Terra Gator 8333

Ronald W

outers, AGCO Netherlands

PTC Award Benelux

Introduction

AGCOCorporation, Your Agriculture Company, (NYSE: AGCO)

•founded in 1990

•full product line of tractors, combines, hay tools, sprayers, forage, tillage

equipment, implements, and related replacement parts

•brands Challenger®, Fendt®, Massey Ferguson®and Valtra

®

•distributed globally through more than 2,800 independent dealersand

distributors, in m

ore than 140 countries worldwide.

•retail financing through AGCO Finance

•headquartered in Duluth, Georgia, USA

•net sales of $8.4 billion in 2008

Agriculture around the world is changing.

Those who adapt, will survive.

Those who embrace, will prosper.

Grubbenvorst,

THE NETHERLANDS

Jackson, Minnesota,

USA

Beauvais,

FRANCE

Randers,

DENMARK

Mogi das Cruzes,

BRAZIL

Hesston,

Kansas,

USA

Worldwide Challenger Facilities

Stoneleigh,UK

Breganze,

ITALY

Neuhausen,

Switzerland

Canoas,

BRAZIL

Grubbenvorstdesigned and build products

the premium brand for high productivity agri-

businesses

Terra Gator 8333 Engine:

Engine:

Engine:

Engine: AGCO SISU POWER

Citius84 CTA

Max Power:

Max Power:

Max Power:

Max Power: 360 hp

Transmission:

Transmission:

Transmission:

Transmission: TechstarCVT

Systems:

Systems:

Systems:

Systems:

16 m

3NMS Liquid

15 ton Dry NMS box

Terra Gator 2244 Engine:

Engine:

Engine:

Engine: AGCO SISU POWER

Citius84 CTA

Max Power:

Max Power:

Max Power:

Max Power: 330 hp

Systems:

Systems:

Systems:

Systems:

15 m

3NMS Liquid

15 ton Dry NMS box

Transmission:

Transmission:

Transmission:

Transmission: TerraShift

Terra Gator 3244 Trailer

Engine:

Engine:

Engine:

Engine: CAT®C11

Max Power:

Max Power:

Max Power:

Max Power: 395 hp

System:

System:

System:

System:

27.5 m

3NMS Liquid

SuperLoad

Transmission:

Transmission:

Transmission:

Transmission: CAT powershift

RoGator 600 Series

Engine:

Engine:

Engine:

Engine: AGCO SISU POWER

Power:

Power:

Power:

Power: 170-237hp

System:

System:

System:

System: 3500-6000 litres

spray tank

max. 36m booms

Challenger, a real full liner

Ch

all

en

ge

r T

err

a-G

ato

r 8

33

3

Engine

�AGCO SISU POWER 8.4 CTA 4 V

�8.4 l, 6 Zylinder, 4 valves per cylinder, Turbo intercooler

�Bosch common rail injection technique

�Meets stage Tier 3A emission regulations

�CAN-bus

�335 HP @

2200 rpm with maximum 360 HP* @ 2000 rpm

�Maximum torque 1492 Nm at 1500 rpm; 40% torque rise

�Suitable for Biodiesel B100 ISO14396

TechStar CVT Transmission I

�First dedicated self propelled CVT for spreading of liquid

and solid manure with CVT

�ML260 produced by AGCO in Marktoberdorf

�Full engine power available over total speed range

�40 km/h at reduced 1600 rpm

�2 speed ranges; selectable on the go

�3 different drive modes; pedal, joystick or cruise control

Direct driveline from

engine to transm

ission via

pump transfer case

Drive train

�Dedicated closed loop wheelmotor

�2 preset drivepressuresengagablevia NMS Joystick

Mechanical drive

Wheelmotor

High pressure pump

TechStar CVT Transmission II

�3 driving modes Pedal, lever or cruise control m

ode

�Power Management (automatic electronic engine rpm

regulation)

�Accelerate-decelerate-direction change with Power

Direction lever

Power Management

Two drivingranges

Chassis

�Main chassis beams from one piece from front to rear

�Laser cut chassis. Al welding parts integrated into the

chassis.

�Heavy duty rear axle with 25 tons dynamic load capacity

�Machine has 3 equal 1050/50R32 Michelin tires

�Optionally the machine can be equipped with a tire

pressure system

�Optimal weight division 1 / 3 on the front wheel and 2 / 3

on the rear axle

CabI

�Optimal visibility around

�Dedicated pressurized applicator cab

�Air suspended

�Multi adjustable steering wheel

�Excellent lighting plan

�Clim

ate control and airconditioning

�Storage compartment

Pressurized cab

First stage filtration

Dust filter

Second stage filtration

Active carbon filter

Third stage filter

Air is internally recycled

through an active carbon

filter

Accordingto the ASAE 525 standard

8 timescleanerthanoutdoors

Active charcoal filter

Internal active charcoal filter

External

Internal

Liquid NMS

�New 16 m

³Polyester tank

�CAN-bus controlled

�6000 L/min FL 1036 or as option new 9000L/min EL1550

Börger displacement pump

�High-capacity Vogelsangrotor cutter manure chopper is

extremely powerful and prevents blockages. 8”

