pt2060-cfg configuration software

PT2060-CFG Configuration Software for PT2060 Monitor

User Manual Installation, Operation, Maintenance

ProvibTech, Inc. 11011 Brooklet Drive, Suite 300, Houston, Texas 77099, USA

Phone: +1-713-830-7601, Fax: +1-281-754-4972, Email: [email protected] , Web: www.provibtech.com

PT2060-CFG-USR-ENG-B-9 Copyright©2008 ProvibTech

PT2060-CFG Configuration Software

ProvibTech Phone: +1-713-830-7601 Fax: +1-281-754-4972 [email protected] , www.provibtech.com

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Contents PT2060-CFG SOFTWARE INTRODUCTION ................................................................................................... 1

PT2060-CFG Introduction.............................................................................................................................. 1

PT2060-CFG Running Environments ............................................................................................................ 1

PT2060-CFG INSTALLATION .......................................................................................................................... 2

PT2060 System Wiring Diagram ................................................................................................................... 2

Modbus TCP for System Configuration...................................................................................................... 2

Modbus RTU for System Configuration with RS232.................................................................................. 3

Load USB-RS232 Converter Driver............................................................................................................... 4

Install PT2060-CFG Software........................................................................................................................ 6

Uninstall PT2060-CFG Software.................................................................................................................... 8

PT2060-CFG SOFTWARE OPERATION.......................................................................................................... 9

Start PT2060-CFG ......................................................................................................................................... 9

Modules Configuration................................................................................................................................. 12

Install Modules on Slot ............................................................................................................................. 12

Configure PT2060/10 Proximity Module .................................................................................................. 13

Configure PT2060/20 SEISMIC Module .................................................................................................. 23

Configure PT2060/30 Temperature Module............................................................................................. 31

Configure PT2060/31 Temperature Module............................................................................................. 36

Configure PT2060/36 TRO Transmitter Module ...................................................................................... 41

Configure PT2060/40 Relay Module........................................................................................................ 45

Configure PT2060/43 Redundant Relay Module ..................................................................................... 50

Configure PT2060/53 Overspeed Module ............................................................................................... 55

Configure PT2060/90 Power Module....................................................................................................... 61

Configure PT2060/91 SIM Module........................................................................................................... 62

Configure PT2060/96 Communication Module without Phase Reference .............................................. 66

Configure PT2060/96 Ethernet Communication Module without Phase Reference................................ 69

Copy Configuration Parameters of a Module to Another ......................................................................... 74

Set Names for the Module Channels ....................................................................................................... 75

Buttons on Main Window ............................................................................................................................. 76

Open ........................................................................................................................................................ 76

Save ......................................................................................................................................................... 76

Upload ...................................................................................................................................................... 76

Download ................................................................................................................................................. 76

Report ...................................................................................................................................................... 77

Exit ........................................................................................................................................................... 79

Help (H) .................................................................................................................................................... 79

Menus Navigation ........................................................................................................................................ 80



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File Menu ................................................................................................................................................. 80

Open..................................................................................................................................................... 80

Save ..................................................................................................................................................... 80

Save As ................................................................................................................................................ 81

System Setup ....................................................................................................................................... 81

Rack Setup........................................................................................................................................... 81

Exit........................................................................................................................................................ 82

Communication Menu .............................................................................................................................. 83

Upload .................................................................................................................................................. 83

Download ............................................................................................................................................. 83

Communication Setup.......................................................................................................................... 83

Rack Menu ............................................................................................................................................... 89

Rack Clock Setup................................................................................................................................. 89

Rack Reset........................................................................................................................................... 90

Signal Module Control .......................................................................................................................... 90

Self-Test ............................................................................................................................................... 92

Factory Information .............................................................................................................................. 92

Customized Modbus Registers ............................................................................................................ 93

Calibration Menu ...................................................................................................................................... 95

User Calibration.................................................................................................................................... 95

Factory Calibration ............................................................................................................................... 97

Status/Event Menu ................................................................................................................................... 98

Modbus Range Setup........................................................................................................................... 98

Peak Value Setup................................................................................................................................. 98

Real-Time Value And Status/List .......................................................................................................... 99

Real-Time Value And Status/BarGraph.............................................................................................. 101

Real-Time Value And Status/Single channel ...................................................................................... 102

Overall Record ................................................................................................................................... 103

Channel Status Record ...................................................................................................................... 103

Module Status Record........................................................................................................................ 105

Rack Status Record............................................................................................................................ 106

Alarm Event........................................................................................................................................ 108

System Event ..................................................................................................................................... 109

Rack Event Reset................................................................................................................................110

Security Menu .........................................................................................................................................111

Control Password ................................................................................................................................111

Configuration Password ......................................................................................................................111

Modify Control Password ....................................................................................................................111



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Modify Configuration Password ..........................................................................................................112

Password Effective Time Period .........................................................................................................112

PT2060-CFG MAINTENANCE.......................................................................................................................113

System Calibration......................................................................................................................................113

4-20mA Calibration .................................................................................................................................113

Troubleshooting ..........................................................................................................................................116

Can’t find PT2060 Rack ..........................................................................................................................116



1

PT2060-CFG Software Introduction

PT2060-CFG Introduction

PT2060-CFG software is the “easy to use” system configuration software tool which is used to configure and

monitor PT2060 system.

PT2060-CFG software provides the following functions:

System Configuration System Setup

Rack Communication

Modbus Communication

System, Modules, Channels Calibration

Module Configuration Trip Multiply

Alarm Latching

Bypass

Module Reset

Channel Configuration Full Scale Range

Alarm Set-Point

System Calibration

Reporting Alarm and System Events

Real-time Measured Values

Channel, Module and Rack Status

Channel, Module and Rack Configuration Information

PT2060-CFG Running Environments

Recommended Operating System: Windows 2000, Windows XP SP2 or a later version

Processor: 1.7GHz or faster Memory: 512MB or more Hard Disk: 40G or more Drive: A DVD Drive

Screen Resolution: 1280*1024 high color, 32-bit (Recommended)



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PT2060-CFG Installation

PT2060 System Wiring Diagram

Modbus TCP for System Configuration



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Modbus RTU for System Configuration with RS232



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Load USB-RS232 Converter Driver

Please follow the steps to load USB-RS232 converter driver:

1. Put the PT2060-CFG installation CD into the DVD-ROM. Connect USB-RS232 converter to a spare USB

port on your computer. The computer will launch the following picture. Select “No, not this time”. And then

click Next button.

2. In picture below, select “Install the software automatically (Recommended)” and then click Next button.

3. The computer now is beginning to scan the installation file and then install the USB-RS converter driver.

Picture below shows the condition that the USB-RS converter driver hasn’t been installed. To view the

information, right click “My Computer” and select “Manage”. In “Computer Management” window, navigate

“Device Manager” and then select “Other devices/USB Serial Port”.



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4. The installation of USB-RS converter driver was finished. Click Finish button.

After the USB-RS converter driver was installed, the computer will begin to install COM port. And installation

process is the same as the installation of USB-RS converter driver, so we don’t repeat it here. After the two

were installed, see picture below: a new USB Serial Port “COM3” is added below “Ports (COM&LPT)” and

“USB Serial Converter” is added below “Universal Serial Bus controllers”.



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Install PT2060-CFG Software

1. Put the PT2060-CFG installation CD into DVD-ROM. From the root folder, open PT2060CFG-Setup folder

and double click Setup.exe. Later “Installing PT2060-CFG Software” window is launched. Click Next button to proceed with the installation.

2. Select destination folder. Click Browse button to select the path. If you select “D:\Program Files”,

InstallShield will automatically create folders ProvibTech and PT2060-CFG beneath this path. All files will

be copied to the destination: “D:\Program Files\ProvibTech\PT2060-CFG”. Click Next button to

proceed with the installation.

3. Select a program folder. Click Next button to proceed with the installation.

4. Show Current Settings of PT2060-CFG installation. Click Next button to proceed with the installation.



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5. Show copying status window.

If “Locked File Detected” window is launched during the files copying, you can mark “Don’t display this message again” and then click Ignore button to proceed with the installation.

6. Installation finished. Click Finish button.



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Uninstall PT2060-CFG Software

There are two methods to uninstall PT2060-CFG Software.

Method 1:

Select Start->All Programs->PT2060->Uninstall PT2060-CFG. Then computer will launch the following

window:

Click OK button.

Method 2:

Take Windows XP SP2 operating system as an example, directly select Control Panel->Add or Remove

Programs->Change or Remove Programs->PT2060-CFG, and then click Change/Remove button.

Then computer will launch the following window:

Click OK button.



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PT2060-CFG Software Operation

Start PT2060-CFG

Double click shortcut icon of PT2060-CFG on the desktop to start PT2060-CFG software. You can also select

Start->All Programs->PT2060->PT2060-CFG to start the software. PT2060-CFG will automatically upload

all information from the PT2060 Rack. You may wait a few seconds. It depends on the modules installed on

the PT2060 Rack.

The software may fail to find any PT2060 Rack while you first start the software after you installed it or

while the connected PT2060 Rack has changed. You may see following windows:

The reason is that the software and PT2060 Rack can’t communicate with each other. You should connect the

software and PT2060 Rack first. Select Communication Setup from Communication menu. In dialog

window below, select the transmission mode: “MODBUS-RTU” or “MODBUS-TCP”, and then click Connect button. For more information, please go to Communication Menu/Communication Setup of this manual.



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If the software and PT2060 Rack can well communicate with each other, the information of rack will be

uploaded to the software.

If the connected PT2060 Rack is a 19” Standard Rack, you may see main window of PT2060-CFG software

like picture below:

And if the PT2060 Rack is a 12” Mini Rack, you may see main window of PT2060-CFG software like picture

below:

NOTE: When you start the software, system will automatically detect version of the connected rack. And if the rack

version is C, software with version 3.0 will be launched (the version of the current software is 4.1, and the

mentioned rack version is D or later).

Before run the software, a message box will be launched to inform you. See picture below:



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Click OK button to launch the version information window and “PT2060 System Configuration” window. See

pictures below:

For more information about the software with version 3.0, please see the online help files by clicking Help

command from Help menu.



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Modules Configuration

Install Modules on Slot If the PT2060 Rack is a 19” Standard Rack, you can install modules from slot 1 to slot 12. If the PT2060 Rack

is a 12” Mini Rack, you can install modules from slot 1 to slot 7.

To fix a module on a slot, you can right click the specified slot and then select the module from the drop down

menu.

NOTE: Slot 13 and slot 14 of 19” Standard Rack are used to install PT2060/80 Module. This module can’t be

configured by PT2060-CFG software.



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Configure PT2060/10 Proximity Module Each PT2060/10 Module occupies one slot in the rack. For a 19” Standard Rack, it can contain maximum

twelve PT2060/10 Modules from slot 1 to slot 12. For a 12” Mini Rack, it can contain maximum seven

PT2060/10 Modules from slot 1 to slot 7.

Left click the slot on which the 10 Module is installed and then “10 Proximity Module Configuration” window is

launched.

Channel Type: Proximity probe input, shaft vibration output

Proximity probe input, shaft position output

Proximity probe input, differential expansion output

Proximity probe input, eccentricity output

Proximity probe input, low frequency vibration output

Proximity probe input, Speed output

Zero speed output

Reverse rotation speed output

Transducer Type: PT2060/10 Module can work with any proximity probes.



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Channel Enabled: Mark it to enable this channel to work. If you want to use this channel, you must check this check box.

Alarm Latching: Mark it to set channel alarm latching. If you mark this check box, PT2060/10 Module will retain the alarm

status even the alarm condition has gone away. This latching mode helps you know whether the alert

set-point was exceeded since the last rack reset. You can reset all latched alarms in the PT2060 Rack by

selecting Rack Reset command from Rack menu as well as pressing the reset button on the front panel of

SIM Module on the PT2060 Rack.

Transducer Sensitivity: The value depends on transducer type. It is typically expressed as millivolt per measure unit.

Alert Time Delay, Danger Time Delay: It means how long the module will delay before changing into alarm status after having detected that the

real-time value exceeded the alarm set-point. Alarm Time Delay should be set with an integer from 1s to 60s.

Danger Time Delay also should be set with an integer from 1s to 60s if it isn’t set to “100ms”.

