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1 / 6 Annex 1 Criteria of Test and Evaluation Basis The requirements for testing base upon the state of technology and recognized technical regulations of VDE and DIN-standards as well as international standards, which may be partially used for the definition of the tests. Furthermore, the long-term experiences in fields of testing and certification of the TÜV Rheinland Group incorporate in the assessment. The following standards are applied directly or indirectly or are used as technical basis for the measurements to be performed. PV-Module Standard Definition IEC 60904-1 Photovoltaic devices; part 1: measurement of photovoltaic current-voltage characteristics IEC 60904-2 IEC 60904-2-am1 Photovoltaic devices; part 2: requirements for reference solar cells IEC 60904-3 Photovoltaic devices; part 3: measurement principles for terrestrial photovoltaic (PV) solar devices with reference spectral irradiance data IEC 60904-5 Photovoltaic devices, part 5: determination of the equivalent cell temperature (ECT) of photovoltaic (PV) devices by the open-circuit voltage method IEC 60904-6 IEC 60904-6-am1 Photovoltaic devices, part 6: requirements for reference solar modules IEC 60904-7 Photovoltaic devices - part 7: Computation of spectral mismatch error introduced in the testing of a photovoltaic device IEC 60904-9 Photovoltaic devices - part 9: Solar simulator performance requirements IEC 60904-10 Photovoltaic devices - part 10: Methods of linearity measurement IEC 61215 Crystalline silicon terrestrial photovoltaic (PV) modules; design qualification and type approval IEC 61646 Thin-film terrestrial photovoltaic (PV) modules - Design qualification and type approval IEC 61683 Photovoltaic systems - Power conditioners - Procedure for measuring the efficiency IEC 61727 Photovoltaic (PV) systems - Characteristics of the utility interface IEC 60364-7-712 Electrical installations of buildings - Part 7-712: Requirements for special installations or locations - Solar photovoltaic (PV) power supply systems EN IEC 61730 Photovoltaic (PV) module safety qualification- Part 2, Part 1 EN 50380 Datasheet and nameplate information for photovoltaic modules IEC 61853-1 Photovoltaic (PV) module performance testing and energy rating – Part 1: Irradiance and temperature performance measurements and power rating

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Testing Procedures for PV

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Page 1: DocumentPV

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Annex 1

Criteria of Test and Evaluation Basis The requirements for testing base upon the state of technology and recognized technical regulations of VDE and DIN-standards as well as international standards, which may be partially used for the definition of the tests. Furthermore, the long-term experiences in fields of testing and certification of the TÜV Rheinland Group incorporate in the assessment. The following standards are applied directly or indirectly or are used as technical basis for the measurements to be performed. PV-Module

Standard Definition

IEC 60904-1 Photovoltaic devices; part 1: measurement of photovoltaic current-voltage characteristics

IEC 60904-2 IEC 60904-2-am1 Photovoltaic devices; part 2: requirements for reference solar cells

IEC 60904-3 Photovoltaic devices; part 3: measurement principles for terrestrial photovoltaic (PV) solar devices with reference spectral irradiance data

IEC 60904-5 Photovoltaic devices, part 5: determination of the equivalent cell temperature (ECT) of photovoltaic (PV) devices by the open-circuit voltage method

IEC 60904-6 IEC 60904-6-am1 Photovoltaic devices, part 6: requirements for reference solar modules

IEC 60904-7 Photovoltaic devices - part 7: Computation of spectral mismatch error introduced in the testing of a photovoltaic device

IEC 60904-9 Photovoltaic devices - part 9: Solar simulator performance requirements

IEC 60904-10 Photovoltaic devices - part 10: Methods of linearity measurement

IEC 61215 Crystalline silicon terrestrial photovoltaic (PV) modules; design qualification and type approval

IEC 61646 Thin-film terrestrial photovoltaic (PV) modules - Design qualification and type approval

IEC 61683 Photovoltaic systems - Power conditioners - Procedure for measuring the efficiency

IEC 61727 Photovoltaic (PV) systems - Characteristics of the utility interface

IEC 60364-7-712 Electrical installations of buildings - Part 7-712: Requirements for special installations or locations - Solar photovoltaic (PV) power supply systems

EN IEC 61730 Photovoltaic (PV) module safety qualification- Part 2, Part 1

EN 50380 Datasheet and nameplate information for photovoltaic modules

IEC 61853-1 Photovoltaic (PV) module performance testing and energy rating – Part 1: Irradiance and temperature performance measurements and power rating

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Environmental testing

Standard Definition IEC 60068-2-1 IEC 60068-2-1-am1 /am2 Environmental testing; part 2: tests; test A: cold

