pump systems - airwell group espcp... · the standard espcp pumps are ideal for coalbed methane...

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ELECTRIC SUBMERSIBLE PROGRESSIVE CAVITY PUMP SYSTEMS

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Page 1: PUMP SYSTEMS - Airwell Group ESPCP... · The Standard ESPCP pumps are ideal for coalbed methane applications where hydrocarbons are not present. These models have an ambient

ELECTRIC SUBMERSIBLE

PROGRESSIVE CAVITYPUMP SYSTEMS

Page 2: PUMP SYSTEMS - Airwell Group ESPCP... · The Standard ESPCP pumps are ideal for coalbed methane applications where hydrocarbons are not present. These models have an ambient

• Franklin Electric exclusive direct drive system (no gear box)• High head design allows for operation in depths to 3300 ft / 1000 meters• Abrasive-resistant progressive cavity technology• Stainless steel rotor is chrome plated for extra abrasion resistance• Franklin Electric exclusive spring ball check valve.

Progressive Cavity Pump SystemsFranklin Electric’s newest system solution combines years of tested technology to create a packaged system designed specifically for coalbed methane applications. Franklin’s progressive cavity pump, coupled with the Franklin CBM+ motor, is designed to address the demands of CBM pumping applications. Traditionally, progressive cavity pumps are known to operate in the harshest conditions. Now as a Franklin system, together the progressive cavity pump and CBM+ motor provide the confidence needed to know that you have the most robust, dependable system available in the industry. These pumps are designed to run between 20 Hz and 40 Hz so we recommend the use of our Artificial Lift drive systems which limit the operational frequency to this range. The Artificial Lift drives also incorporate superior protection algorithms and are designed to handle the large motor load required with these pumps. Please see the Artificial Lift drives and controls brochure for more information.

PUMP FEATURESAll ESPCP Pumps (Standard Low Temp, HNBR Low Temp, and HNBR High Temp)

ESPCP HNBR Low Temp PumpsIdeal for applications where hydrocarbons and increased oil are present, these models include all of the standard ESPCP pump features along with a higher oil tolerance and hydrocarbon-resistant elastomeric stator.

ESPCP HNBR High Temp PumpsIdeal for applications where hydrocarbons and increased oil are present, these models include all of the standard ESPCP pump features along with a higher oil tolerance as well as a higher ambient temperature range. The higher oil cut tolerance is realized by the hydrocarbon-resistant elastomeric stator. The 5-10 hp High Temp ESPCP pumps have an ambient temperature range of 113 °F/45 °C to 176 °F/80 °C. The 15 hp High Temp ESPCP pump has an ambient temperature range of 113 °F/45 °C to 158 °F/70 °C.

ESPCP Standard Low Temp PumpsThe Standard ESPCP pumps are ideal for coalbed methane applications where hydrocarbons are not present. These models have an ambient temperature rating of 122 °F/50 °C.

Page 3: PUMP SYSTEMS - Airwell Group ESPCP... · The Standard ESPCP pumps are ideal for coalbed methane applications where hydrocarbons are not present. These models have an ambient

Ordering InformationProgressive Cavity Pumps - A-Depths 1600 ft / 500 m

Model Order Number BPD US GPM LPM75FPC 05/3.7 A4 87811 75 2 7.5150FPC 07/5.5 A4 87265 150 4 15300FPC 10/7.5 A4 87804 300 8 3075FPC 05/3.7 A4 H 83051 75 2 7.5150FPC 07/5.5 A4 H 83053 150 4 15300FPC 10/7.5 A4 H 83055 300 8 3075FPC 05/3.7 A4 HT 83057 75 2 7.5150FPC 07/5.5 A4 HT 83059 150 4 15300FPC 10/7.5 A4 HT 83061 300 8 30

Progressive Cavity Pumps - B-Depths 3300 ft / 1000 m 75FPC 07/5.5 B4 87818 75 2 7.5150FPC 10/7.5 B4 87257 150 4 15300FPC 15/11.2 B4 87262 300 8 3075FPC 07/5.5 B4 H 83052 75 2 7.5150FPC 10/7.5 B4 H 83054 150 4 15300FPC 15/11.2 B4 H 83056 300 8 3075FPC 07/5.5 B4 HT 83058 75 2 7.5150FPC 10/7.5 B4 HT 83060 150 4 15300FPC 15/11.2 B4 HT 83062 300 8 30