The two time delays only apply to the following types of channel:

Proximity probe input, shaft vibration output





Teeth Per Cycle: The teeth number on the gear i.e. the integer number of input pulses per shaft revolution. The Events per

Revolution could be description as a value between 1 and 255 with four decimals. User could set it according

to the actual value in the field. For example, if there are 24 teeth on the gear, teeth per cycle can be set to

23.9998 to adjust the rotative speed slightly. For “Proximity probe input, Speed output” channel and “Zero

speed output” channel, the default value is 1. And for “Reverse rotation speed output” channel, the default is

60.

It works only when channel type is set as following:


Zero speed output


NOTE: Teeth per cycle could be accurate to four decimal places only when the firmware versions of 10

Module and PT2060 Rack are 406 or later.

Zero Position (Gap):



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The transducer voltage corresponding to the nominal DC shaft position. The default value for shaft position

output channel is -10V and for differential expansion channel is -6V.

User can manually change the value or directly click Adjust button to let the system get it automatically.

Before this operation, make sure your computer and the PT2060 Rack are connected, and the configuration in

rack must match the configuration in PT2060-CFG software. Moreover, the connected transducer must be

placed to proper position, otherwise this obtained value may be wrong. It applies to the following two types of

channel:



Hysteresis Voltage: The voltage level above and below the threshold value which is required to “trigger” the input signal from the

transducer. The larger the hysteresis, the greater the immunity to noise on the input signal. When the input

signal passes the threshold voltage plus 1/2 of the Hysteresis voltage, the signal goes high. When the input

signal returns to the threshold voltage minus 1/2 of the Hysteresis voltage, the signal goes low. The default

value is 1V. User could modify it within the range from 0.5V to 2.5V.

This feature applies to the following speed channels:


Zero speed output


Trigger Voltage (Gap): The Trigger Value is the nominal voltage about which the Hysteresis is centered. The default value is -10V.

When Manual Threshold Type is selected, user should manually set this value or directly click Adjust button

to let the system get it automatically. Before this operation, make sure your computer and the PT2060 Rack

are connected, and the configuration in rack must match the configuration in PT2060-CFG software.

Moreover, the connected transducer must be placed to proper position, otherwise this obtained value may be

wrong.

This feature applies to the following speed channels:


Zero speed output


Threshold Type: The voltage level of the input signal from the transducer where triggering occurs (if the Hysteresis is 0). The

threshold options are “Auto” and “Manual”.

Auto: The trigger threshold is automatically set to a value that is midway between the most positive peak and

the most negative peak of the input signal. This value tracks any changes in the input signal. Auto threshold

requires a minimum signal amplitude of 1V peak to peak and a minimum frequency of 0.0167Hz.



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Manual: The trigger threshold is set by the user to any value in the range of -17V to -3V. Manual threshold

requires a minimum signal amplitude of 0.5V peak to peak.

It only applies to following speed channels:


Zero speed output


Full Scale High/Low, Danger High/Low, Alert High/Low, GAP High/Low: 1. The ranges of Full Scale Low and Full Scale High depend on the type of channel and transducer.

2. User should set the alarm set-points between the full scale low and full scale high. And the relevant

set-points of Alert must be set between Danger High and Danger Low, because Alert level is lower than

Danger level.

3. GAP range is set to detect whether the voltage between the transducer and rotor is in normal range.

Measurement Type: It depends on channel type. See table below:

Channel Type Measurement Type

Proximity probe input, shaft vibration output PK-PK

Proximity probe input, shaft position output AVERAGE

Proximity probe input, different expansion output AVERAGE

Proximity probe input, eccentricity output PK-PK

Proximity probe input, low frequency vibration output PK-PK

Proximity probe input, Speed output NA

Zero speed output NA

Reverse rotational speed output NA

Measurement Unit: It depends on channel type and system unit. For example, if the current channel type is “Proximity probe input,

shaft position output” channel and the system unit is Metric Unit, the available measurement unit is mm and

um. Alert Type: PT2060/10 Module supports two types of alarm: Alert and Gap. Alert means that PT2060/10 Module will

output alarm when the real time value exceeds alert set-point. Gap means that PT2060/10 Module will output

alarm when the gap voltage is above GAP High limit or below GAP Low limit. The default is Alert.

NOTES:



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1. When alert type is Alert, the Alarm Trip-Multiply function works for both alert and danger alarm; when the

alert type is GAP, it works only for danger alarm.

2. When transducer type is magnetic pickup, GAP alert type is disabled.

Primary PR: A voltage pulse for each turn of the shaft is called the Phase signal. This signal is used to measure shaft

rotative speed and serves as a reference for measuring vibration phase lag angle. It is an essential element in

measuring rotor slow roll bow or run out information. User will determine whether to correlate the real-time

value with the phase reference and with which one, phase reference 1 or 2. The default setting is “NA”. This

phase reference will be specified as the main phase signal when redundant phase reference is used. It works

only for following types of channel:

Proximity probe input, shaft vibration output



Backup PR: Backup PR is the spare phase signal for the system. The item can be set to NA or with Phase Reference 1 or

2. Primary PR and Backup PR constitute redundant phase reference where Primary PR is used as the main

phase reference signal and Backup PR is used as the secondary phase signal. Primary PR will be firstly

chosen if it is valid. When the Primary PR is lost or in “NOT OK” status, the Backup PR will be used.

NOTES: 1. Backup PR function is enabled only when the firmware version of 10 Module is 406 or later.

2. If the Primary PR is set to “NA”, the Backup PR is disabled.

Transducer Direction: Define the normal direction as movement "toward" the transducer or "away from" the transducer. If the normal

movement of the machine rotor is toward the transducer then "Toward Probe" should be selected. Otherwise,

select "Away from Probe". This feature applies to the following two types of channel:

proximity probe input, shaft position output

proximity probe input, differential expansion output

Leading Transducer: Select the channel that is taken as criterion. It works only when the channel type is set to “Reverse rotation

speed output”.

When the Leading Transducer is set to channel 1 and the signal of channel 2 lags the signal of channel1, it is

named forward rotation; otherwise it is named reverse rotation. When the Leading Transducer is set to

channel 2 and the signal of channel 1 lags the signal of channel 2, it is named forward rotation; otherwise it is

named reverse rotation.



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Rotative Speed Alarm Type: Set alarm level for channel that measured rotative speed.

For “Proximity probe input, Speed output” and “Reverse rotation speed output” channel type, two

available options are Over, Over and Under. If choose Over, you should set the Danger High and Alert

High set-points. Under this condition, alarm occurs when rotative speed is higher than or equal to (alert or

danger) set-point high; if choose Over and Under, you should set the High and Low set-points. And

alarm occurs when rotative speed is higher than or equal to the High set-point, or less than or equal to

the Low set-point.

For “Zero speed output” channel type, options are different when you set the different channels.

For the first channel, two available options are Under, Over and Under. If choose Under, you

should set the Alert Low and Danger Low set-points. Under this condition, alarm occurs when

rotative speed is lower than or equal to (alert or danger) set-point low; if choose Over and Under, you should set the High and Low set-points.

For the second channel, two available options are Over, Over and Under. If choose Over, you

should set the Danger High and Alert High set-points; if choose Over and Under, you should set the

High and Low set-points.

NOTE: This function is enabled only when the firmware version of 10 Module is 406 or later.

Signal Polarity: Select polarity for phase reference signal.

Notch: An output pulse is produced that is triggered by the leading edge of a negative-going pulse of the input

signal. This type of pulse is produced by a phase reference transducer looking at a notch in the shaft. If a

magnetic pickup is used, set the Notch/Projection setting to Notch since in most cases the positive side of the

signal that is over 10V will be clipped.

Projection: An output pulse is produced that is triggered by the leading edge of a positive-going pulse of the

input signal. This type of pulse is produced by a phase reference transducer looking at a projection on the

shaft.

The feature only applies to the following three speed channels:


Zero speed output


NOTE: This function is enabled only when the firmware version of 10 Module is 406 or later.

Copy (button): PT2060/10 Module has four channels. Channel 1 and channel 2 are designed to a pair. And channel 3 and

channel 4 are designed to a pair as well. For the paired channels, they should have the same channel type.

Basically, most parameters of the paired channels should be set the same. For example, if you finished

settings on channel 1, and when you switch to channel 2, Channel Type of channel 2 is set already and can’t



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be changed. See picture below: Channel Type option is shaded.

NOTE: Especially, when the Channel Type of channel 1 is set to “Proximity probe input, Speed output”,

channel 2 can’t work. Similarly, when the Channel Type of channel 3 is set to “Proximity probe input, Speed output”, channel 4 can’t work.

Copy button is very useful when parameters of channels beneath a module should be set almost the same.

Click this button and you will see “Copy Signal Channel” window.

Copy From: List all channels beneath the module.

Copy To: List channels beneath the module except the source copying channel (the channel you selected in

“Copy From” list). The channel pair is displayed together.

Select a channel or the channel pair in “Copy To” list and click OK button. This channel or channel pair will

have the same parameter settings with the selected source copying channel. In this example: If you select

Channel 1 in “Copy From” list and Channel 2 in “Copy To” list, Channel 2 will have the same parameter

settings with Channel 1.

All: If you mark this check box, all channels will have the same parameter settings with the selected source

copying channel. In this example, Channel 2, Channel 3 and Channel 4 have the same parameter settings

with Channel 1.

Default (button): Click this button to set channel parameters to the system default value.



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Upload (button): Click this button to upload parameters of the selected channel from PT2060 Rack. Especially, if the selected

channel is paired, parameters of the channel pair are uploaded.

Download (button): Click this button to download the configured parameters of the selected channel to PT2060 Rack. Especially,

if the selected channel is paired, parameters of the channel pair are downloaded. Before downloading, ensure

the configuration password is activated, otherwise, you will be asked to input the configuration password.

Other Functions: 1. Set channel names Each PT2060/10 Module has four channels and each channel works independently. User can assign a name

for each channel so that they can easily identify the channel. The PT2060 Rack with firmware version 406 or

later supports channel name definition. Right click the slot on which the PT2060/10 Module is installed. See

picture below:

Select Set Channel Names from drop down menu.

You should enter the name for each channel and then click OK button to save all names. Click Download

button to download the channel names to PT2060 Rack and click Upload button to upload the channel names

from PT2060 Rack. Each name supports maximum 30 characters. Names are not checked for uniqueness.



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2. Alarm multiply and alarm bypass PT2060/10 Module supports alarm multiply function (only applies to “Proximity probe input, shaft vibration

output” channel and “Proximity probe input, low frequency vibration output” channel) and alarm bypass

function. Click Signal Module Control command from Rack menu. See picture below:

Alarm multiply: Increase the alarm value two times or three times as many as what you set in Alarm

Set-Point. If select double multiply, alarm occurs after real-time value reaches two times higher than or equal

to alarm set-point value; if select triple multiply, alarm occurs after real-time value reaches three times higher

than or equal to alarm set-point value. The default status is inactive.

NOTE: When alert type is Alert, this function works for both alert and danger alarm; when the alert type is

GAP, it works only for danger alarm.

Alarm bypass: Inhibit both Danger alarm and Alert alarm. The default status is inactive. Bypass has a higher

privilege than Alarm Latching.

3. TMR (Triple Modular Redundant) Three PT2060/10 Modules and one PT2060/43 Module constitute a TMR system.

In this system, PT2060/43 Relay Module processes alarm signals coming from the three PT2060/10 Modules

according to the assigned logic. Each PT2060/10 Module in this system works independently and acts the

same as in non-redundant system.

A 19” Standard Rack can have maximum three TMR systems mounted in slot 1-4, 5-8, 9-12. And PT2060/43

Module should be installed on slot 4, slot 8, and slot 12. See picture below:



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A 12” Mini Rack can have maximum one TMR system mounted in slot 1-4. And PT2060/43 Module should be

installed on slot 4. See picture below:



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Configure PT2060/20 SEISMIC Module Each PT2060/20 Module occupies one slot in the rack. For a 19” Standard Rack, it can contain maximum

twelve PT2060/20 modules from slot 1 to slot 12. For a 12” Mini Rack, it can contain maximum seven

PT2060/20 modules from slot 1 to slot 7.

Left click the slot on which the 20 Module is installed and then “20 SEISMIC Module Configuration” window is

launched.

Channel Type: There are three channel measurement modes supported by PT2060/20 Module:

Non-integral mode channels:

Acceleration input, acceleration output (A-A)

Velocity input, velocity output (V-V)

Displacement input, displacement output (D-D)

Integral mode channels:

Acceleration input, velocity output (A-V)

Velocity input, displacement output (V-D)

LVDT mode channels:

LVDT input, case expansion output-paired (LVDT-paired)

LVDT input, case expansion output-single (LVDT-single)

NOTE: Channels with different measurement modes are set up with jumpers located on rear panel. For more



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information, please refer to PT2060/20 SEIS Seismic Module User Manual.

