psk portal 200-z plus - siegenia portal 200-z plus hardware components hardware components 1 handle...

19
Page 1 Assembly Instructions H48.PSKKFS001EN-02 printed on chlorine free bleached paper The size ranges specified above must never be exceeded. The details given by the profile manufacturer and/or the system owner also apply to the SIEGENIA PSK PORTAL 200-Z PLUS KF hardware, particularly on possible restrictions on the sash dimensions, sash weight and locking distance. Where special manufacturing regulations or working guidelines exist, they must be explicitly complied with. ... with these decisive advantages: quick fitting of the cover rails (dimensional tolerance adjustment) total sash to frame clearance125 mm simple rational fitting functional and rational jig system components with pre-assembled striker plates for slave sash elements Size range Sash rebate width (mm) 770 to 2000 1) 1) For sash rebate widths < 944 mm the sash rebate height must not exceed 2.5 times the sash rebate width. Sash rebate height with diagram A, G and K (mm) 1000 to 2360 Sash rebate height with diagram C (mm) 1690 to 2360 Outside frame width (mm) derive from the sash rebate width dependent on the profile system, max. 4260 with diagram A Sash weight (kg) max. 200 Pin size (mm) for lockable gear (mm) 30, 40 and 45 25 to 50 Handle location, constant (mm) 490 – 990 2) 2) By shortening the gear, the handle position on gears OS Size 169 to Size 238 can be offset downwards by 100 mm, with the sash rebate height reducing by 100 mm. If necessary, this can be compensated for by installing the linkage Size 23. Total location width (mm) 125 PSK PORTAL 200-Z PLUS Parallel tilt - slide fittings with positive control for PVCu elements with 12 mm air gap Contents Size range .................................................................................. Page 1 Hardware components ............................................................ Page 2 Hardware list.............................................................................. Page 3 Hardware list (continued) ........................................................ Page 4 Important notes, abbreviations................................................ Page 5 Design variants .......................................................................... Page 6 Gear-set PSK 200-Z PZ-.. Hardware list ................................ Page 7 Diagram C Variant 1 ................................................................ Page 8 Diagram C Variant 2 ................................................................ Page 9 Hardware list Diagram C......................................................... Page 10 Vertical section, top................................................................... Page 11 Horizontal section (l)................................................................. Page 12 Horizontal section (ll)................................................................ Page 13 Frame - Frame part dimensional details................................. Page 14 Frame - Assembly of running and guiding rails .................... Page 15 Vertical section, bottom ............................................................ Page 16 Preparing the sash frame ......................................................... Page 17 Sash frame: Assembly ZV........................................................ Page 18 Sash frame - Assembly of the PSK components ................... Page 19 Inserting the sliding sash and diagram overview................. Page 20 Stand: 10.2016

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Page 1: PSK PORTAL 200-Z PLUS - SIEGENIA PORTAL 200-Z PLUS Hardware components Hardware components 1 Handle PSK 200-Z/GH Si-line 2 Cover cap PSK 200-Z/GH Si-line 3 Coupling bracket 4 Countersunk

Ass

embl

y In

struc

tions

H48

.PSK

KFS0

01EN

-02

prin

ted

on c

hlor

ine

free

blea

ched

pap

er

The size ranges specified above must never be exceeded.

The details given by the profile manufacturer and/or the system owner also apply to the SIEGENIA PSK PORTAL 200-Z PLUS KF hardware, particularly on possible restrictions on the sash dimensions, sash weight and locking distance.

Where special manufacturing regulations or working guidelines exist, they must be explicitly complied with.

... with these decisive advantages:

• quick fitting of the cover rails (dimensional tolerance adjustment)• total sash to frame clearance125 mm• simple rational fitting• functional and rational jig system• components with pre-assembled striker plates for slave sash elements

Size range

Sash rebate width (mm) 770 to 20001)

1) For sash rebate widths < 944 mm the sash rebate height must not exceed 2.5 times the sash rebate width.

Sash rebate height with diagram A, G and K (mm) 1000 to 2360Sash rebate height with diagram C (mm) 1690 to 2360Outside frame width (mm)

derive from the sash rebate widthdependent on the profile system,

max. 4260 with diagram ASash weight (kg) max. 200Pin size (mm) for lockable gear (mm)

30, 40 and 4525 to 50

Handle location, constant (mm) 490 – 9902)

2) By shortening the gear, the handle position on gears OS Size 169 to Size 238 can be offset downwards by 100 mm, with the sash rebate height reducing by 100 mm. If necessary, this can be compensated for by installing the linkage Size 23.

Total location width (mm) 125

PSK PORTAL 200-Z PLUS

Parallel tilt - slide fittings with positive controlfor PVCu elements with 12 mm air gap

Stand

Contents

Size range ..................................................................................Page 1Hardware components ............................................................Page 2Hardware list..............................................................................Page 3Hardware list (continued) ........................................................Page 4Important notes, abbreviations................................................Page 5Design variants ..........................................................................Page 6 Gear-set PSK 200-Z PZ-.. Hardware list ................................Page 7Diagram C Variant 1................................................................Page 8Diagram C Variant 2................................................................Page 9Hardware list Diagram C.........................................................Page 10

: 10.2016

Vertical section, top...................................................................Page 11Horizontal section (l).................................................................Page 12Horizontal section (ll)................................................................Page 13Frame - Frame part dimensional details.................................Page 14Frame - Assembly of running and guiding rails ....................Page 15Vertical section, bottom............................................................Page 16Preparing the sash frame.........................................................Page 17Sash frame: Assembly ZV........................................................Page 18Sash frame - Assembly of the PSK components...................Page 19Inserting the sliding sash and diagram overview.................Page 20