sumpvalveand hinged access door

�Several loading arm

s available

�Super load centrifugal pump available for extreme

loadingcapacityup till 12.500 L/m

�Heavy three points hitch with multiple injector hitch

modes, and active dampening

Liquid NMS

Dry NMS system

�15 ton spreader construction with dosing slide, heavy

double bottom chain and beaters (single, double or with

flail chains) for the spreading of solid organic m

anure,

sludge, lim

e and compost

�1,2 m Ø

spreading discs for work widths up to 24 m

�2 piece-, Rübig100 or 125 mm heavy bottom chain

construction

�Optional weighing system

�As applied mapping for precision spreading

�Controls trough Falcon VT

�Sensor controlled bottomchainspeed and discrpm

Dry NMS Construction

�Currently 22 employees

�13 m

echanical engineers

�4 software/elecitrical design engineer

�5 Tech pubs engineers

AGCO Netherlands engineering

�Theapplicationsused:

�standard

•surfacemodeling

•explodedviews

•detail drawings

�sheetm

etal

�mechanism

�pro-piping

�welding(notoftenused)

�pro-cabling

•Routingsystems

�Pro-process(m

anufacteringengineering)

PRO/E

applications

�Startedwithproeand intralinkin 2004

�Wildfire

�Intralink3.0

�Update in 2006

�WF 2.0

�intralink3.3

�Update in 2007

�WF 3.0

�intralink3.4

�Update 2010

�WF 3.0

�Windchill9.0

Historyof Pro/E within AGCO NL

WindchillNetwork AGCO

Stoneleigh,UK

Engineering sites with

replica server

Master server

�Guidelineisa flowchart

�Makeskeletonto placemaincomponents

�Place components(engine, cooler, transmission, etc) on correctlocation

�Developsheetm

etal, framing, cabling, hosingin proper assemblystructure

�Create

detail drawings(specsheets) of components

�Create

explodedviewsforpartsbooks

�Proemodelconversionto ANSYS forFEM

�Create

actionplan forproduction(m

anufacteringengineering)

Workingmethod

�…

Flowchart�

engineeringguideline

�…

Flowchart�

engineeringguideline

�…

Model tree�

skeletonleads

•Skeleton �

position m

ain components (engine,

cooler, etc)

•Assemblies �

naming corresponding with

flowchart numbers

•Sub assemblies � »

Used as exploded views

»Production drawings

»Spec sheet

•Copy geometrierefers to skeleton

�…

skeleton

•Skeleton of groups are

grouped in a layer

�…

Pro-piping�

step1 til2

•Step 1 �

place

couplers

•Step 2 �

add line

stock

�…

Pro-piping�

step3

•Step 3 �

create route

�…

Pro-piping�

step4

•Step 4 �

create hose

�…

Pro-piping�

step5

•Step 5 �

create spec

sheet hose /

tube

–Determ

ine

length

–Points to

bend tube

�…

mechanism

•interference check

�…

ProEconversionto ansys�

step1

•Step 1 �

open

proemodel in

Ansys

workbench

�…

ProEconversionto ANSYS �

step2

•Step 2 �

work

further in

ANSYS

�…

Pro-cabling�

step1 til3

•Step 1 �

place

components

•Step 2 �

create

“harness”

assembly

•Step 3 �

place

connectors of

harness

�…

Pro-cabling�

step4

•Step 4 �

determ

ine

routing of

harness, with

cabling m

odule

“network ops”

�…

Pro-cabling�

step5

•Step 5 �

visualising

routing of

harness, with

cabling m

odule

“feature”

Pro-cabling�

step6

•Step 6 �

measure

length of cable

branches in

harness

drawing

(flattern

manufactering)

�…

Pro-cabling�

step7

•Step 7 �

create harness

drawing within

routed systems

designer. use

measured

values from

step 6.

�…

Pro-process�

step1 til3 •

Step 1 �

create

assembly with

sub type

process plan

•Step 2 �

add

assemblies,

from

engineering,

which are

necessary for

production

prefab

assembly

•Step 3 �

Create step 1

in the process

plan

�…

Pro-process�

step4

•Step 4 �

select items

which are

necessary for

process plan

�…

Pro-process�

step5

•Step 5 �

create

exploded view,

how production

should

assemble

�…

Pro-process�

step6A

•Step 6 �

create m

anual

in the

sequence how

production

should m

ount

part together.

–Add view

of step

process

plan

–Add BOM

balloons

–Add

symbols

–Add notes

in BOM

table

�…

Pro-process�

step6B

•Step 6 �

create m

anual

in the

sequence how

production

should m

ount

part together.

–Add view

of step

process

plan

–Add BOM

balloons

–Add

symbols

–Add notes

in BOM

table

�…

Inzending PTC Benelux Award 2010

•Created by Rene

Broers, Srdesign

engineer, AGCO

Netherlands

Thank you for your attention!!!