Transducer Type: PT2060/20 Module works with any seismic sensors.

Channel Enabled: Mark it to enable this channel to work. If you want to use this channel, you must mark this check box. Alarm Latching: Check it to set channel alarm latching. PT2060/20 Module will retain the alarm status even the alarm condition

has gone away. This latching mode helps you know whether the alert set-point was exceeded since the last

rack reset. You can reset all latched alarms in the PT2060 Rack by selecting Rack Reset command from

Rack menu as well as pressing the reset button on the front panel of SIM Module on the PT2060 Rack.

Transducer Sensitivity: The value depends on transducer type. It is typically expressed as millivolt per measure unit.



Danger Time Delay also should be set with an integer from 1s to 60s if it isn’t set to 100ms.

Zero Position (Gap): The transducer voltage corresponding to the nominal DC shaft position. The default value is 0V. User can

manually change the value or directly click Adjust button to let the system get it automatically. Before this

operation, make sure your computer and the PT2060 Rack are connected, and the configuration in rack must

match the configuration in PT2060-CFG software. Moreover, the connected transducer must be placed to

proper position, otherwise this obtained value may be wrong.

It applies to the following two types of channel:

LVDT input, case expansion output-paired

LVDT input, case expansion output-single

Full Scale High/Low, Danger High/Low, Alert High/Low, GAP High/Low: 1. The ranges of Full Scale Low and Full Scale High depend on the type of channel, measurement and

transducer.



Danger level.

3. For proximity and LVDT sensors, GAP value stands for the distance between the sensor and the



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measured surface. For other sensors, it is the bias of the input AC signal.

NOTE: For non-integral channels (A-A, V-V, D-D), there are two scales to choose.

Measurement Type: It depends on the channel type you selected. See table below:

Channel Type Measurement Type

PK

PK-PK Acceleration input, acceleration output

RMS

PK

PK-PK Acceleration input, velocity output

RMS

PK

PK-PK Velocity input, velocity output

RMS

PK

PK-PK Velocity input, displacement output

RMS

PK

PK-PK Displacement input, displacement output

RMS

LVDT input, case expansion output-paired AVERAGE

LVDT input, case expansion output-single AVERAGE

Measurement Unit: It depends on the channel type and system unit. For example: if the current channel type is “Velocity input,

velocity output” and system unit is Metric Unit, the measurement unit is mm/s.

Alert Type: PT2060/20 Module supports two types of alarm: Alert and Gap. Alert means that PT2060/20 Module will

output alarm when the real time value exceeds alert set-point. Gap means that PT2060/20 Module will output

alarm when the gap voltage is above the GAP High limit or below the GAP Low limit. The default is Alert.

NOTE: When alert type is Alert, the Alarm Trip-Multiply function works for both alert and danger alarm; when

the alert type is GAP, it works only for danger alarm.

Frequency Type: Select Vibration Frequency Response for rotative speed of the rotor. There are two options: “Normal” or “Low

frequency”.

You should choose Normal under following conditions:



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A-A:

240 to 240,000RPM (4 to 4.0 kHz), -3dB

V-V:

120 to 120,000RPM (2 to 2.0 kHz), -3dB

You should choose Low frequency under following conditions:

A-A:

30 to 6,000RPM (0.5 to 100.0Hz), -3dB

V-V:

30 to 6,000RPM (0.5 to 100.0Hz), -3dB

D-D:

30 to 6,000RPM (0.5 to 100.0Hz), -3dB

Upscale Direction: Case expansion measuring has relation to the transducer direction. “Toward Probe” direction means that the

larger the real time value, the higher the GAP voltage. “Away from Probe” direction means that the larger the

real time value, the lower the GAP voltage.

This feature applies to the following two types of channel:

LVDT input, case expansion output-paired

LVDT input, case expansion output-single

Copy (button): PT2060/20 Module has four channels. Channel 1 and channel 2 are designed to a pair. And channel 3 and

channel 4 are designed to a pair as well. For the paired channels, they should have the same channel type.

Basically, most parameters of the paired channels should be set the same. For example, if you finished

settings on channel 1, and when you switch to channel 2, Channel Type of channel 2 is set already and can’t

be changed. See picture below: Channel Type option is shaded.

Copy button is very useful when parameters of channels beneath a module should be set almost the same.




27



“Copy From” list). The channel pair is displayed together.

Select a channel or channel pair in “Copy To” list and click OK button. This channel or channel pair will have

the same parameter settings with the selected source copying channel. In this example: If you select Channel

1 in “Copy From” list and Channel 2 in “Copy To” list, Channel 2 will have the same parameter settings with

Channel 1.


copying channel. In this example, Channel 2, Channel 3 and Channel 4 have the same parameter settings

with Channel 1.

Default (button): Click this button to set channel parameters to the system default value. Upload (button): Click this button to upload parameters of the selected channel from PT2060 Rack. Especially, if the selected

channel is paired, parameters of the channel pair are uploaded.

Download (button): Click this button to download the configured parameters of the selected channel to PT2060 Rack. Especially,

if the selected channel is paired, parameters of the channel pair are downloaded. Before downloading, ensure

the configuration password is activated, otherwise, you will be asked to input the configuration password.

Other Functions: 1. Set channel names Each PT2060/20 Module has four channels and each channel works independently. User can assign a name



picture below:



28


You should enter the name for each channel and then click OK button to save all names. Click Download

button to download the channel names to PT2060 Rack and click Upload button to upload the channel names

from PT2060 Rack. Each name supports maximum 30 characters. Names are not checked for uniqueness.

2. PT2060 Jumpers As we know, there are three channel measurement modes supported by PT2060/20 Module.

Non-integral mode: A-A, V-V, D-D Integral mode: A-V, V-D

LVDT mode: LVDT-paired, LVDT-single Channels with different measurement modes are set up with jumpers located on rear panel. When you

change the mode from Non-integral or Integral mode to LVDT mode (or from LVDT mode to Non-integral or

Integral mode), you will see an information window as below:

For more information, please refer to PT2060/20-Back Jumper on PT2060/20 SEIS Seismic Module User Manual.

Moreover, for non-integral channels, small full scale and large full scale are required. When you change the



29

full scale mode between the small full scale and the large full scale, you will see an information window as

below:

1) For A-A channels, Small full scale is defined as:

Measurement Type: PK, Full scale high: ≤2.5g;

Measurement Type: RMS, Full scale high: ≤2g;

Measurement Type: PK-PK, Full scale high: ≤5g;

Large full scale is defined as: Measurement Type: PK, Full scale high: ≤40g;

Measurement Type: RMS, Full scale high: ≤28g;

Measurement Type: PK-PK, Full scale high: ≤80g;

2) For V-V channels, Small full scale is defined as: Measurement Type: PK, Full scale high: ≤50mm/s;

Measurement Type: RMS, Full scale high: ≤50mm/s;

Measurement Type: PK-PK, Full scale high: ≤100mm/s;

Large full scale is defined as: Measurement Type: PK, Full scale high: ≤200mm/s;

Measurement Type: RMS, Full scale high: ≤200mm/s;

Measurement Type: PK-PK, Full scale high: ≤300mm/s;

3) For D-D channels, Small full scale is defined as: Measurement Type: PK, Full scale high: ≤60um;

Measurement Type: RMS, Full scale high: ≤50um;

Measurement Type: PK-PK, Full scale high: ≤120um;

Large full scale is defined as: Measurement Type: PK, Full scale high: ≤250um;

Measurement Type: RMS, Full scale high: ≤175um;

Measurement Type: PK-PK, Full scale high: ≤500 um;

3. Alarm multiply and alarm bypass PT2060/20 Module supports alarm multiply function (LVDT channels are excluded) and alarm bypass function.

Click Signal Module Control command from Rack menu.

Alarm multiply: Increase the alarm value two times or three times as many as what you set in Alarm

Set-Point. If select double multiply, alarm occurs after real-time value reaches two times higher than or equal

to alarm set-point value; if select triple multiply, alarm occurs after real-time value reaches three times higher

than or equal to alarm set-point value. The default status is inactive.

NOTE: When alert type is Alert, the Alarm Trip-Multiply function works for both alert and danger alarm; when



30

the alert type is GAP, it works only for danger alarm.

Alarm bypass: Inhibit both Danger alarm and Alert alarm. The default status is inactive. Bypass has a higher

privilege than Alarm Latching.


In the system, PT2060/43 Relay Module processes alarm signals coming from the three PT2060/20 Modules









31

Configure PT2060/30 Temperature Module Each PT2060/30 Module occupies one slot in the rack. For a 19” Standard Rack, it can contain maximum



Left click the slot on which the 30 Module is installed and then “30 Temperature Module Configuration” window

is launched.

Channel Type: RTD input, temperature output

Transducer Type: PT2060/30 Temperature Module can interface with different RTD sensors:

100 ohm 3-wire Pt RTD @=0.00385

100 ohm 4-wire Pt RTD @=0.00385

100 ohm 3-wire Pt RTD @=0.00392

100 ohm 4-wire Pt RTD @=0.00392

When the transducer type changes from 3-wire to 4-wire or from 4-wire to 3-wire, the toggle-switch setting

that related to the channel must be changed and you will see picture below:



32

For more detailed information, please refer to PT2060/30 TEMP Module User Manual.

Channel Enabled: Check it to enable this channel to work. If you want to use this channel, you must check this check box.









Full Scale High, Full Scale Low, Danger High, Alert High, Alert Low, Danger Low: Full scale depends on the type of the RTD transducer. Supposed that the system unit is Metric Unit, see table

below:

RTD transducer Full Scale Range

100 ohm 3-wire Pt RTD @=0.00385 -200~850 DegC




User should set the alarm set-points between the full scale low and full scale high. And the relevant set-points

of Alert must be set between Danger High and Danger Low, because Alert level is lower than Danger level.

Measurement Type: It can only be set to “AVERAGE”.

Measurement Unit:



33

PT2060/30 Module can work with two different measurement units: Celsius or Fahrenheit. If system unit is set

to “English Unit”, the option is “DegF”; if system unit is set to “Metric Unit”, the option is “DegC”.

Copy (button): This button is very useful when parameters of channels beneath a module should be set almost the same.




“Copy From” list).

Select a channel in “Copy To” list and click OK button. This channel will have the same parameter settings

with the selected source copying channel. In this example: If you select Channel 1 in “Copy From” list and

Channel 2 in “Copy To” list, Channel 2 will have the same parameter settings with Channel 1.


copying channel. In this example, Channel 2, Channel 3…and Channel 8 have the same parameter settings

with Channel 1.


Upload (button): Click this button to upload parameters of the selected channel from PT2060 Rack.

Download (button): Click this button to download the configured parameters of the selected channel to PT2060 Rack. Before the



34

downloading, ensure the configuration password is activated, otherwise, you will be asked to input the

configuration password.

Other functions: 1. Set channel names Each PT2060/30 Module has eight channels and each channel works independently. User can assign a name



picture below:


Each page displays four channel name defintions. Click Next button to switch to page 2. You should enter the

name for each channel and then click OK button to save all names. Click Download button to download the

channel names to PT2060 Rack and click Upload button to upload the channel names from PT2060 Rack.

Each name supports maximum 30 characters. Names are not checked for uniqueness.

2. Alarm bypass PT2060/30 Module supports alarm bypass function which can inhibit both Danger alarm and Alert alarm. The

default status is inactive. Bypass has a higher privilege than Alarm Latching.

To set the channel alarm bypass feature, click Signal Module Control command from Rack menu.



35

3. Switches PT2060/30 Module has a group of onboard DIP toggle-switches. Those switches make channels easily adapt

to various RTD sensors. They are located on the outside of rear panel, one for each channel. Each

toggle-switch has two buttons that should be moved to the same side, inner or outer. When a channel

connects with a 3-wired RTD, two buttons of the switch that related to the channel should be moved to positon

“ON” (far from the terminals). And when a channel connects with a 4-wired RTD, two buttons of the switch

should be moved to position other than “ON” (closer to the terminals). So you should be careful if you change

the transducer type from 3-wire to 4-wire (or from 4-wire to 3-wire).



