pumpworks 610 capabilities brochure.pdf
DESCRIPTION
BrochureTRANSCRIPT
Headquartered in Houston, Texas USA, PumpWorks 610 exclusively manufactures currentedition API 610 / ISO 13709 centrifugal pumps. PumpWorks 610 offers Current Edition:l API 610 single stage end suction overhung type
OH2 pumpsl API 610 retrofit upgrade kits for all brands
of horizontal single stage type OH2 pumpsl API 610 vertical turbine type VS6 (can/barrel)
and type VS1 (open sump) pumpsl API 610 multistage split case side suction, side
discharge between bearing type BB3 pumpsl API 610 vertical in-line, rigid coupled type
OH4 pump
We manufacture and test all pumps in the USA with a considerably shorter delivery time than ourcompetitors. We also offer open access for end usersand specifiers to select, configure and obtain budgetpricing for their pump application through ouronline pump selection software ePOD (ElectronicPump On Demand) at our websitewww.pumpworks610.com.This brochure is designed to give you a concise overview ofPumpWorks 610’s products and services.
INTRODUCTION
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PWH API 610 SINGLE STAGE OH2 .................................................................................................................................2PW-11 API 610 SINGLE STAGE OH2 UPGRADE PROGRAM ..........................................................................................4PWM API 610 MULTISTAGE PUMP BB3 .........................................................................................................................6PWV API 610 VERTICAL TURBINE PUMP VS6 AND VS1................................................................................................8PWI API 610 VERTICAL IN-LINE SINGLE STAGE OH4 .................................................................................................10PUMPWORKS 610 TEST FACILITIES ..............................................................................................................................12PUMPWORKS 610 COMPANY PROFILE .........................................................................................................................16ePOD ONLINE PUMP SELECTION ...................................................................................................................................16
CONTENTS
PWH AP I 6 10 S INGLE STAGE OH2
TYP I CAL APP L I CAT IONSThe PWH pump is designed to cover a wide range of petroleum refinery services. Additionally it isapplied to high pressure / high temp applicationsfound in petrochemical plants, gas processing, oilprocessing, offshore installations (platforms),hydrocarbon and crude oil pipeline, and aviation(jet) fueling facilities.
TYP I CAL S ERV I CESServices covered but not limited to the PWH pumpinclude:
l Column refluxl Column bottomsl Reboiler l Injection fuel
blending l Heat transfer l Gas oil l Heavy gas oil l Hot oil l Column charge l Reactor feed l Coker unit l Stabilizer overhead l Scrubber circulation l Tower bottoms
l Off-site hydrocarbon l Stripper overhead l Gasoline l Waterl Propane l Crude oill Vis-breakerl Naphthal Kerosene
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STANDARD LEAD TIME FOR DELIVERY: 16-18 WEEKS.
FULLY COMPLIANT WITH API 610 SPECIFICATIONS.
SEE PRODUCT BROCHURE FOR SPECIFIC PRODUCT INFORMATION.
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ABOUT THE UPGRADEPW-11 is PumpWorks 610 power end and sealchamber retrofit upgrade kit that meets API 610current edition for horizontal single stage OH2 processpumps. The kit ensures petroleum refineries have a fast and cost-effective way to upgrade any brand of existing OH2 pump and achieve API 610 currentedition requirements without expensive changes to the wet end (casing and impeller) and piping.Hydraulic review performed during upgrade processensures pump will perform reliably and efficiently.
