pvg 32 load independent proportional valve ordering ......the form can be obtained from the danfoss...
TRANSCRIPT
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MAKING MODERN LIVING POSSIBLE
Technical Information
Proportional Valve GroupPVG 32 Order Specifications
powersolutions.danfoss.com
http://powersolutions.danfoss.com
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Revision History Table of Revisions
Date Changed Rev
Feb 2014 Converted to Danfoss layout – DITA CMS JD
Feb 2006 - Jan 2012 Various changes AB - JC
Jan 2005 New Edition AA
Technical Information PVG 32 Order Specifications
2 520L0515 • Rev JD • Feb 2014
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Order specificationPlease state:........................................................................................................................................................................................ 4Standard and option assembly................................................................................................................................................... 4Reordering.......................................................................................................................................................................................... 4Pressure setting limits.....................................................................................................................................................................4PVG 32 order specification form................................................................................................................................................. 6
Module selection chartStandard FC spools.......................................................................................................................................................................... 7Standard FC spools, hydraulic actuation................................................................................................................................. 8FC spools for mechanical float position, PVMF......................................................................................................................8FC spools for friction detent, PVMR........................................................................................................................................... 8FC spools with linear flow characteristic .................................................................................................................................9Standard PC spools .......................................................................................................................................................................10Standard PC spools, hydraulic actuation...............................................................................................................................11PVB, basic valves.............................................................................................................................................................................12PVP, pump side module.............................................................................................................................................................. 13PVE, electrical actuation.............................................................................................................................................................. 15
Technical Information PVG 32 Order Specifications
Contents
520L0515 • Rev JD • Feb 2014 3
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The form can be obtained from the Danfoss Sales Organization. An order form for PVG 32 hydraulic valveis shown on the page PVG 32 order specification.
Both the module selection chart on the previous pages and the order form are divided into fields 0,1-1-12, 13, 14, 15, a, b, and c.
Each module has its own field:
0:
• Pump side module PVP• Plug for external pilot oil supply PVPC• Electrical LS unloading valve PVPX
1-12: Basic valves PVB
13: Main spool PVBS
a: Mechanical actuator PVM (or PVE when option mounted)
b:
• Shock and suction valve PVLP• Suction valve PVLA
c:
• Cover for mechanical actuation PVMD• Cover for hydraulic actuation PVH• Electrical actuators PVE (or PVM when option mounted)
14: End plate PVS
15: Assembly kit PVAS
Please state:
• Code numbers of all modules required• Required setting (P) for pump side module• Required setting of LSA/B pressure limiting valves, see pressure setting guidance below.
Standard and option assembly
The PVG 32 valve group is assembled the way the module selection chart shows if the code number forPVM is written in field 'a', and the code number for PVMD, PVE or PVH in field 'c'.
The valve group is assembled so that the mechanical actuator is mounted on the opposite end of thebasic module, if the code number for PVM is written in field 'c' of the order form and the code numbersfor PVMD, PVE or PVH in field 'a'.
Reordering
The space at the top right-hand corner of the form is for Danfoss to fill in. The code number for the wholeof the specified valve group (PVG No.) is entered here.
In the event of a repeat order all you have to do is enter the number Danfoss has given on the initialconfirmation of order.
Pressure setting limits
The maximum setting pressure for the pressure limiting valves LSA or LSB depends on the chosenpressure setting for shock valve PVLP. The maximum values recommended to avoid interaction can beread in the following table.
Technical Information PVG 32 Order Specifications
Order specification
4 520L0515 • Rev JD • Feb 2014
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The figures in the table have been calculated according to the following expressions:
• PVLP ≤150 bar: LSA/B ≤ 0.8 × PPVLP• PVLP >150 bar: PPVLP - LSA/B ≥ 30 bar.
Max. pressure setting of LSA and LSB valves relative to PVLP shock valve
Pressuresettingfor PVLP
bar 32 50 63 80 100 125 140 150 160 175 190 210 230 240 250 265 280 300 320 350 380 400
psi 460
725
914
1160
1450
1813
2031
2175
2320
2838
2755
3045
3335
3480
3625
3843
4061
4351
4641
5075
5511
5801
Max. for LSA/B bar - 40 50 64 80 100 112 120 130 145 160 180 200 210 220 235 250 270 290 320 350 370
psi - 580
720
930
1160
1450
1625
1740
1885
2100
2320
2610
2900
3045
3190
3408
3625
3915
4205
4641
5075
5366
Min. for LSA/B 30 bar [435 psi]
Technical Information PVG 32 Order Specifications
Order specification
520L0515 • Rev JD • Feb 2014 5
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PVG 32 order specification form
Separate specification pads are available under the literature no. 520L0515.