36

Configure PT2060/31 Temperature Module Each PT2060/31 Module occupies one slot in the rack. For a 19” Standard Rack, it can contain maximum


PT2060/31 Modules from slot 1 to slot 7. Compared with 30 Temperature Module, it dosen’t output current

signal, so user needn’t calibrate this module.

Left click the slot on which the 31 Module is installed and then “31 Temperature Module Configuration” window

is launched.

Channel Type: RTD input, temperature output

TC input, temperature output

Transducer Type: PT2060/31 Temperature Module can interface with both RTD and TC transducers. It supports eight types of

RTD transducers and four types of TC transducers. See table below:



37

Channel Type Transducer Type

100 ohm 3-wire Pt RTD @=0.00385

100 ohm 4-wire Pt RTD @=0.00385

100 ohm 3-wire Pt RTD @=0.00392

100 ohm 4-wire Pt RTD @=0.00392

120 ohm 3-wire Ni RTD



RTD input, temperature output


E type transducer

J type transducer

K type transducer TC input, temperature output

T type transducer

Channel Enabled: Check it to enable this channel to work. If you want to use this channel, you must check this check box.









Temperature Offset: Temperature offset could let you make a minor offset correction to the current reading of a temperature

transducer that is installed and measuring a known reference value. It is intended to be used with a standard

ice bath test to establish a 0 Deg C reference. The value can be set with range from -20 to 20 Deg C or -36 to



38

36 Deg F, and it could be accurate to one decimal place. For metric unit, the default is 0 Deg C; for English

unit, default is 0 Deg F.

Full Scale High, Full Scale Low, Danger High, Alert High, Alert Low, Danger Low: 1. The ranges of Full Scale Low and Full Scale High depend on the type of channel and transducer.



Danger level.

Measurement Type: It can only be set to “AVERAGE”.

Measurement Unit: PT2060/31 Module can work with two different measurement units: Celsius or Fahrenheit. If system unit is set

to “English Unit”, the option is “Deg F”; if system unit is set to “Metric Unit”, the option is “Deg C”.










39




with Channel 1.



Download (button): Click this button to download the configured parameters of the selected channel to PT2060 Rack. Before the



Other functions: 1. Set channel names Each PT2060/31 Module has eight channels and each channel works independently. User can assign a name



picture below:




40

Each page displays four channel name defintions. Click Next button to switch to page 2. You should enter the

name for each channel and then click OK button to save all names. Click Download button to download the

channel names to PT2060 Rack and click Upload button to upload the channel names from PT2060 Rack.

Each name supports maximum 30 characters. Names are not checked for uniqueness.






41

Configure PT2060/36 TRO Transmitter Module Each PT2060/36 Module occupies one slot in the rack. For a 19” Standard Rack, it can contain maximum



Left click the slot on which the 36 Module is installed and then “36 TRO Transmitter Module Configuration”

window is launched.

Channel No.: List channel No. of this module.

Channel Enabled: Mark it to enable this channel to work. Only when the channel is enabled and in “OK” status, it will output the

current normally according to the current channel definition.

Current Channel Definition: 36 TRO Transmitter Module is a current module. It is used to transform signal variables into current and

output them as 4~20mA mode. When the module leaves factory, current channel has been already defined as

the user’s requirement. User could modify this definition by PT2060-CFG software.

Each PT2060/36 Module contains sixteen channels, and each channel can independently output current

signal corresponding to the signal of the channel you specified.

There’re two methods to define the current channel:

Method 1: Select a channel from channel no. list, and right click a signal module. Then select a channel

beneath this module. Except channels of temperature modules, each signal channel you selected has two

signal variables: “Overall” and “Gap”. Specify one to be transformed into current signal. Note that for

temperature module, there is no “Gap” option. See pictures below:



42

Method 2: Input the programmable formula in related edit area by manual (only capital letters are legal). We

recommended user choose the first method.

Overall: If selected, the module will output current proportional to the full-scale of the associated real-time

value you specified.

Gap: If selected, the module will output current proportional to a GAP voltage you specified. The Gap voltage

range is -24V to 24V. For temperature module, there is no “Gap” option.

Example 1: The definition of current channel 1 is SLOT7CH4OVERALL The channel 1 of 36 Module will output 4-20mA current proportional to full-scale of real-time value coming

from channel 4, which belongs to signal module that is installed on slot 7. When the real-time value of channel

4 equals its Full Scale Low, channel 1 will output 4mA current and when the real-time value equals its Full

Scale High, channel 1 will output 20mA current.

Example 2: The definition of current channel 1 is SLOT7CH4GAP

The channel 1 of 36 Module will output 4-20mA current proportional to GAP voltage with range from -24V to

24V of slot 7 channel 4. When the GAP voltage of channel 4 is -24V, channel 1 will output 4mA current and

when the GAP voltage is 24V, channel 1 will output 20mA current.

NOTES: 1. 36 Module could transform all signals of signal modules in the PT2060 system.

2. Each current channel could only transform and output one signal variable. If you change the associated

signal, the new one will replace the old one.

3. The current the 36 Module outputs may be invalid or insignificant if user specified a disabled signal

channel or the channel is in “NOT OK” status. For more detailed information, please refer to PT2060/36 TRO Transmitter Module User Manual.


Click this button and you will see “Copy Current Channel” window.



43









with Channel 1.


Download (button): Click this button to download the configured parameters of the selected channel to PT2060 Rack. Before



After download succeeded, you’re recommended to upload the channel information from rack to check

whether the configuration is right.

Other Function: Set channel names Each PT2060/36 Module has sixteen channels and each channel works independently. User can assign a

name for each channel so that they can easily identify the current output. The PT2060 Rack with firmware



44

version 406 or later supports channel name definition. Right click the slot on which the PT2060/36 Module is

installed. See picture below:


Each page displays four channel name defintions. Click Next button to switch to page 2/3/4. You should enter

the name for each channel and then click OK button to save all names. Each name supports maximum 30

characters. Names are not checked for uniqueness.



45

Configure PT2060/40 Relay Module Each PT2060/40 Module occupies one slot in the rack. For a 19” Standard Rack, it can contain maximum


PT2060/40 Modules from slot 1 to slot 7. Each PT2060/40 Module contains 16 relays.

Left click the slot on which the 40 Module is installed and then “40 Relay Module Configuration” window is

launched.

Relay Control (button): Click this button to launch “40 Relay Control” window.



46

Normally Energized: Mark it before a relay to set relay normally energized. Once it is marked, the relay will keep normally

energized. The default status is normally de-energized.

Bypass: Mark it before a relay to set relay bypass. Bypass function can inhibit both Danger alarm and Alert alarm. The

default status is inactive.

Relay Latching: Mark it before a relay to set relay latching. If a relay is set to latching, the relay will hold the alarm state until it

receives a rack reset. With the rack reset, the channel will re-calculate the status to decide if the alarm should

be hold or released. The default status is active.

Download Relay Type (button): It’s a factory setting.

Formula Configuration: Since each PT2060/40 Module contains 16 relays, you should set formula configuration for each relay. Each

signal channel has three alarm statuses: “Not OK”, “Alert”, and “Danger”. You can right click a signal module

(10, 20, 30, 31, or 53), and then select a channel beneath this module, and finally select the alarm status.

And (button): Allows two parameters (or sets of parameters) to be voted together such that if both

parameters are true, the result will be true. If either parameter is false then the result will be false.

Or (button): Allows two parameters (or sets of parameters) to be voted together such that if either parameter

is true, the result will be true. If neither of the parameters is true, the result will be false.

Not (button): If the parameter is true, the result will be false. And if the parameter is false, the result is true.

Parenthesis “(”、“)” (buttons): Allows you to set the precedence of groups of operators and operands in the

Alarm Drive Logic.

You can use And, Or, Not, (, ) buttons on the window to help you define the expression. After you finished

formula setting on a relay, you can click Check button on the window to check expression. For example, you

can’t define an expression just like SLOT1CH1NOTOK ). Because symbols ( and ) should be paired.



47

NOTE: The NOT operator has precedence over the AND operator while the AND operator has precedence

over the OR operator. And parentheses are used to control the order of the operators for complex logic. Thus

the privilege of logical calculus is ( ) > NOT > AND > OR. When the logic is true, the relay for that channel will

be activated.

Example: The expression for relay is below:

SLOT1CH1Danger AND SLOT2CH1Danger OR SLOT3CH1Danger

Then relay will be activated in following cases:

Both SLOT1CH1 and SLOT2CH1 are in danger alarm

SLOT3CH1 is in danger alarm

When a module channel alarms (alert, danger, Not OK), the channel expression will return True; contrariwise

the channel expression will return False.

Especially, if you want to delete an item from the expression, you can rest the mouse pointer behind the item

you want to delete, and then press Backspace button on Keyboard; or rest the mouse pointer above the item

you want to delete, and then press Delete button on Keyboard.


Click this button and you will see “Copy Relay Channel” window.





48







with Channel 1.

Other Functions: Set channel names Each PT2060/40 Module has sixteen relays and each relay works independently. User can assign a name for

each relay so that they can easily identify the relay output. The PT2060 Rack with firmware version 406 or

later supports relay name definition. Right click the slot on which the PT2060/40 Module is installed. See

picture below:




49

Each page displays four relay name defintions. Click Next button to switch to page 2/3/4. You should enter the

name for each relay and then click OK button to save all names. Each name supports maximum 30

characters. Names are not checked for uniqueness.



50

Configure PT2060/43 Redundant Relay Module Each PT2060/43 Module occupies one slot in the rack. For a 19” Standard Rack, it can only be installed on

slot 4, slot 8, or slot 12 in the rack. For a 12” Mini Rack, it can only be installed on slot 4 in the rack. It can

combine with the left three modules to compose a triple or dual redundant system. And in the TMR system,

the left three modules should be the same type, moreover, the module type must be one of PT2060/10,

PT2060/20, or PT2060/53. For example: you can install three PT2060/10 Modules on slot 5, 6 and 7 with a

PT2060/43 Module being installed on slot 8.

Left click the slot on which the 43 Module is installed and then “43 TRM Relay Configuration” window is

launched.

When one of the modules left beside the 43 Module is PT2060/53 Module, the window will look like below:

When there is no PT2060/53 Module left beside the 43 Module, the window will look like below:



51

Download Module Type (button): It’s a factory setting.

Normally Energized: Mark it before a relay to set relay normally energized. Once it is marked, the relay will keep normally

energized. When PT2060/43 Module works in 43 Type, the default status of all relays are normally

de-energized; and when it works in 53 Default Type, the default status of relays are normally de-energized

except Relay 1, 2, 9, and Relay 10; and when it works in 53 Individual Type, the default status of relays are

normally de-energized except Relay 1 and Relay 9.

Bypass: Mark it before a relay to set relay bypass. Bypass function can inhibit both Danger alarm and Alert alarm. The

default status is inactive.

Relay Latching: Mark it before a relay to set relay latching. If a relay is set to latching, the relay will hold the alarm state until it

receives a rack reset. With the rack reset, the channel will re-calculate the status to decide if the alarm should

be hold or released. The default status is active.

NOTES: 1. PT2060/43 Module includes two parts with one in PT2060/43-Front Module and another in

PT2060/43-Back Module. It has 8 relays on the top as one group and 8 relays on the bottom as another

group. The two groups of relays work the same. Since these two groups work the same, parameter

settings on relays of the two groups are set the same, such as relay 1/9, relay 2/10, etc.



52

2. Module Type: 43 Type When PT2060/43 Module works in 43 Type, the three modules left beside the PT2060/43 Module should be

all PT2060/10 Modules or all PT2060/20 Modules.

The relay redundant definition is below.

Relay 1 CHANNEL1_ALT

Relay 2 CHANNEL1_DNG







Since two groups work the same, Relay 9~Relay 16 have the same definition with Relay 1~Relay 8









Status definitions: 1) CHANNELn_ALT returns 1 just when two out of SLOT(m)_CHANNELn_ALT,

SLOT(m+1)_CHANNELn_ALT, SLOT(m+2)_CHANNELn_ALT return 1.

2) CHANNELn_DNG returns 1 just when two out of SLOT(m)_CHANNELn_DNG,

SLOT(m+1)_CHANNELn_DNG, SLOT(m+2)_CHANNELn_DNG return 1.

3) n=1, 2, 3, 4; m=1, 5, 9



53

3. Module Type: 53 Default Type When it works in 53 Default Type, the three modules left beside PT2060/43 Module should be all PT2060/53

Modules. The relay redundant definition is below:

Relay 1 NOT OK (for 43 Module)






Relay 7 No used

Relay 8 No used








Relay 15 No used

Relay 16 No used

Status definitions: 1) NOT OK returns 1 when NOT OK status of relay 1 on PT2060/43 Module returns 1.

