pulp and paper products from oil palm icopb 2010 kl

BUSINESS CASE STUDY BUSINESS CASE STUDY FOR PACKAGING MATERIALFOR PACKAGING MATERIAL

Pesented by: K. H. Leong, Business Advisor of Pesented by: K. H. Leong, Business Advisor of

Zealway Corporation Sdn. Bhd.Zealway Corporation Sdn. Bhd.

ICOPB 2010ICOPB 2010Kuala Lumpur, 2 -3 August 2010Kuala Lumpur, 2 -3 August 2010

PACKAGING MATERIAL FROM OIL-PALMPACKAGING MATERIAL FROM OIL-PALMEFB FIBEREFB FIBER

MAIN ISSUES......MAIN ISSUES......

Resource Conversion & Value-adding from Oil-Palm Biomass to Pulp, Resource Conversion & Value-adding from Oil-Palm Biomass to Pulp, Paper & Food Container ProductPaper & Food Container Product

Pulp from Oil Palm EFB Fiber as Cheap & Sustainable Raw Material Pulp from Oil Palm EFB Fiber as Cheap & Sustainable Raw Material

The Lucrative Business of Pulp & Paper and Food Container The Lucrative Business of Pulp & Paper and Food Container Manufacturing using Oil Palm EFB FiberManufacturing using Oil Palm EFB Fiber

Commercial-scale Proven, Energy Efficient & Environmentally Commercial-scale Proven, Energy Efficient & Environmentally Friendly Pulping Technology with huge Market for the Finished Friendly Pulping Technology with huge Market for the Finished ProductsProducts

Promoted Product: Food Container & Unbleached Fluting Medium Promoted Product: Food Container & Unbleached Fluting Medium Paper with dried Lignin as a By-ProductPaper with dried Lignin as a By-Product

Overview of the Main Machineries and the First Palm-EFB Fiber Overview of the Main Machineries and the First Palm-EFB Fiber Pulping Plant in MalaysiaPulping Plant in Malaysia

MALAYSIA`s Palm Oil Industry produces approxMALAYSIA`s Palm Oil Industry produces approx

20 million tonnes EFB biomass per year (2009)20 million tonnes EFB biomass per year (2009)

Oil Palm Oil Palm TreeTree

Oil Palm Oil Palm Fruit BunchFruit Bunch EFBEFB

Oil Palm Oil Palm EFB FibresEFB FibresOil Palm PulpOil Palm Pulp

Oil -palm EFB Oil -palm EFB Fiber Food Fiber Food Tray & Pulp Tray & Pulp SheetSheet

PACKAGING MATERIAL FROM OIL-PALMPACKAGING MATERIAL FROM OIL-PALMEFB FIBEREFB FIBERFrom Palm Biomass to Food Container productsFrom Palm Biomass to Food Container products

Oil Palm EFB fiber is an ideal source of rawOil Palm EFB fiber is an ideal source of raw

material for pulp, paper & food containermaterial for pulp, paper & food container

production:production:Cheap and available in large quantities and continuous Cheap and available in large quantities and continuous

supplysupplyFrom wastes to high value-add products From wastes to high value-add products Deemed Green and Renewable Deemed Green and Renewable Low lignin content (close to that of Broadleaf Poplar Low lignin content (close to that of Broadleaf Poplar

Wood) Wood) High fibre content, resemblance to hardwood fibresHigh fibre content, resemblance to hardwood fibresGood bonding strength and paper propertiesGood bonding strength and paper properties

PACKAGING MATERIAL FROM OIL-PALM PACKAGING MATERIAL FROM OIL-PALM EFB FIBER EFB FIBER Pulp from Pulp from Oil Palm EFB Fiber Vs Pulp from Wood Fiber Oil Palm EFB Fiber Vs Pulp from Wood Fiber

IT IS TIME TO CHANGE FROMIT IS TIME TO CHANGE FROM

USING WOOD PULP TO OIL-USING WOOD PULP TO OIL-

PALM EFB FIBER PULP.......PALM EFB FIBER PULP.......


