“qbd approach to analytical method development and
TRANSCRIPT
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“QbD APPROACH TO ANALYTICAL METHOD DEVELOPMENT
AND VALIDATION OF PIRACETAM BY HPLC.”
Alifiya S. Rajkotwala*, Shaikh Sirajuddin S., Dr. Zarna R. Dedania,
Dr. Ronak R. Dedania and Dr. S. M. Vijendraswamy
India.
ABSTRACT
Piracetam, a derivative of the neurotransmitter γ-aminobutyric acid
(GABA), has a variety of physiological effects that may result, at least
in part, from the restoration of cell membrane fluidity. Quality by
design (QbD) refers to the achievement of certain predictable quality
with desired and predetermined specifications. A very useful
component of the QbD is the understanding of factors and their
interaction effects by a desired set of experiments. The present study
describes the development of a comprehensive science and risk based HPLC method and
subsequent validation for the analysis of Piracetam active pharmaceutical ingredient (API)
using a quality by design approach. An efficient experimental design based on systematic
scouting of two key components of the RP‐HPLC method (mobile phase and pH) is
presented. The stock solution Piracetam was made in methanol and absorption maximum of
standard solution of Piracetam was found be 205 nm. The chromatographic condition were
optimized with design expert software 10.0 version, i.e; column C18, mobile phase used
buffer (pH 6.5): Acetonitrile+0.1% TEA (80:20), flow rate was 1 ml/min. The described
method was linear (r2 = 0.998) with range 20-70 µg/ml. The precision, ruggedness and
robustness values were also within the prescribed limits (<1% for system precision and <2%
for other parameters). Chromatographic peak purity results indicated the absence of
co‐eluting peaks with the main peak of Piracetam. The proposed method can be used for
routine analysis of Piracetam in quality control laboratories.
KEYWORDS: Quality by design, HPLC, Piracetam, Design approach.
WORLD JOURNAL OF PHARMACY AND PHARMACEUTICAL SCIENCES
SJIF Impact Factor 6.041
Volume 5, Issue 5, 1771-1784 Research Article ISSN 2278 – 4357
*Corresponding Author
Alifiya S. Rajkotwala
India.
Article Received on
21 March 2016,
Revised on 11 April 2016,
Accepted on 01 May 2016
DOI: 10.20959/wjpps20165-6847
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INTRODUCTION
Quality by Design (QbD)[1-4]
is well established in the pharmaceutical industry for
manufacturing processes (ICH Q8 for pharmaceutical development and ICH Q11 for
development and manufacture of drug substances). QbD is “a systematic approach to
development that begins with predefined objectives and emphasizes understanding and
control, based on sound science and quality risk management”. The outcome of using QbD
concepts is a well-understood product and process that consistently delivers its intended
performance. The knowledge obtained during development may support the establishment of
a design space and determines suitable process controls. This same QbD principle has been
applied to the development of analytical methods and is termed “Analytical QbD” (AQbD).
Analogous to process QbD, the outcome of AQbD is well understood, fit for purpose, and
robust method that consistently delivers the intended performance throughout its lifecycle.
High performance liquid chromatography (HPLC)[5-6]
is a type of column chromatography
used frequently for analytical chemistry and biochemistry. RP-HPLC is the choice for the
majority of samples. It consists of a non polar stationary phase and an aqueous, moderately
polar mobile phase. The quality of HPLC methods has become increasingly important in a
QbD environment. For the purpose of QbD for HPLC methods, robustness and ruggedness
should be verified early in the method development stage to ensure method performance over
the lifetime of the product. Otherwise, if a non‐robust or non‐rugged method is adapted,
significant time and resource may be required to redevelop, revalidate and retransfer
analytical methods.
The present work is aimed to develop QbD approach to analytical method development and
validation based of Piracetam by HPLC.
The primary objective of this study was to implement Qbd approach to develop and validate
an RPHPLC method that could separate drug from its potential related substances and to
establish an indepth understanding of the method and build in the quality during the method
development to ensure optimum method performance over the lifetime of the product.
The objectives of this work are as follows[7]
:
To develop and sensitive method for identification of critical attributes by QbD approach
of this Nootropic drug (CNS Stimulant) by RP-HPLC.
To establish a validated test method as per ICH guidelines for the determination of assay
of Piracetam by RPHPLC.
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MATERIALS AND METHODS
Instruments and Reference Standards
HPLC system, FT-IR (Shimadzu), Double Beam UV Spectrophotometer (Shimadzu
UV1800), Pure sample of Piracetam obtained from Exmed pharmaceuticals, Vapi, India.