2) CHANNEL1_DNG returns 1 only when two out of three CHANNEL1_DNG on the three PT2060/53

Modules return 1.

3) CHANNEL1_ALT returns 1 only when two out of three CHANNEL1_ALT on the three PT2060/53

Modules return 1.

4. Module Type: 53 Individual Type When it works in 53 Individual Type, the three modules left beside PT2060/43 Module should be all

PT2060/53 Modules. The relay redundant definition is below:



Relay 3 SLOT(n)_CHANNEL1_DNG

Relay 4 SLOT(n+1)_CHANNEL1_DNG


Relay 6 SLOT(n)_CHANNEL1_NOT OK

Relay 7 SLOT(n+1)_CHANNEL1_NOT OK





54



Relay 11 SLOT(n)_CHANNEL1_DNG



Relay 14 SLOT(n)_CHANNEL1_NOT OK



Status definitions: 1) NOT OK returns 1 when NOT OK status of relay 1 on PT2060/43 Module returns 1.

2) n=1, 5, 9



55

Configure PT2060/53 Overspeed Module PT2060/53 Overspeed System Each PT2060/53 Overspeed system consists of three PT2060/53 Modules and one PT2060/43 Module. It

outputs alarms to drive the redundant PT2060/43 Module. And with the three PT2060/53 Overspeed Modules,

the system performs two out of three redundant logic.

A 19” Standard Rack can contain maximum three Overspeed systems. The three systems should be installed

on slot 1-4, slot 5-8, and slot 9-12. PT2060/53 Overspeed Modules are installed on slot 1-3, 5-7, 9-11 and

PT2060/43 Modules are installed on slot 4, 8, 12. See picture below:

A 12” Mini Rack can contain maximum one Overspeed system with PT2060/53 Modules installed on slot 1-3

and PT2060/43 Module installed on slot 4. See picture below:

PT2060/53 Overspeed Module PT2060/53 Overspeed Module is the important part of PT2060/53 Overspeed system. Each PT2060/53



56

Overspeed Module contains three channels: channel 1, channel 3, and channel 4. Channel 1 is used as an

Overspeed protection channel. Channel 3 and channel 4 can be used as two PT2060/10 Module channels

that should be paired. For a PT2060/53 Overspeed system, PT2060/43 Relay Module only works with

channel 1 of the PT2060/53 Module. The rest of channels have no effect on PT2060/43 Relay Module.

Left click the slot on which the 53 Module is installed and then “53 Overspeed Module Configuration” window

is launched.

Channel Type: Overspeed

Transducer Type: This module can interface with many kinds of transducers.

Channel Enabled: Mark it to enable this channel to work. If you want to use this channel, you must check this check box.






57



Transducer Sensitivity: This is the most important parameter in monitoring process. The value depends on transducer type. When

transducer type is one of proximity probes, you should set this value by manual. And the value can be

changed according to the transducer type you select. When the transducer type is magnetic pickup, this item

is not allowed to set.

Teeth Per Cycle: The teeth number on the gear i.e. the integer number of input pulses per shaft revolution. The Events per

Revolution could be description as a value between 1 and 255 with four decimals. User could set it according

to the actual value in the field. For example, if there are 24 teeth on the gear, teeth per cycle can be set to

23.9998 to adjust the rotation speed slightly. The default is 60.

NOTE: Teeth per cycle could be accurate to four decimal places only when the firmware versions of 53

Module and PT2060 Rack are 406 or later.






Trigger Voltage (Gap): The Trigger Value is the nominal voltage about which the Hysteresis is centered. The default value is -10V. When Manual Threshold Type is selected, user should manually set this value or

directly click Adjust button to let the system get it automatically. Before this operation, make sure your

computer and the PT2060 Rack are connected, and the configuration in rack must match the configuration in

PT2060-CFG software. Moreover, the connected transducer must be placed to proper position, otherwise the

value may be wrong.

Threshold Type: The voltage level of the input signal from the transducer where triggering occurs (if the Hysteresis is 0). When

the transducer type is one of proximity probes, you can select Auto or Manual, if select Manual, you should set

Trigger Voltage. When the transducer is magnetic pickup, the default value is Auto and this option can’t be

modified manually. Auto: The trigger threshold is automatically set to a value that is midway between the most positive peak and




58

requires a minimum signal amplitude of 1V peak to peak and a minimum frequency of 0.0167Hz. Manual: The trigger threshold is set by the user to any value in the range of -17V to -3V. Manual threshold

requires a minimum signal amplitude of 0.5V peak to peak.

Especially, if the expected average running speed of the machine is less than 200 RPM, Manual threshold is

recommended. Full Scale High, Full Scale Low: These determine the low limit and high limit of full scale. Full scale low is set to 0 by default. Full scale high

can be set by user according to the actual condition.

Measurement Type: The value is “NA”.

Measurement Unit: The value is “RPM”.

Alert Type: The overspeed channel only supports one type of alarm: Alert. It means the module will output alarm when

the real-time value exceeds alert and/or danger set-point.

Danger High, Alert High, Gap High, Gap Low: There are two alarm levels: Danger High and Alert High. Danger High is set to 75% of full scale high and Alert

High is set to 50% of full scale high by default. PT2060/53 Module and PT2060/53 Overspeed system do not

support GAP alert. GAP OK voltage also depends on the transducer type. When the transducer type is one of

proximity probes, Gap range is -24~0V. The default Gap High is -24V and Gap Low is -1V. When the

transducer is magnetic pickup, the items are invalid.








shaft.

NOTE: This function is enabled only when the firmware versions of 53 Module and PT2060 Rack are 406 or

later.



59


Upload (button): Click this button to upload parameters of this channel from PT2060 Rack.

Download (button): Click this button to download the configured parameters of this channel to PT2060 Rack. Before downloading,

ensure the configuration password is activated, otherwise, you will be asked to input the configuration

password.

Other Functions: 1. Set channel names Each PT2060/53 Module has three channels: channel 1, channel 3 and channel 4. Channel 1 is used as the

overspeed protection channel. Channel 3 and channel 4 can be used as PT2060/10 Module channels. All

channels work independently. User can assign a name for each channel so that they can easily identify the

channel. The PT2060 Rack with firmware version 406 or later supports channel name definition. Right click

the slot on which the PT2060/53 Module is installed. See picture below:


You should enter the name for all used channels and then click OK button to save all names. Each name



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supports maximum 30 characters. Names are not checked for uniqueness.





In the system, PT2060/43 Relay Module processes alarm signals coming from the three PT2060/53 Modules









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Configure PT2060/90 Power Module PT2060/90 Module provides system power to the PT2060 Rack and all modules installed in the system. It can

accept most power supplies in the field and converts them to voltages acceptable for use by other PT2060

modules.

PT2060/90 Module is a half-height module, and two PT2060/90 Modules occupy one slot on the rightmost of

the rack. For a 19” Standard Rack, PT2060/90 Module is installed on slot 16 of PT2060 Rack. For a 12” Mini

Rack, PT2060/90 Module is installed on slot 9 of PT2060 Rack. If redundancy is required, two PT2060/90

Modules are needed. If only one module is used, we recommend that user installs it on upside half slot.

If the connected PT2060 Rack’s firmware version is 406 or later, clicking PT2060/90 Module on the rack will

launch “Power Module” window.

Upper Module: Select power supply for the module installed on upside half slot. Five options to choose: No

Power Supply, AC High Voltage, AC Low Voltage, DC High Voltage, DC Low Voltage.

Lower Module: Select power supply for the module installed on underside half slot. Five options to choose:

No Power Supply, AC High Voltage, AC Low Voltage, DC High Voltage, DC Low Voltage.



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Configure PT2060/91 SIM Module PT2060/91 SIM Module is a communication and system management module. This module provides

communication between the PT2060 System and plant information system such as a distributed control

system (DCS) or a programmable logic controller (PLC). This module collects data from other modules in the

rack over a high speed internal network and sends the data to the information system upon request.

The module is also able to communicate with the Host via Ethernet. It can interface with maximum 5 hosts

networked together through switch. Host can be Modbus protocol based controllers or computers with

PT2060-CFG and DAQ software.

NOTE: PT2060/91 SIM Module is a very important part in PT2060 system. It provides a communication

between PT2060-CFG and PT2060 Rack, so user could configure module parameters, upload the rack

information from PT2060 Rack, and download configuration information to rack by PT2060-CFG software via

the module.

Each PT2060/91 Module occupies one slot in the rack. For a 19” Standard Rack, PT2060/91 Module is

installed on slot 15 of PT2060 Rack. For a 12” Mini Rack, PT2060/91 Module is installed on slot 8 of PT2060

Rack.

Left click the PT2060/91 Module on the rack, and then “91 SIM Module Configuration” window is launched.

Channel No.: PT2060/91 SIM Module has two phase reference channels that supply phase reference information to all

channels on the rack. Select one from the list.

Channel Enabled: Check this channel to enable this channel to work. If you want to use this channel, you should check this



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check box.

NOTE: PT2060 Rack with firmware version 406 or later supports this function.

Transducer Type: Two options: “Proximity Transducer” or “Magnetic pickups”.


Trigger Voltage: The Trigger Value is the nominal voltage about which the Hysteresis is centered. The default value is -10V.

When Manual Threshold Type is selected, user should manually set this value.

Threshold Type: The threshold options are Auto and Manual.

Auto: The trigger threshold is automatically set to a value that is midway between the most positive peak and


requires minimum signal amplitude of 1V peak to peak and minimum frequency of 0.0167Hz.

Manual: The trigger threshold is set by the user to any value in the range from -17V to -3V. Manual threshold

requires minimum signal amplitude of 500mv peak to peak. Manual mode is strongly recommended! To

manually set the trigger voltage, follow steps below:

1. Select Manual item and choose Channel no..

2. Measure and observe the phase signal which you want to use by oscillograph, and record the maximum

voltage and minimum voltage.

Then, calculate the Trigger voltage value.

Trigger voltage value = (maximum voltage + minimum voltage) / 2

3. Input Trigger voltage value, and then click Download button to set the parameters.

It is recommended that parameters should be verified after they were configured. This feature is active only

when transducer type is “Proximity transducer”.

Teeth Per Cycle: The teeth number on the gear i.e. the integer number of input pulses per shaft revolution. It should be set

within the range from 1 to 255 and the default is 1.








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Gap Range, Gap High, Gap Low: GAP range is set to detect whether voltage between the transducer and the rotor is in normal range. This

feature is active only when transducer type is “Proximity transducer”.


Transducer Degrees: Select the angular orientation and reference direction for the rod position transducer, by convention, the

directions are specified as viewed from the driver end toward the driven end. If you select 90 degrees, the

transducer is fixed 90 degrees up of horizontal.









shaft.


Copy (button): Use this command to copy parameters of a channel to another.

There are two channels in PT2060/91 Module. If you want to copy parameters of channel 1 to channel 2, you

can select Channel 1 from “Copy From” list and select Channel 2 from “Copy To” list. Finally click OK button.


Download (button): Click this button to download the configured parameters of the selected channel to PT2060 Rack. Before



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Other Functions: Set channel names Each PT2060/91 SIM Module has two phase reference channels: channel 1 and channel 2. User can assign a

name for each channel, so that they can easily identify the channel. The PT2060 Rack with firmware version

406 or later supports channel name definition. Right click this module on the rack, and “Channel Names Edit”

window is launched.

Enter the name for two channels and then click OK button to save all names. Each name supports maximum

30 characters. Names are not checked for uniqueness.



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Configure PT2060/96 Communication Module without Phase Reference PT2060/96 Communication Module without Phase Reference is a communication and system monitoring

module. It provides serial communication between PT2060 System and plant information system such as

DCS or PLC. It collects data from other modules in the rack over a high speed internal network and sends the

data to the information system upon request.

NOTE: PT2060/96 Module couldn’t be used to configure module parameters.

Each PT2060/96 Communication Module without Phase Reference occupies one slot in the rack. For a 19”

Standard Rack, this module can be installed on any slot from 1 to 12. And for a 12” Mini Rack, it can be

installed on any slot from 1 to 7.

Left click the slot on which the module is installed, and then “96 Communication Module Configuration”

window is launched.

