q-lon foam weatherseal: for pvc, timber and aluminium ... · pdf fileq-lon foam weatherseal:...

Q-Lon foam weatherseal: for PVC, timber and aluminium applications

THE WORLDS BEST WEATHERSEAL

CONTENTSAbout Schlegel 3

Q-Lon Profiles 4

PVC doors, windows and roller shutters 6

Timber doors and windows 14

Aluminium doors and windows 22

Internal timber applications 26

Accessories 34

Case Study 35

2 › www.schlegel.com

www.schlegel.com › 3

Schlegel: providing the ultimate in modern weatherseals

With over 50 years of global experience in the design and manufacture of outstanding window and door products, it is little wonder that Schlegel has become the industry’s first choice for not only weatherseal products, but locking and security systems, handles and hardware.

The unique Q-Lon weatherseal range has been developed in consultation with our customers to offer the widest range of seals possible for timber, PVC and aluminium windows and doors and internal timber applications. The unique design has made Q-Lon the seal of choice for many applications, Q-Lon impervious to paint and stain, while still providing some of the best energy saving performance characteristics currently available.

Backed by our lifetime guarantee, Q-Lon will never let you or your customer down, making it a highly cost effective way of offering continuous high standards of weathersealing, year after year.

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nPolyurethane foam core – high durability, superior recovery performance

nPolyethylene film – weather and UV resistant

nGlass fibre thread or polypropylene insert – prevents elongation and shrinkage

nSmooth or embossed exterior, resistant to contamination

nCompatible with cleaning agents

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Made with a unique combination of materials and with technical performance unparalleled by any other material used in weatherseals, Schlegel Q-Lon offers the highest standard of sealing function – even under extreme conditions.

Continuous research and development, as well as strict material inspection and quality inspections, have made Q-Lon one of the best established sealing systems in the industry today.

Q-Lon – the ultimate benefits in material and function:

nExcellent memory – returns to original shape after compression

nStability – low/no stretch gained by glass fibre internal cord or insert

nEasily compressed – low compression forces, unaffected by temperature variance

nAcoustics – outstanding acoustic performance - independently tested

nThermal conductivity – unrivalled thermal performance - independently tested

nPaint and stain proof – properties unaffected by standard paints and stains

nStabilised – unaffected by rot, fungi, UV light or ozone

nColour – wide range of available options

nTemperatures – the widest operating range -60 °C to +70 °C

Q-Lon Profiles: proofed and tested for over 30 years

Air flow comparison

The graph below shows the weather performance against competitor gaskets and demonstrates that Q-Lon provides less air leakage over a wide temperature range when compared to our competitors.

Test result with EPDM lip seal Test result with Q-Lon sealing profile

Air flow Air flow

Pressure Pa Pressure Pa

-20-10

010

2030

5040

60

70 0

100

200

300

400500

600

700

-20-10

010

2030

5040

60

70 0

100

200

300

400500

600

700


nQuick processing without corner cutting

nNot siliconised, neutral smell and no discolouration

nLow closing forces – low friction

nAvailable colours: white, black and grey. Other colours available on request

Testing and results

Tested temperature range: -60 °C to +70 °C

Heat conductivity: 0.06 W/mK at 0 ºC

Compression force: approx. 15 N at 25% compression per 100 mm, < 10 N for lip profiles

Compression set: < 15% after 30 minutes relief of 50% compression at 70 °C and 24 hours. (EN ISO 1856)

Weather resistance: tested up to 21 years

Ozone resistance: Crack stage 0

Abrasion resistance: No abrasion after 285,000 cycles of grinding load

Compatibility: Compatible with PVC-U, no crack formation in the contact material

Colour fastness: No contact discolouration (colour fastness index >4)

Specifically designed to meet the different demands of PVC casement windows, Schlegel Q-Lon foam weather seal maintains consistently high standards of energy efficiency, often exceeding any long-term window performance guarantees.

