qc modular toolholder for small-part machining

21
Copyright © 2019 Seco Tools AB - All rights reserved QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

Upload: others

Post on 04-Jan-2022

6 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

Copyright © 2019 Seco Tools AB - All rights reserved

QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

Page 2: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

YOUR SAFETY ISOUR TOP PRIORITY

EMERGENCY

EXIT

ALARM ASSEMBLY

POINT

EMERGENCY

NUMBER

PROTECTIVE

EQUIPMENT

PSYCHOLOGICAL

SAFETY*

*Psychological Safety means to include everybody in the meeting (including yourself),

sharing knowledge, listen to other people and confirming their contribution.

Page 3: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

AGENDA

Copyright © 2019 Seco Tools AB - All rights reserved

QC – QUICK AND EASY

BENEFITS

CUSTOMER CHALLENGES

JETSTREAM TOOLING®

ASSEMBLE & GUIDANCE

PRODUCT RANGE

Page 4: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

QC TOOLHOLDER

QUICK AND EASY

Copyright © 2019 Seco Tools AB - All rights reserved

Page 5: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

Copyright © 2019 Seco Tools AB - All rights reserved

QC – QUICK AND EASY

▪ The QC Modular Toolholder ensures

fast insert indexing.

▪ Internal Jetstream Tooling® provides

good chip control and longer tool life.

▪ Insert pocket design enables greater

process security and repeatability for

unmanned production.

Page 6: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

BENEFITS

Copyright © 2019 Seco Tools AB - All rights reserved

Page 7: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

Copyright © 2019 Seco Tools AB - All rights reserved

▪ Reduces downtime between tool changes for

increased productivity.

▪ Secure single-lock system makes it easy to use.

▪ Tight tolerances on the interface allow for high

repeatability.

▪ Multiple heads fit on a single shank for greater

versatility.

▪ Jetstream Tooling® enables predictable tool life

and increased cutting parameters.

▪ Patented pocket design ensures highest level of

precision.

BENEFITS

Page 8: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

CUSTOMER

CHALLENGES

Copyright © 2019 Seco Tools AB - All rights reserved

Page 9: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

Copyright © 2019 Seco Tools AB - All rights reserved

CUSTOMER CHALLENGES

▪ Customer Challenge: Tight spacing between tools

and limited access in your sliding head machine

make insert indexing difficult and time

consuming. Assembling coolant hoses also proves

cumbersome in the limited space.

▪ The Seco Solution: With the QC Modular

Toolholder, you can quickly remove both cutting

head and insert as one assembly for fast and easy

indexing outside of the machine while the

toolholder and hose remain mounted.

Page 10: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

Copyright © 2019 Seco Tools AB - All rights reserved

CUSTOMER CHALLENGES

▪ Customer Challenge: Erratic chip behaviour

hinders your unmanned small-part machining

operations and causes production stoppages.

▪ The Seco Tools Solution: For maximum tool life

and highly efficient chip control, Seco Tools’ Jetstream Tooling® and Jetstream Tooling® Duo

built into the QC Modular Toolholder offer direct

coolant precisely to the cutting zone.

Page 11: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

Copyright © 2019 Seco Tools AB - All rights reserved

CUSTOMER CHALLENGES

▪ Customer Challenge: Workpieces require high-

quality surface finishes and precise component

dimensions.

▪ The Seco Tools Solution: TS2050, with its proven

nanolaminate coating, resists built-up edge and

maintains edge integrity/sharpness to ensure

optimal part quality.

Page 12: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

JETSTREAM

TOOLING®

Copyright © 2019 Seco Tools AB - All rights reserved

Page 13: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

Copyright © 2019 Seco Tools AB - All rights reserved

JETSTREAM TOOLING®

▪ Jetstream Tooling® delivers high-pressure coolant precisely

to the cutting zone for highly efficient chip management,

extended tool life and superior part surface finishes.

▪ Jetstream Tooling® Duo, available on a selection of cutting

heads, adds a second coolant outlet from the clearance

side and increases the effect of coolant significantly.

▪ Jetstream Tooling® and Jetstream Tooling® Duo

technologies have been incorporated into the QC Modular

Toolholder to optimize chip evacuation and secure

unmanned small-part operations on sliding head machines.