Page 1

Page 2: PSK PORTAL 200-Z PLUS - SIEGENIA PORTAL 200-Z PLUS Hardware components Hardware components 1 Handle PSK 200-Z/GH Si-line 2 Cover cap PSK 200-Z/GH Si-line 3 Coupling bracket 4 Countersunk

PSK PORTAL 200-Z PLUS Hardware componentsHardware components

1 Handle PSK 200-Z/GH Si-line2 Cover cap PSK 200-Z/GH Si-line3 Coupling bracket4 Countersunk screw M 5 x 10 PZD5 Corner drive VSO...6 Corner drive BSO...7 Corner drive VSU...8 Corner drive BSU...9 Roller V PLUS

10 Roller H PLUS11 Slider12 Key PORTAL13 Roller M PSK PLUS

14 Cover rail L15 Connecting rod16 Guiding rail17 Cover rail F18 Running rail PLUS19 Cover cap L right hand20 Cover cap L left hand21 Cover cap F right hand22 Cover cap F left hand23 Stop24 Stop25 Closing cap26 Locking part27 Support L

28 Linkage

29 Gear OS

30 Striker plate 5631 Striker plate S-ES32 Striker plate S-RS33 Stop piece PSK-Z34 Centralising piece

35 Cover cap S36 Tension button

Components in grey - see Page 4

1

22 16

17

1112

30 36

21

30

36

29

4

3

30

31/32

8

20

29

30

30

36

11

19

3014 33

28

65

7

2

30

34 34

33

30

2836

35 3530

30

9

26

18

13

27

15

10

25 24 231513

15

15

31/32

H48.PSKKFS001EN-02Page 2

Stand: 10.2016

Page 3: PSK PORTAL 200-Z PLUS - SIEGENIA PORTAL 200-Z PLUS Hardware components Hardware components 1 Handle PSK 200-Z/GH Si-line 2 Cover cap PSK 200-Z/GH Si-line 3 Coupling bracket 4 Countersunk

Hardware list

Materialnumber

Item Pce. Materialshorttext si-silver RAL 9003 white RAL 8022 brown

gene

rally

requ

ired

1Handle pack PSK 200-Z/GH Si-line consisting of:

right hand left hand

296257296301

296271296325

297797297803

1 1 Handle PSK 200-Z/GH Si-line right hand/left hand2 1 Cover cap PSK 200-Z/GH Si-line right hand/left hand

Corner drive PSK 200-Z 9NA S-ES (mushroom cam)

9 mm groove axisright hand left hand

4 PMEL0041-100010PMEL0042-100010

Corner drive PSK 200-Z 9NA S-RS (comfort mushroom cam)

9 mm groove axisright hand left hand

4 PMEL0021-100010PMEL0022-100010

Corner drive PSK 200-Z 13NA S-ES (mushroom cam)

13 mm groove axisright hand left hand

4 PMEL0031-100010PMEL0032-100010

1Corner drive PSK 200-Z 13 NA S-RS (comfort mushroom cam)consisting of:

13 mm groove axisright hand left hand

4 PMEL0011-100010PMEL0012-100010

3 1 Coupling bracket 18 or 18/24 2 Countersunk screw M 5 x 10 PZD5 1 Corner drive VSO... right hand/left hand6 1 Corner drive BSO... right hand/left hand7 1 Corner drive VSU... right hand/left hand8 1 Corner drive BSU... right hand/left hand

1 Roller PSK PLUSconsisting of:

right hand left hand

PMKJ0031-100010PMKJ0032-100010

9 1 Roller V PLUS right hand/left hand front10 1 Roller H PLUS right hand/left hand rear

1 Bag of accessories PSK- PORTALconsisting of: PMZJ0030-000010

11 2 Slider12 1 Key PORTAL

13 0...1 Roller M PSK PLUS right hand centre only for sash weight > 160 kg1) left hand centre

PLWL0031-100020PLWL0032-100020

depe

nden

t on

FFB

and

RAB

1

Profile set PSK 200/160 consisting of:

Size2) FFB (in mm) RAB (in mm)Size 87/200 770 to 870 to 2000 Size 107/240 871 to 1070 2001 to 2400 Size 130/286 1071 to 1300 2401 to 2860 Size 160/346 1301 to 1600 2861 to 3460 Size 200/426 1601 to 2000 3461 to 4260

PMPJ0100-525010PMPJ0110-525010PMPJ0120-525010PMPJ0130-525010PMPJ0140-525010

PMPJ0100-502010PMPJ0110-502010PMPJ0120-502010PMPJ0130-502010PMPJ0140-502010

PMPJ0100-512010PMPJ0110-512010PMPJ0120-512010PMPJ0130-512010PMPJ0140-512010

14 1 Cover rail L15 1 Connecting rod16 1 Guiding rail17 1 Cover rail F 18 1 Running rail PLUS

1 Bag of cover caps PSK 891186 891193 89121619 1 Cover cap L right hand20 1 Cover cap L left hand21 1 Cover cap F right hand22 1 Cover cap F left hand

1 Bag of running rail acc.: PSK PMZJ0050-100010 PMZJ0050-100010 PMZJ0050-01201023 1 Stop 24 1 Stop 25 1 Closing cap26 1 Locking part27 1...2 Support L 2 off from Size 130

depe

nden

t on

FFB

28

2

Linkage(with standard locking cams)