UPGRADE AND RE L IAB I L I T YIMPROVEMENTSSome of the important improvements include:l API 682 compliant seal chamber allows for
installation of current sealing technology to meetlocal fugitive emissions requirements
l Oversized oil fill and vent cap for ease ofmaintenance
l Lifting lug integrally cast into the steel bearinghousing for safe removal of back pullout assembly
l 1” sight glass located on both sides of bearinghousing allows viewing of oil level from eitherside of the pump
l Non-metallic Viton oil flinger disk to assureeffective lubrication and eliminates issuesassociated with bronze slinger rings
l PW-11 Exclusive “SMART LUBE SYSTEM”: Theinnovative oil mist conversion kit allows user toconvert to PURE OIL MIST without removing pumpfrom service! Other designs require you to pull theunit and plug thrust bearing “drain back” portswhen converting from Oil Sump to Oil Mist. ThePW-11 “SMART LUBE SYSTEM” utilizes a precisiontolerance, elongated port plug to eliminate oil mist“leakage” around bearings. This ensures properlubrication and limited downtime. Conversion timeis less than 5 minutes.
PW-11 API 610 SINGLE STAGE OH2 UPGRADE PROGRAM
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STANDARD LEAD TIME FOR DELIVERY: 2-4 WEEKS.EXPEDITED DELIVERY: AS LITTLE AS 1–2 WEEKS.
FULLY COMPLIANT WITH API 610SPECIFICATIONS.SEE PRODUCT BROCHURE FOR SPECIFICPRODUCT INFORMATION.
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PWM AP I 6 10 MULT ISTAGE PUMP BB3
TYP I CAL APP L I CAT IONSThe PWM pump is designed to cover a wide range of High Pressure pumping applications found inpetroleum refineries, petrochemical plants, gasprocessing, oil processing, offshore installations(platforms), hydrocarbon and crude oil pipeline andfinished product pipeline services.
TYP I CAL S ERV I CESServices covered but not limited to the PWM pumpinclude:l Boiler Feed Waterl High Pressure Water
Servicesl Crude Oil Pipelinel Crude Products
Pipelinel Water Injectionl High Pressure
Condensatel Propane Transfer
l Gasoline PipelineService
l NGL Pipelinel Mine Dewateringl Water Floodl HP Amine
Circulationl High Pressure
Refinery Services
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STANDARD LEAD TIME FOR DELIVERY: 24-26 WEEKS.
FULLY COMPLIANT WITHAPI 610 SPECIFICATIONS.SEE PRODUCT BROCHUREFOR SPECIFIC PRODUCTINFORMATION.
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PWV API 610 VERTICAL TURBINE PUMP VS6 & VS1
TYP I CAL APP L I CAT IONSThe PWV is designed for the oil and gas marketwhere full API 610 compliance is required. Thepumps are available in Vertical Suspended SingleCasing (Sump Type/Wet Pit) VS1 and in Vertical Suspended Double Casing (Can Type) VS6.
TYP I CAL S ERV I CESServices covered but not limited to the PWV pump include:
l Vertical Processl Light Hydrocarbon, High-Vapor Pressure
(Low NPSHA)l Pipeline Boosterl Offshore Platform/ Sea Water Lift (Crude Oil
Transfer)l LPG Transferl Refinery Servicel Waste Waterl Secondary Recoveryl Cooling Waterl Aircraft Fueling
VS1
S INGLE
CAS ING
VS6
DOUBLE
CAS ING
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STANDARD LEAD TIME FOR DELIVERY: 16-18 WEEKS.
FULLY COMPLIANT WITH API 610 SPECIFICATIONS.
SEE PRODUCT BROCHURE FOR SPECIFIC PRODUCT INFORMATION.
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PWI API 610 VERTICAL IN-LINE SINGLE STAGE OH4
TYP I CAL APP L I CAT IONSThe PWI is an API rigid coupled vertical in-line pump designed to cover a wide range ofapplications found in petroleum processingfacilities, gas processing, petrochemical, offshoreinstallations (platforms), hydrocarbon and crude oilpipeline and aviation (jet) fueling applications. Therugged, economical and compact PWI in-line designeliminates the need for an expensive baseplate andsaves valuable floor space.
TYP I CAL S ERV I CESServices covered but not limited by the PWI pumpinclude:l Refinery Process
Servicesl Off-site hydrocarbonl Tank Transferl Tank Farm Boosterl Fuel Oill Gasoline
l Crude Oill LPGl Waterl Napthal Kerosel Hot Oil
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STANDARD LEAD-TIME IS 16 TO 18 WEEKS.