▪ The QC Modular Toolholder allows the square shank with

hose connection to remain in the machine, maintaining the

positioning while the operator changes the head. The

hoses provide the internal channels for Jetstream Tooling®

and eliminate the need for external tubes.

Page 14: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

ASSEMBLE &

GUIDANCE

Copyright © 2019 Seco Tools AB - All rights reserved

Page 15: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

Copyright © 2019 Seco Tools AB - All rights reserved

ASSEMBLE & GUIDANCE

Jetstream Tooling® – Assembly Instruction for Hoses

▪ Hoses can be assembled from both the side as well as in

the back of the shank.

▪ The thread used for hose connection varies between

different sizes; for a 1616 shank, the 1/8 BSP threads is

used, while the smaller shank sizes use M8*1.0 threads.

▪ All shanks are neutral and can be used for both right

and left QC heads, which means that locking screws and

hose connections will be always be available.

▪ All Jetstream Tooling® accessories may be found in the

Seco Tools Turning Navigator.For personal safety, Jetstream Tooling® should only be used with the machine door in a fully closed position in accordance with general machine safety procedures. Please ensure that the coolant hose is correctly located and fully tightened with all seals in position. The unused coolant hose should be fitted with a blanking plug.

Page 16: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

Copyright © 2019 Seco Tools AB - All rights reserved

ASSEMBLE & GUIDANCE

Jetstream Tooling® Duo

▪ Jetstream Tooling® Duo adds a second coolant outlet

from the clearance side for select cutting heads. For

even more versatile machining, the second coolant

outlet may be shut off when needed for specific

applications or to accommodate limited coolant supply.

▪ To shut off the Duo coolant outlet, remove P6SS3X3G

and change to the longer screw, P6SS3X5, available as

an accessory. It is important to also use suitable glue

for sealing the thread, such as Loctite® 270.

▪ Products available with Jetstream Tooling® Duo:

QC16-SCLCR-09JET

QC16-SCLCL-09JET

QC16-SDJCR-11JET

QC16-SDJCL-11JET

Page 17: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

Copyright © 2019 Seco Tools AB - All rights reserved

ASSEMBLE & GUIDANCE

Guidance – QC Modular Toolholder

▪ The QC toolholder requires only one screw for

assembly. For precise and safe assembly between the

head and shank, we recommend using a torque of 4.0

Nm (Seco Tools Torque key T00-15P40).

▪ Two different QC head sizes are available in this range,

QC12 and QC16 (same heads for both metric and inch).

▪ QC12 head size can be used for both metric shank

1010 & 1212 and inch shank 0375 & 050.

▪ QC16 head size use shank 1616 for both metric and

inch.