PROGRESSIVE CAVITY PUMPSCoalbed Methane Models

ESPCP Nomenclature Guide150 FPC 07/5.5 A4 HT150 = Flow rate (options: 75, 150, 300 bpd)FPC = Pump series (Franklin Progressive Cavity)07/5.5 = Motor rating (options: 05/3.7 = 5 hp/3.7 kW, 07/5.5 = 7.5 hp/5.5 kW, 10/7.5 = 10 hp/7.5 kW, 15/11.2 = 15 hp/11.2 kW)A = Pumping depth 4 = 4" Pump (options: A = 1,600 ft/500 m, B = 3,300 ft/1,000 m)HT = Pump model (options: blank = Standard Low Temp, H = HNBR Low Temp,HT = HNBR High Temp)

Materials of ConstructionComponent MaterialCoupling 304 Stainless Steel

Motor bracket CF8M Investment Casting (316 SS)

Extension ASTM 312 - 316 Stainless Steel

Flex shaft EN57 ANSI 431 Stainless Steel

Socket 316 Stainless Steel

Stator Nitrile Rubber/Epoxy-Coated Steel Housing

Rotor 304 Stainless Steel

Key 304 Stainless Steel

Discharge body CF8M Investment Casting (316 SS)

Retaining plate Bronze

Check valve ball 316 Stainless Steel

Check valve ball retainer 316 Stainless SteelCoupling

Motor Bracket

Extension

Socket

Rotor

Stator

Discharge Body

Spring CheckValve Ball

Check Valve Ball Retainer

Flex Shaft

Key

Retaining Plate

PROGRESSIVE CAVITY PUMPS

Page 4: PUMP SYSTEMS - Airwell Group ESPCP... · The Standard ESPCP pumps are ideal for coalbed methane applications where hydrocarbons are not present. These models have an ambient

TYPICAL 75FPC 05/3.7 A-PERFORMANCEPERFORMANCE CURVE

20%

30%

40%

50%

60%

0 0.2 0.4 0.6 0.8

1 1.2 1.4 1.6 1.8

0 10 20 30 40 50 60 70 80 90 100 110

EFFI

CIE

NC

Y

0 100 200 300 400 500 600 700 800 900

1000 1100 1200 1300 1400 1500 1600 1700

HEA

D -

FEET

HP

HEA

D -

MET

ERS

kW

BARRELS PER DAY

GALLONS PER MINUTE

LITERS PER MINUTE

CUBIC METERS PER HOUR

20 Hz20 Hz Eff

30 Hz30 Hz Eff

40 Hz40 Hz Eff

0 .25 .5

0

50

100

150

200

250

300

350

400

450

500

0

0.2

0.4

0.6

0.8

1

1.2

1.4

0 1 2 3 4 5 6 7 8 9 10 11 12

0 .5 1 1.5 2 2.5 3

20 Hz 30 Hz 40 Hz

30%

40%

50%

60%

70%

0 100 200 300 400 500 600 700 800 900

1000 1100 1200 1300 1400 1500 1600 1700

0 0.5

1 1.5

2 2.5

3 3.5

0 50 100 150 200 250

EFFI

CIE

NC

Y

HEA

D -

FEET

HP

HEA

D -

MET

ERS

kW

BARRELS PER DAY

GALLONS PER MINUTE

LITERS PER MINUTE

CUBIC METERS PER HOUR

20 Hz20 Hz Eff

30 Hz30 Hz Eff

40 Hz40 Hz Eff

0 .5 1 1.5

0

0.5

1

1.5

2

2.5

0 5 10 15 20 25

0 1 2 3 4 5 6 7

0

50

100

150

200

250

300

350

400

450

500

20 Hz 30 Hz 40 Hz

TYPICAL 150FPC 07/5.5 A-PERFORMANCEPERFORMANCE CURVE

Page 5: PUMP SYSTEMS - Airwell Group ESPCP... · The Standard ESPCP pumps are ideal for coalbed methane applications where hydrocarbons are not present. These models have an ambient