Technical Information PVG 32 Order Specifications
Order specification
6 520L0515 • Rev JD • Feb 2014
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Standard FC spools
PVB is with LSA/B shuttle valve Code number 157B.... PVB is without LSA/B shuttle valve
Press. compensated flow: l/min [US gal/min] ISO symbol Symbol Press. compensated flow l/min [US gal/min]
F130[34.3]
E100[26.4]
D65[17.2]
C40[10.6]
B25[6.6]
A10[2.6]
AA5 [1.3]
AA5 [1.3]
A10[2.6]
B25[6.6]
C40[10.6]
D65[17.2]
E100[26.4]
F130[34.3]
7026 7024 7023 7022 7021 7020 7025
4-way, 3-positionClosed neutral position
7005 7000 7001 7002 7003 7004 7006
7126 7124 7123 7122 7121 7120 7125
4-way, 3-positionThrottled, open neutral position
7105 7100 7101 7102 7103 7104 7106
- - - - - - -
3-way, 3-positionClosed neutral position, P → A
- 7200 7201 7202 7203 7204 -
- - - - - - -
3-way, 3-positionClosed neutral position, P → B
- - 7301 7302 7303 7304 -
- 7424 7423 7422 7421 - -
4-way, 3-positionThrottled, A → T in neutral position
- - 7401 7402 7403 7404 7406
- 7524 7523 7522 7521 - -
4-way, 3-position Throttled, B → T in neutral position
- - 7501 7502 7503 7504 -
- 7624 7623 7622 7621 7620 -
157-139.10 157-140.104-way, 4-position Closed neutral positionFloat P → B → F
- - - - - - -
Technical Information PVG 32 Order Specifications
Module selection chart
520L0515 • Rev JD • Feb 2014 7
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Standard FC spools, hydraulic actuation
PVB is with LSA/B shuttle valve Code number 157B.... PVB is without LSA/B shuttle valve
Press. compensated flow: l/min [US gal/min] ISO symbol Symbol Press. compensated flow: l/min [US gal/min]
E100[26.4]
D65[17.2]
C40[10.6]
B25[6.6]
A10[2.6]
AA5[1.3]
AA5[1.3]
A10[2.6]
B25[6.6]
C40[10.6]
D65[17.2]
E100[26.4]
9024 9023 9022 9021 9020 9025
4-way, 3-position closed neutral position
9005 9000 9001 9002 9003 9004
9124 9123 9122 9121 9120 9125
4-way, 3-position Throttled open neutral position
9105 9100 9101 9102 9103 9104
FC spools for mechanical float position, PVMF
PVB is with LSA/B shuttle valve Code number 157B.... PVB is without LSA/B shuttle valve
Press. compensated flow: l/min [US gal/min] ISO symbol Symbol Press. compensated flow l/min [US gal/min]
F130[34.3]
E100[26.4]
D65[17.2]
C40[10.6]
B25[6.6]
A10[2.6]
AA5[1.3]
AA5[1.3]
A10[2.6]
B25[6.6]
C40[10.6]
D65[17.2]
E100[26.4]
F130[34.3]
- 9824 9823 9822 9821 9820 9825
4-way, 4 positionClosed neutral positionP → A → F
- - - - - - -
- 9624 623 9622 9621 - -
157-139.10 157-140.104-way, 4-position Closed neutral position Float P → B → F
- - - - - - -
FC spools for friction detent, PVMR
PVB is with LSA/B shuttle valve Code number 157B.... PVB is without LSA/B shuttle valve
Press. compensated flow: l/min [US gal/min] ISO symbol Symbol Press. compensated flow: l/min [US gal/min]
E100[26.4]
D65[17.2]
C40[10.6]
B25[6.6]
A10[2.6]
AA5[1.3]
AA5[1.3]
A10[2.6]
B25[6.6]
C40[10.6]
D65[17.2]
E100[26.4]
Technical Information PVG 32 Order Specifications
Module selection chart
8 520L0515 • Rev JD • Feb 2014
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PVB is with LSA/B shuttle valve Code number 157B.... PVB is without LSA/B shuttle valve
9724 9723 9722 9721 9720 -
4-way, 3-position closed neutral position
- 9700 9701 9702 9703 9704
9734 9733 9732 9731 9730 -
4-way, 3-position Throttled open neutral position
- 9710 9711 9712 9713 9714
FC spools with linear flow characteristic
PVB is with LSA/B shuttle valve Code number 157B.... PVB is without LSA/B shuttle valve
Press. compensated flow: l/min [US gal/min] ISO symbol Symbol Press. compensated flow: l/min [US gal/min]
F130[34.3]
E100[26.4]
D65[17.2]
C40[10.6]
B25[6.6]
A10[2.6]
AA5[1.3]