Page 18: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

PRODUCT RANGE

Copyright © 2019 Seco Tools AB - All rights reserved

Page 19: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

Copyright © 2019 Seco Tools AB - All rights reserved

PRODUCT RANGEQC Toolholder shank

QC-heads

03280749 N1010F-QC12 QC12 size

03280750 N1212F-QC12 QC12 size

03280751 N1616F-QC16 QC16 size

03280752 N0375F-QC12 QC12 size

03280753 N050F-QC12 QC12 size

QC-heads for ISO Turning Inserts ISO/ANSI

03280836 QC12-SCLCR-06JET CC..0602../CC..21.5..

03280839 QC12-SCLCL-06JET CC..0602../CC..21.5..

03280754 QC12-SCLCR-09JET CC..09T3../CC..32.5..

03280755 QC12-SCLCL-09JET CC..09T3../CC..32.5..

03280756 QC16-SCLCR-09JET CC..09T3../CC..32.5..

03280757 QC16-SCLCL-09JET CC..09T3../CC..32.5..

03280758 QC12-SDJCR-07JET DC..0702../DC..21.5..

03280759 QC12-SDJCL-07JET DC..0702../DC..21.5..

03280760 QC12-SDJCR-11JET DC..11T3../DC..32.5..

03280761 QC12-SDJCL-11JET DC..11T3../DC..32.5..

03280762 QC16-SDJCR-11JET DC..11T3../DC..32.5..

03280763 QC16-SDJCL-11JET DC..11T3../DC..32.5..

03280764 QC12-SVJBR-11JET VB..1102../VB..21.5..

03280765 QC12-SVJBL-11JET VB..1102../VB..21.5..

03280766 QC16-SVJBR-11JET VB..1102../VB..21.5..

03280767 QC16-SVJBL-11JET VB..1102../VB..21.5..

QC-heads for MDT Inserts

03280768 QC12-CFOR-1902RBJET LC..1902..

03280769 QC12-CFOL-1902RBJET LC..1902..

03280770 QC16-CFOR-1902RBJET LC..1902..

03280771 QC16-CFOL-1902RBJET LC..1902..

QC-heads for Threading Inserts

03280772 QC12-PER-16HDJET 16ER..

03280773 QC12-PEL-16HDJET 16EL..

03280774 QC16-PER-16HDJET 16ER..

03280775 QC16-PEL-16HDJET 16EL..

03280772 QC12-PER-16HDJET 16ER..

QC-heads for Parting-off Blade

03280776 QC12-R150.10-15JETI 150.10A-15..

03280777 QC12-L150.10-15JETI 150.10A-15..

03280778 QC16-R150.10-15JETI 150.10A-15..

03280779 QC16-L150.10-15JETI 150.10A-15..

03280776 QC12-R150.10-15JETI 150.10A-15..

Page 20: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

Copyright © 2019 Seco Tools AB - All rights reserved

NEW INSERT IN GRADE TS2050 MADE FOR SMALL-PART MACHINING

GPN ISO Designation ANSI Designation Grade

03280808 CCGT060202F-AL CCGT21.50.5F-AL TS2050

03280809 CCGT060204F-AL CCGT21.51F-AL TS2050

03280805 CCGT060201-MF2 CCGT21.50-MF2 TS2050

03280806 CCGT060202-MF2 CCGT21.50.5-MF2 TS2050

03280807 CCGT060204-MF2 CCGT21.51-MF2 TS2050

03280814 CCGT09T302F-AL CCGT32.50.5F-AL TS2050

03259417 CCGT09T304F-AL CCGT32.51F-AL TS2050

03280810 CCGT09T3005-F1 CCGT32.50.0-F1 TS2050

03280811 CCGT09T301-F1 CCGT32.50-F1 TS2050

03280812 CCGT09T302-F1 CCGT32.50.5-F1 TS2050

03280813 CCGT09T304-F1 CCGT32.51-F1 TS2050

03280817 DCGT0702005F-AL DCGT21.50.0F-AL TS2050

03280818 DCGT070201F-AL DCGT21.50F-AL TS2050

03133418 DCGT070202F-AL DCGT21.50.5F-AL TS2050

03280819 DCGT070204F-AL DCGT21.51F-AL TS2050

03280815 DCGT070201-MF2 DCGT21.50-MF2 TS2050

03280816 DCGT070202-MF2 DCGT21.50.5-MF2 TS2050

03280820 DCGT11T301-MF2 DCGT32.50-MF2 TS2050

03280821 DCGT11T302-MF2 DCGT32.50.5-MF2 TS2050

03280822 DCGT11T304-MF2 DCGT32.51-MF2 TS2050

03280822 DCGT11T304-MF2 DCGT32.51-MF2 TS2050

INSERT RANGE

GPN ISO Designation ANSI Designation Grade

03280823 TCGT090202F-AL TCGT1.81.50.5F-AL TS2050

03280824 TCGT090204F-AL TCGT1.81.51F-AL TS2050

03280825 TCGT110202F-AL TCGT21.50.5F-AL TS2050

03280826 TCGT110204F-AL TCGT21.51F-AL TS2050

03280827 VBGT110201-MF2 VBGT21.50-MF2 TS2050

03280828 VBGT110202-MF2 VBGT21.50.5-MF2 TS2050

03280829 VBGT110204-MF2 VBGT21.51-MF2 TS2050

03071369 VCGT110302F-AL VCGT220.5F-AL TS2050

03280830 VCGT110304F-AL VCGT221F-AL TS2050

Page 21: QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING

Copyright © 2019 Seco Tools AB - All rights reserved

THANK YOU!