Oil-Palm EFB-Fiber is a sustainable rawOil-Palm EFB-Fiber is a sustainable raw

material - material -

Pulp made from wood fiber might come fromPulp made from wood fiber might come from

illegal tree loggingillegal tree logging

Illegal logging leads to deforestation and isIllegal logging leads to deforestation and is

one of the main causes for climate change. one of the main causes for climate change.

Almost one fifth of the wood imported into EUAlmost one fifth of the wood imported into EU

in 2006 have come from illegal.in 2006 have come from illegal.

- Anke Schulmeister –- Anke Schulmeister –

WWF Forest Policy OfficerWWF Forest Policy Officer


Various products can be produced from Various products can be produced from Palm EFB Fiber:Palm EFB Fiber:

Writing PaperWriting Paper

Facing Paperboard - EFB +unbleach Kraft Pulp (UKP)Facing Paperboard - EFB +unbleach Kraft Pulp (UKP)

Medium Paper ( EFB pulp can be blended with recycled Medium Paper ( EFB pulp can be blended with recycled pulp from used carton boxes)pulp from used carton boxes)

Fluting Medium Paper - can be used as Packaging Paper Fluting Medium Paper - can be used as Packaging Paper Bag & in the fabrication of Carton Packaging BoxBag & in the fabrication of Carton Packaging Box

Food Tray & Vegetable Tray which is Environmental Food Tray & Vegetable Tray which is Environmental Friendly, non-toxic, Bio-degradable, Chemicals free, No Friendly, non-toxic, Bio-degradable, Chemicals free, No smell & Microwave oven friendlysmell & Microwave oven friendly

PACKAGING MATERIAL FROM OIL PALM PACKAGING MATERIAL FROM OIL PALM EFB FIBEREFB FIBERFrom Palm Biomass to Pulp, Paper & Food Container productFrom Palm Biomass to Pulp, Paper & Food Container product

Malaysia‘s Oil Palm Industry produces approx. 20 millionMalaysia‘s Oil Palm Industry produces approx. 20 million

tonnes EFB biomass per year (2006)tonnes EFB biomass per year (2006)

Statistics from the Malaysian International Trade & Statistics from the Malaysian International Trade &

Industry in Year 2009 :Industry in Year 2009 :

MALAYSIA EXPORTED SOME RM 2.8 BillionMALAYSIA EXPORTED SOME RM 2.8 Billion

worth of paper products, whilst import ofworth of paper products, whilst import of

pulp & paper products is about pulp & paper products is about

RM 5.5 BillionRM 5.5 Billion

PACKAGING MATERIAL FROM OIL-PALMPACKAGING MATERIAL FROM OIL-PALMEFB FIBER - EFB FIBER - The lucrative Business of Pulp,Paper & Food The lucrative Business of Pulp,Paper & Food Container Manufacturing from EFB Container Manufacturing from EFB

Ministry of International Trade & Ministry of International Trade & Industry, MalaysiaIndustry, MalaysiaPulp & Paper Products manufacturing is one of Pulp & Paper Products manufacturing is one of MITIMITI‘s ‘s promoted activities. As land for agricultural cash crops promoted activities. As land for agricultural cash crops planting purposes is scarce.planting purposes is scarce.

The use of such readily available Palm Biomass for pulp & The use of such readily available Palm Biomass for pulp & paper production will not only serve to minimize the problem paper production will not only serve to minimize the problem of environmental pollution, but also offer better returns to of environmental pollution, but also offer better returns to investment compared to other possible uses of Palm EFBs, investment compared to other possible uses of Palm EFBs, e.g. for composting & recovered heat energy.e.g. for composting & recovered heat energy.