Tested and certified by:

SüddeutschesKunststoff-Zentrum Würzburg

Q-Lon Profiles: for PVC doors, windows and roller shutters



QL 4465

Metres/coil: 250

4,7

10

7 4,2

6

3,0

- 4,

8

3,5

min

QL 5570

Metres/coil: 250

3,7

9

5,5 3,3

6

3,0

- 4,

8

3 m

in

QL 6436

Metres/coil: 300

3,3

6,9

4,9 3,5

5,2

2,6

- 4,

2

2,6

- 4,

2

QL 6750

Metres/coil: 250

2,8

6,4

4,3 2,5

5,1

2,6

- 4,

1

2,5

min

QL 6571

Metres/coil: 250

3,4

5,1 3

9,8

6,1

3 -

5

3 m

in

QL 6493

Metres/coil: 300 9,8

3,6

4

4,5

min

2 -

3,2

5,8 3,5

QL 5985


3,8

4,5

3 m

in

2,3

- 3,

6

5,9 4

QL 6517


3,6

3,8

4,5

min

1,9

- 3,

2

5,7 3,9


QL 6991


3,9

4

2,5

min

2 -

3,2

5,8 3,9

QL 7032

Metres/coil: 200/400 7

3,6 2,5

min

6,3

4,7 3

1,5

- 5,

1

QL 7307

Metres/coil: 250/300 7,7

2,8

- 4,

4

5,5

3,5

5,1 3,2

2,5

min

QL 9005

Metres/coil: 200/300

6,3

2,7

5,1

3 m

in

2,5

- 4,

1

3,8 2,4

QL 9100


2,7

6,2

3 m

in

3,1

- 5

42

QL 9106


3,4

3,25,3

5,5

3 m

in

2,7

- 4,

4

QL 9107

Metres/coil: 200/400/800 6,7

3

1,5

- 5,

6

6,8

3,8 3

3 m

in

QL 9112


3,2

6,1

2,5

min

3 -

4,9

4 3,2


QL 9113


2,5

5,7

2,5

min2,

8 -

4,6

3,3 2,4

QL 9257

Metres/coil:: 300 6,5

3

3,8 3

8,9

3 m

in

4,5

- 7,

1

QL 9154


3,1

5,6

3,5

min

2,8

- 4,

5

3,9 3,2

QL 9489


6,4

6,4

4 m

in

2,5

- 4

4,5 3,4

QL 9426

Metres/coil: 200/400/800

6,4

3,1

6,6

4,8 3

2,5

- 4,

5

2,7

min

QL 9419


10,3 6,

5

2,5

- 4,

5

3,6

4,6 3

2,7

min


QL 9619

Metres/coil: 250

9,3

6,9

3,5

- 5,

5

3 m

in

4,5

6 3,3

QL 9646


6,5

3,5

- 5,

5

3 m

in

3,7

5,6 3,3

QL 9536

Metres/coil: 250

7,6

17

4 -

8

5,6

4,6

3,9

6,5

QL 9665


3,1

5,6

3,5

min

2,8

- 4,

5

3,7 3,2

QL 9596


4

6,3

4 m

in

2,5

- 4

3,4

QL 9667


3,2

6,1

2,5

min

3 -

4,9

3,7 3,2


QL 9756

Metres/coil: 300

4,2

6 3,5

8,8

9,5 2

- 4,

5

3 m

in

QL 9762


4

10,2

3,5

min

3 -

4,5

3

QL 9821

Metres/coil: 400/ 800

3,9

2,5

14,2

3,31,6

8,7

± 0

,3

4,8

- 6,

4

1

QL 9710


3 -

5,5

6,6

3,7

5,5 3,3

3 m

in

QL 9688

Metres/coil: 400

2,9

4,4 2,5

6,2

8,9

2,7

min

3 -

7

QL 9746


10,7

6,5

min

4 -

7,5

53,8


QL 9898

Metres/coil: 300 9

10

6,5

3,2 ± 0,25,5

11,9

QL 9926

Metres/coil: 300

13,5

4

5 ±

0,5 9

10

14,3

6,3

QL 9928

Metres/coil: 300

5 ±

0,5

3,4

13,5

4

9,5

4 8,9

12,9

9

nEfficient processing – right from the coil, no waste

nEasy and quick assembly by cutting-out of the mitre corners

nCompatible with all paints and glazes, including acrylic paints

nAvailable colours: brown, white, black, grey, beige, oak light and chestnut. Other colours available on request


Specifically designed for timber windows and doors, Q-Lon foam weather seal offers the best acoustic and thermal performance across the widest temperature range. Very low operating forces reduces wear and tear and gives ease of operation.