Methodology
Preparation of Reference Standard Solution
The standard stock solution was prepared by dissolving 100 mg of piracetam in 100 ml
methanol. A 100 µg/ml was prepared by diluting 5ml of stock solution to 50 ml with
methanol. Finally standard sub-stock solution of 10µg/ml was prepared by diluting 1 ml of
the above solution (100µg/ml) to 10 ml with methanol.
Selection of detection wavelength
The detection was carried out in the UV region and wavelength selected for detection was
205 nm in methanol. Solution was prepared in pure methanol and scanned in the range of
200-400 nm.
Method development by QbD approach
1. Define method intent[8-9]
The goals of HPLC method development have to be clearly defined, as pharmaceutical QbD
is a systemic, scientific, risk based, holistic and proactive approach that begins with
predefined objectives and emphasizes product and process understanding and control.
2. Perform experimental design[10-11]
A systematic experimental design is needed to assist with obtaining in‐ depth method
understanding and performing optimization. Here an efficient and comprehensive
experimental design based on systematic scouting of two key components of the RP‐HPLC
method (mobile phase and pH) is presented. It forms a chromatographic database that will
assist with method understanding, optimization and selection. In addition, it can be used to
evaluate and implement change of the method, should it be needed in the future, for example
should the chromatographic column used no longer be commercially available, or an impurity
is no longer relevant.
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Factorial Design
Central composite statistical screening design was used to optimize and evaluate main
effects, interaction effects and quadratic effects of the formulation ingredients on the in-vitro
release of the drug. A 2-factor, 3-level design used is suitable for exploring quadratic
response surfaces and constructing second order polynomial models with Design Expert®
(Version 10.0, Stat-Ease Inc., Minneapolis, MN).
Y = β0 + β1A + β2B + β12AB + β11A2 + β22B2
Where Y is the measured response associated with each factor level combination; β0 is an
intercept; β1 to β22 are regression coefficients computed from the observed experimental
values of Y from experimental runs; and A and B are the coded levels of independent
variables. The terms AB, A2 and B
2 represent the interaction and quadratic terms,
respectively. The factors were selected based on preliminary study. Mobile phase
composition (A) and pH (B) were selected as independent variables. The Retention time,
peak area and peak asymmetry were selected as dependent variables.
Table 1: Coded values for independent variables
Name of the Factor Coded values Level
-1 0 1
Mobile phase composition A 70:30 75:25 80:20
pH B 6.0 6.5 7.0
Table 2: Different batches with their respective composition
Batch code Mobile phase composition(A) pH (B)
P1 -1 -1
P2 -1 0
P3 -1 1
P4 0 -1
P5 0 0
P6 0 0
P7 0 0
P8 0 1
P9 1 -1
P10 1 0
P11 1 1
3. Evaluate experimental results and select final method conditions[12]
These method conditions were evaluated using the three tiered approach. At the first level,
the conditions were evaluated for peaks symmetry, retention time and peaks tailing. This
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resulted in different chromatographic conditions for API. The best suited experimental
conditions shall be optimized using design expert software.
4. Perform risk assessment with robustness and ruggedness evaluation[13]
As the final method is selected against method attributes, it is highly likely that the
selected method is reliable and will remain operational over the lifetime of product.
Therefore, the evaluation of method robustness and ruggedness to be carried out as
the final step of method development is mainly for the method verification and finalization.
A risk‐based approach based on the QbD principles set out in ICH Q8 and Q9 was applied
to the evaluation of method robustness and ruggedness. Structured methodologies for risk
assessment, such as Fishbone diagram can be implemented to identify the potential risk of
the method due to a small change of method parameters or under a variety of conditions
such as different laboratories, analysts, instruments, reagents, days, etc.
5. Define analytical method performance control strategy
As a result of robustness and ruggedness studies, the overall method understanding of
method performance under various conditions can be improved and an analytical method
performance control strategy along with appropriate system suitability criteria can be defined
to manage risk and ensure the method delivers the desirable method attributes. If the risk is
high and is hard to manage, it is an opportunity for the analyst to go back to the database
described in experimental design to find a more appropriate method and to go through the
procedure as described to ensure method robustness and ruggedness.
Analytical method validation
Validation is documented evidence, which provide a high degree of assurance for specific
method. Validation is analytical process by which it is established by laboratory studies that
the performance characteristics of the procedure meet the requirement for intended analytical
application.
Linearity
The linearity of Piracetam was assessed in the range of (20-70 µg/ml) in terms of slope,
intercept and correlation co-efficient values.