Communication Parameters: Baud Rate: The rate at which messages are transmitted and received from PLC or DCS. Specifically, it

represents the number of bits which can be transmitted and received from the module in 1 second. The Baud

Rate setting in the module must match the setting in the external device that connected to it. The possible

values are 1200, 2400, 4800, 9600, 19200, 38400, 115200.

Stop Bit: The number of bits which will be added to each PLS or DCS message. Each byte within a message

will contain 1 start bit, 8 data bits, and either 1 or 2 stop bits. The Stop Bits setting in the module must match

the setting in the external device that connected to it. The possible values are 1 and 2.

Parity Bit: The type of communication verification contained in each message byte. The parity setting in the

module must match the setting in the external device that connected to the module. Each port may be set with

a different parity setting. The possible values are odd, even, or none.

Settings on Stop Bit and Parity Bit should meet the following condition: if we use 1 bit to describe Odd or Even

and 0 for None, Stop Bit plus Parity Bit is 2. For example, if the Stop Bit is set to “1 bit”, Parity Bit should be set

to “Odd” by default. PT2060-CFG software will automatically check the settings, if you set Stop Bit to “2 Bits”,

Parity Bit will be automatically set to “None”.

Customized Modbus Registers (button):



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Click this button to open “Customized Modbus Registers” window. The command is used to configure Modbus

registers of 96 Communication Module without Phase Reference.

This window is used to map the real address of channel overall measure value and status to continuous

virtual register address. It improves the communication efficiency and realizes the data monitoring rapidly and

perfectly.

Customized Modbus Register is a reserved area of the Modbus register that consists of 512 registers. These

registers let you assign important statuses to consecutive registers so that the communication with the

PT2060 Rack is more efficient and the need for supporting hardware is reduced.

You can click the slot or the channel or the channel item from the list left beside, and then drag your mouse to

the responding virtual address list right beside. The registers for channel overall begin with 31501 and for

channel status begin with 45017.

For example, you click Physical Overall Address beneath Channel 1 of Slot 1, and then drag this item to

virtual overall address that begins with 31501. See the result below: Channel 1 Overall is configured to map

register 31501. The column Description displays Slot1_Channel1_O.

If you click Physical Status Address beneath Channel 1 of Slot 1, and then drag this item to virtual overall

address that begins with 31501. See the result below: Channel 1 Status is configured to map register 45017.

The column Description displays Slot1_Channel1_S.

If you click Channel 1 of Slot 1, and then drag the item to virtual address that begins with 31501. See the

result below: Channel 1 Overall is configured to map register 31501, and Channel 1 Status is configured to

map register 45017. And the column Description displays Slot1_Channel1_All.



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Select All (button): If you click this button, all items from the list left beside are selected to configure registers.

See picture below:

Clear All (button): If you click this button, all the customized registers are cleared.

Upload (button): Click this button to upload Modbus registers information from 96 Communication Module

without Phase Reference in PT2060 Rack. Download (button): Click this button to download the customized registers information to 96 Communication

Module without Phase Reference. Before downloading, ensure the configuration password is activated,

otherwise, you will be asked to input the configuration password.

Upload (button): Click this button to upload communication parameters from 96 Communication Module

without Phase Reference.

Download (button): Click this button to download communication parameters to 96 Communication Module

without Phase Reference. Before downloading, ensure the configuration password is activated, otherwise,

you will be asked to input the configuration password.



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Configure PT2060/96 Ethernet Communication Module without Phase

Reference PT2060/96 Ethernet Communication Module without Phase Reference is also a communication and system

monitoring module. It provides communication between PT2060 System and plant information system such

as DCS or PLC. The module communicates with the Host via Ethernet, and it can interface with maximum 5

hosts networked together through switch. Compared with PT2060/96 Communication Module without Phase

Reference, this module communicates with host based on Modbus TCP communication mode, and

PT2060/96 Module without Phase Reference communicates with host based on Modbus RTU.

NOTE: PT2060/96 Module couldn’t be used to configure module parameters.

Each PT2060/96 Ethernet Communication Module occupies one slot in the rack. For a 19” Standard Rack,

this module can be installed on any slot from 1 to 12. And for a 12” Mini Rack, it can be installed on any slot

from 1 to 7.

Left click the slot on which the module is installed, and then “96 Ethernet Communication Module

Configuration” window is launched.

Customized Modbus Registers (button): Click this button to open “Customized Modbus Registers” window. The command is used to configure Modbus

registers of 96 Ethernet Communication Module.



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This window is used to map the real address of channel overall measure value and status to continuous

virtual register address. It improves the communication efficiency and realizes the data monitoring rapidly and

perfectly.

Customized Modbus Register is a reserved area of the Modbus register that consists of 512 registers. These

registers let you assign important statuses to consecutive registers so that the communication with the


You can click the slot or the channel or the channel item from the list left beside, and then drag your mouse to

the responding virtual address list right beside. The registers for channel overall begin with 31501 and for

channel status begin with 45017.


virtual overall address that begins with 31501. See the result below: Channel 1 Overall is configured to map

register 31501. The column Description displays Slot1_Channel1_O.










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See picture below:


Upload (button): Click this button to upload Modbus registers information from 96 Ethernet Communication

Module in PT2060 Rack. Download (button): Click this button to download the customized registers information to 96 Ethernet

Communication Module. Before downloading, ensure the configuration password is activated, otherwise, you

will be asked to input the configuration password.

TCP Configure… (button): Before set the communication parameters, ensure PT2060 Rack and PT2060-CFG can well communicate

with each other. Click this button to open “Communication (TCP) Setup” window.

Address Convention of TCP/IP Networking Protocol: TCP/IP networking protocol uses addresses with

four sets of 8 binary digits (called “octets”) which are separated by dots. These four octets can also be stated

as decimal equivalents. For instance, the above PT2060 IP address is “192.168.1.212”. This is the same as

“11000000.10101000.00000001.11010100” in binary form.



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PT2060 IP: The PT2060 IP address identifies the PT2060 Rack on the network and it has two parts: one is the identifier

for particular network on the internet; another one is the identifier for the PT2060 Rack with the network.

The PT2060 IP address follows the address convention of TCP/IP networking protocol. The available range

for the first octet (from left of IP address) is 1 to 126 plus 128 to 223. While the first octet is from 1 to 126, the

other three octets can’t be 255 at the same time; while the first octet is from 128 to 191, the third and fourth

octets can’t be 255 at the same time; while the first octet is from 192 to 223, the final octet can’t be 255. The

default PT2060 IP address in 96 Ethernet Communication Module is “192.168.1.212”.

After you set the PT2060 IP address, you should click Download button to download it to PT2060 Rack.

Before downloading, ensure you have activated control password. Also you could click Upload button to

upload the PT2060 IP address from 96 Ethernet Communication Module.

NOTE: Upload and download functions are enabled only when PT2060 Rack’s firmware version is 405 or

later.

Subnet Mask: Subnet mask must contain a contiguous block of 1 values in the binary representation of the number starting

from the left. For example 255.0.255.0 is not a valid subnet mask, because all of the 1 values in the binary

representation are not contiguous. Subnet masks can also be described as the number of 1 values from

starting from the left in binary representation. For example a mask with an offset of 10 would be equivalent to

255.192.0.0.

It follows the address convention of TCP/IP networking protocol and tells the network which part of any IP

address belongs to the network and which part belongs to an individual host computer. It uses 1s to indicate

which part of an IP address is the network address, and 0s to indicate which part is the host address. In our

case, the host is PT2060 Rack. The rack default subnet mask value of “255.255.255.0” is the same as

“11111111.11111111.11111111.00000000”. That means the first three octets of the rack IP address

(192.168.1.212) belong to the network address and the final octet (192.168.1.212) belongs to PT2060 Rack.

After you set the subnet mask, you should click Download button to download it to PT2060 Rack. Before

downloading, ensure you have activated control password. Also you could click Upload button to upload the

subnet mask from 96 Ethernet Communication Module.


later.

Gateway:

You should type the IP Address of Gateway. The default is “192.168.1.1”.

Click Download button to download it to PT2060 Rack. Before downloading, ensure you have activated

control password. Also you could click Upload button to upload the gateway from 96 Ethernet Communication

Module.


later.



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Reset (button): Click this button to reset the communication parameters to default value. Before resetting, ensure you have

activated control password.

PT2060 IP: 192.168.1.212 Subnet Mask: 255.255.255.0 Gateway: 192.168.1.1

NOTE: Reset function is enabled only when PT2060 Rack’s firmware version is 405 or later.



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Copy Configuration Parameters of a Module to Another You can use Copy and Paste command to copy configured parameters between the modules of the same

type.

For example, there are two PT2060/10 Modules in the rack and most of parameters on the two modules

should be set the same. The two PT2060/10 Modules are on slot 1 and slot 3. You have completed

configuring PT2060/10 Module on slot 1. Now you can copy settings of PT2060/10 on slot 1 to PT2060/10 on

slot 3. Follow the steps:

Right click PT2060/10 on slot 1 and select Copy from drop down list;

Right click PT2060/10 on slot 3 and select Paste from drop down list.



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Set Names for the Module Channels The PT2060 Rack with firmware version 406 or later supports channel name definition. Modules that currently

support channel name definition are below:

PT2060/10

PT2060/20

PT2060/30

PT2060/31

PT2060/36

PT2060/40

PT2060/53

PT2060/91



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Buttons on Main Window

Open

Use this command to open a configuration file. The extended name of the file is *.cfg. This command has the

same function with Open command from File menu.

Save

Use this command to save the current system configuration information to the file. The extended name of the

file is *.cfg. This command has the same function with Save command from File menu.

Upload

Use this command to upload the configuration information from PT2060 Rack to PT2060-CFG. This command

has the same function with the Upload command from Communication Menu.

When the system unit setting in PT2060-CFG software doesn’t match the setting of the first leftmost signal

module, you will see following window:

Yes (button): Click this button to change the system unit setting in PT2060-CFG Software.

No (button): Click this button to retain the system unit setting in PT2060-CFG Software.

When the system unit setting in PT2060-CFG software matches the setting of the first leftmost signal module,

but it doesn’t match the setting of other modules in PT2060 Rack, you will see following window:

Download



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Use this command to download the configuration information from PT2060-CFG software to PT2060 Rack.

This command has the same function with the Download command from Communication Menu.

Before downloading, ensure configuration password is activated, otherwise, you will be asked to input the


Report

Click this button to launch “Report” window.

Information Option Selection: Total: Select configuration information of all modules in “Selectable Slots” list.

Selected Slots: Select configuration information of a module which is installed on related slot. If you select

this option, you should select a slot on which the module is installed. You can use Shift or Ctrl key on

keyboard to select more modules once.

Another method to select more modules is that left click your mouse and drag a rectangle, the slots of which

no. is in the rectangle are selected. See picture below:



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Factory: Select factory information of all modules in “Selectable Slots” list. Since it’s the factory operation, to

save or print the factory information, the factory password must be activated first. Note that user can’t execute

this function.

To File (button): Click this button to save the information of selected option to a text file.

Select the file folder, and type the file name and finally click Save button.

Print (button): Click this button to print the information of selected option. Figure below shows you the printed

paper of Slot 4.



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Exit

Use this command to exit PT2060-CFG software. Before you select this command, if the system configuration

information was changed, following information window will be launched.

Click Yes button to exit PT2060-CFG with the system configuration information being saved to the file.

Click No button to exit PT2060-CFG. The configuration information won’t be saved.

Click Cancel button to withdraw the operation.

This command has the same function with the Exit command from File menu.

Help (H)

Click this button to view online help files. The command has the same function with the Help command from

Help menu.



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Menus Navigation

File Menu

Open Use this command to open a configuration file. The extended name of the file is *.cfg. Select the configuration

file and click Open button.

This command has the same function with Open button on main window. See picture below:

Save Use this command to save the current system configuration information to the file. The extended name of the

file is *.cfg. This command has the same function with the Save button on main window. See picture below:

First time to save the file, “Save As” window will be launched. You should select the file path and type the file

name in edit box, and finally click Save button.



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If you have saved the file, “Save As” window will not be launched. Title of main window displays the file

information (saved path and file name). See picture below:

If the system configuration is changed, a symbol * will follow the file name on title of main window. See picture

below:

Use this command to update configuration information to the file and the symbol will disappear.

Save As Use this command to save the configuration information with another file name or to another path.

System Setup With this command, you can set the system unit. Select “Metric Unit” or “English Unit”, and then click OK

button.