PACKAGING MATERIAL FROM OIL-PALMPACKAGING MATERIAL FROM OIL-PALMEFB FIBER - EFB FIBER - The Lucrative Business of Pulp, Paper & The Lucrative Business of Pulp, Paper & Food Container Manufactured from EFBFood Container Manufactured from EFB

Reference Price for Oil-Palm EFB Fiber Reference Price for Oil-Palm EFB Fiber Food Container (Wholesale / Agent ):Food Container (Wholesale / Agent ): 10‘ clam shell 3 compartment lunch box ~ RM 0.70/pc10‘ clam shell 3 compartment lunch box ~ RM 0.70/pc 8‘ clam shell 3 compartment lunch box ~ RM 0.35/pc8‘ clam shell 3 compartment lunch box ~ RM 0.35/pc

(The above will depends on the scale of production)(The above will depends on the scale of production)

Market : Developed Countries such as Market : Developed Countries such as USA, Europe, Japan & etc.,USA, Europe, Japan & etc.,

PACKAGING MATERIAL FROM OIL-PALMPACKAGING MATERIAL FROM OIL-PALMEFB FIBER - EFB FIBER - The Lucrative Business of Food ContainerThe Lucrative Business of Food Containermanufactured from EFBmanufactured from EFB

EAMC FULLY AUTOMATIC FOODEAMC FULLY AUTOMATIC FOOD

CONTAINER MOULDING MACHINECONTAINER MOULDING MACHINE Production Capacity:Production Capacity:

One M/T of Oil-Palm EFB Fiber can produceOne M/T of Oil-Palm EFB Fiber can produce

~ 83333 pieces of Lunch Box (based on~ 83333 pieces of Lunch Box (based on

12g per piece) 12g per piece)

PACKAGING MATERIAL FROM OIL-PALMPACKAGING MATERIAL FROM OIL-PALMEFB FIBER - EFB FIBER - The Lucrative Business of Food ContainerThe Lucrative Business of Food Containermanufactured from Oil-Palm EFB Fiber manufactured from Oil-Palm EFB Fiber

Feasible Capacity of Palm-EFB Fiber based Feasible Capacity of Palm-EFB Fiber based Fluting Medium Fluting Medium Paper Manufacturing Plant Paper Manufacturing Plant ranges from 10,000 M/T to more ranges from 10,000 M/T to more than 50,000 M/T per year. than 50,000 M/T per year.

Plant Capacity depends on available quantity of Palm EFB from Plant Capacity depends on available quantity of Palm EFB from nearest Palm-Oil Mill or collection from a few mills nearbynearest Palm-Oil Mill or collection from a few mills nearby

Ideal mill capacity is 40 M/T per hour FFB Processing rate Ideal mill capacity is 40 M/T per hour FFB Processing rate onwards which will produce some 150 M/T EFB per day onwards which will produce some 150 M/T EFB per day

Short Machinery Investment Payback of less than 3 yearsShort Machinery Investment Payback of less than 3 years

Good IRR (estimated at > 19%)Good IRR (estimated at > 19%)

Entitled for Pioneer Status Entitled for Pioneer Status →→Tax Incentive, Import Duty Tax Incentive, Import Duty Exemption on Machineries Exemption on Machineries

Potential to qualify for Certified Emission Reduction / Carbon Potential to qualify for Certified Emission Reduction / Carbon Credits tradingCredits trading

PACKAGING MATERIAL FROM OIL-PALMPACKAGING MATERIAL FROM OIL-PALMEFB FIBEREFB FIBERThe Lucrative Business of Paper Manufacturing from EFBThe Lucrative Business of Paper Manufacturing from EFB

Current World Paper Price IndexCurrent World Paper Price Index

Average prices per tonne delivered, in May ~ June 2010Average prices per tonne delivered, in May ~ June 2010

PulpPulp ( Bleached Hardwood Kraft) ( Bleached Hardwood Kraft)

Europe: USD880 ~ USD910Europe: USD880 ~ USD910 PaperPaper

80 g/sq.m sheets, Europe: USD990 ~ USD1,020 80 g/sq.m sheets, Europe: USD990 ~ USD1,020 PackagingPackaging

- Testliner 150 g/sqm, brown, Europe: USD505 ~ USD515- Testliner 150 g/sqm, brown, Europe: USD505 ~ USD515

- Fluting 105 g/sqm, brown, Europe: USD470 ~ USD477 - Fluting 105 g/sqm, brown, Europe: USD470 ~ USD477

The cost of production of unbleached fluting medium paper The cost of production of unbleached fluting medium paper from palm EFB fiber is ~ USD220 to USD 250!from palm EFB fiber is ~ USD220 to USD 250!