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Precision
A. Repeatability
Measure area of standard mixed solutions containing Piracetam 40 µg/ml at 205 nm. The
area of solution was measured 7 times and % RSD was calculated.
B. Intra-Day Precision
Intra-day precision was determined by analyzing Piracetam 40, 50, 60 µg/ml concentrations
were determined 3 times a day interval of 1 hour, simultaneously and %RSD was
calculated.
% RSD should be less than 2.
C. Inter-Day Precision
Inter-day precision was determined by analyzing Piracetam 40, 50, 60 µg/ml concentrations
were determined daily for 3 days and %RSD was calculated.
% RSD should be less 2%.
Accuracy
Accuracy of the method was confirmed by recovery study from marketed formulation at
three level of standard addition. Percentage Recovery of Piracetam was found out.
Recovery between 98-102% justify the accuracy method.
LOD AND LOQ
LOD was calculated out by using following Formula:
DL = 3.3σ/S
σ = Standard Deviation of the Response
S = Slope
LOQ was calculated out by using following Formula:
DL = 10σ/S
σ = Standard Deviation of the Response
S = Slope
Robustness
Robustness of the method was determined by subjecting the method to slight change in the
method condition, individually, the:
Pump flow rate,
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Mobile Phase ratio
% RSD was calculated.
System Suitability Studies
The system suitability was evaluated by five replicate analyses of Piracetam. The column
efficiency and peak asymmetry, Theoretical Plates were calculated for standard solutions.
Assay
Twenty tablets of each formulation of Piracetam were weighed and finely powdered. The
tablet powder equivalent to 100 mg of Piracetam was accurately weighed and transferred to a
100 ml volumetric flask, about 25 ml of methanol was added and the flask was sonicated for
15 min. Dilute 5 ml of resulting solution upto 50 ml with methanol. Further pipette out 0.4 ml
and transfer into 10 ml volumetric flask and dilute upto mark with methanol. The 40 µg/ml
solution was prepared and 20 µl was injected for HPLC analysis.
RESULTS AND DISCUSSION
Optimization of mobile phase
The mobile phase was successfully obtained after the many trials shown in the below table.
Table 3: Optimization of mobile phase
Sr. No. Mobile phase Ratio (v/v) Remark
1 Methanol: Acetonitrile (50:50) Peak was not proper.
2 Methanol: water (80:20) Peak tailing was observed.
3 Methanol: water (50:50) Peak broadening was observed
4 Acetonitrile: water (60:40) Peak was not resolved.
5 Buffer : Acetonitrile + 0.1%TEA (75:25) Peak was observed.
Fig. 1 Chromatogram of Trial 5 – Buffer(pH 6.5): Acetonitrile+0.1 TEA (75:25)
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Optimization of various parameters for Analysis of Piracetam using HPLC
(By Using Central Composite Design)
Table 4: Design Summary for optimization
Study Type Response Surface
Design Type Central Composite
Design
Design Model Quadratic
Runs 11
Fact
or
Nam
e
Un
its
Typ
e
Su
bty
pe
Min
imu
m
Maxim
um
Code 0 1
A Mobile phase mL Numeric Continuous 70.00 80.00
B pH Numeric Continuous 6.5 7
Table 5: Evaluation degrees of freedom of design for optimization of analysis of
Piracetam by HPLC
Res
pon
se
Nam
e
Un
its
An
aly
sis
Min
imu
m
Maxim
um
Rati
o
Mod
el
R1 Retention time min Polynomial 2.76 3.2 1.15942 Quadratic
R2 Area mAU Polynomial 1653767 1718190 1.03896 Linear
R3 Peak assymetry
Polynomial 1.15 1.71 1.48696 Quadratic
OPTIMIZED CONDITION OBTAINED
It was obtained by studying all responses in different experimental condition using Design
expert 10.0 software.
Table 6: Obtained solution for optimized formulation
Code Mobile
Phase pH
Retention
time Area
Peak
asymmetry Desirability
P10 80 6.58 2.9 1694739 1.5 0.83
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Fig. 2: 3D surface plot of desirability for obtaining optimized formulation.
Fig. 3: Chromatogram obtained from the optimized condition
Table 7: Predicted v/s Observed value
Response Predicted value Observed value % Prediction error
Retention time 2.9 2.86 -1.39%
Peak Area 1694739 1707834 0.76%
Peak Asymmetry 1.5 1.35 10%
Table 8: Final Optimized Method Condition
Sr.No. Parameters Results
1 Column C-18
2 Mobile Phase Buffer pH 6.5: Acetonitrile+0.1% TEA
(80:20 v/v)
3 Flow rate 1 mL/min
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4 Injection Volume 20 µl
5 Detection wavelength 205 nm
6 Run time 10 min
Method Validation
System Suitability
Table 9: System suitability test for Piracetam
Acceptance criteria Result
The %RSD for five replicate injections of
Standard preparation for piracetam
should be NMT 2.0.
