346"

3.26

8"1.

575"

1.57

5"

4.92

1"4.

921"

4.92

1"4.

843"

3.75

"

3.93

7"1.

188"

0.97

5"

Ø1.5

75"

Ø2.9

13"

Ø2.1

26"

3.75

"

Ø2.2

83"

2.77"6"

Ø10.29"

Ø8.54"

Ø2.83"Ø1.58"

Ø9.03"Ø8.32"

Ø9.34"

Ø9.53"Ø8.74"Ø8.28"

5.13

"Ø2.13"Ø2.91"Ø7.99"

3.15"

Ø7.40"

4.84"

Ø10.05"

Ø9.62"

Ø11.62"

Ø10.0

5"Ø9

.34"

Ø3.75

"

Ø1.5

"

Ø2.2

8"

Ø8.27

"

Ø8.27"

Ø9.25"

Ø7.48

"

Ø23.62

"

(MAX

. SWING)

Ø7.40"

Ø8.54"Ø8.31"

Ø8.24"

Ø7.45"

Ø6.90"Ø8.08"Ø8.79"

Ø9.86"

Ø7.75"

Ø10.6

3"

Ø8.63"

Ø8.33"

Ø8.11"

Ø8.07"

Ø9.2

5"

Ø8.31

" Ø8.24"Ø7.48"

Ø6.90"

Ø8.79"Ø8.08"

Ø8.5

4"

Ø8.22"

Ø9.25"

Ø7.28"

Ø7.75

"Ø8

.53"

Ø6.3

"Ø7

.07"

Ø7.47"

Ø7.75"

Ø7.91"

Ø7.66"

Ø9.24"

Ø8.6

3"

Ø7.47"

Ø7.99"

Ø10.827"

4.12

5"

2.77"

2.77"

2.52"6" (MAX)

2.77"

2.77"

2.77"

2.77"

Ø0.787"

Ø0.787"

Ø1.969"

Ø0.787"

Ø1.5

"

Ø2.2

83"

0.5"

0.591"

0.644"

0.644"

0.644"

0.644"

0.311"0.74"

1.46"5.594"

1"

6" (MAX)

8.364" (MAX)

2.52" 2.52"

2.77"5.63"0.25"

0.25"

0.25"





V-TYPE MILLINGHOLDER


H-TYPE MILLING HOLDER U DRILL

HOLDER (Ø40)




FACINGHOLDER

FACINGHOLDER

FACINGHOLDER

FACE MILLHOLDER

FACINGHOLDER

FACE MILL HOLDER

TURNING HOLDERTURNING HOLDER(FOR 10" CHUCK)





Ø8.54"

Ø8.32"

Ø8.32"Ø8.32"

Ø9.03"

Ø10.29"

Ø8.10"

Ø8.22"

Ø8.44"

Ø8.47" Ø7.99"

Ø8.2

2"

Ø7.4

8"

Ø7.47"

Ø9.0

3"

Ø9.03"

Ø8.54"

Ø7.15"

Ø7.56"

Ø8.59"

Ø8.44"

Ø9.25"






FACINGHOLDER

FACE MILLHOLDER

FACE MILLHOLDER

TURNINGHOLDER




TURNING HOLDER

TURNINGHOLDER

6.50" 6.50"

4.92

"

4.13"

12.99"





MAIN SPINDLE


V-TYPEMILLING HOLDER






H-TYPE BACK MILLING HOLDER
















BORING BAR HOLDER (Ø40)

SS BORING BAR HOLDER





FACING HOLDER

FACING HOLDER

FACING HOLDER

FACING HOLDER

CUT-OFF HOLDER

CUT-OFF HOLDER

CUT-OFFHOLDER

CUT-OFFHOLDER

SS TURNING HOLDER

SS TURNINGHOLDER

SS TURNINGHOLDER

SS TURNING HOLDER

SS TURNINGHOLDER

Ø10.

