psk 11ª ediÇÃo.pdf

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Ground Engaging ToolsParts Sales Kit11th Edition

Ground Engaging Tools Parts Sales Kit11th Edition

1Table of Contents

Section Page

IInnttrroodduuccttiioonn ................................................................................................................................................................................................................................................................................................................ 33WWeeaarr PPrrootteeccttiioonn .................................................................................................................................................................................................................................................................................................... 55BBuullllddoozzeerrss // CCoommppaaccttoorrss ........................................................................................................................................................................................................................................................................ 1199EExxccaavvaattoorrss ..............................................................................................................................................................................................................................................................................................................111155MMiinniinngg 55000000 SSeerriieess SShhoovveellss aanndd OOEEMM..........................................................................................................................................................................................................................441155HHyyddrraauulliicc HHaammmmeerrss // DDeemmoolliittiioonn TToooollss // RRoocckk DDrriillll TToooollss..............................................................................................................................................................................446611LLooaaddeerrss ......................................................................................................................................................................................................................................................................................................................552299SSkkiidd SStteeeerr LLooaaddeerr ...................................................................................................................................................................................................................................................................................... 11225533UUnnddeerrggrroouunndd MMiinniinngg .............................................................................................................................................................................................................................................................................. 11227799PPaavviinngg PPrroodduuccttss .......................................................................................................................................................................................................................................................................................... 11228899Motor Graders................................................................................................................................................................... 1327....... RRiippppeerr // SSccaarriiffiieerrss...................................................................................................................................................................................................................................................................................... 11335555SSccrraappeerrss................................................................................................................................................................................................................................................................................................................ 11339977GGEETT SSeerrvviiccee TToooollss SSeeccttiioonn CCoonntteennttss.......................................................................................................................................................................................................................... 11443377GGEETT MMaaddee aass OOrrddeerreedd ((MMAAOO)) PPrrooggrraamm SSeeccttiioonn CCoonntteennttss................................................................................................................................................................ 11445533AAppppeennddiixx .............................................................................................................................................................................................................................................................................................................. 11446611

3Introduction

The Ground Engaging Tools Parts Sales Kit (GET) is designed to provide dealer salespeople (field and in store) withpart numbers and product information as well as features and benefits for selected parts and service products. It is aquick reference tool which lists part numbers and applications for items that are: new, competitive and high in salesvolume and sales potential.

The GET PSK should not be used as a substitute for Parts Books, Numerical Parts Record, Parts Pricing Medium orany other formal reference publication. All part numbers, specifications and application data published in the GETPSK are subject to change without notice. Any information taken from this publication for use in preparing a PartsSales Order or Price Quotation should always be verified against the Numerical Parts Record in accordance withthe Management Parts gram entitled The Numerical Parts Record.

The tab index enables users to quickly locate various sections in the GET PSK. Users are urged to use the GET PSKconsistently to help ensure close familiarity with the vast amount of part numbers and product information.

GGrroouunndd EEnnggaaggiinngg TToooollss

This book supports the Cat Ground Engaging Tools for loader buckets, excavator buckets, rippers, bulldozer bladesand scraper bowls on either competitive or Cat machines. The function of the program is to increase customer satis-faction and GET component sales by making available a consistent, high-quality GET product line for all machines.

The Ground Engaging Tools PSK should be useful in various departments, for example:

Parts and Service Salespeople can use it to determine convertibility and establish a quote.

The service/welding shop will also find many uses for this guide.

Used equipment salesperson can convert machines on the lot to Cat GET, increasing their value.

NOTE

For a detailed list of serial number equivalent information, see Serial Number Index, Form No. SEBF9451. ThisEquivalent Serial Number Guide covers Cat machines from 1955.

Ground Engaging Tools for loader buckets, excavator buckets, rippers, bulldozerblades and scraper bowls on either competitive or Cat machines. The function of the program is to increasecustomer satisfaction and GET component sales by making available a consistent, high-quality GET productline for all machines.

The Ground Engaging Tools PSK should be useful in various departments, for example:

Parts and Service Salespeople can use it to determine convertibility and establish a quote.

The service/welding shop will also find many uses for this guide.

Used equipment salesperson can convert machines on the lot to Cat GET, increasing their value.

NOTE

For a detailed list of serial number equivalent information, see Serial Number Index, Form No.SEBF9451. This Equivalent Serial Number Guide covers Cat machines from 1955.

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1

5Wear Protection

Weld-On Half-Arrow Edges... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Weld-On Heel Shrouds .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Chocky Bars.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Wear Buttons ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Roll Bars.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Wear Block .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Bolt Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9"White Iron" Wear Block ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Mechanically Attached Wear Plate System (MAWPS) ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Wear Bars ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15MAWPS Remove and Install Instructions .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

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6Wear Protection

WWeelldd--OOnn HHaallff--AArrrrooww EEddggeess

Weld-on half-arrow edges protect the bucket structure by adding more wearmaterial to the base edge, and they will fit other brand buckets.The weld-on half-arrow edges can be used to customize loader buckets. For ex-ample, they could be used as sidecutters on bucket side bars to improve pene-tration, or welded between bucket teeth to reduce scalloping. Before weldinghalf-arrow sections between bucket teeth, be sure to check for tip and pin holeclearance. This is a concern primarily when using bottom strap adapters.