0.23
The Tailing factor for the piracetam from
standard preparation should be NMT 2.0 1.15
Theoretical plates for piracetam peak
should be NLT 2000. 10768.34
Linearity
Fig. 4: Chromatogram of Linearity
Table 10: Linearity for Piracetam
Sr.No Conc(µg/ml) Peak Area (Mean±SD); (n=7)
1 20 838555.40 ± 829.34
2 30 1249573.80 ± 7561.83
3 40 16877327.20 ± 6276.22
4 50 2080673.00 ± 6393.48
5 60 2405964.00 ± 5892.26
6 70 2816071.60 ± 7060.84
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Fig. 5: Calibration Curve for Piracetam
Precision
Repeatability
TABLE 11: Data for Repeatability of Piracetam
Con.(µg/ml) Area Mean S.D %RSD
40 1690267.20
1685190.34 10612.30 0.63
40 1675245.20
40 1697289.20
40 1680230.20 40 1670743.20
40 1684307.20
Interday and Intraday Precision
TABLE 12: Data for Interday and Intraday of Piracetam
Sr.No Precision Period Conc(µg/ml) Mean SD %RSD
1 Interday Precision
40 1674117.00 13699.18 0.82
50 2075999.67 13947.16 0.67
60 2403348.00 12632.00 0.53
2 Intraday Precision
40 1668853.33 9416.95 0.56
50 2074643.00 13114.88 0.63
60 2420649.00 10120.84 0.42
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Recovery/Accuracy
Table 13: Recovery of Piracetam
Level
Amount
from the
sample
Amount of
standard
Piracetam
Spiked
Total
amount
(µg/ml)
Total Area
(Mean)
Recovered
amount
(µg/ml)±SD
(n=3)
%
Recovered of
Spiked amount±
SD (n=3)
80% 40 32 72 2994975.00 71.78±0.30 99.18 ± 0.94
100% 40 40 80 3317019.33 79.52±0.17 98.69 ± 0.42
120% 40 48 88 3664584.00 87.87±0.22 99.64 ± 0.45
Robustness
Table 14: Robustness for Piracetam
Sr.No Parameter Mean SD %RSD
1 Flow Rate+0.2 1661467.00 13699.18 0.82
2 Flow Rate-0.2 1668853.33 9416.95 0.56
3 Mobile Phase+2 1670427.00 10613.30 0.63
4 Mobile Phase-2 1669906.00 4945.17 0.30
LOD and LOQ
Table 15: LOD and LOQ of Piracetam
Parameters Results
Standard deviation of the Y-intercepts of the
calibration 75376.58
Mean slope of the calibration curves; (n=3) 39317.42
LOD (µg/ml) 6.32
LOQ (µg/ml) 19.17
Assay
Table 16: Assay of Piracetam
Sr. No. Label claim
Mg
Result
mg Peak Area % Assay
1 400 mg 400.1 mg 1672752.00 100.02
2 400 mg 399.4 mg 1669906.00 99.85
3 400 mg 401.7 mg 1679532.00 100.40
4 400 mg 399.1 mg 1665264.00 99.74
Mean 100.1
SD 0.28
%RSD 0.30
CONCLUSION
A reversed phase HPLC method development approach using QbD principles has been
described. First, the method goals are clarified based on the process understanding. The
experimental design describes the scouting of the key HPLC method components
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including mobile phase and pH. Their interrelationships are studied and optimized
conditions are obtained for each combination of mobile phase and pH with the help of
design expert 10.0 version. Here a better understanding of the factors influencing
chromatographic separation and greater confidence in the ability of the methods to meet
their intended purposes is done. Moreover, this approach provides an in-depth knowledge
and enables the creation of a chromatographic database that can be utilized to provide
alternative method conditions at a future time should changes to the method be required.
Futhermore, the method development is not considered finished until a thorough risk
assessment and all the necessary robustness and ruggedness studies are carried out. All the
validated parameters were found within acceptance criteria. The validated method is
specific, linear, precise, accurate, robust and rugged for determination based on knowledge
of method obtained through the method development and the results of risk assessment
along with robustness and ruggedness studies, detailed analytical method performance
control strategy can be defined to manage the risk. The approach can be successfully used
in laboratory to develop HPLC method for Piracetam.
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