qscale i2 system brochure mcs en version 0813
DESCRIPTION
Crane SLI System QSCALE I2 System Brochure MCS en Version 0813TRANSCRIPT
qSCALE I2 Low-End SLI
Only Configuration – No Programming
Mobile Machine Control Solutions
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iSENS HES
2
gSENS LWG
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pSENS DAVC
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cSCALE DIO
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1
3
5
4
6 Length
Load Pressure
Angle
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gSENS WGX
2 3
qSCALE I2
Flexible Safe Load Indicator solution for mobile telescopic cranes
Only configuration, no programming
Reduced and simplified calibration of the crane
Superior HMI graphic interface for easy crane operation
Integrated Real-time PLC-Control
Extensive diagnosis and service functions
The new standard for the future of small and medium-sized cranes
qSCALE I2
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qSCALE I2 Crane Configurator Tool The unique and “easy-to-use” qSCALE I2 Crane Configurator tool excludes complex application software programming.
Simple configuration of the crane parameters and features, including the SLI functions, significantly reduces the system integration time.
qSCALE I2 Crane Configurator comes with a comprehensive set of default graphics and languages, so the graphic layout can be defined in just a few clicks.
Detailed documentation of the crane configuration and crane data, as well as comprehensive service menus, are available on the console and PC.
The unique qSCALE I2 calibration process determines the geometric details of the crane from just a few initial geometric data, even if they are inaccurate.
This calibration process is completed within a few hours and is only necessary for the first prototype of the crane model. Further cranes of the same model require only reduced recalibration to compensate production tolerances.
Guided Crane Definition
Geometric definition
IO Confi- guration
Rigging States
Load Tables
Define* graphics
* optional
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qSCALE I2 Safe Load Indicator (SLI) Promising investments at the budget level
As part of the development of the iSCALE Control System, Hirschmann MCS provides a new SLI concept – The qSCALE I2:
An effective Safe Load Indicator system solution for small and medium-sized telescopic cranes
Know-how of complex high-technology solutions has been transformed to the Low-End level
Developed for current and future standards
HMI visualisation and load moment indication are integrated in only one device
System maintenance costs and repairs are minimized due to the high quality and reliability of the components
All standard sensor interfaces are supported: such as CANopen, 4…20mA, 0-10V and/or wireless sensors
Configuration instead of programming
Using the qSCALE I2 Crane Configurator Tool, the need for programming is eliminated.
No CoDeSys or other programming knowledge required
Configuration functions for applications can be executed by a system integrator or service partner
Minimization of the system integration time
Customized configuration of the HMI visualisation
Cost-effective use in the area of retrofitting
Numerous cranes of older design can be upgraded
Depending on the requirements, the crane configuration tool is available in 3 versions:
Service Basic Expert
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Reduced and simplified calibration of the crane
During the commissioning of the crane prototype, the calibration is reduced to a minimum and simplified through a menu-driven calibration process:
Time required for crane calibration is greatly reduced and completely documented
User friendly HMI menu driven calibration process
Calibration is only required during the commissioning of the crane prototype
For serial production of the crane only the necessary TÜV acceptance test and overload trips are required
Short calibration reduces the cost for the crane completion
For use in OEM and Retrofit crane applications
qSCALE I2 makes the job of the crane operator easier and safer
The crane operator also benefits from the new qSCALE I2 concept:
User-friendly and self-explaining HMI console supports the crane operator and increases protection against operator mistakes
Operator is guided step by step through each setting
Graphic elements visualize the crane setup and allow easy verification with the real crane configuration
Operating modes can be selected by graphic rather than anonymous numerical codes
The safety risk of choosing the wrong operating mode is minimized
Extended diagnostic and service menus reduce crane down-time
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SLI features of qSCALE I2
Lifecycle support
Out-of-the-box, the qSCALE I2 supports a wide set of features used by telescopic crane applications:
Indirect measurement using one or two pressure sensors (piston side / rod and piston side pressure) and angle sensor
Telescoping synchronously or asynchronously (one length mea-surement only)
Support for optional jibs or inserts
Outrigger monitoring
Rigging state selection based on external signals
Rigging / transport modes
qSCALE I2 crane configurator tool supports the whole lifecycle of the crane:
Multiple pick points (not at the same time)
Multiple winches
Working range alarms
Configurable cut-off e.g.
- overload cut-off
- single movement
- wind speed or high voltage detection cut-off
Crane Definition
Crane Geometry
Load Charts
Sensor
HMI Graphic
Operating Modes
Crane Calibration
Retrofit or OEM Prototype
Alignment of Load measurement
Optimization of Geometric Data
Crane Commissioning
Sensor Calibration
Elimination of production tolerances
Serial number of crane
Definition of crane options
Service/ Update
Diagnostic
Update
Auto-Configuration of Replacement Parts
Maintenance Support
Global Partnership
Visionary Experienced Supportive
Offering systems and innovative mobile automation platforms for applications in harsh environments, Hirschmann sets new standards in meeting safety and in its design of hardware and software.
The company’s experienced team has provided communication between people and machines for more than 40 years. All solutions from Hirsch-mann MCS already meet tomorrow’s special requirements and today´s standards.
Hirschmann MCS leads the world market in safe load indication for telescopic and lattice-boom cranes.
Mobile Machine Control SolutionsHirschmann Automation and Control GmbH
Hertzstr. 32-34 76275 Ettlingen Germany Phone +49 (0)7243 709-0Mail: [email protected]
China Hirschmann Electronics Co., Ltd. Phone: +86 516 87885799 Mail: [email protected]
USA Hirschmann Automation and Control Inc. Phone: +1 717 263 7655 Mail: [email protected]
Certified under:
DIN EN ISO 14001DIN EN ISO 9001
TOP JOB® employer in 2013
Member of:
VDMACAN in Automation (CiA) GmbH OSADL (Open Source Automation Development Lab eG) 8/
2013