AA5[1.3]
A10[2.6]
B25[6.6]
C40[10.6]
D65[17.2]
E100[26.4]
F130[34.3]
- 9774 9773 9772 9771 - -
4-way, 3-positionClosed neutral position
- 9750 9751 9752 9753 9754 -
- 9784 9783 9782 9781 - -
4-way, 3-positionThrottled, open neutral position
- 9760 9761 9762 9763 9764 -
- - - - - - -
4-way, 3-positionThrottled, A → T in neutral position
- - - - - 9794 -
- - - - - - -
4-way, 3-positionB → T in neutral position
- - - - - 9804 -
Technical Information PVG 32 Order Specifications
Module selection chart
520L0515 • Rev JD • Feb 2014 9
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Standard PC spools
PVB is with LSA/B shuttle valve Code number 157B.... PVB is without LSA/B shuttle valve
Press. compensated flow: l/min [US gal/min] ISO symbol Symbol Press. compensated flow: l/min [US gal/min]
E100[26.4]
D65[17.2]
C40[10.6]
B25[6.6]
A10[2.6]
AA5[1.3]
AA5[1.3]
A10[2.6]
B25[6.6]
C40[10.6]
D65[17.2]
E100[26.4]
- 7033 7032 7031 7030 7035
4-way, 3-positionClosed neutral position, PC → A and B
7015 7010 7011 7012 7013 -
7134 7133 7132 7131 7130 7135
4-way, 3-position Throttled, open neutral position,PC → A and B
7115 7110 7111 7112 7113 -
7064 7063 7062 7061 - -
4-way, 3-positionClosed neutral position, PC → A
- 7040 7041 7042 7043 7044
7074 7073 7072 7071 - -
4-way, 3-positionClosed neutral position, PC → B
- 7050 7051 7052 7053 7054
7164 7163 7162 7161 - -
4-way, 3-positionThrottled, open neutral position, PC → A
- 7150 7151 7152 7153 7154
7174 7173 7172 7171 - -
4-way, 3-positionThrottled, open neutral position, PC → B
- 7150 7151 7152 7153 7154
- 7473 7472 7471 7470 -
4-way, 3-positionThrottled, A → T neutral position, PC → B
- - - 7452 7453 -
Technical Information PVG 32 Order Specifications
Module selection chart
10 520L0515 • Rev JD • Feb 2014
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PVB is with LSA/B shuttle valve Code number 157B.... PVB is without LSA/B shuttle valve
- 7563 7562 - - -
4-way, 3-positionThrottled, B→ T neutral position , PC → A
- - 7541 7542 7543 -
Standard PC spools, hydraulic actuation
PVB is with LSA/B shuttle valve Code number 157B.... PVB is without LSA/B shuttle valve
Press. compensated flow: l/min [US gal/min] ISO symbol Symbol Press. compensated flow: l/min [US gal/min]
E100[26.4]
D65[17.2]
C40[10.6]
B25[6.6]
A10[2.6]
AA5[1.3]
AA5[1.3]
A10[2.6]
B25[6.6]
C40[10.6]
D65[17.2]
E100[26.4]
- - - - - -
4-way, 3-positionClosed neutral position, PC → A and B
9015 9010 9011 9012 - -
- - - - - -
4-way, 3-positionClosed neutral position, PC → A
- - - 9042 9043 9044
- - - - - -
4-way, 3-positionClosed neutral position, PC → B
- - - 9052 9053 9054
Technical Information PVG 32 Order Specifications
Module selection chart
520L0515 • Rev JD • Feb 2014 11
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PVB, basic valves
V310168.A
0
16
a
0
14
15
0
c
c
b
1-13
PVB, basic valves
Description No facilities for shock valves A and B Facilities for shock valves A and B
G ½ 7∕8 - 14 UNF G ½ 7∕8 - 14 UNF
Without compensator /check valve 157B6000 157B6400 157B6030 157B6430
With check valve 157B6100 157B6500 157B6130 157B6530
With check valve and LSA/B shuttle valve - - 157B6136 157B6536
With compensator valve 157B6200 157B6600 157B6230 157B6630
Technical Information PVG 32 Order Specifications
Module selection chart
12 520L0515 • Rev JD • Feb 2014
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PVB, basic valves (continued)
Description No facilities for shock valves A and B Facilities for shock valves A and B
G ½ 7∕8 - 14 UNF G ½ 7∕8 - 14 UNF
With damped compensator valve 157B6206 - 157B6236 -
With compensator valve, LSA/B relief valve and LSA/B shuttlevalve
157B6203 157B6603 157B6233 157B6633