Source – PIX indices from FOEX Indexes Source – PIX indices from FOEX Indexes LTD LTD

PACKAGING MATERIAL FROM OIL-PALM PACKAGING MATERIAL FROM OIL-PALM EFB FIBER EFB FIBER The Lucrative Business of Paper Manufacturing from EFBThe Lucrative Business of Paper Manufacturing from EFB

Hangzhou Project & Research Institute Of Electro-Hangzhou Project & Research Institute Of Electro-Mechanic In Light Industry:Mechanic In Light Industry:

Services includeServices include::

- Provision of Engineering Design - Provision of Engineering Design

- Supply of customized machinery - Supply of customized machinery

- Supply of automatic control system - Supply of automatic control system

- Commissioning and operation training- Commissioning and operation training

For the following industriesFor the following industries: :

- Pulp & Paper Making- Pulp & Paper Making

- Chemical Industry- Chemical Industry

- Food & Packaging Industry - Food & Packaging Industry

- Electrical and Automation system - Electrical and Automation system

PACKAGING MATERIAL FROM OIL-PALMPACKAGING MATERIAL FROM OIL-PALMEFB FIBEREFB FIBERTechnology Provider - ProfileTechnology Provider - Profile

Hangzhou Project & Research Institute Of Electro-Hangzhou Project & Research Institute Of Electro-Mechanic in Light Industry:Mechanic in Light Industry:

Pulp & Paper Making TechnologyPulp & Paper Making Technology::

Sole professional institute in China to undertake design of Sole professional institute in China to undertake design of

pulping & papermaking projects as well as R & D on related pulping & papermaking projects as well as R & D on related

equipment and electrical & automation control systems.equipment and electrical & automation control systems.

Only Test Center in China for testing and approving paper Only Test Center in China for testing and approving paper

qualityquality

18 Senior Researchers of professorship rank, 66 Senior 18 Senior Researchers of professorship rank, 66 Senior

Engineers & 8 expertsEngineers & 8 experts

Recipient of 69 various “Recipient of 69 various “National AwardNational Award” in Science & ” in Science &

InnovationInnovation

31 Patents31 Patents

PACKAGING MATERIAL FROM OIL-PALMPACKAGING MATERIAL FROM OIL-PALMEFB FIBEREFB FIBERTechnology Provider - Profile Technology Provider - Profile

Hangzhou Project & Research Institute Of Electro-Hangzhou Project & Research Institute Of Electro-Mechanic in Light Industry:Mechanic in Light Industry:

PROJECTS ACCOMPLISHMENT TODATEPROJECTS ACCOMPLISHMENT TODATE::

> 900 Reseach & Developments of Equipments> 900 Reseach & Developments of Equipments

and Machineriesand Machineries

> 170 Engineering Consultations> 170 Engineering Consultations

> 220 Engineering Designs> 220 Engineering Designs

> 3000 supplies of Machineries > 3000 supplies of Machineries

> 30 supplies of complete Production Lines > 30 supplies of complete Production Lines


Experience in Pulp and Paper:Experience in Pulp and Paper:

Completed more than 40 Pulp & Paper Completed more than 40 Pulp & Paper

Manufacturing Plants which use different Manufacturing Plants which use different

types of Biomass such as EFB, wood, bamboo, types of Biomass such as EFB, wood, bamboo,

bulrush, sugar cane waste, wheat straw etc.bulrush, sugar cane waste, wheat straw etc.