65"Ø6.1

8"

Ø10.83"Ø7.44"

Ø1.5" Ø2.28"

4.88"

5.32

" 3.75"

5.13"

Ø7.48"

Ø6.06"

Ø6.06"

Ø2.76"

Ø6.06"

4"Ø9.87"

Ø9.01"

Ø9.06"

Ø2.28"

Ø7.03"

Ø7.09"

Ø7.91"

Ø8.16

"

Ø10.65"

Ø8.52"

Ø9.93"

Ø8.39"

Ø6.18"Ø8"

Ø1"

Ø1"

3.94"

4.92"

Ø7.4

4"

3.34

"

Ø1"

2.48

"

Ø7.15"3.15"

Ø9.56"

Ø8.27"

Ø11.62"

3.15"

Ø6.06"

Ø6.06"

Ø7.95"

Ø6.78"

Ø7.9

6"

Ø8.46

"Ø9

.25"

Ø9.3

4"

Ø10.13

"

Ø9.62"

4.5"

3.54"

3.54"

3.47

"

3.54"

Ø6.06"

Ø0.79"

Ø23.62"(MAX INDEXING DIAMETER)

Ø23.62"

(MAX INDEXING DIAMETER)

Ø23.62"


Ø23.62"


4"

3.94"

Ø1"

5.12

5"

4.12

5"

5.12

5"0.

909"

0.51

2"1.

181"

4.88

2"4.

882"

4.92

1"

5.31

5"

2.24

4"2.

638"

2.48

"2.

402"

3.34

6"1.

575"

3.93

7"

3.54

3"

1.18

1"

3.75

"3.

15"

4"

2.77"

2.77"

2.77"

2.77"

Ø0.787"

0.644"

2.77" 3.605"

Ø0.787"

0.644"

2.77"

Ø0.787"

0.644"

5.594"

8.364" (MAX)

1.46"

2.77"

2.52"6" (MAX)

0.5"

3.605" 2.77" 3.605"

2.625"

0.145"

0.419" 3.846" (MAX)

2.255"

3.875"

4"

1.25"

2.5" (MAX)

2.913"

2.913"

0.25"

0.25" 2.52"

0.25"

0.591"

0.298"

0.298"

0.298"

0.25"

1"

Ø1"

Ø1.5

"

Ø2.2

83"


BORING BAR HOLDER (Ø40) SS BORING

BAR HOLDER


SS TURNING HOLDER









MAIN SPINDLE






























FACING HOLDER

FACING HOLDER

FACING HOLDER

FACING HOLDER

CUT-OFF HOLDER

CUT-OFF HOLDER

CUT-OFFHOLDER

CUT-OFFHOLDER

SS TURNING HOLDER

SS TURNINGHOLDER

SS TURNINGHOLDER

SS TURNING HOLDER

SS TURNINGHOLDER

Ø10.

65"Ø6.1

8"

Ø10.83"Ø7.44"

Ø1.5" Ø2.28"

4.88"

5.32

" 3.75"

5.13"

Ø7.48"

Ø6.06"

Ø6.06"

Ø2.76"

Ø6.06"

4"Ø9.87"

Ø9.01"

Ø9.06"

Ø2.28"

Ø7.03"

Ø7.09"

Ø7.91"

Ø8.16

"

Ø10.65"

Ø8.52"

Ø9.93"

Ø8.39"

Ø6.18"Ø8"

Ø1"

Ø1"

3.94"

4.92"

Ø7.4

4"

3.34

"

Ø1"

2.48

"

Ø7.15"3.15"

Ø9.56"

Ø8.27"

Ø11.62"

3.15"

Ø6.06"

Ø6.06"

Ø7.95"

Ø6.78"

Ø7.9

6"

Ø8.46

"Ø9

.25"

Ø9.3

4"

Ø10.13

"

Ø9.62"

4.5"

3.54"

3.54"

3.47

"

3.54"

Ø6.06"

Ø0.79"

Ø23.62"(MAX INDEXING DIAMETER)

Ø23.62"


Ø23.62"


Ø23.62"


4"

3.94"

Ø1"

5.12

5"

4.12

5"

5.12

5"0.

909"

0.51

2"1.

181"

4.88

2"4.

882"

4.92

1"

5.31

5"

2.24

4"2.

638"

2.48

"2.

402"

3.34

6"1.

575"

3.93

7"

3.54

3"

1.18

1"

3.75

"3.