With damped compensator valve,LSA/B relief valve and LSA/B shuttle valve
157B6208 - 157B6238 -
Weight kg [lb] 3.1 [6.8] 3.0 [6.6]
PVPC, plugs
Description G ½ ½ in - 20 Weight
kg [lb]
External pilot supply 157B5400 — 0.05 0.1
External pilot supply incl. check valve 157B5600 157B5700 0.05 0.1
PVM, mechanical actuation
Description Alu Alu anodized Cast iron Angle
with stop screws without stopscrews
with stop screws with stop screws
Standard 157B3171 157B3191 157B3184 157B3161 22,5°/37,5°
Standard with base, without arm and button 157B3174 157B3194 — — 22,5°/37,5°
Standard without base, without arm andbutton
157B3173 157B3193 157B3186 — —
Weight kg [lb] 0.4 [0.9] 0.8 [1.8]
PVAS, assembly kit
Code no.157B....
0 1 2 3 4 5 6 7 8 9 10 11 12
PVB’s 8000 8001 8002 8003 8004 8005 8006 8007 8008 8009 8010 8061 8062
PVB +PVPVM
- 8021 8022 8023 8024 8025 8026 17B8027 8028 8029 8030 8081 8082
Weightkg [lb]
0.1 [0.2] 0.15 [0.3] 0.25 [0.6] 0.30 [0.7] 0.40 [0.9] 0.45 [1.0] 0.50 [1.1] 0.60 [1.3] 0.65 [1.4] 0.70 [1.6] 0.80 [1.7] 0.85 [1.8] 0.9 [2.0]
PVP, pump side module
PVP, pump side module
Description Without pilot supply With pilot supply
for PVE for PVE withfacilit. for PVPX
for PVE for PVE andfacilit. forPVPX
for PVE and pilotoil pressure take-off
for PVH and pilotoil pressure take-off
Opencenter
P = G1/2, T = G3/4 157B5000 - 157B5010 157B5012 - -
P = 7/8 -14, T = 11/16 -12 157B5200 - 157B5210 157B5212 - -
Technical Information PVG 32 Order Specifications
Module selection chart
520L0515 • Rev JD • Feb 2014 13
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PVP, pump side module (continued)
Description Without pilot supply With pilot supply
for PVE for PVE withfacilit. for PVPX
for PVE for PVE andfacilit. forPVPX
for PVE and pilotoil pressure take-off
for PVH and pilotoil pressure take-off
P = G3/4, T = G3/4 157B5100 157B5102 157B5110 157B5112 157B5180 157B5190
P = 1 1/16 -12, T = 11/16 -12 157B5300 - 157B5310 157B5312 157B5380 157B5390
Closedcenter
P = G1/2 , T = G3/4, 157B5001 - 157B5011 157B5013 - -
P = 7/8 -14, T = 11/16 -12 157B5201 - 157B5211 157B5213 - -
P = G3/4, T = G3/4, 157B5101 157B5103 157B5111 157B5113 157B5181 157B5191
P = 11/16 -12, T = 1 1/16 -12 157B5301 - 157B5311 157B5313 157B5381 157B5391
Weight kg [lb] 3 [6.6]
PVPX, electrical LS pressure relief valves
Description/Supply voltage
Code No. Hirsch. Code No.AMP
Weightkg [lb]
Normally open 12 V 157B4236 157B4981 0.3 [0.7]
24 V 157B4238 157B4982
Normally closed 12 V 157B4246 157B4983
24 V 157B4248 157B4984
Normally open with manual override 12 V 157B4256 157B4985
24 V 157B4258 157B4986
Plug 157B5601 0.06 [.13]
PVS and PVSI, end plate
Description BSP SAE Weightkg [lb]
PVS, without connections 157B2000 157B2020 0.5 [1.1]
PVS, with LX connectionG 1/8 [3/8 -24 UNF]
157B2011 157B2021
PVSI, without connections 157B2014 157B2004 1.7 [3.6]
PVSI, with LX connectionsG 1/4 [1/2 -20 UNF]
157B2015 157B2005
PVLP, shock/ and anti-cavitation valves
Code no. 157B2032
157B2050
157B2063
157B2080
157B2100
157B2125
157B2140
157B2150
157B2160
157B2175
157B2190
Settings bar 32 50 63 80 100 125 140 150 160 175 190
psi 460 725 914 1160 1450 1813 2031 2175 2320 2538 2755
Code no. 157B2210
157B2230
157B2240
157B2250
157B2265
157B2280
157B2300
157B2320
157B2350
157B2380
157B2400
Settings bar 210 230 240 250 265 280 300 320 350 380 400
psi 3045 3335 3480 3625 3845 4061 4351 4641 5075 5511 5801
Technical Information PVG 32 Order Specifications
Module selection chart
14 520L0515 • Rev JD • Feb 2014
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PVE, electrical actuation
PVE, electrical actuation
Description Code No. Weightkg [lb]
Hirsch AMP Deut.