Supplied and Commissioned the first Supplied and Commissioned the first EFB Pulping Plant in Malaysia in 2007. EFB Pulping Plant in Malaysia in 2007. First plant of its kind worldwide !First plant of its kind worldwide !

Pulping & Paper Making Technology used for Oil Palm EFB Pulping & Paper Making Technology used for Oil Palm EFB FiberFiber

– Alkaline Continuous Digesting Technology (semi-Alkaline Continuous Digesting Technology (semi-

chemical)chemical)– Distributed Control Systems (DCS)Distributed Control Systems (DCS)

By-product: Sulphonate LigninBy-product: Sulphonate Lignin

Can be used in cement thickerner, fertilizer, dye products and fire-Can be used in cement thickerner, fertilizer, dye products and fire-resistant material etc.resistant material etc.

Raw Material Requirement:Raw Material Requirement:

a) Raw EFB – 5 tonne of raw EFB produces 1 tonne of pulpa) Raw EFB – 5 tonne of raw EFB produces 1 tonne of pulp

b) Palm Fibre (Dry, contain < 10% water) – 1.6 tonne of b) Palm Fibre (Dry, contain < 10% water) – 1.6 tonne of

Palm Fiber produces 1 tonne of pulp Palm Fiber produces 1 tonne of pulp

PACKAGING MATERIAL FROM OIL-PALMPACKAGING MATERIAL FROM OIL-PALMEFB FIBEREFB FIBERTechnical OverviewTechnical Overview

FLUTING MEDIUM PAPER MANUFACTURING PLANTFLUTING MEDIUM PAPER MANUFACTURING PLANT

Usage – Carbon Box, Packaging Paper Bag & etc.,Usage – Carbon Box, Packaging Paper Bag & etc.,

Manufacturing process – Highy efficiency, low Manufacturing process – Highy efficiency, low

consumption of water, power, chemicals, less waste consumption of water, power, chemicals, less waste

water, etcwater, etc

Saleable by-product: Lignin can be extracted in the Saleable by-product: Lignin can be extracted in the

pulping process, increase of overall revenue pulping process, increase of overall revenue

Production cost of Fluting Medium Paper: RM 700 – 800 Production cost of Fluting Medium Paper: RM 700 – 800

per tonper ton

Market price for Fluting Medium Paper: RM 1600 per ton Market price for Fluting Medium Paper: RM 1600 per ton

Short pay-back period & good IRR (estimated at > 19%)Short pay-back period & good IRR (estimated at > 19%)

PACKAGING MATERIAL FROM OIL-PALMPACKAGING MATERIAL FROM OIL-PALMEFB FIBER EFB FIBER Proposed Paper Plant ProjectProposed Paper Plant Project

A GLANCE AT THE A GLANCE AT THE

1ST OIL PALM EFB-FIBER PULPING PLANT IN 1ST OIL PALM EFB-FIBER PULPING PLANT IN MALAYSIA AND MALAYSIA AND

PAPER MAKINGPAPER MAKING

MACHINERIESMACHINERIES


THE FIRST THE FIRST

OIL PALM EFB-FIBER OIL PALM EFB-FIBER

PULPING PLANT IN MALAYSIAPULPING PLANT IN MALAYSIA


返回目录THETHE NEWNEW PULPPULP PLANTPLANT

PACKAGING MATERIAL FROM OIL-PALMPACKAGING MATERIAL FROM OIL-PALMEFB FIBEREFB FIBERThe 1st Oil Palm EFB-Fiber Pulping Plant in MALAYSIAThe 1st Oil Palm EFB-Fiber Pulping Plant in MALAYSIA

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PACKAGING MATERIAL FROM OIL-PALMPACKAGING MATERIAL FROM OIL-PALMEFB FIBEREFB FIBERTHE 1st Oil Palm EFB-Fiber Pulping Plant in MALAYSIATHE 1st Oil Palm EFB-Fiber Pulping Plant in MALAYSIA