Size FFB (in mm)loose drive rod and face plate 770 to 850100 851 to 1000 123 1001 to 1230 146 1231 to 1460 169 1461 to 1690 169/2 1461 to 1690 192 1691 to 1920 215 1921 to 2000

1122122

–713914713921713938

PZKL0240-100010713945713952713969

Linkage S-ES(with mushroom cams)

loose drive rod and face plate 770 to 850100 851 to 1000 123 1001 to 1230 146 1231 to 1460 169 1461 to 1690 192 1691 to 1920 215 1921 to 2000

112222

–713839713846713853713860713877713884

Linkage S-RS(with comfort mushroom cams)

loose drive rod and face plate 770 to 850100 851 to 1000 123 1001 to 1230 146 1231 to 1460 169 1461 to 1690 169/2 1461 to 1690 192 1691 to 1920 215 1921 to 2000

1122122

–PZKL0270-100010PZKL0280-100010PZKL0290-100010PZKL0300-100010PZKL0310-100010PZKL0320-100010PZKL0330-100010

PSK PORTAL 200-Z PLUS Hardware list

H48.PSKKFS001EN-02Page 3

Stand: 10.2016

Page 4: PSK PORTAL 200-Z PLUS - SIEGENIA PORTAL 200-Z PLUS Hardware components Hardware components 1 Handle PSK 200-Z/GH Si-line 2 Cover cap PSK 200-Z/GH Si-line 3 Coupling bracket 4 Countersunk

PLUS

Hardware list (continued)

de

pend

ent o

n FF

H

29

2

Gear OS (with standard locking cams)

Size Handle location (in mm) FFH (in mm)123 490 1000 to 1230 146 590 1231 to 1460 169 690 1461 to 1690 192 990 1691 to 1920 215 990 1921 to 2150 238 990 2151 to 2360

-11222

713303713297713341713815713358713334

Gear OS S-ES (withmushroom cams)

146 590 1231 to 1460 169 690 1461 to 1690 192 990 1691 to 1920 215 990 1921 to 2150 238 990 2151 to 2360

11222

713761713778713785713792713808

Gear OS S-RS(with comfort mushroom cams)

146 590 1231 to 1460 169 690 1461 to 1690 192 990 1691 to 1920 215 990 1921 to 2150 238 990 2151 to 2360

11222

PGKL0130-100030PGKL0140-100010PGKL0150-100010PGKL0160-100010PGKL0170-100010

dep.

on

Prof

ile sy

s.

30

6...12

Striker plate 56(for standard locking cams)

A.... see Profile Data Sheet

31Striker plate S-ES(for mushroom cams)

A.... see Profile Data Sheet

32Striker plate S-RS(for comfort mushroom cams) see Profile Data Sheet

1 bag of frame parts PSK 200-Zconsisting of:

A.... see Profile Data Sheet

33 2 Stop piece PSK-Z A....34 2 Centralising piece A....

1) Required with sash weight of > 160 kg, a minimum sash width of > 935 mm is required with this2) For precise definition of the required size determine the dimensions of FFB and RAB

Materialnumber

Item Pce. Materialshorttext si-silver RAL 9003 white RAL 8022 brown

PSK PORTAL 200-Z Hardware list (continued)

Accessories

Materialnumber

Item Pce. Materialshorttext si-silver RAL 9003 white RAL 8022 brown

acce

ssor

ies

35 0...2 Cover cap S PKAL0010-025010 PKAL0010-002010 PKAL0010-012010

0...1Handle pack PSK 200-Z/GH Si-line lockableconsisting of:

right hand left hand

296356296400

296370296424

298510298527

Handle PSK 200-Z/GH Si-line right hand

left hand

Cover cap PSK 200-Z/GH Si-lineright hand

left handBag of acc. Handle PSK 200-Z/GHconsisting of:

Coupling bracket 18

Countersunk screw M 5 x 10 PZD

0...4 LinkageLinkage S-ES

Size 23 (for max. FFH with the handle height red. by 100 mmSize 23 and also as an additional centre lock)

––

–1

1–

713907713822

0...1 Linkage-UE Size 23 (Please refer to the price list for the eletronic monitoring magnet switch)

––

––

––

716519

0...1 Combi-jig EB 643-3/-7 For illustration and use see Page 17 158036

36 4 Tension button 702543

H48.PSKKFS001EN-02Page 4

Stand: 10.2016

The colours silver, white and brown are illustrated in the installation instructions. For other available colours, please refer to the PORTAL Product Catalogue.

Page 5: PSK PORTAL 200-Z PLUS - SIEGENIA PORTAL 200-Z PLUS Hardware components Hardware components 1 Handle PSK 200-Z/GH Si-line 2 Cover cap PSK 200-Z/GH Si-line 3 Coupling bracket 4 Countersunk

Important notes

– Please consult our Product Information „Tilt and turn fittings for windows and doors “.– For SIEGENIA PSK PORTAL 200-Z PLUS hardware, the size ranges specified on Page 1 apply.

In addition to this the details given by the profile manufacturer or the system owner, particularly on possible limitations to sash dimensions, sash weight and the spacing of locking elements also apply. Where specific manufacturing regulations or working guidelines exist, these are to be expressly observed. Details of speeds and tor-ques when screwing in are binding.

– It is possible that bearing components can break due to excessive strain. This could cause the window to drop out of the frame and potentially cause serious injuries. If due to special circumstances (use in schools, nurseries etc.) excessive strain on bearing components can be expected, fatigue of these components must be prevented e.g. by

– Offsetting the stops to reduce the opening width or – Fitting a lockable handle to prevent unauthorised use.