35%

45%

55%

65%

75%

0 100 200 300 400 500 600 700 800 900

1000 1100 1200 1300 1400 1500 1600 1700

0

1

2

3

4

5

6

0 50 100 150 200 250 300 350 400

EFFI

CIE

NC

Y

20 Hz 30 Hz 40 HzH

EAD

- FE

ETH

P

HEA

D -

MET

ERS

kW

BARRELS PER DAY

GALLONS PER MINUTE

LITERS PER MINUTE

CUBIC METERS PER HOUR

20 Hz20 Hz Eff

30 Hz30 Hz Eff

40 Hz40 Hz Eff

0 .5 1 1.5 2.0 2.5

0 0.5

1 1.5

2 2.5

3 3.5

4 4.5

0 5 10 15 20 25 30 35 40 45 50

0 1 2 3 4 5 6 7 8 9 10 11 12

0

50

100

150

200

250

300

350

400

450

500

20 Hz20 Hz Eff

30 Hz30 Hz Eff

40 Hz40 Hz Eff

30%

40%

50%

60%

0

500

1000

1500

2000

2500

3000

0 0.5

1 1.5

2 2.5

3 3.5

4

0 10 20 30 40 50 60 70 80 90 100 110

20 Hz 30 Hz 40 Hz

HEA

D -

FEET EF

FIC

IEN

CY

BARRELS PER DAY

HP

0

100

200

300

400

500

600

700

800

900

1000

0

0.5

1

1.5

2

2.5

3

HEA

D -

MET

ERS

kW

0 0.5 1 1.5 2 2.5 3 GALLONS PER MINUTE

0 1 2 3 4 5 6 7 8 9 10 11 12 LITERS PER MINUTE

0 .25 .5CUBIC METERS PER HOUR

20 Hz 30 Hz 40 Hz

TYPICAL 300FPC 10/7.5 A-PERFORMANCEPERFORMANCE CURVE

TYPICAL 75FPC 07/5.5 B-PERFORMANCEPERFORMANCE CURVE

Page 6: PUMP SYSTEMS - Airwell Group ESPCP... · The Standard ESPCP pumps are ideal for coalbed methane applications where hydrocarbons are not present. These models have an ambient

TYPICAL 150FPC 10/7.5 B-PERFORMANCEPERFORMANCE CURVE

0 1 2 3 4 5 6 7

40%

50%

60%

70%

0

0

1

2

3

4

5

6

7

0 50 100 150 200 250

500

1000

1500

2000

2500

3000

HEA

D -

FEET

HP

0

100

200

300

400

500

600

700

800

900

1000

HEA

D -

MET

ERS

kW

20 Hz 30 Hz 40 Hz

EFFI

CIE

NC

Y

0 0.5

1 1.5

2 2.5

3 3.5

4 4.5

5

BARRELS PER DAY

GALLONS PER MINUTE

LITERS PER MINUTE

CUBIC METERS PER HOUR

20 Hz20 Hz Eff

30 Hz30 Hz Eff

40 Hz40 Hz Eff

0 5 10 15 20 25

0 .5 1 1.5

45%

55%

65%

75%

2

4

6

8

10

12

0 50 100 150 200 250 300 350 400 0

0

500

1000

1500

2000

2500

3000

HEA

D -

FEET

HP

0

100

200

300

400

500

600

700

800

900

1000

HEA

D -

MET

ERS

kW

20 Hz20 Hz Eff

30 Hz30 Hz Eff

40 Hz40 Hz Eff

EFFI

CIE

NC

Y

BARRELS PER DAY

GALLONS PER MINUTE

LITERS PER MINUTE

CUBIC METERS PER HOUR

0 .5 1 1.5

0 1 2 3 4 5 6 7 8 9

0 5 10 15 20 25 30 35 40 45 50

0 1 2 3 4 5 6 7 8 9 10 11 12

2.0 2.5

20 Hz 30 Hz 40 Hz

TYPICAL 300FPC 15/11.2 B-PERFORMANCEPERFORMANCE CURVE

Page 7: PUMP SYSTEMS - Airwell Group ESPCP... · The Standard ESPCP pumps are ideal for coalbed methane applications where hydrocarbons are not present. These models have an ambient

Model“A” Dimensions “B” Dimensions “LP” Dimensions Shipping

Weight Discharge

in mm in mm in mm lbs kg NPT75FPC 05/3.7 A4 3.75 95 3.07 78 37.89 962.5 24 11 2"150FPC 07/5.5 A4 3.75 95 3.07 78 45.76 1,162.5 30 13.5 2"300FPC 10/7.5 A4 3.75 95 3.07 78 55.33 1,405.5 36 16.5 2"75FPC 05/3.7 A4 H 3.75 95 3.07 78 37.89 962.5 24 11 2"150FPC 07/5.5 A4 H 3.75 95 3.07 78 45.76 1,162.5 30 13.5 2"300FPC 10/7.5 A4 H 3.75 95 3.07 78 55.33 1,405.5 36 16.5 2"75FPC 05/3.7 A4 HT 3.75 95 3.07 78 37.89 962.5 24 11 2"150FPC 07/5.5 A4 HT 3.75 95 3.07 78 45.76 1,162.5 30 13.5 2"300FPC 10/7.5 A4 HT 3.75 95 3.07 78 55.33 1,405.5 36 16.5 2"