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PACKAGING MATERIAL FROM OIL-PALMPACKAGING MATERIAL FROM OIL-PALMEFB FIBEREFB FIBERThe 1st Oil Palm EFB-Fiber Pulping Plant in MalaysiaThe 1st Oil Palm EFB-Fiber Pulping Plant in Malaysia

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PACKAGING MATERIAL FORM OIL-PALM EFB PACKAGING MATERIAL FORM OIL-PALM EFB FIBERFIBER The 1st Oil Palm EFB-Fiber Pulping Plant in MALAYSIAThe 1st Oil Palm EFB-Fiber Pulping Plant in MALAYSIA

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PACKAGING MATERIAL FROM OIL-PALM PACKAGING MATERIAL FROM OIL-PALM EFB FIBEREFB FIBERThe 1st Oil Palm EFB-Fiber Pulping Plant in MalaysiaThe 1st Oil Palm EFB-Fiber Pulping Plant in Malaysia

EFB PULP SHEETEFB PULP SHEET

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返回目录

PACKAGING MATERIAL FROM OIL-PALMPACKAGING MATERIAL FROM OIL-PALMEFB FIBEREFB FIBERThe 1stThe 1st Oil Palm EFB-Fiber Pulping Plant in Malaysia Oil Palm EFB-Fiber Pulping Plant in Malaysia

Food Container Moulding Food Container Moulding MachineMachine

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FOOD TRAY MADE FROM OIL-PALM EFB FIBERFOOD TRAY MADE FROM OIL-PALM EFB FIBER

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PACKAGING MATERIAL FROM PALM-OILPACKAGING MATERIAL FROM PALM-OILEFB FIBEREFB FIBERTHE 1st Oil Palm EFB-Fiber Pulping Plant in MALAYSIATHE 1st Oil Palm EFB-Fiber Pulping Plant in MALAYSIA

FOOD TRAY MADE FROM OIL-PALM EFB FIBERFOOD TRAY MADE FROM OIL-PALM EFB FIBER

PULP & PAPER MAKINGPULP & PAPER MAKING

MACHINERY and EQUIPMENTMACHINERY and EQUIPMENT


返回目录BREAK-CUTTERBREAK-CUTTER CUM OIL EXTRACTORCUM OIL EXTRACTOR

PACKAGING MATERIAL FROM OIL-PALMPACKAGING MATERIAL FROM OIL-PALMEFB FIBEREFB FIBERMain EquipmentMain Equipment

返回目录PAPER MACHINEPAPER MACHINE


PAPER MACHINE DRIVE CONTROL SYSTEMPAPER MACHINE DRIVE CONTROL SYSTEM

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PLATEPLATE EVAPORATOREVAPORATOR

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返回目录PAPER FOOD CONTAINER MOULDING PAPER FOOD CONTAINER MOULDING MACHINEMACHINE


返回目录 DUAL-SCREW PULP EXTRACTIONDUAL-SCREW PULP EXTRACTION MACHINE MACHINE


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DRYERDRYER


VACUUMVACUUM WASHERWASHER

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PRESSUREPRESSURE SCREENSCREEN

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PAPERPAPER MACHINEMACHINE

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Business OppoBusiness Opportunity rtunity for:for:

Joint Venture in Fluting Medium Joint Venture in Fluting Medium Paper Manufacturing PlantPaper Manufacturing Plant

Capacity : 15,000 M/T per year Capacity : 15,000 M/T per year

Interest party please contact Mr. Interest party please contact Mr. K. H. Leong at H/P: 012- 2173918 K. H. Leong at H/P: 012- 2173918 or email to: or email to: [email protected] [email protected]


ThankThank

You You ! ! ! ! ! !

Contact Person: Janice Goh (H/P: 016-2846512)Contact Person: Janice Goh (H/P: 016-2846512)

K. H. Leong(H/P: 012-2173918)K. H. Leong(H/P: 012-2173918)

Or email your enquiry to: [email protected] Or email your enquiry to: [email protected]


pulp and paper products from oil palm icopb 2010 kl

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