Q-Lon Profiles: for timber doors and windows


Testing and results

Compression set: < 15% after 1 hour relief of 50% compression at 70 °C and 24 hours. (DIN 53572)

Compression force: Approx. 15 N at 25% compression per 100 mm, < 10 N for lip profiles

Tested temperature range: -60 to +70 °C


Long life performance: No change of the length-related and partial joint permeability

Environment testing: Tested and passed pursuant to DIN 18055, EN12207 and EN12208 to 600 Pa at single and French window

Paint compatibility: No adhesion, no hardening, no discolouration

Acoustic testing: 43 dB *) or 45 dB **) measured at a window IV68 with sash rebate seal *) or a window IV76 with a sash rebate seal and second sash sealing **)

Weather-resistant: Tested up to 21 years


MPANW


AQ 48


3,8

2 -

35,

5

2,2

3,4 2,7

AQ 63


6,6

5,5

min

3,4

- 5,

4

2,2

6,7

3,4 2,7

AQ 33

Metres/coil: 200

10,5

5,5

min

2,2

8

3,4 2,7

4 - 6,4

AQ 109

Metres/coil: 250 11

6,8

5,5

min

3,4 2,7

2,3

3,5

- 5,

5

AQ 5271

Metres/coil: 250

2,3

2,7

4,7

2,4

- 3,

810,6

3,4

5,5

min

AQ 4846


5,5

min

7

2,3

3,4 2,7

3,5

- 5,

6

AQ 120

Metres/coil: 250

9,8

6,5

min

3,4

7,2

1,9

3,5 - 5,8

2,8

AQ 4922

Metres/coil: 200

2,4

6,7

7 m

in

10,5

3,5 - 5,5

4,5 3,8


QL 3034

Metres/coil: 400

5 2 m

in

8

4,2

8,91,5 max

QL 3054

Metres/coil: 250

7,5 4 - 5

10

14,5

5 m

in

3,8 3

QL 3053

Metres/coil: 200

5,9

4,5

13

18,4

7 m

in

7,54,5 - 7,5

QL 3004


6

6 m

in

3,4 3

2,1

3 -

4,8

AQ 5878

Metres/coil: 250

2,3

2,7

6,3

3,2

- 4,

9

9,9

3,4

5,5

min

AQ 7066

Metres/coil: 400

9,6

4,8

- 7,

7

3,4

6,7

2,3

2,7

5,5

min

AQ 5626

Metres/coil: 300

9,4

4,7

- 7,

5

3,2

6,7

2,3

2,7

5,5

min

QL 3062

Metres/coil: 200

5,9

4,5 - 7,5

4,5

9

13

7 m

in

19


QL 3074

Metres/coil: 300

3,6

8,5

6 m

in

6,5

3

3,4 - 5,4

QL 3076

Metres/coil: 250

9,8

6,5

min

4,3

7,5

4,6

14,5

2,8

3,5 - 5,5

QL 3072

Metres/coil: 300

3,7

2,7 - 4,3

3

5,3

10

6 m

in

14,5

QL 3064

Metres/coil: 200

5,9

3,5 - 6

4,5

7,5

13

7 m

in

18,5

QL 3070

Metres/coil: 400

4,5

5 m

in1

- 4

3,8

7,8

3

QL 3068

Metres/coil: 200

8 5 - 6

11

16

6 m

in

4,73,4

QL 3067

Metres/coil: 200

5,9

3,7 - 6

4,5

7,5

13

7 m

in

18,5

QL 3061

Metres/coil: 250 15

12

2


QL 3103

Metres/coil: 200

13,4

7 m

in5,9

84,5 - 7,5

4,5

18,5

QL 3079

Metres/coil: 300

4,3

2,7 - 4,3

3,5

5,3

10

6 m

in

14

QL 3111

Metres/coil: 200

5,9

4,5 - 7,5

4,5

6,1

19,1

13,1

7 m

in

QL 3097

Metres/coil: 150

5,9 4,2

7,33,5 - 5,5

25

7 m

in

18,8

QL 3101

Metres/coil: 200

3,8

3,5 - 6

3

7,5

13

7 m

in

19

QL 3121

Metres/coil: 250 15

12

Adhesive tape

10,9

QL 3117


3,5

Adhesive tape

6,7

6,5

QL 3116


2

Adhesive tape

7,9