Model “A” Dimensions “B” Dimensions “LP” Dimensions Shipping Weight Discharge

in mm in mm in mm lbs kg NPT75FPC 07/5.5 B4 3.75 95 3.07 78 45.75 1,162 44 20 2"150FPC 10/7.5 B4 3.75 95 3.07 78 61.50 1,562 51 23 2"300FPC 15/11.2 B4 3.75 95 3.07 78 75.00 1,905 56 25.5 2"75FPC 07/5.5 B4 H 3.75 95 3.07 78 45.75 1,162 44 20 2"150FPC 10/7.5 B4 H 3.75 95 3.07 78 61.50 1,562 51 23 2"300FPC 15/11.2 B4 H 3.75 95 3.07 78 75.00 1,905 56 25.5 2"75FPC 07/5.5 B4 HT 3.75 95 3.07 78 45.75 1,162 44 20 2"150FPC 10/7.5 B4 HT 3.75 95 3.07 78 61.50 1,562 51 23 2"300FPC 15/11.2 B4 HT 3.75 95 3.07 78 74.92 1,903 56 25.5 2"

A

LP

LM

B

Weights and Dimensions B-Performance

Weights and Dimensions A-Performance

PROGRESSIVE CAVITY PUMPS75-300 BPDELECTRIC SUBMERSIBLE

Motor Rating Pump 6 AWG 4 AWG 2 AWG 10 mm2 16 mm2 25 mm2 35 mm2 50 mm2

15 hp/11.2 kW 300 bpd 1000 m

950(290)

1490(455)

2310(705)

770(235)

1230(375)

1890(575)

2590(790)

3580(1090)

10 hp/7.5 kW

150 bpd 1000 m 1940

(590)3030(925)

4640(1415)

1510(460)

2360(720)

3610(1100)

4890(1490)

6670 (2035)300 bpd

500 m

7.5 hp/5.5 kW

75 bpd 1000 m 3120

(950)4820(1470)

7310(2228)

2390 (730)

3780 (1145)

5690(1735)

7690(2345) -

150 bpd 500 m

5 hp/3.7 kW 75 bpd 500 m

5540 (1690)

8510(2595) - 4310

(1315)6690

(2040) - - -

ESPCP Pump w/400 V-50 Hz CBM+ Motor - units Feet (Meters)Cable Sizing

Three-Phase

Order No. HP KWNominal Amps (A) “LM” Dimensions Shipping Weight

@ 50 Hz @ 60 Hz in mm lbs kg2347273525L 5 3.7 9.2 8.5 22.9 582 59 26.82347283525L 7.5 5.5 12.5 12.4 27.8 707 74 33.62347293525L 10 7.5 17.1 16.8 30.9 785 80 36.32346268995 15 11.2 26.5 26.5 47.5 1208 115 52.3

Model AvailabilityCBM+ SUBMERSIBLE MOTORS

All weights and dimensions are for estimating purposes only.

5-15 hp, 460/380 Volts - 60/50 Hz

Three-Phase

Order No. HP KWNominal Amps (A) “LM” Dimensions Shipping Weight

@ 60 Hz in mm lbs kg2347473527L 5 3.7 10.8 22.9 582 59 26.82347483527L 7.5 5.5 15.0 27.8 707 74 33.62347493527L 10 7.5 20.3 30.9 785 80 36.32346468995 15 11.2 31.2 47.5 1208 115 52.3

5-15 hp, 380 Volts - 60 Hz

Refer to the CBM+ Motor literature for more information on these motors.

Page 8: PUMP SYSTEMS - Airwell Group ESPCP... · The Standard ESPCP pumps are ideal for coalbed methane applications where hydrocarbons are not present. These models have an ambient

AL-0006 7-14

www.franklin-energy.com

USA - Artificial LiftFranklin Electric - Headquarters9255 Coverdale Road Fort Wayne, IN 46809Tel: 1.888.885.9248

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PO Box 8136Edenglen1613Republic of South Africa

E-mail: [email protected]: +27 11 723 6500Fax: +27 11 609 2417

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Australasia Sales Office - Artificial LiftLevel 19, 10 Eagle St., Brisbane, QLD 4000AustraliaTel: +61 (0) 7 3303 0104