IEC 60068-2-2 IEC 60068-2-2-am1 /am2 Basic environmental testing procedures; Part 2: Tests; Test B: Dry Heat

IEC 60068-2-3 Basic environmental testing procedures; Part 2: Tests; Test Ca: Damp Heat, steady state

IEC 60068-2-6 Basic environmental testing procedures; Part 2: Tests; Test Fc: Vibration (sinusoidal)

IEC 60068-2-21 Basic environmental testing procedures; Part 2: Tests; Test U: Robustness of terminations and integral mounting devices

IEC 60068-2-27 Environmental testing; Part 2: Tests; Test Ea and guidance: Shock

IEC 60068-2-30 IEC 60068-2-30-am1

Basic environmental testing procedures; Part 2: Tests; Test Db and guidance

IEC 60068-2-33 IEC 60068-2-33-am1

Basic environmental testing procedures; Part 2: Tests; Guidance on change of temperature tests

IEC 60068-2-75 Environmental testing; Part 2: Tests; Test Eh: Hammer tests

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Performance of testing

The tests and the sample distribution are performed according the attached test plan. In each

category the following items are addressed with given total- and sub-weightings:

1) Documentation (total weighting 10%)

Criteria Weighting [%]

Verification of IEC 61215 certifications 25

Verification of IEC 61730 certifications 25

CE marking/declarations 5

Component certifications (junction box, cable, connector) 10

Declaration of origin 5

Data sheet verification acc. EN 50380 10

Type label / name plate verification acc. EN 50380 10

Verification of mounting/installation manual acc. IEC 61730-1 10 Total 100

2) Performance (total weighting 20%)

Criteria Weighting [%]

Initial degradation after 20 kWh/m² (acc. IEC 50380) 5

Manufacturer given tolerances 10

Deviances from nominal values 50

Temperature coefficient of Pm at 1000W/m² 10

Weighted relative efficiency reduction at selected temperature/irradiance-matrix measurements acc. IEC 61853-1 (see table below)

25

Total 100

Irradiance Module temperature [°C]

[W/m²] 15 25 50

1000 - 7% 14%

800 - - 20%

600 - 17% -

400 - 17% -

200 7% 7% -

100 11% - -

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3 ) Safety (total weighting 20%)

Criteria Weighting [%] General insulation properties acc. IEC 61215 (10.3) 20

General wet leakage properties acc. IEC 61215 (10.15) 20

Accessibility Tests acc. IEC 61730-2 (MST11) 10

Impulse voltage test acc. IEC 61730-2 (MST14) 20

High voltage Test acc. IEC 61730-2 (MST14 and MST 16) 20

Inspection of creepage and clearance distances acc. IEC 61730-1 10 Gesamt 100

4) Aging behaviour (total weighting 30%)

Criteria Weighting [%] Thermal cycling test (200 cycles) acc. IEC 61215 (test 10.11)

Visual inspection 8

Control measurements (Insulation, wet-leakage, power) 17

Thermal cycling test additional 200 cycles (400 cycles total)

Visual inspection 4

Control measurements (Insulation, wet-leakage, power) 8

Potential induced degradation (PID test):

Output power degradation 8

Damp heat test 1000h acc. IEC 61215 (test 10.13)

Visual inspection 8

Control measurements (Insulation, wet-leakage, power) 17

Damp heat test additional 1000h (2000h total)

Visual inspection 4

Control measurements (Insulation, wet-leakage, power) 8

Mechanical load test 2400 Pa acc. IEC 61215 (test 10.16)

Visual inspection 4

Control measurements (Insulation, wet-leakage, power) 5

Mechanical load test 5400 Pa acc. IEC 61215 (test 10.16)

Visual inspection 4

Control measurements (Insulation, wet-leakage, power) 5 Total 100

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5) Workmanship (total weighting 15%)

Criteria Weighting [%] Sealing / Adhesive / Potting (Silicone, etc.) 7

Sharp edges test acc. UKL 1703 10

String / cell alignment 7

Soldering appearance 10

Contaminants 8

Bubbles 8

Backsheet foil / labels 8

General appearance / cell grid / cell colours 7

Electroluminescence initial 7

Electroluminescence after Damp heat 7

Electroluminescence after mechanical load tests 4

Electroluminescence after thermal cycling 7

Electroluminescence after PID 10 Gesamt 100

6) Other criteria (total weighting 5%)

Criteria Weighting [%] Product warranty 30

Power warranty 30

Warranty conditions 15

Ease of installation 25 Gesamt 100

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