8,7


QL 3125

Metres/coil: 250

3,8

9,87

min10

4,5 - 7,5

14,7

3,5

QL 3136

Metres/coil: 200

7,5

3,83

11,3

7 m

in3,

5 -

6

15,5

QL 3135

Metres/coil: 300

8,1

3,8

3

11

3 -

67

min

16

QL 3132

Metres/coil: 400

8,1

8,1 2,7

10,6

4 -

6,4

7 m

in

16,6

3,6


11,2

6,5

3,5

QL 3042

Metres/coil: 400

8

6

QL 9171


QL 3059

Metres/coil: 300

10,8

8,7

2

7

2,2

0,3

QL 3122

Metres/coil: 250

Adhesive tape

8

5

0,3

Zerogap


Adhesive tape

QL 3115

Metres/coil: 250

6,8

1,5

0,3

Adhesive tape

QL 1026

Metres/coil: 250 12

4

0,3

Adhesive tape

QL 3124

Metres/coil: 200/500/ 1000/1500

6,4

3,7

0,3

Adhesive tape

QL 1032

Metres/coil: 250

12

7

0,3

Adhesive tape

10

3

0,3

QL 3126


Adhesive tape

Shown without adhesive tape

Shown with adhesive tape

nExceptional performance maintained over a wide temperature range

nLower insertion forces speed up fitting by 15%

nCompensates for window movement




Specially designed to meet the different demands of aluminium windows and doors, Q-Lon foam weather seal has excellent compression recovery of 99%, giving constant height at corners for improved weathering.

Q-Lon Profiles: for aluminium doors and windows

Testing and results



Compression force: approx. < 15 N /100 mm, < 10 N/100 mm for lip seals

Compression set: < 15% after 30 minutes relief of 50% compression at 70 °C and 24 hours. (EN ISO 1856)

Weather resistance: tested up to 21 years

Ozone resistance: Crack stage 0

Abrasion resistance: No abrasion after in excess of 100,000 cycles with no failure mode

Colour fastness: No contact discolouration (colour fastness index > 4)

Controls: Manufactured in accordance with ISO9001



QL 48400


2,7 3,18

4,83 5,33

0,95 3,

8

1 -

1,27

QL 48447


4,8

2

5,3

3,2

1

5,8

- 8,

2

1

1,3

11,3

QL 48510

Metres/coil: 100/200/300/ 700/900 3,1 3,2

2,8

4,8 ± 0,13 5,3

0,9

± 0

,2

5,2

1 -

1,3

QL 48650


4,2

4,8 3,2

5,3

6,4

11,3

1,8

- 3,

4

0,9

QL 48750


4,8 3,2

5,3

0,9

7,5

1,3

1

2,7

- 4,

6

QL 48800


7,7

4,8 3,2

5,3

2

11,

3

8

3,5

- 7,

5

10,4

1,8

QL 48950

Metres/coil: 100/200/500 4,7

4,8 3,2

5,3

0,9 1

1,3

4 -

6,4

9,6

QL 57700

Metres/coil: 200

5,7 3,8

6,3

0,8

4,2

7

2,3

- 4

11,

3


QL 69400


3,2

6,83 4,57

7,49

0,95 3,

80

1,271

0,5

- 1,

3

QL 69447


6,8 4,6

7,5

1

11,3

1,4 1

1,3

5,8

- 8,

22,9

QL 69510


3,2

0,9 5,

2

11,

3

1,1

- 2,

4

6,8 4,6

7,5

QL 69650

Metres/coil: 100/200/400/ 600

4,4

6,8 4,6

7,5

0,9

6,3

1

1,3 1,8

- 3,

4

9,5

3,9

- 6,

3

4,8

6,9 4,6

7,5

0,9 1

1,3

QL 69950


QL 69750


6,8 4,6

7,5

4,5

7,6

0,9 1

1,3 2,

7 -

4,6

QL 69800


10,4

7,7

8

6,9 4,6

7,5

1,8

2

1

1,3 3,

5 -

7

nSuitable for internal timber doors and sliding wardrobe, closet and sideboard doors