15"

4"

2.77"

2.77"

2.77"

2.77"

Ø0.787"

0.644"

2.77" 3.605"

Ø0.787"

0.644"

2.77"

Ø0.787"

0.644"

5.594"

8.364" (MAX)

1.46"

2.77"

2.52"6" (MAX)

0.5"

3.605" 2.77" 3.605"

2.625"

0.145"

0.419" 3.846" (MAX)

2.255"

3.875"

4"

1.25"

2.5" (MAX)

2.913"

2.913"

0.25"

0.25" 2.52"

0.25"

0.591"

0.298"

0.298"

0.298"

0.25"

1"

Ø1"

Ø1.5

"

Ø2.2

83"


BORING BAR HOLDER (Ø40) SS BORING

BAR HOLDER


SS TURNING HOLDER





EXTERNAL DIMENSIONS – REAR EXIT CONVEYOR (FOR REFERENCE ONLY)

(OPTION)CHIP CONVEYOR

POWER INLET

AIR INLET (OPTION)

OPERATING BOX

SIGNAL TOWER (OPTION)

CHIP CONVEYOR (OPTION)

DOOR OPENING SIZE

DOOR STROKE

CONTROL BOX

BUCKET (OPTION)

A

BUCKET (OPTION)

FLOOR REQUIRED FOR OILPAN REMOVAL


CONTROLBOX

B VIEW

A VIEW

OILPAN

CONTROL BOX

OILPAN

B

R878

.6 (34

.6")

1226 (48.3") 661 (26")

548.8 (21.6")

925

(36.

4")

800

(31.

5")

1925

(75.

8") 13

64.3

(5

3.7"

)

379.

8 (1

5")

200

(7.9

")

1219

.2 (4

8")

1510

.4 (5

9.5"

)

750

(29.

5")

291.

2 (1

1.5"

)

1500

(59.

1")

1020

(40.

2")

705

(27.

7")

1010

(39.

8")

10 (0

.4")

665

(26.

2")

40 (1

.5")

250

(9.8

")

225

(8.8

")

855

(33.

7")

891.2 (35.1") 900 (35.4")

1747 (68.8")

1135 (44.7")

610 (24")

555 (21.8")

1690 (66.5")

400 (15.7") 900 (35.4")

930 (36.6") 760 (29.9")

390 (15.4")

57 (2.3")

540 (21.2")

*3006.5 (118.3")#2998.5 (118") 1680 (66.2")

*262 (10.3")#254 (10") 2744.5 (108") 375.5 (14.8")

776 (30.5") 914 (36") 1054.5 (41.5")

60 (2.4") 1300 (51.2") 400 (15.7")

117.4 (4.6") 570 (22.4") 860 (33.9")

780 (30.7") 1020 (40.2")

340 (13.4") 530 (20.9")

138 (5.4") 33 (1.3")499 (19.6")

668 (26.3")

2340 (92.1)"

870 (34.3")

990 (39") 840 (33.1") 510 (20")

640 (25.2") 1330 (52.4") 370 (14.5")

9.8 (0.4") 435 (17.1")

670 (26.3") 800 (31.5")

2 (0.1")

862.

2 (3

3.9"

)16

90 (6

6.5"

)50

6.3

(19.

9")

925

(36.

4")

1725

(67.

9")

851

(33.

5")

874

(34.

4")

624.

92 (2

4.6"

)

800

(31.

5")

R406.2 (16")

453 (17.8")


EXTERNAL DIMENSIONS

EXTERNAL DIMENSIONS – REAR EXIT CONVEYOR (FOR REFERENCE ONLY)

(OPTION)CHIP CONVEYOR

POWER INLET

AIR INLET (OPTION)

OPERATING BOX



DOOR OPENING SIZE

DOOR STROKE

CONTROL BOX

BUCKET (OPTION)

A

BUCKET (OPTION)



CONTROLBOX

B VIEW

A VIEW

OILPAN

CONTROL BOX

OILPAN

B

R878

.6 (34

.6")

1226 (48.3") 661 (26")

548.8 (21.6")

925

(36.

4")

800

(31.

5")

1925

(75.

8") 13

64.3

(5

3.7"

)

379.

8 (1

5")

200

(7.9

")

1219

.2 (4

8")

1510

.4 (5

9.5"

)

750

(29.

5")

291.

2 (1

1.5"

)

1500

(59.

1")

1020

(40.

2")

705

(27.

7")

1010

(39.

8")

10 (0

.4")

665

(26.

2")

40 (1

.5")

250

(9.8

")

225

(8.8

")

855

(33.