If in doubt, please consult your SIEGENIA representative.– The fittings described in the technical instructions are manufactured from steel, are galvanised and treated with a special coating. The parts meet

the DIN EN 1670 standard. They must not be installed for use in aggressive, corrosion promoting air or air containing salt.

– We can accept no liability in respect of any damages or defects arising where the hardware assembly incorporates products not made by SIEGENIA.

– Install the hardware components correctly by following closely the instructions on Page 11 to 20. Do not overtighten the screws!

– The surface treatment of doors and windows must be performed before the hardware is assembled on the window. Post treatment could adversely affect the effective functioning of the components, in which case we accept no liability for such consequences.

– Please follow the standard techniques for packing and wedge the sealed glazing units within the sash/frame.– Do not use any acid hardening sealants, as these can lead to corrosion of the hardware components– Keep all grooves and rebates free from dirt and debris - especially residues of cement or plaster. Avoid the direct effect of moisture

on the hardware and contact of the hardware with cleaning agents. – Affix a clearly visible copy of the user information (Sliding direction DIN

left or DIN right) onto the fitted parallel sliding tilting sash. The user information sticker can be found in the „Pack PSK 200-Z PLUS“ .

– Liability exclusionsWe accept no liability in respect of any damages or malfunctions caused by the hardware or the sliding / tilting elements fitted with them, as a result of incorrect and inappropriate specifications or other information provided by the customer, failure to follow these instructions, wilful damage or negligence or misuse or alteration or repair of or an exertion of excessive force to the hardware by the user or customer.

PSK PORTAL 200-Z PLUS Important notes, abbreviations

Important notes, abbreviations

Abbreviations

in these Assembly Instructions:

Stand

BSO Hinge side, topBSU Hinge side, bottomEB Drill jig (Combi-jig)F Guiding railFB Sash widthFFB Sash rebate widthFFH Sash rebate heightFH Sash heightFHD Sash wood thicknessG Handle location

The following abbreviations are used

: 10.2016

GH Gear handleH rearL RollerM centreMV Centre lockOKFF Upper surface of finished floorOS without gear boxPZ Profile cylinderRAB Frame outer widthGH Gear handle

RAH Frame outer heightRFB Frame rebate widthS Heavy duty versionS-ES Steel-enhanced securitySW Across flats (spanner)V frontVSO Locking side, topVSU Locking side, bottomZV Central lockRAH Frame outer height

H48.PSKKFS001EN-02Page 5

Page 6: PSK PORTAL 200-Z PLUS - SIEGENIA PORTAL 200-Z PLUS Hardware components Hardware components 1 Handle PSK 200-Z/GH Si-line 2 Cover cap PSK 200-Z/GH Si-line 3 Coupling bracket 4 Countersunk

PSK PORTAL 200-Z PLUS Design variants

Design variants

51

43

40

28

52

41

47

51

43

46

28 41

52

Handle, internal lockable

Handle, internal and external lockable(Handle, external, flat)

44 50

4551

48

28 41

52

Handle, internal and external lockable(Handle, external, raised)43

43

4650

49

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Gear cylinder recess

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Dimensions for gear

Pin size A B

PZ-30 30 16 46

PZ-40 40 16 56

PZ-45 45 16 61

PZ-50 50 16 66

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Sash rebate width min.1460 mm

Note:Minimum sash rebate with >1460 mm

H48.PSKKFS001EN-02Page 6

Stand: 10.2016

Page 7: PSK PORTAL 200-Z PLUS - SIEGENIA PORTAL 200-Z PLUS Hardware components Hardware components 1 Handle PSK 200-Z/GH Si-line 2 Cover cap PSK 200-Z/GH Si-line 3 Coupling bracket 4 Countersunk

PSK PORTAL 200-Z PLUS Gear-set PSK 200-Z PZ-.. Hardware list

Gear-set PSK 200-Z PZ-.. Hardware list

Item. Pce. Materialshorttext Materialnumber

si-silver RAL 9003 white RAL 8022 brown

inte

rnal

ly lo

ckab

le

0...1 Handle pack Si-line HSK 250 consisting of:

inner PMHC0010-524010 PMHC0010-502010 PMHC0010-512010

40 1 Handle Si-line HSK 250 PZ innen

41 1 Rose Si-line inner

42 –1)

1) Actual requirements Delivery Specification includes further parts

Cover cap Si-line HS 300 without PZ- perforation

–1) Sliding grip

43 1 Cover cap Si-line HS 300 PZ for Handle Si-line HSK 250 PKHB0040-5G0010 PKHB0040-502010 PKHB0040-512010

44 2 Countersunk screw M5x40 211076

45 2 Sleeve nut is inserted in hole in gear box 800287

inte

rnal

ly a

nd e

xter

nally

lock

able

0...1

Handle pack Si-line HSK 250/PSK 200-Z consisting of:

PZ inner(only in conjunction with handel Si-line PZ outer or PZ outer flat

PMHC0020-5G0010 PMHC0020-502010 PMHC0020-512010

40 1 Handel pack Si-line HSK 250 PZ inner

41 Rose Si-line inner

43 1 Cover cap Si-line PZ HS 300 with PZ perforation

47 0...1 Handle Si-line PSK 200-Z PZ outer flat PHAL0010-5G0010 PHAL0010-502010 PHAL0010-512010

0...1

Handle pack Si-line HS 250 consisting of:

PZ outer raised(only in conjunction with handel Si-line PZ inner)