MEETS API STANDARDS FOR API PUMP TYPE OH4
SEE PRODUCT BROCHURE FOR SPECIFIC PRODUCT INFORMATION.
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COMPREHENS IVE P ERFORMANCE T ES T ING *A critical function of any pump manufacturer is the performance testing of their product to ensurethat it meets design specifications. Located in Tyler,Texas and in Shreveport, Louisiana, the PumpWorks610 Pump Test Facilities are designed to provideperformance and NPSHR tests in accordance with the latest edition of API 610.
The heart of the PumpWorks 610 Test Facility is its custom designed Automated Pump TestSoftware (APTS) that allows all system parameters to be monitored and controlled from a central controlstation. APTS provides precise system control toachieve and maintain specific operating conditions so that data from precision electronic sensors can be collected and recorded for use in verifying pumpperformance.
Variable Frequency Drive technology is utilized tomaintain precise speed control on units through 600HP @ 460 volt, and a 4160 volt solid state “soft start”to achieve a controlled acceleration up to synchronousoperating speed on units through 4000 HP.
While many pump test facilities use calibrated motorsand kilowatt meters to calculate power, the torquecoupling used by PumpWorks 610 measures torqueand speed at the input shaft of the pump. This data is then used to determine horsepower and efficiency.
Flow is measured by one of three calibrated magneticflow meters installed in dedicated metering runs,while calibrated electronic sensors measure pressureat API compliant metering spools connected to thesuction and discharge nozzles of the pump.
NPSH testing is performed using the vacuumsuppression method.
CONTINUED ON PAGE 14
PUMPWORKS 610 TEST FACIL IT IES
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TYLER, TEXAS
TYLER, TEXAS
*Testing capabilities and tooling vary by location.
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TYLER, TEXAS
T ES T FAC I L I T I E S CAPAB I L I T I E S *l Test flows up to 15,000 gpm
l Discharge test pressures up to 6000 psi
l Supply tank rated from full vacuum to 100 psi
l 460 volt through 600 HP
l 4160 volt over 600 HP through 4000 HP
l Calibrated flow, pressure, vibration, torque,temperature and speed measuring equipment
l Variable Frequency Drive for precise speed controlthrough 600 HP @ 460 volt
l Solid State soft start for low impact motor startingover 600 HP through 4000 HP @ 4160 volt
l Calibrated magnetic flow meters 2", 6", & 10"
l 3 ranges of calibrated torque couplings provide datato calculate brake horsepower and efficiency.Precision speed measurement (RPM) collected withan advanced laser speed ring assembly
l NPSHR test accomplished through the use of avacuum pump
l On-site electronic meteorological grade barometerprovides data to accurately calculate NPSHR
l Baseplate mounted units can be tested using jobmotor if horsepower rating is sufficient for testing withwater
l PumpWorks 610 test procedure based on API 610criteria. Standards can be modified to meet specificcustomer requirements.
These features combined produce the most accurate testpossible, the results of which are then compiled into acertified comprehensive report.
PUMPWORKS 610 TEST FACILITIES CONTINUED FROM PAGE 12
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SHREVEPORT, LOUISIANA
SHREVEPORT, LOUISIANA
*Testing capabilities and tooling vary by location.
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TYLER, TEXAS
SHREVEPORT, LOUISIANA
OUR H I S TORYPumpWorks 610 is the pump manufacturingdivision of thirty-plus year industry veteran Best PumpWorks.
Best PumpWorks has a proven track record in thepump distribution business, pump service and repair,modular skid mounted pumping systems, includingpiping, valves and electrical controls, the surplusremanufactured pump market, and the development of API 610 pumps.
The original Best Equipment company began in 1978 as an authorized distributor for Ingersoll-Randpumps in Texas and Oklahoma servicing the oil and gas market.