7")

891.2 (35.1") 900 (35.4")

1747 (68.8")

1135 (44.7")

610 (24")

555 (21.8")

1690 (66.5")

400 (15.7") 900 (35.4")

930 (36.6") 760 (29.9")

390 (15.4")

57 (2.3")

540 (21.2")

*3006.5 (118.3")#2998.5 (118") 1680 (66.2")

*262 (10.3")#254 (10") 2744.5 (108") 375.5 (14.8")

776 (30.5") 914 (36") 1054.5 (41.5")

60 (2.4") 1300 (51.2") 400 (15.7")

117.4 (4.6") 570 (22.4") 860 (33.9")

780 (30.7") 1020 (40.2")

340 (13.4") 530 (20.9")

138 (5.4") 33 (1.3")499 (19.6")

668 (26.3")

2340 (92.1)"

870 (34.3")

990 (39") 840 (33.1") 510 (20")

640 (25.2") 1330 (52.4") 370 (14.5")

9.8 (0.4") 435 (17.1")

670 (26.3") 800 (31.5")

2 (0.1")

862.

2 (3

3.9"

)16

90 (6

6.5"

)50

6.3

(19.

9")

925

(36.

4")

1725

(67.

9")

851

(33.

5")

874

(34.

4")

624.

92 (2

4.6"

)

800

(31.

5")

R406.2 (16")

453 (17.8")


EXTERNAL DIMENSIONS – SIDE EXIT CONVEYOR (FOR REFERENCE ONLY)

POWER INLET

548.8 (21.6") 1151.2 (45.4") 900 (35.4")

800 (31.5") 780 (30.7") 1020 (40.2")

40 (1

.5")

10 (0

.4")

665

(26.

2")

1010

(39.

8")

800

(31.

5")

925

(36.

4")

705

(27.

7")

1020

(40.

2")

390 (15.4")900 (35.4")400 (15.7")

760 (29.9")930 (36.6")

250

(9.8

")

57 (2.3")

1747 (68.8")

1690 (66.5")

555 (21.8")1135 (44.7")

1500

(59.

1")

853

(33.

7")

225

(18.

8")

CONTROLBOX

B VIEWA VIEW

OILPAN

CONTROL BOX

OPERATING BOX

BUCKET (OPTION)


FLOOR REQUIRED FOR CHIP CONVEYOR REMOVAL

870 (34.3") 840 (33.1")

10 (0.4")

890 (35")

640 (25.2") 1330 (52.4") 630 (24.8")

990 (39") 840 (33.1") 770 (30.3")

2600 (102.4") 1158 (45.6") 1570 (61.8")

925

(36.

4")

800

(31.

5")

#874

(34.

4")

*755

(29.

8")

*969

(38.

1")

750

(29.

5")

#851

(33.

5")

1244

(49"

)29

1 (1

1.4"

)

1535

(60.

4")

1725

(67.

9")

OILPAN

B

CYLINDERCOVER

624.

92 (2

4.6"

)

AIR INLET(OPTION)


# 254 (10")# 262 (10.3")

141.4 (5.6")

776 (30.5")

#1944 (76.5")#1952 (76.8")

1300 (51.2")380 (15")60 (2.4")

914 (36")

200

(7.9

")

1349

.3 (5

3.1"

)

1925

(75.

8")


FLOO

R RE

QUIR

ED F

OROI

LPAN

REM

OVAL

379.

8 (1

5")


BUCKET (OPTION)

33 (1.3")639 (25.2")168 (6.6")200

(7.9") 670 (26.4")

860 (33.9")

838 (33") 2 (0.1")

R406.2 (16")

505.

8 (1

9.9"

)86

2.2

(33.

9")

1690

(66.

5")

1680

(66.

2")

400

(15.

7")

1086

(42.

8")

1260

(49.

6")

151

(5.9

")45

3 (1

7.8"

)

R878.6

(34.6

")

DOOR STROKE

DOOROPENING SIZE

CONTROL BOX


EXTERNAL DIMENSIONS

EXTERNAL DIMENSIONS – SIDE EXIT CONVEYOR (FOR REFERENCE ONLY)

POWER INLET

548.8 (21.6") 1151.2 (45.4") 900 (35.4")

800 (31.5") 780 (30.7") 1020 (40.2")

40 (1

.5")

10 (0

.4")

665

(26.

2")

1010

(39.

8")

800

(31.