W

TH

B

OOppttiioonnss

W T H BOverallLength

Part No. in. mm in. mm in. mm in. mm feet mm

134-1774 4 101 0.43 11 0.40 10 0.14 3.5 8 2438

134-1776 6 151 0.63 16 0.60 16 0.22 5.5 8 2438

8J-8141 8 203 0.75 19 0.50 13 0.16 4.0 12 3658

8J-8176 10 254 1.10 28 1.10 29 0.44 11 12 3658

6Y-2107 10 254 1.60 40 1.20 30 1.00 25 12 3658

109-2696 10 254 1.60 40 1.20 30 1.00 25 18 5486

132-1013 11.5 295 1.77 45 1.34 34 0.47 12 3.3 1000

WWeelldd--OOnn HHeeeell SShhrroouuddss

Weld-on heel shrouds protect the lower outside corner of all types of Caterpillarand other brand buckets. Protection is given to the bottom and the side of thebucket with extra wear material concentrated in the corner where it's neededmost. Straight and curved heel shrouds are available in two different sizes to bestmatch bucket contour and size, and abrasiveness of the application. The insidecorner is relieved to eliminate interference with the bucket structure. Shroudsneed not be placed tightly together. They can be spaced apart and still provide fullprotection due to 'shadowing.' Weld-on heel shrouds are especially applicable forLHEX and underground LHD buckets.For high wear applications Caterpillar's Mechanically Attached Wear Plate Sys-tem (MAWPS) should be considered due to their quick change design. However,for moderate wear applications and sites especially concerned about mechani-cally fastened parts these weld-on heel shrouds are an excellent option toconsider.

For high wear applications Caterpillar's Mechanically Attached Wear Plate Sys-tem (MAWPS) should be considered due to their quick change design. However,for moderate wear applications and sites especially concerned about mechani-cally fastened parts these weld-on heel shrouds are an excellent option toconsider.

A

B

7Wear Protection

WWeelldd--OOnn HHeeeell SShhrroouuddss ((ccoonntt''dd..))

A

C

R

Weight A B C D E F G H R

lb in in in in in in in in inPart No. Type (kg) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

157-1019 straight68.4(31.0)

9.8(250)

7.9(200)

10.6(270)

2.0(50)

1.8(45)

1.2(30)

7.9(200)

157-1027 curved63.1(28.6)

9.8(250)

7.9(200)

7.6(193)

10.6(270)

2(50)

1.8(45)

1.2(30)

7.9(200)

31.5(800)

138-6529 straight30.4(13.8)

6.9(175)

5.9(150)

8.1(205)

1.6(40)

1.4(35)

1(25)

5.9(150)

138-6551 curved29.5(13.4)

6.9(175)

5.9(150)

5.4(136)

8.1(205)

1.6(40)

1.4(35)

1(25)

5.9(150)

23.6(600)

280-4078 straight10.7(4.88)

4.7(120)

4.2(108)

5.9(150)

1.1(28)

0.8(20)

0.8(20)

4.5(113)

280-4079 curved9.8(4.5)

4.7(120)

4.2(108)

3.5(90.6)

5.9(150)

1.1(28)

0.8(20)

0.8(20)

4.5(113)

15.8(400)

CChhoocckkyy BBaarrss

Cat-branded wear protection parts have been designed to protect more expen-sive components, such as machines and buckets, resulting in less downtimeand greater productivity. These combine optimal material characteristics witha uniquely engineered design that provides an effective solution for a widerange of applications. The wear protection parts consist of the followingcomponents: Chrome White Iron (CWI): Heat-treated ASTM Class 2, Type B, with a materi-

al hardness of Rockwell C 63.

Mild Steel Backing Plate: Designed to provide impact absorption resulting inlonger product life.

The CWI and backing plate are bonded together using a copper brazing proc-ess. The result of this process is a highly wear resistant product yielding opti-mal bonding strength.

Part Number Part Name Description Length (mm) Width (mm) Thickness (mm)280-4088 Block As.

Wear1.5" Chocky 241 38 25

280-4089 Block As. Wear

2.0" Chocky 241 51 25

8Wear Protection

CChhoocckkyy BBaarrss ((ccoonntt''dd..))

Part Number Part Name Description Length (mm) Width (mm) Thickness (mm)280-4090 Block As.

Wear2.5" Chocky 241 64 25


4.0" Chocky 241 102 25

WWeeaarr BBuuttttoonnss

Cat wear buttons are used in applications that lend themselves to optimizingtheir round profile or where their designs are required to cover a specific sur-face area. The buttons utilize a "tri-bar" design, which traps fine media be-tween the three raised bars. The trapped media will provide material-on-material wear prolonging the life of the product.

Part Number Part Name Description Diameter (mm) Thickness (mm)

280-4092 Block As. Wear 2.5" Button 64 22




RRoollll BBaarrss

Cat roll bars are designed to protect the leading edge of earthmoving machi-nery such as dozers, loaders, mining shovels, etc. Their round profile is de-signed to provide maximum wear protection while minimizing drag as theedge proceeds through the media. Some of the benefits of this design, com-pared to other wear protection products, are impact deflection, improved me-dia penetration, and overall weight reduction.

