Introduction to PT. Sukwang Indonesia

One of the Finest Garment Manufacturers in Asia

Business Philosophy

Positive Thinking

Intensive

Quality

Assurance

Quick Response

To Buyer’s Request

Customer-

oriented

Manufacturing

Leading Company in Garment Industry

Company Overview

Location

Area 2013

Legal wage

2013

Agreed

wage 2012

Minimum Wage 2013

* 1$ = Rp 9,500

Tangerang

Jakarta

Bekasi

Bogor

Purwakarta

Sukabumi

$ 255 (44%)

$ 233 (45%)

$ 215 (37%)

$ 211 (59%)

$ 178 (62%)

$ 126 (34%) $ 100

$ 138

$ 160

$ 179

$ 189

$ 209 $ 177

$ 161

$ 157

$ 133

$ 110

$ 93

Location in Google Earth

CIKAMPEK TOL

Company History

First Factory Established in Jakarta (Closed in

1994)

Second Factory Established here in Cikampek

1,200 workers

100,000pcs per month

Increased Production Capacity

2,000 workers & 400,000pcs per month

Increased capacity

2,300 workers &

600,000pcs per month

1990

1992

2005

2010

Knit : 16 Line (35~40 Machines)

Woven : 12 Line (35 Machines)

Organization

Factory Information

Strength & Opportunity

of Sukwang Indonesia Strength

• As a company based in Indonesia, PT. Sukwang can manage the

orders, purchase of raw materials, and production in consistent and

credible ways with its timely and prompt decision making system.

• Stable relationship with Labor and Management – never have labor

dispute for last 20 years.

• A vast majority of skilled labor – 70% over 10 yrs

• Capacity to produce a wide variety of products – pants & shorts,

jackets, Fleece Jacket, Fleece Pants, knitwear, blouse.

• Affordable labor costs (minimum wage in region) • Abundant supply of man-power.

Opportunity

Our portfolio of various products will strengthen the two

companies’ business partnership and allow us to continue

producing all line-ups of Customers from shorts & pants ,

outerwear to knitwear for the long-term business relationship.

Strength & Opportunity

of Sukwang Indonesia

Production Capacity / Employees

Annual Production Capacity

7,200,000 PCS/Y

Monthly Capacity by Product

(Woven)

11

(Knit)

Machinery List

Overview

Production line : 2

Total sewing workers:1201

Sampling room

machines : 14 pcs

special machines : 4

total sewing workers : 15

Man power:

cutting 152 persons

total sewer: 1201 persons

press area: 50 persons

QC: 226 persons

technician: 35 persons

packing personnel: 212 persons

management: 6 persons

others: 118 persons

in total 2,000 persons

Machinery List

Single needle 719 pcs

Single needle with cutter 26 pcs

Double needle 136 pcs

Inter lock 166 pcs

Multi stitch chain machine 8 pcs

Vacuum table 143 pcs

Hand metal detector 3 pcs

Fusing press 4 pcs

Cutting machine 18 pcs

Overdeck 123 pcs

Button attaching machine 8 pcs

Zigzag stitch machine 3 pcs

Snap setting machine 15 pcs

Band knife machine 2 pcs

Iron vacuum table 143 pcs

Bartack 41 pcs

Button hole(straight) 4 pcs

Steam boiler(500 kg) 1 pcs

Computer aid marker: 1 pcs

Cutting table (size w:4m) 12 pcs

Cutting machine 19 pcs

Blind stitch machine 2 pcs

Over lock machine , 5 thread 84 pcs

Sleeving machine 15 pcs

Lockstitch button machine 6 pcs

(brand:Sunster)

Press button machine 1 pcs

Needle detector machine 3 pcs

(conveyor)

SafQ machine 1 pcs

Vacuum blower 1 pcs

Fabric inspection machine 1 pcs

Compressor 10hp 2 pcs

Banding Machine 1 pcs

SMP Compliance

PT. Sukwang operates in full compliance with all applicable local law, rules and regulations.