PMHB0040-5G0010 PMHB0040-502010 PMHB0040-512010

48 1 Hebel Si-line HSK 250 PZ outer

49 Rose Si-line outer

43 1 Cover cap Si-line PZ HS 300 with PZ perforation

50 2Countersunk screw M5x65Countersunk screw M5x75Countersunk screw M5x85

Sash Profile thickness 55 - 64 mmSash Profile thickness 65 - 74 mmSash Profile thickness 75 - 85 mm

KDNA0080-100010KDNA0100-100010KDNA0120-100010

Gea

r com

bina

tions

1

Gear Set PSK 200-Z PZ-30

PZ-40 PZ-45

consisting of: PZ-50

716335716342716359720691

51 1

Gear box PZ-30 PZ-40 PZ-45 PZ-50

52 2 Screw M5 x 10 DIN 7500

31 1

Linkage

Size Handle location (in mm) FFH (in mm)169/2 690 1460 to 1690 192 990 1691 to 1920 215 990 1921 to 2150 238 990 2151 to 2360

1222

PZKL0240-100010713952713969713976

Linkage S-ES(Mushroom locking cam)

169/2 690 1461 to 1690 192 990 1691 to 1920 215 990 1921 to 2150238 990 2151 to 2360

–222

–713877713884713891

Linkage S-RS(Comfort mushroom locking cam)

169/2 690 1461 to 1690 192 990 1691 to 1920 215 990 1921 to 2150238 990 2151 to 2360

1222

PZKL0310-100010PZKL0320-100010PZKL0330-100010PZKL0340-100010

For the complete set components of the hardware list Page 3 and 4 are also needed.

H48.PSKKFS001EN-02Page 7

Stand: 10.2016

Page 8: PSK PORTAL 200-Z PLUS - SIEGENIA PORTAL 200-Z PLUS Hardware components Hardware components 1 Handle PSK 200-Z/GH Si-line 2 Cover cap PSK 200-Z/GH Si-line 3 Coupling bracket 4 Countersunk

����

PSK PORTAL 200-Z PLUS Diagram C Variant 1

Diagram C Variant 1

Diagram C, Variant 1with screwed on slave Profile and 2 gear handles PSK 200-Z

2 Sliding sashes / 2 fixed sashes

Note: First and second sash must be suitably identified to avoid incorrect operation. The sliding sashes must only be operated in the sequence stated!

Opening: first the first sash

then the second sash

Closing: first the second sash

then the first sash

1.

2.

2.

1.

2. 1.

2 1

39

32

3

4

31/32

Corner drive VSO S-ES Diagram C (included in the basic pack for diagram C)

Corner drive VSU S-ES Diagram C (included in the basic pack for diagram C)

30

31/32

30

30

30

33

79

32

5

7

1 2

6

33

Sash rebate

Sash rebate

7a

5a

H48.PSKKFS001EN-02Page 8

Stand: 10.2016

Page 9: PSK PORTAL 200-Z PLUS - SIEGENIA PORTAL 200-Z PLUS Hardware components Hardware components 1 Handle PSK 200-Z/GH Si-line 2 Cover cap PSK 200-Z/GH Si-line 3 Coupling bracket 4 Countersunk

PSK PORTAL 200-Z Diagram C Variant 2

Diagram C Variant 2

Diagram C, Variant 2awith screwed on slave profile and

operating handle in the rebate

�� ��

Diagram C, Variant 2bwith opposing hardware groove and

Gear set PZ-30, PZ-40 or PZ-45 in the first and second sash

�� ��

36

28a

Operating handle

31/32

53

36

2828a

40 40

51

50

51

52

31/32

4242

30 30

If applicable fit a com-mercial pull handle on the second sash

41

45 45

41

50

33 33

79 79

29

5

7

5

7

4

1 2

33 33

3

Sash rebate Sash rebate

Sash rebateSash rebate

5a5a

7a7a

Corner drive VSO S-ES Dia-gram C (included in the basic pack for diagram C)

Corner drive VSO S-ES Dia-gram C (included in the basic pack for diagram C)

Corner drive VSO S-ES Dia-gram C (included in the basic pack for diagram C)

Corner drive VSO S-ES Dia-gram C (included in the basic pack for diagram C)

H48.PSKKFS001EN-02Page 9

Stand: 10.2016

Page 10: PSK PORTAL 200-Z PLUS - SIEGENIA PORTAL 200-Z PLUS Hardware components Hardware components 1 Handle PSK 200-Z/GH Si-line 2 Cover cap PSK 200-Z/GH Si-line 3 Coupling bracket 4 Countersunk

PSK PORTAL 200-Z PLUS Hardware list Diagram C

Hardware list Diagram C

Pce. Materialshorttext MaterialnumberVariant

si-silver RAL 9003 white RAL 8022 brownItem 1 2a 2b

gene

rally

requ

ired

1, 2 2 1 – Handle pack PSK 200/GH

consisting: see page 3

right handleft hand

296257296301

296271296325

297797297803

53 – 1 – Operating handle PHZL0010-100010

40.. 42 – – 2 Handel pack Si-line HSK-250 PMHC0010-524010

PMHC0010-502010

PMHC0010-512010

45 – – 4 Sleeve nut is inserted into the hole in the gear box 80028750 – – 4 Countersunk screw M5x40 211076