Rack Setup In this window, user can get the type of the connected rack by clicking Upload button. To set the rack type and

download it to the rack, factory password is required (user can not execute this function). The function applies

to the PT2060 Rack with firmware version 406 or later.



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Exit Use this command to exit PT2060-CFG software. Before you select this command, if the system configuration

information was changed, following information window will be launched.

Click Yes button to exit PT2060-CFG with the system configuration information being saved to the file. Click

No button to directly exit PT2060-CFG, and the configuration information won’t be saved. Click Cancel button

to withdraw the operation.

This command has the same function with the Exit button on main window. See picture below:



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Communication Menu

Upload Use this command to upload the configuration information from PT2060 Rack to PT2060-CFG. This command

has the same function with the Upload button on main window. See picture below:

Download Use this command to download the configuration information from PT2060-CFG to PT2060 Rack. This

command has the same function with the Download button on main window. See picture below:

To apply the download operation, ensure configuration password is activated, otherwise, you will be asked to

input the configuration password.

Communication Setup Click this command and you will see “Communication Setup” window:

In above window, you can set the communication parameters of PT2060 Rack and then download them to

PT2060 Rack. If the PT2060 Rack uses MODBUS-RTU transmission mode, you should select

“MODBUS-RTU” radio button. If the PT2060 Rack uses MODBUS-TCP transmission mode, you should select

“MODBUS-TCP” radio button. Before you set parameters of PT2060 Rack, please ensure the PT2060 Rack



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and PT2060-CFG software can communicate with each other. No matter what transmission mode the PT2060

Rack uses, you can click Connect button to test the connection between PT2060 Rack and PT2060-CFG

software. Following contents show you details about the use of Connect button and Configure button in

different transmission mode.

MODBUS-RTU Connect… (button): Click this button to open “Communication Setting” window.

Slave Address: A field which allows multiple PT2060 Racks to share the same computer. These PT2060 Racks would be

connected to the same COM port but would be distinguished by their individual slave address, which is set

within range from 1 to 63. Before the rack leave factory, it was already set by configuring the toggle-switch

inside of the 91 SIM Module. The default is one.

COM Selection: 1) Select a COM Port first;

2) Click Setup button;

3) Select proper communication parameters and click OK button.

4) Click Restore to Default button to set communication parameters to default value.

Baud Rate: 19200

Data Bits: 8 bits

Stop Bits: 2 bits



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Parity: NONE

Auto Scan… (button): Before you click this button, you should ensure that device slave address is set correctly. Click this button to

automatically test the communication between software and hardware device. The communication

parameters on “COM Setting” window will be refreshed after the scanning.

Scan… (button): Before you click this button, you should ensure that slave address is set correctly. Click this button and

“Communication” window is launched.

Port: List the available COM ports on local computer.

Auto (by left-hand): Mark it and PT2060-CFG will automatically scan the available COM port on local

computer.

Manual (by left-hand): Mark it and select a COM port.

Auto (by right-hand): Mark it and PT2060-CFG will automatically scan the communication parameters.

Manual (by right-hand): Mark it and user should manually configure the communication parameters.

Auto Search (button): Click this button to check the connection between the PT2060-CFG software and the

PT2060 Rack. The result will be shown behind string of Current information. If searching succeeds, all

communication parameters will be refreshed. And if it fails, the failed window is displayed to inform you.

Configure… (button): Before set the communication parameters, ensure PT2060 Rack and PT2060-CFG can well communicate

with each other. Click this button to open “Communication Parameter” window.



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In “Communication Parameter” window, you should select Baud Rate, Parity Bit, and Stop Bit.

Click Default button to set the parameters to default value.

Baud Rate: 19200

Parity Bit: None

Stop Bit: 2

Click Download button to download the communication parameters to PT2060 Rack. Before downloading,

ensure the control or configuration password is activated, otherwise, you will be asked to input the control

password.

MODBUS-TCP Connect… (button): Click this button to open “Server Setting” window.

Sever Address: Type IP Address of the PT2060 Rack the PT2060-CFG communicates with. The default

is ”192.168.1.211”.

Advanced Setting… (button):

Slave Address: Type the Slave address of the current PT2060 Rack. The default is one.



87

Server Port: The network port that is used to communicate with PT2060 Rack. The default is 502.

Connection Testing… (button): Use this command to test the communication between the PT2060-CFG

and PT2060 Rack. Configure… (button): Before set the communication parameters, ensure PT2060 Rack and PT2060-CFG can well communicate

with each other. Click this button to open “Communication (TCP) Setup” window.

Address Convention of TCP/IP Networking Protocol: TCP/IP networking protocol uses addresses with

four sets of 8 binary digits (called “octets”) which are separated by dots. These four octets can also be stated

as decimal equivalents. For instance, the above PT2060 IP address is “192.168.1.211”. This is the same as

“11000000.10101000.00000001.11010011” in binary form.

PT2060 IP: The PT2060 IP address identifies the PT2060 Rack on the network and it has two parts: one is the identifier

for particular network on the internet; another one is the identifier for the PT2060 Rack with the network.

The PT2060 IP address follows the address convention of TCP/IP networking protocol. The available range

for the first octet (from left of IP address) is 1 to 126 plus 128 to 223. While the first octet is from 1 to 126, the

other three octets can’t be 255 at the same time; while the first octet is from 128 to 191, the third and fourth

octets can’t be 255 at the same time; while the first octet is from 192 to 223, the final octet can’t be 255. The

default PT2060 IP address is “192.168.1.211”.

After you set the PT2060 IP address, you should click Download button to download it to PT2060 Rack.

Subnet Mask: Subnet mask must contain a contiguous block of 1 values in the binary representation of the number starting

from the left. For example 255.0.255.0 is not a valid subnet mask, because all of the 1 values in the binary

representation are not contiguous. Subnet masks can also be described as the number of 1 values from

starting from the left in binary representation. For example a mask with an offset of 10 would be equivalent to

255.192.0.0.

It follows the address convention of TCP/IP networking protocol and tells the network which part of any IP

address belongs to the network and which part belongs to an individual host computer. It uses 1s to indicate



88

which part of an IP address is the network address, and 0s to indicate which part is the host address. In our

case, the host is PT2060 Rack. The rack default subnet mask value of “255.255.255.0” is the same as

“11111111.11111111.11111111.00000000”. That means the first three octets of the rack IP address

(192.168.1.211) belong to the network address and the final octet (192.168.1.211) belongs to PT2060 Rack.

After you set the subnet mask, you should click Download button to download it to PT2060 Rack.

Gateway:

You should type the IP Address of Gateway. The default is “192.168.1.1”.

Click Download button to download it to PT2060 Rack.



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Rack Menu

Rack Clock Setup Click this command will launch “Clock Setup” window.

System Time: If you check this check box, PT2060-CFG will show the current date and time in the computer.

If you un-check this check box, you can set the date and time.

Set Date: It is activated only when System Time is un-checked. You can set the system date.

Set Time: It is activated only when System Time is un-checked. You can set the system time.

Synchronize (button): Click this button to download the date and time which are displayed on the edit boxes

of Set Date and Set Time to PT2060 Rack. Before this operation, ensure control password or configuration

password is activated, otherwise, you will be asked to input the control password first.

Upload (button): Click this button to upload clock from PT2060 Rack to PT2060-CFG.



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Exit (button): Click this button to exit this window.

Rack Reset Clicking this command will launch “Rack Reset” window.

Rack Reset (button): Clicking this button will reset all relays on PT2060 Rack. This button has the same function with reset button

on the front panel of SIM Module on the PT2060 Rack. To apply this function, ensure control password or

configuration password is activated, otherwise, you will be asked to input the control password first.

Exit (button): Click this button to exit this window.

Signal Module Control This command is invalid when there are no signal modules in the PT2060 System. Click this button to launch

“Signal Module State Control” window.



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In PT2060 System, PT2060/10, PT2060/20, PT2060/30, PT2060/31 and PT2060/53 are signal modules. Note

that temperature modules do not support alarm multiply function.

Slot No.: List No. of slots on which signal modules are installed.

Channel No.: List channel No. of the selected signal module.

Trip Multiply: Set multiply property. If you select “Double Multiply” or “Trip Multiply”, PT2060 system will

increase the alarm value two times or three times as many as what you set in Alarm Set-Point. Click

Download button to download it to PT2060 Rack. Before downloading, ensure the control password or

configuration password is activated, otherwise, you will be asked to input the control password.

Click Upload button to upload the setting on multiply from PT2060 Rack.

Bypass: Set bypass property. You can check “Alert Bypass” or “Danger Bypass”. Also you can check them

both. Click Download button to download the setting to PT2060 Rack. Before downloading, ensure the

control password or configuration password is activated, otherwise, you will be asked to input the control

password.

Click Upload button to upload the setting on bypass from PT2060 Rack.

PT2060 Rack:



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Checking this check box will hide “Slot No.” list and “Channel No.” list. See picture above. The settings on Trip

Multiply or Bypass will work on all channels of the signal modules.

NOTE: Checking PT2060 Rack will disable Upload function and the user can’t upload the setting from

PT2060 Rack.

Self-Test It is the factory setting. The window won’t be launched until factory password is activated.

Factory Information Clicking this command will launch “Factory Information” window.

Slot No.: List No. of the used slots.

Hardware Circuit Type: List all hardware circuit types. After you select the slot No., hardware circuit type of

the selected slot that related to the module is automatically displayed.

Firmware: This property should be uploaded from PT2060 Rack. You should select the Slot No. first and then

click Upload button.

Module Serial No.: Display the module serial number.

Quality Assurance: Display the checker number.

Hardware Version: Display the hardware version.

Upload (button): Select a slot No. first and click Upload button to upload factory information of the selected



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slot from PT2060 Rack.

Download (button): To apply download operation, factory password is required.

Customized Modbus Registers “Customized Modbus Registers” window is used by 91 SIM Module. This window is used to map the real

address of channel overall measure value and status to continuous virtual register address. It improves the

communication efficiency and realizes the data monitoring rapidly and perfectly.

Customized Modbus Register is a reserved area of the Modbus register map that consists of 512 registers.

These registers let you assign important statuses to consecutive registers so that the communication with the


Register Selection Tree Register Selection Tree organizes the registers for all slots into branches of channels. Slots that install signal

modules will be displayed on the Register Selection Tree.

Register Configuration List The Register Configuration List displays all Modbus registers. And it defines the mapping between channels

and registers. You can click the slot or the channel or the channel item from the list left beside, and then drag

your mouse to the responding virtual address list right beside. The registers for channel overall begin with

31501 and for channel status begin with 45017.




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virtual address that begins with 31501. See the result below: Channel 1 Overall is configured to map register

31501. The column Description displays Slot1_Channel1_O.








See picture below:


Upload (button): Click this button to upload Modbus registers information from 91 SIM Module in PT2060

Rack. Download (button): Click this button to download the customized registers information to 91 SIM Module.

Before downloading, ensure the configuration password is activated, otherwise, you will be asked to input the




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Calibration Menu

User Calibration This command is effective when there are signal modules (except PT2060/31 Module) or current modules in

the PT2060 system. To launch the “User Calibration” window, configuration password must be activated first.

In User Calibration, you can calibrate all channels of 36 TRO Transmitter Modules and signal modules

(except PT2060/31 Module). And if the connected PT2060 Rack’s firmware version is 406 or later, user can

also calibrate phase reference channels.

Slot: List No. of slots on which signal modules and current modules are installed. If the connected PT2060

Rack’s firmware version is 406 or later, 91 SIM Module that is installed on slot 15 is also listed.

Channel: List channel No. of the selected module.

Follow the steps below to complete the 4-20mA Current calibration: 1. Connect a 5 1/2 multimeter to the current output port in serial. Plug Red pen into OUT and black pen into

COM.

2. On “User Calibration” window, select the slot number and channel number to be calibrated.

3. Click the button Full-Scale low (Zero) Calibration to open the “Full-Scale Low Calibration” window.



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Click Start Calibration button and then read the output current value from multimeter after it settled down.

Enter this value (three significant decimal digits) into the edit box in step 2. After that, click the button

Full-Scale Low Calibration in step3. Wait until the multimeter outputs a right value, click Exit button to exit

the zero calibration.

4. Click the button Full-Scale high Calibration and then click OK button on the “Warning” window below.

Enter “YES” on the “Warning” window above and click OK button to open the “Full-Scale High Calibration”

window.

Click Start Calibration button in step1. Then read the output current value from multimeter after it settled



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down.


Full-Scale High Calibration in step3. Wait until the multimeter outputs a right value, click Exit button to exit

the high calibration.