5")

925

(36.

4")

705

(27.

7")

1020

(40.

2")

390 (15.4")900 (35.4")400 (15.7")

760 (29.9")930 (36.6")

250

(9.8

")

57 (2.3")

1747 (68.8")

1690 (66.5")

555 (21.8")1135 (44.7")

1500

(59.

1")

853

(33.

7")

225

(18.

8")

CONTROLBOX

B VIEWA VIEW

OILPAN

CONTROL BOX

OPERATING BOX

BUCKET (OPTION)


FLOOR REQUIRED FOR CHIP CONVEYOR REMOVAL

870 (34.3") 840 (33.1")

10 (0.4")

890 (35")

640 (25.2") 1330 (52.4") 630 (24.8")

990 (39") 840 (33.1") 770 (30.3")

2600 (102.4") 1158 (45.6") 1570 (61.8")

925

(36.

4")

800

(31.

5")

#874

(34.

4")

*755

(29.

8")

*969

(38.

1")

750

(29.

5")

#851

(33.

5")

1244

(49"

)29

1 (1

1.4"

)

1535

(60.

4")

1725

(67.

9")

OILPAN

B

CYLINDERCOVER

624.

92 (2

4.6"

)

AIR INLET(OPTION)


# 254 (10")# 262 (10.3")

141.4 (5.6")

776 (30.5")

#1944 (76.5")#1952 (76.8")

1300 (51.2")380 (15")60 (2.4")

914 (36")

200

(7.9

")

1349

.3 (5

3.1"

)

1925

(75.

8")


FLOO

R RE

QUIR

ED F

OROI

LPAN

REM

OVAL

379.

8 (1

5")


BUCKET (OPTION)

33 (1.3")639 (25.2")168 (6.6")200

(7.9") 670 (26.4")

860 (33.9")

838 (33") 2 (0.1")

R406.2 (16")

505.

8 (1

9.9"

)86

2.2

(33.

9")

1690

(66.

5")

1680

(66.

2")

400

(15.

7")

1086

(42.

8")

1260

(49.

6")

151

(5.9

")45

3 (1

7.8"

)

R878.6

(34.6

")

DOOR STROKE

DOOROPENING SIZE

CONTROL BOX


MACHINE SPECIFICATIONS – QTU-200 SERIES

QTU-200 QTU-200M QTU-200MS

Bed length 500U 500U 500U

Capacity

Maximum swing in (mm) 27.4 (695)

Recommended turning diameter in (mm) 8.35 (212)

Maximum turning diameter in (mm) 16.25 (410) 13.5 (340)

1st spindle chuck size in 6/8

2nd spindle chuck size in N/A 5

Bar working diameter in (mm) 1.65 (42)

Main spindle

Maximum speed rpm 6,000

Spindle nose ASA JIS A2-6

Spindle through hole in (mm) 2.4 (61)

Second spindle

Maximum speed rpm N/A 6,000

Spindle nose FLAT N/A JIS A2-5

Spindle through hole in (mm) N/A 2.4 (61)

Turret

Number of tools – 12

OD tool size in (mm) 1 (25)

Maximum boring bar size in (mm) 1.5 (40)

Rotary drill in (mm) 0.75 (20)

Rotary tap – M20

Rotary endmill in (mm) 0.75 (20)

Turret indexing time (1 station swivel) s 0.18 0.19

Maximum rotary tool speed rpm 4,500 (Option: 6,000)

TailstockQuill bore taper MT MT No. 5 N/A

Quill travel in (mm) 13.250 (340) N/A

Feed axes

Travel (X axis) in (mm) 8.5 (215)

Travel (Y axis) in (mm) N/A

Travel (Z axis) in (mm) 24.5 (625) 23.75 (605)

Feed rate

Rapid traverse rate (X axis) ipm (m/min) 1,181 (30)

Rapid traverse rate (Y axis) in (mm) N/A

Rapid traverse rate (Z axis) ipm (m/min) 1,417 (36)

MotorsMain spindle motor power hp (kW) 20 (40% ED)/15 (Cont.) [15 (40% ED)/11 (Cont.)]

