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Testing Procedures for PVTRANSCRIPT
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Annex 1
Criteria of Test and Evaluation Basis The requirements for testing base upon the state of technology and recognized technical regulations of VDE and DIN-standards as well as international standards, which may be partially used for the definition of the tests. Furthermore, the long-term experiences in fields of testing and certification of the TÜV Rheinland Group incorporate in the assessment. The following standards are applied directly or indirectly or are used as technical basis for the measurements to be performed. PV-Module
Standard Definition
IEC 60904-1 Photovoltaic devices; part 1: measurement of photovoltaic current-voltage characteristics
IEC 60904-2 IEC 60904-2-am1 Photovoltaic devices; part 2: requirements for reference solar cells
IEC 60904-3 Photovoltaic devices; part 3: measurement principles for terrestrial photovoltaic (PV) solar devices with reference spectral irradiance data
IEC 60904-5 Photovoltaic devices, part 5: determination of the equivalent cell temperature (ECT) of photovoltaic (PV) devices by the open-circuit voltage method
IEC 60904-6 IEC 60904-6-am1 Photovoltaic devices, part 6: requirements for reference solar modules
IEC 60904-7 Photovoltaic devices - part 7: Computation of spectral mismatch error introduced in the testing of a photovoltaic device
IEC 60904-9 Photovoltaic devices - part 9: Solar simulator performance requirements
IEC 60904-10 Photovoltaic devices - part 10: Methods of linearity measurement
IEC 61215 Crystalline silicon terrestrial photovoltaic (PV) modules; design qualification and type approval
IEC 61646 Thin-film terrestrial photovoltaic (PV) modules - Design qualification and type approval
IEC 61683 Photovoltaic systems - Power conditioners - Procedure for measuring the efficiency
IEC 61727 Photovoltaic (PV) systems - Characteristics of the utility interface
IEC 60364-7-712 Electrical installations of buildings - Part 7-712: Requirements for special installations or locations - Solar photovoltaic (PV) power supply systems
EN IEC 61730 Photovoltaic (PV) module safety qualification- Part 2, Part 1
EN 50380 Datasheet and nameplate information for photovoltaic modules
IEC 61853-1 Photovoltaic (PV) module performance testing and energy rating – Part 1: Irradiance and temperature performance measurements and power rating
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Environmental testing
Standard Definition IEC 60068-2-1 IEC 60068-2-1-am1 /am2 Environmental testing; part 2: tests; test A: cold
IEC 60068-2-2 IEC 60068-2-2-am1 /am2 Basic environmental testing procedures; Part 2: Tests; Test B: Dry Heat
IEC 60068-2-3 Basic environmental testing procedures; Part 2: Tests; Test Ca: Damp Heat, steady state
IEC 60068-2-6 Basic environmental testing procedures; Part 2: Tests; Test Fc: Vibration (sinusoidal)
IEC 60068-2-21 Basic environmental testing procedures; Part 2: Tests; Test U: Robustness of terminations and integral mounting devices
IEC 60068-2-27 Environmental testing; Part 2: Tests; Test Ea and guidance: Shock
IEC 60068-2-30 IEC 60068-2-30-am1
Basic environmental testing procedures; Part 2: Tests; Test Db and guidance
IEC 60068-2-33 IEC 60068-2-33-am1
Basic environmental testing procedures; Part 2: Tests; Guidance on change of temperature tests
IEC 60068-2-75 Environmental testing; Part 2: Tests; Test Eh: Hammer tests
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Performance of testing
The tests and the sample distribution are performed according the attached test plan. In each
category the following items are addressed with given total- and sub-weightings:
1) Documentation (total weighting 10%)
Criteria Weighting [%]
Verification of IEC 61215 certifications 25
Verification of IEC 61730 certifications 25
CE marking/declarations 5
Component certifications (junction box, cable, connector) 10
Declaration of origin 5
Data sheet verification acc. EN 50380 10
Type label / name plate verification acc. EN 50380 10
Verification of mounting/installation manual acc. IEC 61730-1 10 Total 100
2) Performance (total weighting 20%)
Criteria Weighting [%]
Initial degradation after 20 kWh/m² (acc. IEC 50380) 5
Manufacturer given tolerances 10
Deviances from nominal values 50
Temperature coefficient of Pm at 1000W/m² 10
Weighted relative efficiency reduction at selected temperature/irradiance-matrix measurements acc. IEC 61853-1 (see table below)
25
Total 100
Irradiance Module temperature [°C]
[W/m²] 15 25 50
1000 - 7% 14%
800 - - 20%
600 - 17% -
400 - 17% -
200 7% 7% -
100 11% - -
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3 ) Safety (total weighting 20%)
Criteria Weighting [%] General insulation properties acc. IEC 61215 (10.3) 20
General wet leakage properties acc. IEC 61215 (10.15) 20
Accessibility Tests acc. IEC 61730-2 (MST11) 10
Impulse voltage test acc. IEC 61730-2 (MST14) 20
High voltage Test acc. IEC 61730-2 (MST14 and MST 16) 20
Inspection of creepage and clearance distances acc. IEC 61730-1 10 Gesamt 100
4) Aging behaviour (total weighting 30%)
Criteria Weighting [%] Thermal cycling test (200 cycles) acc. IEC 61215 (test 10.11)
Visual inspection 8
Control measurements (Insulation, wet-leakage, power) 17
Thermal cycling test additional 200 cycles (400 cycles total)
Visual inspection 4
Control measurements (Insulation, wet-leakage, power) 8
Potential induced degradation (PID test):
Output power degradation 8
Damp heat test 1000h acc. IEC 61215 (test 10.13)
Visual inspection 8
Control measurements (Insulation, wet-leakage, power) 17
Damp heat test additional 1000h (2000h total)
Visual inspection 4
Control measurements (Insulation, wet-leakage, power) 8
Mechanical load test 2400 Pa acc. IEC 61215 (test 10.16)
Visual inspection 4
Control measurements (Insulation, wet-leakage, power) 5
Mechanical load test 5400 Pa acc. IEC 61215 (test 10.16)
Visual inspection 4
Control measurements (Insulation, wet-leakage, power) 5 Total 100
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5) Workmanship (total weighting 15%)
Criteria Weighting [%] Sealing / Adhesive / Potting (Silicone, etc.) 7
Sharp edges test acc. UKL 1703 10
String / cell alignment 7
Soldering appearance 10
Contaminants 8
Bubbles 8
Backsheet foil / labels 8
General appearance / cell grid / cell colours 7
Electroluminescence initial 7
Electroluminescence after Damp heat 7
Electroluminescence after mechanical load tests 4
Electroluminescence after thermal cycling 7
Electroluminescence after PID 10 Gesamt 100
6) Other criteria (total weighting 5%)
Criteria Weighting [%] Product warranty 30
Power warranty 30
Warranty conditions 15
Ease of installation 25 Gesamt 100
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