Compliance

General Director Mr. Kim J.W

Compliance Manager Mr. Song M.S

Asst. Compliance Manager Ms.Enen

Compliance Staff Ms. Susan/Hezbi

Compliance Team

Q.A FLOW CHART

Fabric * Inspection - 4 Points System - 10~100% Inspection - Speed: 15 yds/minute

Sub-Material

Laboratory

Spreading

Cutting

Printing / Embroidery ( 100% Inspection )

Sewing

End Line

* Inspection - All Sub-Material

* Minimum 24 Hours

* Spreading Height: Under 3 inches

* Fabric Test - Check on Weight / Shrinkage - Color fastness / Wash / Sub-Material / Bleeding - Skewing - Appearance after Garment Washing

* Sub-Material Test - Button, Snap, Stud: Detachment up to Max - Print Label: Bleeding / Appearance after Washing

* Cutting Panel Inspection - Top, Middle, Bottom Layer Compared with Hard Pattern

* In-Line Inspection - Each Operations Checked - Problems Reported to the Line Leader

* End-Line Inspection - Quality Checked: Defects Sent Back to Sewing Line

Factory Q.A. Audit

Ironing * 100% Inspection

Factory Q.A. Audit

Quality & Measurement Checked For Each Size & Color (AQL 2.0)

Packing

Relaxing

Storage

* Inspection - Size Ratio / Quantity / Box Marking / etc.

Factory Q.A. Pre-Final Buyer Q.C. Final * Inspection

50% Packed

100% Packed

PT. Sukwang Indonesia

Security System which Complies with C-TPAT

(us Customs Trade Partnership Against Terrorism)

PT. Sukwang Indonesia

Surveillance Camera (16 channels)

Set All Around in the Factory

PT. Sukwang Indonesia

Pattern Making System: GERBER (Accumark Ver 8.3)

Lectra to Accumark Conversion Software

Plotting System – WILD TA400 & Mutoh

1. Full-size Makers with Pattern Grading

2. Reduced Fabric Consumption &

Waste

3. Equipped for Quick Production Cycle

Products

Sportswear

Jackets

Woven Shirts

Woven

Dresses

Knitwears Pants

& Shorts

Customers

Export Sorted by Regions

USA, 70%

Europe, 15%

Canada, 10%

Others, 5%

View of Factory

View of Factory

Property Flat View

In-House Lab 1

Washing Test

Gravimetric Analysis 1 Gravimetric Analysis 2

Tumble Dryer Test Drying Facility (Screen Dry)

Skewness & Shrinkage Test

In-House Lab 2

Snap & Button Test

Appearance of Pilling after

Home Laundering

AATCC Grey Scale for

Color Change

Light Box Colorfastness to Crocking

AATCC Grey Scale for Color

Staining

In-House Lab 3

PH Value(CSSP248) Test 1 PH Value(CSSP248) Test 2

QA Training

Inside the Factory

Clinic

CAD Room

Inside the Factory

Alvanon Body Form: SIZE - Columbia Sportswear

MENS M / MISSY 10 / BOYS 8 / GIRLS 8 FULL FORM

Inside the Factory

Fabric Inspection machine

Needle detector X 2 times

Inside the Factory

Cutting

Warehouse

Inside the Factory

Sample Room

Sample Room

Inside the Factory

Inside the Factory

Sewing

Sewing

Inside the Factory

Inspection

Inspection

Inside the Factory

Remove Stain

Steam Press

Inside the Factory

Garment Folding

Carton Checking

Inside the Factory

Enlarged 2nd Floor in

Packing Area 2

Enlarged 2nd Floor in

Packing Area 1

Bank Detail

1. KOREA EXCHANGE BANK INDONESIA

WISMA GKBI 20th FLOOR, Suit 2001

JL. JEND. SUDIRMAN NO.28,

JAKARTA, INDONESIA

TEL: +62-21-574-1030

2. CITIBANK

7TH FLOOR, CITIBANK TOWER

JL. JEND. SUDIRMAN KAV 54-55

JAKARTA 12190 INDONESIA

TEL :+ 62-21-251-8168

Contact Us

JAKARTA Liaision Office

Wisma Aldiron Dirgantara Suite 031

Jl. Jendral Gatot Subroto No.72

Jakarta 12780

Tel: +62-21-790-2721 (Hunting)

Fax: +62-21-790-2725

E-mail: sukwang@sukwangindo.com

CIKAMPEK Factory

Jl. Raya Cikopo. Km2 Kec. Bungursari

Purwakarta, Jawa Barat 41181

Tel: +62-264-311-577 (Hunting)

Fax: +62-264-311-747

E-mail: sukwang@sukwangindo.com

PT. Sukwang Indonesia

Thank you