Exit (button): Click this button to inform the PT2060 Rack to exit the calibration state and then exit “User

Calibration” window.

Factory Calibration It’s a factory setting and factory password is required.



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Status/Event Menu

Modbus Range Setup Click this command to launch “Modbus Range Setup” window.

Proportional full scale range: It is also called Modbus full scale range. Hardware converts the analog signal

into a digital format. Modbus full scale range is related to the full scale range. For example, if the Modbus full

scale range is 16384 and full scale range is 25 mm/s, and then the current measured value is 12.5 mm/s while

the Modbus value is 8192. The Modbus full scale range could be set with an integer from 128 to 16384, and

the default is 16384.

Type the value in the edit box and then click Download button to download it to PT2060 Rack. You can also

click Upload button to upload the value from PT2060 Rack.

Peak Value Setup This command applies to the following four types of channel:


Zero speed output


Overspeed

NOTES: 1. The connected PT2060 Rack with firmware version 406 or later supports this function. 2. This function is invalid if channels above are not contained in the system. Click this command to launch “Peak Value” window.



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Slot No.: List No. of slots on which signal modules with specified channel types are installed.

Channel No.: List channel No. of the selected signal module.

Peak Value: This field displays the maximum speed of the selected channel on the specified slot since the

last peak value reset occurred. The value will be retained even after loss of module power. Upload (button): Click this button to upload the peak value of the selected channel from PT2060 Rack to

PT2060-CFG software. Reset (button): Click this button to reset the peak value of the selected channel to Zero. Reset All (button): Click this button to reset the peak value of all channels to Zero, and note that the type of

these channels must be “Proximity input, Speed output”, “Zero speed output”, “Reverse rotation speed output”, or “Overspeed”. Exit (button): Click this button to exit this window.

Real-Time Value And Status/List

The list shows real time information (real time value, Gap value and channel status such as Alert, Danger, and

Gap Not OK) of all channels of signal modules. If the connected PT2060 Rack’s firmware version is 406 or



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later, it will also show the information (real time value, Gap value and Gap Not OK) of phase reference

channels of the 91 SIM Module in the system.

True and False indicate the alarm status of the channel. See table below:

Alarm LevelStatus Alert Danger Gap Not OK

TRUE Alert Danger GAP Not OK

FALSE No Alert No Danger GAP OK

NOTES: 1. If the alarm type is set to “Alert”, when GAP is in alarm status (Gap Not OK), the list shows following

information:

Real-time Value: Equals to low limit value in the full scale.

GAP Value: It is the current GAP voltage.

Alert: False (since alarm latching has higher privilege than Gap Not OK, if alarm was latched before the

channel turning to GAP Not OK, status of Alert will not change).

Danger: False (since alarm latching has higher privilege than Gap Not OK, if alarm was latched before

the channel turning to GAP Not OK, status of Danger will not change).

If the alarm type is set to “GAP”, when GAP is in alarm status (Gap Not OK), the list shows following

information:

Real-time Value: Equals to low limit value in the full scale.

GAP Value: It is the current GAP voltage.

Alert: True. It indicates the channel is in “Gap Not OK” status.

Danger: False (since alarm latching has higher privilege than Gap Not OK. if alarm was latched before

the channel turning to GAP Not OK, status of Danger will not change).

2. If the modules’ parameter settings in the PT2060-CFG software don’t match those in the PT2060 Rack,

“Data Has Been Modified” window will be shown after you select Real-Time Value And Status/List command.

Upload (button): Click this button to upload the parameters from PT2060 Rack.

Download (button): Click this button to download the settings from PT2060-CFG software to PT2060 Rack.

Cancel (button): Click this button to exit this window.

Especially, when the system unit setting in the PT2060-CFG software doesn’t match those in the PT2060

Rack, you should click Download button to download the system unit setting to the PT2060 Rack.



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Real-Time Value And Status/BarGraph

This window displays bar graph and alarm status information of all channels of the signal modules. Maximum

12 bar graphs can be displayed on a page.

NOTE: Colors of the bar graph indicate the channel’s real time status.

Blue: Background color or no measure value

Green: No alarm

Yellow: Alert

Red: Danger To inform user that the channel is alarming, the color bar will keep flashing.

Colors of the light (Alert, Danger, and Gap) under the bar graph indicate the status of channel’s real time value

and Gap voltage. Green means no alarm and Red means alarm occurs.



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Real-Time Value And Status/Single channel You should select the module No. and channel No..

This window displays real time value, status, and other configuration parameters of the selected channel.

NOTE: Colors of the bar graph indicate the channel’s real time status.

Green: No alarm

Yellow: Alert

Red: Danger Lights before Alert, Danger, and Gap Not OK indicate the status of channel’s real time value and Gap voltage.

When alert occurs, the light before it turns yellow, and when danger and Gap Not OK occur, the lights before

them turn red. If the channel is in normal status, lights before Alert, Danger, and Gap Not OK will turn gray.

Light before Ok indicates whether the selected channel works normally. Green means that it works normally,

and gray means that it is in abnormal status.

Picture below shows the channel is in “Gap Not OK” status, which means it is abnormal. So the light before

OK turns gray, and the real-time value equals to the low limit value in the full scale.



103

Overall Record Click this command to launch “Overall Record” window.

Overall record list shows real time value and Gap value of channels of all signal modules. If the connected

PT2060 Rack’s firmware version is 406 or later, it will also show the information (real time value, Gap value)

of phase reference channels of the 91 SIM Module in the system.

Upload (button): Click this button to upload the real time overall information of channels of all signal modules.

If the connected PT2060 Rack’s firmware version is 406 or later, clicking this button will also upload the

overall information of the phase reference channels of the 91 SIM Module in the system.

Delete (button): Select a time stamp from “Upload Time” list and click this button to remove the recorded

overall information on the time. You can use Shift or Ctrl key to select more records at a time.

Delete All (button): Click this button to remove all overall records.

Print… (button): Select a time stamp from “Upload Time” list and then click this button to print the selected

overall record. See picture below:

Channel Status Record This command is effective when there are signal modules, relay modules or current modules in the PT2060



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System. Click this command to launch “Channel Status Record” window.

Channel status record list shows event type and current status of all channels of signal modules, relay

modules and current modules.

Upload (button): Click this button to upload the status information of all channels of signal modules, relay



channel status information on the time. You can use Shift or Ctrl key to select more records at a time.

Delete All (button): Click this button to remove all channel status records.


channel status record. See picture below:



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Module Status Record This command is effective when there are signal modules, relay modules, or current modules in the PT2060

System. Click this command to launch “Module Status Record” window.

Module status record list shows event types and related status of all signal modules, relay modules and

current modules.

Upload (button): Click this button to upload the real time status information of all signal modules, relay





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module status information on the time. You can use Shift or Ctrl key to select more records at a time.

Delete All (button): Click this button to remove all module status records.


module status record. See picture below:

Rack Status Record Click this command to launch “Rack Status Record” window.

Rack status record list shows status of all event types (NOT OK, Alert, Danger, Bypass, Trip Multiply, Off, Gap

Not OK) of the current PT2060 Rack.

Upload (button): Click this button to upload the real time status information of the rack.




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status information of the rack on the time. You can use Shift or Ctrl key to select more records at a time.

Delete All (button): Click this button to remove all rack status records.


rack status record. See picture below:



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Alarm Event Click this command to launch “Alarm Event Record” window.

Alarm event record list shows all alarm events that happened before the upload time in the current PT2060

Rack.

Upload (button): Click this button to upload the alarm event information.

Delete (button): Select a time stamp from “Upload Time” list and click this button to remove the alarm event

record. You can use Shift or Ctrl key to select more records at a time.

Delete All (button): Click this button to remove all alarm event records.


alarm event record. See picture below:



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System Event Click this command to launch “System Event Record” window.

System Event Record list shows events that happened before the upload time in the current PT2060 Rack.

Upload (button): Click this button to upload the system event information.

Delete (button): Select a time stamp from “Upload Time” list and click this button to remove the system event

record. You can use Shift or Ctrl key to select more records at a time.

Delete All (button): Click this button to remove all system event records.


system event record. See picture below:



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Rack Event Reset Click this command to launch “Event Reset” window.

To apply alarm event reset or system event reset, ensure control password or configuration password is

activated, otherwise, you will be asked to input the control password. See picture below:

Alarm Event Reset (button): Click this button to clear all alarm events in your PT2060 Rack.

System Event Reset (button): Click this button to clear all system events in your PT2060 Rack.



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Security Menu

Control Password Click this command to open “Control Password” window. Type the control password in edit box and click OK

button. Control password is activated after the operation. You only need to activate the control password once

in a PT2060-CFG’s running time. The default control password is “1234”, and user can change this default

value by clicking Modify Control Password command from Security menu.

Configuration Password Click this command to open “Configuration Password” window. Type the configuration password in edit box

and click OK button. Configuration password is activated after the operation. You only need to activate the

configuration password once in a PT2060-CFG’s running time. The default configuration password is “1234”,

and user can change this default value by clicking Modify Configuration Password command from Security

menu.

NOTE: Configuration password has the higher user access than control password. In a PT2060-CFG’s running time,

if you activates configuration password, you needn’t activate control password.

Modify Control Password Use the command to modify system control password. Type the old control password, new control password

in the related edit boxes. You have to type your new control password twice.



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Modify Configuration Password Use this command to modify system configuration password. Type the old configuration password, new

configuration password in the related edit boxes. You have to type your new configuration password twice.

Password Effective Time Period Use this command to set the effective time of the passwords in PT2060 Rack.

This effective time is an important property of PT2060 Rack. The time calculation starts from the last time

when user downloads the correct password to the rack. If the time interval exceeds the effective time, the

passwords would be invalid, and user could not configure the related settings in the rack unless you type the

password again. Here the function is specially processed, and you only need to activate the password once in

a PT2060-CFG’s running time.

The effective time should be set with an integer from 1 to 60. The default is 10 minute. Input the value in edit

box and then click Download button. Before downloading, ensure the control password or configuration

password is activated, otherwise, you will be asked to input the control password.



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PT2060-CFG Maintenance

System Calibration

User can calibrate current channels, signal channels of signal modules such as PT2060/10, PT2060/20,

PT2060/30 and PT2060/53 (except 31 Module) in PT2060 system, moreover, if the connected PT2060 Rack’s

firmware version is 406 or later, user can also calibrate the phase reference channels.

If the linearity of some channels does not satisfy the requirement, user could re-calibrate these channels.

4-20mA Calibration Please follow the steps:

1. Connect PT2060 Rack and upper-computer. Ensure the rack and PT2060-CFG software can normally

communicate with each other.

2. Connect a 5 1/2 multimeter to the current output port in serial. Plug Red pen into OUT and black pen into

COM.

3. Run PT2060-CFG software. Select User Calibration command from Calibration menu to open “User

Calibration” window.

4. On “User Calibration” window, select the slot number and channel number to be calibrated.

5. Click the button Full-Scale low (Zero) Calibration to open the “Full-Scale Low Calibration” window.

Click Start Calibration button and then read the output current value from multimeter after it settled down.



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Full-Scale Low Calibration in step3. Wait until the multimeter outputs a right value, click Exit button to exit

the zero calibration.

6. Click the button Full-Scale high Calibration and then click OK button on the “Warning” window below.

Enter “YES” on the “Warning“ window above and click OK button to open the “Full-Scale High Calibration”

window.

Click Start Calibration button in step1. Then read the output current value from multimeter after it settled

down.



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Full-Scale High Calibration in step3. Wait until the multimeter outputs a right value, click Exit button to exit

the high calibration.



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Troubleshooting

Can’t find PT2060 Rack Many reasons may result in launching the following message window.

If your PT2060 Rack uses MODBUS-RTU transmission mode, please check:

1. The cable is good;

2. Click Connect…button on “Communication Setup” window.

Make sure the slave address is correct. Click Auto Scan…button to let PT2060-CFG software automatically

scan all the parameters.

If your PT2060 Rack uses MODBUS-TCP transmission mode, please check:

1. The network is good;

2. Click Connect…button on “Communication Setup” window. Make sure the server address is correct.

Then click Advanced Setting… button, and input the correct slave address and sever port. Click

Connect Testing…button to test it.

pt2060-cfg configuration software

Documents

pt2060cfg installation

pt2060cfg introduction

pt2060cfg software operation

install pt2060cfg software

pt2060 system

system configuration

modules configuration

pt206030 temperature