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Roland Antoni, Senior Manager, Information Technology Mercedes-Benz Trucks, Daimler AG
Holger Herrmann, Chief Product Owner, SAP
Future Material Requirement Planning at Mercedes-
Benz Trucks with SAP HANA Platform Architecture
Public
© 2016 SAP SE or an SAP affiliate company. All rights reserved. 2Customer© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Key Business
Innovations
S/4HANA
© 2016 SAP SE or an SAP affiliate company. All rights reserved. 3Customer
New Trends in Value Chain, Segment of ONE
Trigger done by technological change Digitization of Customer Experience
Segment of ONE
Filling / Subscribe
Personalized
coupon
Route planning
Personalized
communication
Simple order from
the App
Sharing experiences
Navigating in the Store Delivery commitment
Delivery reliability
Sales experience
Service
An integrated digitization as
a necessary consequence
Lot Size ONE
Production Line 1
Production Line 2
Production Line 3
Production orders,
Delivery notes,
Goods issues,
Goods receipts
for each ordercrash point
© 2016 SAP SE or an SAP affiliate company. All rights reserved. 4Customer© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Simplifications are the enabler
for throughput increase of 10 up to 25
0
200
400
600
800
0 20 40 60 80 100
Thro
ughput
(ite
ms/s
ec)
# Parallel Processes
SAP Business Suite on SAP HANA
Negative stock not allowed
No database locks any more
Automotive scenario test
case
Reporting point backflush
with transfer posting of 100
items each
60% common parts
large OEM back-flush requirement (example)
Parallel postings of large material documents
© 2016 SAP SE or an SAP affiliate company. All rights reserved. 5Customer
Live Manufacturing Planning with the MRP Run
Sales Production
Inventory
Purchase Request Production RequestTransfer Request
Flexible MRP Run
Purchase
Analyze the current
situation based on real-
time information and
focus on single
shortages
Time
Live Supply, Demand @ Inventory
MRP Controller
Daimler Trucks
Roland Antoni
Future Material Requirement Planning at Mercedes-Benz
Trucks with SAP HANA Platform Architecture
June16th, 2016
Daimler AG
Mercedes-Benz Trucks
- Management of a global production network
SAP Automotive Forum, 2016 7
Germany(Wörth)
Turkey(Aksaray)
Brazil(Sao Bernardo,
Juiz de Fora)
Marocco
(Casablanca)
Argentina
(Buenos Aires)
Columbia
(Bogota)
Malaysia
(Pekan)
South Africa
(East-London)
Saudi-Arabia
(Jeddah)
Fuso
(Japan)
Foton
(China)
Sisu
(Finland)
Bharat-Benz
(India)
Taiwan
(Chungli)
CKD PartnerMBT Network
MBTV
(Russia)
Kamaz
(Russia)
France
(Molsheim)
Algeria
(Rouiba)
Wörth Plant
Source: Wörth Plant Presentation , Jan. 2016
Future MRP @ Mercedes-Benz Trucks
Daimler AG
Why actually HANA?
SAP Automotive Forum, 2016 9
yesterday
Future
2016
2010
BR
DETR
MRP on HANA
@ MB Trucks
POC
Material Requirement Planning
@ MB Trucks Global Network
SET
UP
GO
today
futureAnything the mind can conceive and believe, the mind can achieve.
Daimler AG
What is MRP @ MB Trucks all about?
SAP Automotive Forum, 2016 10
BM
SAA SAA SAA
SNR SNR SNR
SNR SNR
01 02 03 04 …05
BOMProduction Program (12 Months)
DELIVERY ON CALL (12 Months)
MRP
Material On StockBill of Material Explosion
Per Day On 3 Months
Material Requirement Planning at
MB Trucks Global Network
Future
Daimler AG
Where we actually are?
SAP Automotive Forum, 2016 11
500 Orders by day
x 6.000 parts
≈1.000.000.000 requirement points per year
and 30.000.000 dependent requirements
for 100 days planning
in 1/2 hour!
1.000.000.000
(1 year)
30.000.000
(100 days)
ECC: 24 hour roughly estimated?
2014
Future
Material Requirement Planning
@ MB Trucks Global Network
MRP on HANA
@ MB Trucks2016
GO FOR
Daimler AG
What is our motivation for this?
SAP Automotive Forum, 2016 12
today
• 3 historically grown legacy systems w/ partially different processing algorithms
• Limited order related MRP only for <34 days (need for 100 days)
• Partially inconsistent requirements due to a multi level explosion (e.g. inhouse parts)
• Limited know-how and support for current legacy systems
• Missing scalability by current system landscape
• Standardized order related MRP based on classic BOM
• Scalable planning horizon up to 100 days
• Improved process for MRP Monitoring (KPI oriented MRP cockpit)
• Drill-down per KPI up to level of document/movement for back tracing
• Real-time monitoring for our brooker (e.g. order related days of supply)
• Ad-hoc reporting on real-time data (stocks vs. demands)
• Scalable MRP Standard Explosion for MB Trucks in a glance
Proof of Concept „SAP MRP on SAP HANA @ MB Trucks“ done.
GO – for Implementation Project…
Our
future
Future
SETUP – for Project done.
Outlook @ Mercedes-Benz Trucks
Daimler AG
Outlook for MB Trucks
SAP Automotive Forum, 2016 14
Outlook
Realtime in Industrie 4.0
Backbone for our Poduction Network
Daimler AG
Thank You!
SAP Automotive Forum, 2016 15
Anything the mind can conceive and believe, the mind can achieve.
© 2016 SAP SE or an SAP affiliate company. All rights reserved. 16Customer© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Outlook
S/4HANA
© 2016 SAP SE or an SAP affiliate company. All rights reserved. 17Customer
SAP S/4HANA – Synergies & collaboration in 3 dimensions
Innovation in business processes
Throughput in inventory
management and valuation
MRP on HANA
ATP
Rebate processing
Innovation in Architecture
Throughput
Scalability
Principle of one
SAP Fiori
TCO reduction
Innovative Cross Industry Business
Processes for: Automotive; Aerospace & Defense; Engineering,
Construction & Operations; Industrial Machinery &
Constructions; High Tech
Processes:
˗ Just in Time / Just in Sequence Processing
˗ Advanced Batch Management
˗ Lean Manufacturing and Logistics with Kanban
˗ Material Interchangeabilities and Succession
˗ Automated Credit Memo Processing
˗ Scheduling Agreement Processing
˗ Vehicle Management System
˗ Build-to-Order Optimization
˗ Automated Earned Value Management
˗ And many more
© 2016 SAP SE or an SAP affiliate company. All rights reserved. 18Customer
Live Capacity Planning with PP/DS in S/4HANA
Sales Production
Inventory
Purchase Request Production RequestTransfer Request
Flexible MRP Run
Purchase
Analyze the current
material and capacity
situation based on real-
time information and
comprehensive planning
features in
PP/DS@S/4HANA
Time
Live Supply, Demand, Inventory @ Capacity
MRP Controller
© 2016 SAP SE or an SAP affiliate company. All rights reserved. 19Customer© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Outlook
Mercedes Benz
Trucks
Roland Antoni,
Senior Manager, Information Technology
Mercedes-Benz Trucks CoC Logistics
and Shopfloor, Daimler AG
Holger Herrmann,
Chief Product Owner, SAP
Future Material Requirement Planningat Mercedes-Benz Trucks with SAPHANA Platform Architecture
© 2016 SAP SE or an SAP affiliate company. All rights reserved. 21Customer
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
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