Rotary tool motor power hp (kW) N/A 7.3 (5.5)

Power source Electric power supply (rated capacity) kVA 27.8 27.7 27.5

Machine dimensions

Height in (mm) 67.9 (1,725)

Width in (mm) 66.5 (1,690)

Length in (mm) 102.4 (2,600)

Weight Ibs (kg) 11,244 (5,100) 11,464 (5,200) 11,685 (5,300)


MACHINE SPECIFICATIONS

QTU-200MY QTU-200MSY

Bed length 500U 500U

Capacity



Maximum turning diameter in (mm) 13.5 (340)




Main spindle




Second spindle


Spindle nose FLAT JIS A2-5


Turret





Rotary tap – M20


Turret indexing time (1 station swivel) s 0.19




Feed axes


Travel (Y axis) in (mm) 4 (100)

Travel (Z axis) in (mm) 23.75 (605)

Feed rate


Rapid traverse rate (Y axis) in (mm) 10 (394)



Rotary tool motor power hp (kW) 7.3 (5.5)

Power source Electric power supply (rated capacity) kVA 29 28.5

Machine dimensions

Height in (mm) 67.9 (1,725)

Width in (mm) 66.5 (1,690)

Length in (mm) 102.4 (2,600)

Weight Ibs (kg) 11,905 (5,400) 12,125 (5,500)



QTU-250 QTU-250M QTU-250MS


Capacity






Bar working diameter in (mm) 2 (51)

Main spindle



Spindle through hole in (mm) 3 (76)

Second spindle




Turret





Rotary tap – M20






Feed axes


Travel (Y axis) in (mm) N/A

Travel (Z axis) in (mm) 25 (635) 23.75 (605)

Feed rate


Rapid traverse rate (Y axis) in (mm) N/A



Rotary tool motor power hp (kW) N/A 7.3 (5.5)


Machine dimensions

Height in (mm) 67.9 (1,725)

Width in (mm) 66.5 (1,680)

Length in (mm) 104.3 (2,650)

Weight Ibs (kg) 11,310 (5,130) 11,510 (5,220) 11,860 (5,370)



QTU-250MY QTU-250MSY

Bed length 500U 500U

Capacity



Maximum turning diameter in (mm) 13.5 (340)



Bar working diameter in (mm) 2 (51)

Main spindle



Spindle through hole in (mm) 3 (76)

Second spindle




Turret





Rotary tap – M20


Turret indexing time (1 station swivel) s 0.19




Feed axes


Travel (Y axis) in (mm) 4 (100)

Travel (Z axis) in (mm) 23.75 (605)

Feed rate


Rapid traverse rate (Y axis) in (mm) 10 (394)



Rotary tool motor power hp (kW) 7.3 (5.5)

Power source Electric power supply (rated capacity) kVA 28.3 28.4

Machine dimensions

Height in (mm) 67.9 (1,725)

Width in (mm) 66.5 (1,680)

Length in (mm) 104.3 (2,650)

Weight Ibs (kg) 11,905 (5,400) 12,260 (5,560)



QTU-350 QTU-350M QTU-350MS QTU-350MY QTU-350MSY

Bed length 500U 500U 500U 500U 500U

Capacity


Recommended turning diameter in (mm) 10 (255)



2nd spindle chuck size in N/A 6 N/A 6


Main spindle




Second spindle

Maximum speed rpm N/A 6,000 N/A 6,000

Spindle nose FLAT N/A JIS A2-5 N/A JIS A2-5

Spindle through hole in (mm) N/A 2.4 (61) N/A 2.4 (61)

Turret





Rotary tap – M20




TailstockQuill bore taper MT MT No. 5 N/A MT No. 5 N/A

Quill travel in (mm) 13.250 (340) N/A 13.250 (340) N/A

Feed axes


Travel (Y axis) in (mm) N/A +/- 2 (50)

Travel (Z axis) in (mm) 25 (635) 23.75 (605)

Feed rate


Rapid traverse rate (Y axis) in (mm) N/A 10 (394)



Rotary tool motor power hp (kW) N/A Standard: 7.3 (5.5), Option: 10 (7.5)

Power source Electric power supply (rated capacity) kVA 27.3 28.5 27.4 28.3 28.4

Machine dimensions

Height in (mm) 67.9 (1,725)

Width in (mm) 66.5 (1,690)

Length in (mm) 106.3 (2,700)

Weight Ibs (kg) 11,685 (5,300)

11,890 (5,390)

12,200 (5,540)

12,324 (5,590)

12,640 (5,730)