nHelps to reduce noise, dust and light contamination




Internal door and sliding door furniture weatherseals are used as insulation to prevent air, dust, light and other contaminants from entering the gaps. The product is attached to the door frame creating an airtight seal when the door is closed.

Q-Lon Profiles: for internal timber applications

Testing and results

Compression set: < 15% after 1 hour relief of 50% compression at 70 °C and 24 hours. (DIN 53572)

Compression force: Approx. 15 N at 25% compression per 100 mm, < 10 N for lip profiles



Long life performance: No change of the length-related and partial joint permeability

Environment testing: Tested and passed pursuant to DIN 18055, EN12207 and EN12208 to 600 Pa at single and French window

Paint compatibility: No adhesion, no hardening, no discolouration

Acoustic testing: 43 dB *) or 45 dB **) measured at a window IV68 with sash rebate seal *) or a window IV76 with a sash rebate seal and second sash sealing **)

Weather-resistant: Tested up to 21 years


MPANW


QL 50

Metres/coil: 250

10,4

2,5

- 4,

5

6,5

min

5,5

4,4

10

33,5 3,5

QL 55

Metres/coil: 250

10,4 4

6,5

min

5,5

3,4

10

33,5 3,5

AQ 9111

Metres/coil: 400

8,2

9,8

6 m

in

3,23,5

4,8

- 7,

9

AQ 21


9,1

5 -

7,5

5,5

2,4

3,4 2,7

AQ 5694

Metres/coil: 200

10,3

2,4

13,3

6 -

11

2,7

5,5

min

3,4

AQ 89

Metres/coil: 2,1m length

11,1

2,2

17,3

5 -

135,

5 m

in

3,5 2,7

AQ 124

Metres/coil: 400

9,1 5 - 7,3

19,5

14

6,5

min

3,6 3

2

AQ 836

Metres/coil: 125

9,4

3,6

5 - 8

24

19

5,5

max

36,

5 m

in


QL 60

Metres/coil: 250

11,7 4

6,5

min

6,1

3,4

10

34 3

QL 65

Metres/coil: 250

9,7 45,

5

3,8

10

5 or 7 3

6,5

min

QL 70

Metres/coil: 250

9,7 45,

5

3,8

8

35 or 7

6,5

min

QL 3073


20

13,3

5,2

10,5

7 m

in

4

2

6,2

QL 3094


3,8

14,6

10

5,5

max

6,5

min

3

4 - 7

QL 3078

Metres/coil: 250

6,4

9

5 -

7,5

3,8

10,5 2,8

5,5

min

QL 3091

Metres/coil: 150

9,8 4,5 - 7,5

21,5

15,2

7 m

in

5,9 4

QL 3093

Metres/coil: 400

9,5 5 - 8

19,5

14

5,5

min

3,8 2,7


QL 3098

Metres/coil: 200

8,2

44,5

4 - 7

21

14

5,5

max 13

,5 4 -

7,5

4,43,8

12

QL 3100

Metres/coil: 250

8,8

6,5

min

QL 3102

Metres/coil: 175

18,1

7

10,7

5,9

9,1

4

4,5

- 6,

5

QL 3104

Metres/coil: 175

18,5

7,5

min

12

5,9

11,15 - 10

4,5

QL 3096

Metres/coil: 200

84 - 7

18,5

12

6,5

min

5

5,9 4,5

QL 3095

Metres/coil: 250 8

4,3

14,5

10

5,5

max

6,5

min

4

4 - 7


QL 3109

Metres/coil: 100

10,5

5,9

4,5 - 8

22,4

17

7 m

in

4,5

QL 3118

Metres/coil: 300

9

3,83

9

3 -

7,5

7

7,7

6

6,5

min

3 -

5

4,7 3,8

12

QL 3106

Metres/coil: 250

8,8

6,5

min

3 -

5

4,3 3,8

12,3

QL 3110

Metres/coil: 250

14,7

QL 3113

Metres/coil: 200

14

6,5

min

8,5

4,8

11

3

12,5

3,53,5

QL 3120

Metres/coil: 200

18

7 m

in

12

5,9

9

3,8

3 - 7

5,4


QL 9921

Metres/coil: 250

11,1 46,

1

4

10

3

6,5

min

3,5 3,5