5..8 1 1 1

Pack PSK 200-Z 9NA S-ES 9 mm groove axis

right hand left hand (Mushroom locking cam) 4 PMEL0041-100010

PMEL0042-100010

Pack PSK 200-Z 9NA S-RS9 mm groove axis

right hand left hand (Comfort mushroom locking cam) 4 PMEL0021-100010

PMEL0022-100010

Pack PSK 200-Z 13NA S-ES 13 mm groove axis

right hand left hand (Mushroom locking cam) 4 PMEL0031-100010

PMEL0032-100010

Pack PSK 200-Z 13NA S-RS13 mm groove axis

right hand left hand (Comfort mushroom locking cam) 4 PMEL0011-100010

PMEL0012-100010

5a..8a 1 1 1

Pack PSK 200-Z 9NA S-ES9 mm groove axis Diagram C

right hand left hand (Mushroom locking cam) 4 PMEL0081-100010

PMEL0082-100010

Pack PSK 200-Z 9NA S-RS9 mm groove axis Diagram C

right hand left hand (Comfort mushroom locking cam) 4 PMEL0061-100010

PMEL0062-100010

Pack PSK 200-Z 13NA S-ES13 mm groove axis Diagram C

right hand left hand (Mushroom locking cam) 4 PMEL0071-100010

PMEL0072-100010

Pack PSK 200-Z 13NA S-RS13 mm groove axis Diagram C

right hand left hand (Comfort mushroom locking cam) 4 PMEL0051-100010

PMEL0052-100010

9..12 11

11

11

Boogie wheel - carton PSK PLUS right hand left hand

PMKJ0031-100010PMKJ0032-100010

13 0...40...4

0...40...4

0...40...4

Roller M PSK PLUS right hand centre 2 x on sash weight > 160kg1) left hand centre 2 x on sash weight > 160kg

1) Required with sash weight of > 160 kg, a minimum sash width of > 935 mm is required with this

PLWL0031-100010PLWL0032-100010

FFB

and

RAB

14..27 22)

2) Symmetrical construction, point of separation must lie between the sliding points

21) 21)

Profile set PSK PLUS

consisting: see page 3

Size3) FFB (in mm) RAB (in mm)87/200 770 to 870 to 2000

107/240 871 to 1070 2001 to 2400 130/286 1071 to 1300 2401 to 2860 160/346 1301 to 1600 2861 to 3460 200/426 1601 to 1920 3461 to 4260

3) For precise definition of the required size, determine the dimensions of FFB and RAB

PMPJ0100-525010PMPJ0110-525010PMPJ0120-525010PMPJ0130-525010PMPJ0140-525010

PMPJ0100-502010PMPJ0110-502010PMPJ0120-502010PMPJ0130-502010PMPJ0140-502010

PMPJ0100-512010PMPJ0110-512010PMPJ0120-512010PMPJ0130-512010PMPJ0140-512010

depe

ndet

on

FFB

28 4 4 4

Linkage S-ES(with mushroom locking cams) (Linkages with standard or comfort mushroom locking cam - see Page 4)

Size FFB (in mm)100 770 to 1000 123 1001 to 1230 146 1231 to 1460 169 1461 to 1690 192 1691 to 1920 215 1921 to 2000

112222

713839713846713853713860713877713884

depe

ndet

on

FFB

29 4 3 –

Gear OS S-ES(with mushroom locking cams) (Drive Gear OS with standard or comfort mushroom locking cam - see Page 4)

Size Handle location (in mm) FFH (in mm)146 590 1231 to 1460 169 690 1461 to 1690 192 990 1691 to 1920 215 990 1921 to 2150 238 990 2151 to 2360

11222

713761713778713785713792713808

28 – – 3

Linkage S-ES(with mushroom locking cams) (Striker plates only required for 2 linkages)

Size Handle location (in mm) FFB (in mm)169/2 690 1461 to 1690 192 990 1691 to 1920 215 990 1921 to 2000 238 990 2151 to 2360

–222

–713877713884713891

28a – 1 1

Linkage Diagram C(with standard locking cams)

Size Handel location (in mm) FFH (in mm)169/2 690 1460 to 1690 192 990 1691 to 1920 215 990 1921 to 2150 238 990 2151 to 2360

PZKL0250-100010716366716373716380

Linkage Diagram C S-ES(with mushroom locking cams)

Size Handel location (in mm) FFH (in mm)169/2 690 1460 to 1690 192 990 1691 to 1920 215 990 1921 to 2150 238 990 2151 to 2360

–PZKL0010-100010PZKL0020-100010PZKL0030-100010

Linkage Schema C S-RS(with comfort mushroom locking cams)

Size Handel location (in mm) FFH (in mm)169/2 690 1460 to 1690 192 990 1691 to 1920 215 990 1921 to 2150 238 9902151to2360

PZKL0350-100010PZKL0360-100010PZKL0370-100010PZKL0380-100010

51,52 – – 2Gear-set PSK 200-Z

consisting: see page 7

PZ-30 PZ-40 PZ-45 PZ-50

716335716342716359720691

depe

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on

Prof

ile sy

stem 30

18..22 14..18 14..18

Striker plate 56(for standard locking cams)

A.... see Profile Data Sheet

31 Striker plate S-ES(for mushroom cams)

A.... see Profile Data Sheet

32 Striker plate S-RS(for comfort mushroom locking cam)

A.... see Profile Data Sheet

33, 34 2 2 2 bag of frame parts4)

consisting: see page 4

4) For the PSK PORTAL Diagram C element DIN Right, use bag of frame parts in Design A.... RHT (right); for PSK PORTAL Diagram C Element DIN Left, use bag of frame parts in Design A.... LFT (left).