QTU-350 QTU-350M QTU-350MY


Capacity


Recommended turning diameter in (mm) 10 (255)



2nd spindle chuck size in N/A


Main spindle




Second spindle




Turret





Rotary tap – M20




TailstockQuill bore taper MT MT No. 5

Quill travel in (mm) 22.125 (565)

Feed axes


Travel (Y axis) in (mm) N/A +/- 2 (50)

Travel (Z axis) in (mm) 46.25 (1,175) 45.5 (1,155)

Feed rate


Rapid traverse rate (Y axis) in (mm) N/A 10 (394)



Rotary tool motor power hp (kW) N/A Standard: 5 (3.7), Option: 9 (7.3)


Machine dimensions

Height in (mm) 72.4 (1,840)

Width in (mm) 70.1 (1,780)

Length in (mm) 137.8 (3,500)

Weight Ibs (kg) 13,867 (6,290) 14,506 (6,580) 14,947 (6,780)


SPINDLE AND UNIT REBUILD

Spindle rebuildMazak’s spindle exchange and rebuild program provides the option to purchase a brand new spindle, have an existing spindle repaired or acquire a Mazak rebuilt spindle. Mazak also offers high quality new and remanufactured index tables, ATC shifters and milling turrets.

Benefits of Mazak’s spindle and unit rebuild service include:• More than 900 different spindle variations for all types of turning

centers, vertical and horizontal machining centers as well as Multi-Tasking machines

• Over 300 available rebuilt spindles for a cost-effective spindle solution delivered in as little as two or three days

• Spindle repairs are processed in a clean room environment and overseen by quality control teams with ISO: 9001:2008 certification

• Spindle repairs/rebuilds occur within five days of receipt and include 12 hours of test stand runoff

• A seven-month parts and labor warranty on rebuilt spindles with Mazak installation

• Free technical support regarding replacement options and processes

SPINDLE REPAIR

BEFORE AFTER

https://www.mazakusa.com/customer-support/spindle-unit-rebuild/


ENVIRONMENTALLY FRIENDLY

ENVIRONMENTALLY FRIENDLY

ENVIRONMENTAL CONSIDERATIONS The environment and our impact on our natural surroundings have always been important concerns of Mazak. This is shown by the fact that all factories where Mazak machine tools are produced are ISO 14001 certified, an international standard confirming that the operation of our production facilities do not adversely affect air, water or land.

The QTU Series utilizes a high efficiency lubrication system that has reduced oil consumption more than 90% versus comparable systems. High efficiency LED work lights are used for illumination of the machining area. These lights and the optional chip conveyor are automatically shut off after a predetermined time period for lower power consumption when the machine is in the stand-by state.

Personnel Sensor

The work lights and CNC display are automatically shut off after a

predetermined time period for lower power consumption when the operator is not near the machine. When the personnel sensor has detected that the operator

has returned to the machine, these lights are automatically

turned on.

Power Consumption Display (Optional)

The electrical power meter displays the machine's accumulated electrical

power consumption.

Chip Conveyor/Automatic Power Off (Optional)

The chip conveyor is automatically shut off after a

predetermined time period for lower power consumption when the machine is

in the stand-by state.

QTU-200


MAZAK TECHNOLOGY AND TECHNICAL CENTERSAs a key component of Mazak’s comprehensive customer support, its network of eight Technology Centers and a Technical Center strategically located across North America put component machining demonstrations, experienced applications engineers and training in close proximity to customers. These centers also provide a channel for customer input to Mazak manufacturing for the development of new machine tool technology.

Technology and Technical Centers offer advanced application support, education and training, new technology and manufacturing systems along with on-site training and technology seminars.

Click here for more information on Mazak Technology Centers.