As the need for re-manufactured and surplus pumpsgrew, the opportunity to service that need grew toogreat to ignore. In 1987, PumpWorks was created as a subsidiary of Best Equipment specifically to providere-manufactured and surplus pumps that were rebuiltto like-new condition with a one year warranty.
In 2002, Best Equipment and PumpWorksmerged to create Best PumpWorks, with a single sales force dedicated to distributed products, pumprepair, field service and the remanufacturing of usedand surplus pumps.
In 2007, Best PumpWorks created a new subsidiary,PumpWorks 610 that is dedicated to designing andproviding products and services specifically focused onthe centrifugal API 610 / ISO 13709 pump market.
In 2010, we acquired Centrifugal Technology, thedesigner of the PW610 API Multistage Pump BB3,model PWM and their manufacturing plant inShreveport, LA USA. With this acquisition, PumpWorks610 furthers the commitment to be a leading newpump original equipment manufacturer (OEM) focusedon building high quality API 610 process pumps withshort lead-times for the oil and gas market.
We offer a portfolio of API 610 products that covers all applications in the petroleum refinery, petrochemical,gas processing, oil processing, offshore (platform)installation, hydrocarbon and crude oil pipeline and jet aviation fueling markets.
OUR MANUFACTUR INGCAPAB I L I T I E SPumpWorks 610 pumps are built, assembled andperformance tested in Tyler, Texas USA and Shreveport,LA USA. Stringent quality assurance and quality controlprocesses are employed to ensure each pump meets ourrigorous standards.
OUR SALES AND SERV I CEPumpWorks 610 sales and service is headquartered in Houston, Texas USA. Our manufacturing facilities inShreveport, LA USA, in Tyler, Texas USA and in Houston,Texas USA are capable of servicing and repairing allvarieties and manufacturers of vertical and horizontalsingle and multistage pumps for delivery anywhere inthe world. We have an extensive global network of sales and service representatives ready to meet ourcustomer’s needs for local support.
PUMPWORKS 610 COMPANY PROF ILE
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BROWSER BASED PUMP SELECT IONePOD (Electronic Pump OnDemand) is a browser-based front end softwareapplication allowing the end user and marketinfluencers to intelligently select, configure, andprice their own pump application on the web.
ePOD software quickly delivers:
l Price estimates for your pump application
l Performance curves
l Comprehensive data sheets
Test drive ePOD at our websitewww.pumpworks610.com today.
ePOD ONL INE PUMP SELECT ION
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HOUSTON, TEXAS35,000 square feet manufacturing plant with full repair and pump packaging capabilities.
PUMPWORKS610 CL IENTS
TYLER, TEXAS110,000 square feet manufacturing plant and 5,000 square feet pump performance test facility.
SHREVEPORT, LOUISIANA30,000 square feet manufacturing plant with full pump repair and pump packaging capabilities, andpump performance test facility.
Our pumps and upgrade packagesare in use in oil and gas refineries,facilities and pipeline stationsaround the world, from the USA and Canada to Russia, Africa,Middle East, Far East and SouthAmerica. Our clients include:
Afren PlcAlon USABPCoffeeville ResourcesConocoPhillipsDCP MidstreamDynamic FuelsEcopetrolENGlobalEnterprise ProductsExxonMobilExxon Neftgas LimitedFluor Transworld ServicesGulf Strategic PartnersJacobs EngineeringJiskoot Quality SystemsL-Con ConstructorsLDH EnergyMark West LLCMaverick EngineeringMercatorMotivaMustang EngineeringNuStar Energy LPOccidental PetroleumOneokPembina PipelinePetroamazonasPMI ServicesProject ServicesS&B Engineers and ConstructorsShell Offshore ProductionSiwa PetroleumThomas Russell Co.TridyeneValero Energy
PumpWorks 610Houston Office: 8885 Monroe Road, Houston Texas 77061 USA Toll Free: 1.888.405.0209 Fax [email protected]