A.... see Profile Data Sheet

H48.PSKKFS001EN-02Page 10

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Page 11: PSK PORTAL 200-Z PLUS - SIEGENIA PORTAL 200-Z PLUS Hardware components Hardware components 1 Handle PSK 200-Z/GH Si-line 2 Cover cap PSK 200-Z/GH Si-line 3 Coupling bracket 4 Countersunk

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PSK PORTAL 200-Z PLUS Vertical section, top

Vertical section, top

operational dimensione

H48.PSKKFS001EN-02Page 11

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Page 12: PSK PORTAL 200-Z PLUS - SIEGENIA PORTAL 200-Z PLUS Hardware components Hardware components 1 Handle PSK 200-Z/GH Si-line 2 Cover cap PSK 200-Z/GH Si-line 3 Coupling bracket 4 Countersunk

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Fixing screws for the hardware

Handle (1): Window screws 5 x ..*

Rollers (9, 10 and 13): Window screws 5 x .. if > 160 kg necessary Window screw 5 x ..

Support (27): Window screws 5 x ..

other hardware: Window screws 4 x ..

* The lengths of the fixing screws must be matched to the profile system.

Note: The screws for load bearing components such as rollers (9, 10 and 13), guiding rail (17) and running rail (18) must all be fixed into the reinforcement profile.

Window screws for PVCu windows, steel transparent

PSK PORTAL 200-Z PLUS Horizontal section (l)

Horizontal section (l)

PSK PORTAL 200-Z PLUS Horizontal section (II)

Horizontal section (ll)

DIN left, as drawnDIN right, opposite hand

48.PSKKFS001EN-01Page 12

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Page 13: PSK PORTAL 200-Z PLUS - SIEGENIA PORTAL 200-Z PLUS Hardware components Hardware components 1 Handle PSK 200-Z/GH Si-line 2 Cover cap PSK 200-Z/GH Si-line 3 Coupling bracket 4 Countersunk

PSK PORTAL 200-Z Frame - Frame part dimensional details

Frame - Frame part dimensional details

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DIN left as drawn DIN right mirror image

All dimensions (in mm) and details for:

PVCu elements 12 mm air gap groove axis 9 mm and 13 mm

Striker plates S-ES can also be used in conjunction with S-ES locking cams instead of 56 mm striker plates .

H48.PSKKFS001EN-02Page 14

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Page 14: PSK PORTAL 200-Z PLUS - SIEGENIA PORTAL 200-Z PLUS Hardware components Hardware components 1 Handle PSK 200-Z/GH Si-line 2 Cover cap PSK 200-Z/GH Si-line 3 Coupling bracket 4 Countersunk

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PSK PORTAL 200-Z PLUS Frame - Assembly of running and guiding rails

Frame - Assembly of running and guiding rails

6

16 17

18

6

8

Fit the lining for the running rail when assembling the hardware!

operational dimensione

Stand: 10.2016

functional dimensions

Assembly of running and guiding rails

A Cut guiding rail (16) and running rail (18) to length.

B Position both parts in accordance with dimensions alongside and secure.Attention: Dimensions

must be adhered to, otherwise there is a risk of danger to the user and/or risk of the element being damaged.

C Cut cover rail F (17) to length and clip on. D Line the running rail (18) fully

(see also Page 16).

functional dimensions

Length of guiding rail and cover rail F= Frame rebate width +10 mm

Frame rebate width

23

Length of running rail = Frame rebate width +16 mm

R

Size with 8 mm overlap of the sash on the frame corresponds to „flush with the outer edge of the sash“.

25 24

E Position locking part (26) and screw it tightly down with 4 mm A/F hexagon screwdriver (Torque 4 - 4.5 Nm).

F Push the stop (24) and closing cap (25) into the stop block (23) dependent on the sliding direc-tion - DIN left or DIN right.

G Push stop block (23) onto running rail (18) and screw it on lightly.

Note: Only screw the stop block (23) down tightly after first inserting the sliding sash (see Page 20).

Over rebate width Dimension R1)

1) Note: If the17 mm dimension on Page19 increases or decreases, dimension R will increase or decrease correspondingly.

18 5919 5820 5721 5622 55

2

1

1

H48.PSKKFS001EN-02Page 15

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Vertical section, bottom

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outer sash

5x … for sash weights > 160 kg and generally for round or angled over rebate

Apply the lining to the running rail when assembling the hardware!

to frame clearance

H48.PSKKFS001EN-02Page 16

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Page 16: PSK PORTAL 200-Z PLUS - SIEGENIA PORTAL 200-Z PLUS Hardware components Hardware components 1 Handle PSK 200-Z/GH Si-line 2 Cover cap PSK 200-Z/GH Si-line 3 Coupling bracket 4 Countersunk

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PSK PORTAL 200-Z PLUS Preparing the sash frame

Preparing the sash frame

Combi-jig EB 643-3/ -7 for gear handle and corner drive VSO and BSO Milling cutter: Ø 6 or 8 mm Wear ring: Ø 27 mm Drill: Ø 4,2 mm or 4,0 mm

Colour coding of the drill jig bushes:yellow-chromatised = Centering pinblue-chromatised= Fixing holes

All dimensions (in mm) and details for:

PVCu elements air gap 12 mm Groove axis 9 mm and 13 mm

H48.PSKKFS001EN-02Page 17

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Fitting the central lock on the sash frame

A Insert corner drives VSU (7), BSU (8), VSO (5) and BSO (6) into hardware groove, screw it on and push each of the drive rods of the corner drives up to the stop in the assembly position (see arrow, ). Remove gasket from stay arm area.

B Lay the Gear OS (29) and the linkages (28) in hardware groove, mark out and cut to length on one side and assemble in the following order. Start with gear OS (29) (C1) and the linkage (28) (C2) top and couple the stay arms of VSO (5) and BSO (6) parallel, tighten - note the marking on the stays (see illustration). Then in any order, insert gear OS (29) (C3) and the linkage (28) (C4) crossways at the bottom and screw on.