PVEO, on-off 12 V 157B4216 157B4901 157B4291 0.6 [1.3]
24 V 157B4228 157B4902 157B4292
PVEO-R, on/off 12 V 157B4217 157B4903 -
24 V 157B4229 157B4904 -
PVEM, prop. medium –Standard
12 V 157B4116 - - 0.9 [2.0]
24 V 157B4128 - -
PVEM, prop. medium – Float– > B
12 V 157B4416 - - 1.0 [2.2]
24 V 157B4428 - -
PVEA, active fault mon.PVEA, passive fault mon.
--
157B4734157B4735
157B4792-
0.9 [2.0]
PVEA-DI, active fault mon.PVEA-DI, passive fault mon.
--
157B4736157B4737
157B4796-
PVEH active fault mon.PVEH passive fault mon.
157B4032157B4033
157B4034157B4035
157B4092157B4093
1.0 [2.2]
PVEH float – > B, act. faultPVEH float – > A, act. fault
157B4332-
-157B4338
157B4392-
PVEH- DI active fault mon.PVEH - DI passive fault mon.
--
157B4036157B4037
157B4096-
PVES, active fault mon.PVES, passive fault mon.
157B4832157B4833
157B4834157B4835
157B4892-
PVMD, PVMR, PVMF, PVH covers
Description Code No. Material Anodized Weight
kg [lb]
PVMDCover for PVB
157B0001 aluminium no 0.1 [0.2]
157B0009 yes
157B0021 cast iron N/A 0.9 [2.0]
PVMR(Friction Detent)
157B0004 aluminium no 0.3 [0.6]
157B0012 yes
157B0024 cast iron N/A
PVMF(Mech. float position)
157B0005 aluminium no
Hydraulic actuation PVH 9/16-18 UNF 157B0007 aluminium no 0.2 [0.4]
157B0010 yes
157B0014 cast iron N/A
Hydraulic actuation PVH G1/4 157B0008 aluminium no
157B0011 yes
157B0016 cast iron N/A 0.9 [2.0]
Technical Information PVG 32 Order Specifications
Module selection chart
520L0515 • Rev JD • Feb 2014 15
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PVLA, anti-cavitation valve
Description Code No. Weight
kg [lb]
Plug A or B 157B2002 0.04 0.09
Valve A or B 157B2001 0.05 0.1
Technical Information PVG 32 Order Specifications
Module selection chart
16 520L0515 • Rev JD • Feb 2014
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Technical Information PVG 32 Order Specifications
520L0515 • Rev JD • Feb 2014 17
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Technical Information PVG 32 Order Specifications
18 520L0515 • Rev JD • Feb 2014
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Technical Information PVG 32 Order Specifications
520L0515 • Rev JD • Feb 2014 19
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Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic andelectronic components. We specialize in providing state-of-the-art technology and solutions thatexcel in the harsh operating conditions of the mobile off -highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off -highway vehicles.
We help OEMs around the world speed up system development, reduce costs and bring vehicles tomarket faster.Danfoss – Your Strongest Partner in Mobile Hydraulics.
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Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies toproducts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
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ContentsOrder specificationStandard and option assemblyReorderingPressure setting limitsPVG 32 order specification form
Module selection chartStandard FC spoolsStandard FC spools, hydraulic actuationFC spools for mechanical float position, PVMFFC spools for friction detent, PVMRFC spools with linear flow characteristicStandard PC spoolsStandard PC spools, hydraulic actuationPVB, basic valvesPVP, pump side modulePVE, electrical actuation