QL 9919

Metres/coil: 300

10,3 45,

5

4,4

9

3

6,5

min

3,5 3,5

QL 9915

Metres/coil: 300

10,3

6,5

min

5,5

4,4

9,5

3 3,53,5

4

QL 9480

Metres/coil: 100/200/ 400/800

5,6

3,4

10,6

5,5

min

2,7

2,5

- 4,

5

9,8

13,5

4 -

10,8

5,5

2,2

3,2 2,7

QL 7000

Metres/coil: 175

QL 3133

Metres/coil: 300

137

2,5

- 6

6,5

min

3,7

3,4 2,5


13,6 4

4,43

12,3

QL 9931

Metres/coil: 200

8,8

6,5

min

4,5 4,5

15

5 -

7,5

4,84

12

QL 9979

Metres/coil: 250

9

7 m

in

46,5

9

7 m

in

3,4

2,5

10

QL 9985

Metres/coil: 250

13

7

4

4 -

6,5

QDS 650

Metres/coil: 2,1m length

11,8

3,6

16,5

8 -

1610

min

12 min

24,6

2,7

5,3 max


Accessories: for Q-Lon Profiles

Q-Lon insertion roller

Profile manual roller. Part no. MIS-9007-01.

Q-Lon mitre cutters

Q-Lon mitre cutters have an insertion roll for 90° and end cut for assembly in the sash. Part no. MIS-9001-97.

Step 1

The Q-Lon profile is pressed into the kerf at the centre of the sash.

Step 2

The Q-Lon pliers are placed in the rebate corner with the stop and a 90° mitre is cut out.

Step 3

The final cut: by positioning the pliers against the profile as shown, the final cut is made in the precise length.

Installation of Q-Lon in the sash

Case Study: Carinbisa, leading timber and aluminium window manufacturer

Carinbisa (Carpinteria Industrial Binéfar S.A.) integrates design and technology in the manufacturing of wood and wood-aluminium windows, they solely use Schlegel Q-Lon seals in their windows due to its exceptionally high performance values.

“ In the group Carinbisa, we only use Q-Lon for our windows. Moreover, our standard product range is homologated by AENOR with quality mark N.”Javier Subias, Carinbisa Commercial Department

Hotel Catalonia Atocha, Madrid

Client: Hoteles CataloniaProject: Hotel Catalonia Atocha 4*Location: MadridWindow material: TimberSchlegel product: QL 3053 and QL 3054; white


Carinbisa high-performance timber windows, which feature the Q-Lon weatherseal, were chosen for the 4-star Hotel Catalonia Atocha, Madrid, providing the highest standard of weatherseal to this quality establishment.

QL 3054QL 3053

7,5

10

3,8

5,9

13

7,5

14.5

www.schlegel.comSep 13 | V1 | QloG

Care has been taken to ensure that the contents of this publication are accurate, but Schlegel and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only. All dimensions are in mm and are nominal. Schlegel reserve the right to change specification without prior notice.

Schlegel’s names and logos and all related trademarks (including ‘SCHLEGEL’, ‘SCHLEGEL Red Square Logo’, ‘Red Square Logo’ and ‘Q-Lon’), trade names, and other intellectual property are the property of Schlegel Acquisition Holdings Limited trading as Schlegel International and cannot be used without its express prior written permission. All rights reserved.

© Schlegel Acquisition Holdings Limited trading as Schlegel International 2013.

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