C Engage coupling bracket (3) on gear OS (29) with the pegs and screw on with countersunk screws M5 x 10 (4) Insert handle PSK 200-Z/GH Si-line (1) in the assembly position (see illustration) and screw in min. 4 screws 5x50. Move handle PSK 200-Z/GH Si-line (1) into the locking position, in order to shear off the assembly fixing for the long components. Clip on the cover cap PSK 200-Z/GH Si-line (2).Note: For fixing screws see page 13.

Sliding position

PSK PORTAL 200-Z PLUS Sash frame: Assembly ZV

Sash frame: Assembly ZV

Tilting position

Lock position

29

28*

3

4

7

1 2

28*

8

29

Assembly po-sition

C4

AC2

A

C3

AA

D

C1

5

Assembly position

Components fitted (View with sash on stop bed)

Components fitted (View with sash on stop bed)

A

A

4

When coupling the link-age (28) ensure a par-allel setting for both stays! See marking on the slave rail.

Marking on slave rail

Chamfer towards the outside of the sash

Outside of sash

Inside of sash

B

B

B

B

Marking of the fitting position on gear handle

6

Outside of sash

* On FFB 770 – 850 mm fit loose drive rods andloose cover rails.

Y = Length cutting area

Note:If the handle position is altered by –100 mm the striker plate position needs to be altered by –100 mm and the application range of the driver gear OS is then reduced by -100 mm.

H48.PSKKFS001EN-02Page 18

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Assembly of the rollers

A Firmly screw on roller V (9), front and roller H (10), rear. For sash rebate weight > 160 kg also firmly screw on central roller M PSK PLUS(13) and fit extra fixing screws to all rollers. (see page16)

B Equalize the two supports (27) for cover rail L (14) and screw on.C Place connecting rod (15) on front roller V (9) , mark off to the marking of the rear roller H (10) and cut to length.

For roller M PSK PLUS (13) mark off connecting rod (15) with an additional allowance of 15 mm and cut to length. Insert connecting rod (15) in rear roller H (10) or central roller M PSK PLUS (13) and clamp tight with a socket head screw - torque of 10 - 11 Nm. For this use 4 mm A/F hexagon socket wrench. Insert connecting rod (15) in front roller V (9) or central roller M PSK PLUS (13). Move rear roller H (10) into the locking position. (hold tightly) Ensure a parallel setting of the rollers V, H or M PSK PLUS (9 and 10 or 13). Clamp connecting rod (15) firmly in the front roller V (9), also with a socket head screw torque of 10 - 11 Nm.

D After inserting the sash frame into the blind frame (see Page 20), engage cover rail L (14) and push on cover caps L (19 and 20).

Note: For fixing screws see page13.

PSK PORTAL 200-Z PLUS Sash frame - Assembly of the PSK components

Sash frame - Assembly of the PSK components

20 19

14

D

A

C

A

D

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Block fitting instructions for roller M

1) Fit resilient spacer block (hardness approx. 60-80 Shore) in the area of roller M e.g. Universal block from Gluske C

9 2713 1027

B B

H48.PSKKFS001EN-02Page 19

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15

13

15 15 15

Page 19: PSK PORTAL 200-Z PLUS - SIEGENIA PORTAL 200-Z PLUS Hardware components Hardware components 1 Handle PSK 200-Z/GH Si-line 2 Cover cap PSK 200-Z/GH Si-line 3 Coupling bracket 4 Countersunk

SIEGENIA-AUBI KG - Hardware and Ventilation Technology P.O. Box 10 05 51 - 57005 Siegen - Germany Phone +49 (0)271 3931-0 - Fax +49 (0)271 3931-333

PSK PORTAL 200-Z PLUS Inserting the sliding sash and diagram overview

Inserting the sliding sash and diagram overview

Inserting the sliding sash

A Push the two sliders (11) into the guiding rail (16) and fit the side cover caps F (21 and 22).

B Switch the sash frame into the sliding position (see Page 18). Engage the sash frame at an angle onto the running rail (18) and engage the coupling bolts of the stay arms in sliders (11).Check that the coupling bolts engage by briefly pulling on the stay arm!

C Fix the stop block (23). For this push the sash into the required final position and screw stop block (23) firmly to a torque of 4 - 4.5 Nm.

D Check the operation of all hardware components. If necessary make use of the adjustment possibilities. (4 mm A/F hexagon socket wrench)

E Fit cover rail L (14) and cover caps L (19 und 20) as described on Page 19.

adjustment possibilities

If necessary the height of the parallel slide / tilt sash can be adjusted after fitting the pane of glass. Set the front (9) centre (13) and rear (10) rollers using an 8 mm A/F hexagon socket wrench. The roller height adjustment is self locking.Locking part (26) can be offset for a central sash en-try.

Diagram-overview

Diagram A

DIN left or DIN right

Diagram G

1 sliding sash/2 fixed sashes*

1 sliding sash/1 fixed sash 2 sliding sashes/2 fixed sashes*

2 sliding sashes/1 fixed sash

Diagram C

Diagram K

*) Instead of the fixed sashes, turn sashes are also possible. Turn sashes only with Rose Si-line internal and removable handle (see Product Catalogue).

Important informationHang in the stay arms..

Pull the stay arm briefly!

Hang out the stay arms.

Only with SIEGENIA-AUBI Key!

3.

1.

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11

12

H48.PSKKFS001EN-02Page 20

Stand: 10.2016

+4 mm

–2 mm

8 mm A/F

9

26

lowering

raising