Advanced application support• Expert applications engineers help customers optimize part-production processes and create effective manufacturing solutions • Mazak-certified cutting tool, workholding and automation partners collaborate to develop optimized turnkey manufacturing solutions • Test cuts of customer parts run on the latest, most advanced machine tools • Secure applications development and complete design privacy of each customer's individual manufacturing system

Education and training• Education, training and seminar events in cooperation with Mazak technology partners• Free access to the most advanced machine tools• Industry-focused education

New technology and manufacturing systems• The latest, most advanced manufacturing systems that can optimize the processing of industry-specific components• Productivity experts help customers select the best new machine tool technology for their particular businesses

On-Site Training and Technology Seminars• Hands-on applications and operator development courses• Technical seminars held in conjunction with our Value Inspired Partners (VIPs)• Regularly scheduled market-focused events that provide valuable industry insight

MAZAK TECHNOLOGY + TECHNICAL CENTERS

https://www.mazakusa.com/technology-centers/


SOUTHEAST TECHNOLOGY CENTER1075 Northbrook ParkwaySuwanee, Georgia 30024(678) 985-4800

MAZAK TECHNOLOGY + TECHNICAL CENTERS

NATIONAL TECHNOLOGY CENTER8025 Production DriveFlorence, Kentucky 41042(800) 331-9151

MIDWEST TECHNOLOGY CENTER300 East Commerce DriveSchaumburg, Illinois 60173(847) 885-8311

SOUTHWEST TECHNOLOGY CENTER10950 Greenbend Blvd.Houston, Texas 77067(281) 931-7770

WESTERN TECHNOLOGY CENTER1333 West 190th StreetGardena, California 90248(310) 327-7172

NORTHEAST TECHNOLOGY CENTER700 Old County CircleWindsor Locks, Connecticut 06096(860) 292-4400

DALLAS TECHNICAL CENTER 935 South Kimball, Suite 151,Southlake, Texas 76092(817) 329-6290

CANADA TECHNOLOGY CENTRE50 Commerce CourtCambridge, Ontario N3C 4P7(519) 658-2021

MEXICO TECHNOLOGY CENTERSpectrum 100 Parque Industrial FinsaApodaca Nuevo León 66600+52-818-221-0910

Click here for more information on Mazak Technology Centers.

https://www.mazakusa.com/technology-centers/


FINANCING

FINANCING

MAZAK CREDIT GROUP As a wholly owned subsidiary of Mazak Corporation, MCC Credit Group is the preferred one-stop choice for manufacturers throughout the United States and Canada who want fast, hassle-free, low-cost financing on a QTU Series machine or any other piece of Mazak equipment. With a complete knowledge of Mazak’s product portfolio, MCC Credit Group provides factory terms that can work to customer advantages. Plus, its direct access to machine specifications, delivery schedules and installation dates eliminates any additional paperwork or a delay in the approval or shipment process.

Advantages of working with MCC Credit Group:• Approval of up to $350,000 with a simple online credit application (subject to credit approval)• Quick turnarounds on highly competitive leases and loans with no blanket liens• Waive security deposits• Apply machine deposits directly toward advanced rents, fees or monthly rental payments• Offer three to five years financing on all Mazak equipment• Preserve bank credit lines for working capital and your company’s growth• Structure true leases for off-balance sheet accounting treatment and maximum cash flow

Click here for more information on financing options.

https://www.mazakusa.com/financing/


RESOURCES AND LINKS

RESOURCES AND LINKS

NORTH AMERICAN SERVICE

North American Customer Service ManagerGreg [email protected]

Assistant North American Service ManagerHiroshi [email protected]

North American Parts ManagerSteve [email protected]

Parts Order EntryToni [email protected]

Training SupervisorRoy [email protected]

REGIONAL LOCATIONS

AtlantaSteve [email protected]

ChicagoGary [email protected]

Florence, KentuckyMartin [email protected]

HartfordKurt [email protected]

HoustonJim [email protected]

Los AngelesCarlos [email protected]

CanadaMichael [email protected]

MexicoGustavo Alarcon011 52 818 221 [email protected]

AFTER HOURS SERVICE800-231-1456

AFTER HOURS PART SUPPORTClick here to register for after hours parts support.

https://support.mazakcorp.com/LoginPage?ReturnUrl=%2fAuthenticated%2fMyProfile%2fRequestPartsAccess

https://support.mazakcorp.com/LoginPage?ReturnUrl=%2fAuthenticated%2fMyProfile%2fRequestPartsAccess

MAZAK CORPORATION NORTH AMERICAN MANUFACTURING HEADQUARTERS8025 Production Drive, Florence, KY 41042 Tel: (859) 342-1700 Fax: (859) 342-1865

QT

U S

er

ies

www.MazakUSA.com

05_17_SER_QTU_B

https://www.mazakusa.com/

qtu series - primemach.commazak is a single point of contact for any mazak-related service need,...

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