Part Number Part Name Description Length (mm) Width (mm) Diameter (mm)


1.25" Roll Bar 229 38 32


2.0" Roll Bar 305 52 51


3.0" Roll Bar 305 69 76

9Wear Protection

WWeeaarr BBlloocckk

Cat wear blocks are used in areas where a single piece needs to cover a largeor specific surface area. The wear block has a thicker profile, which allowsfor extended wear life in extreme applications. The 'zig zag' inset design al-lows for material-on-material wear and prevents the detrimental channel wearcommon in grooves that are parallel to the direction of media flow.

Part Number Part Name Description Length (mm) Width (mm) Thickness (mm)


6" x 8" Tile 203 152 38

For further information including welding instructions, please reference the IRM PELJ0896 (July 2008) which can befound in the Electronic Sales Library.

BBoolltt PPrrootteeccttoorr

Bolt protectors have been designed to protect hardware (bolts and nuts, pins,etc.) on items such as cutting edges, vertically pinned tips such as V780, topplates, edge segments, sidebar protectors, etc. This product allows material topack between the bolt protector and the hardware, thus preventing wear onthe hardware and provides easier removal at the time of GET replacement.These products are part of the wear protection family and have the followingdescription: Chrome White Iron (CWI): Heat-treated ASTM Class 2, Type B, with a materi-

al hardness of Rockwell C 63.

Mild Steel Backing Plate: Designed to provide impact absorption resulting inlonger product life.

Single bolt protector with a 4.5" outer diameter and 3.126" diameter openingfor bolt protection.

The CWI and backing plate are bonded together using a copper brazing proc-ess. The result of this process is a highly wear resistant product yielding opti-mal bonding strength.

Part Number Part Name Description Outer Diameter(mm)

Inner Diameter(hole) (mm)

Thickness (mm)

345-8061 Block As. - Wear Single BoltProtector

114.3 79.4 33.3

10

Wear Protection

""WWhhiittee IIrroonn"" WWeeaarr BBlloocckk

The high chrome alloy "white iron" is brazed to a mild steel backing platewhich can be plug-welded with an E7018 3/32" (or similar) stick electrode to abucket, dozer moldboard, or anywhere quick installation, low cost, abrasionprotection is desired. As with any welding, traditional preheating practicesapply, depending upon the location. In addition to quick installation, anotheradvantage of the design is that the plug welds and steel base are protectedfrom wear.This product is designed to add long wear life in highly abrasive applications.It has a hardness rating of Rc 60-65 and offers lower cost protection than"hard-facing." In addition to its ease of application, it is environmentally neu-tral, unlike some other wear protection products.

137-96984.6 x 4.6 x .54

(117 mm x 117 mm x 14 mm)137-9697

4.6 x 2 x .54(117 mm x 51 mm x 14 mm)

137-96994 x 8 x 1

(102 mm x 205 mm x 25 mm)

Part Numbers: 137-9699 137-9698 137-9697Sizes: (inches)(mm)

4 x 8 x 1102 x 205 x 25

4.6 x 4.6 x .54117 x 117 x 14

4.6 x 2 x .54117 x 51 x 14

Weights: (lbs)(kg)

7.193.27

2.791.27

1.140.52

Features: versatility

low cost

environmentally neutral

hardness Rc 60-65

protected welds and steelbase

Applications: Anywhere extra protection is needed for abrasive wear. May not be suitable for higher im-pact job sites.

MMeecchhaanniiccaallllyy AAttttaacchheedd WWeeaarr PPllaattee SSyysstteemm ((MMAAWWPPSS))

The Mechanically Attached Wear Plate System provides a hammerless means of in-stallation and removal. They are capable of protecting wear areas previously unpro-tected or protected by weld-on or bolt-on wear plates in a large variety ofapplications on Cat and competitive machines. The Skeletal MAWPS uses the sameSeries 20 base and retainer as the regular MAWPS, but has a modified skeletalplate that fits on the base. The Skeletal MAWPS wear plate is skeletal in form so ittraps material in the plate and between the plates.

11

Wear Protection

MMeecchhaanniiccaallllyy AAttttaacchheedd WWeeaarr PPllaattee SSyysstteemm ((MMAAWWPPSS)) ((ccoonntt''dd..))

Features and Benefits

Mechanical, "hammerless" installation. The Mechanically Attached Wear PlateSystem consists of a thru-hardened DH-2 steel wear plate which slides onto aweld-on base plate and is held in place with a patented compression retainer. TheSkeletal MAWPS wear plate is skeletal in form so it traps material in the plate andbetween the plates. With both MAWPS systems, worn wear plates can be quicklyreplaced using a common prybar or a MAWPS removal tool, 160-5119, withouthammering or welding. This makes removal and installation quick and easy. Wornwear plates can be quickly replaced using a common prybar without hammeringor welding, making removal and installation quick and easy.

Reduced downtime and maintenance. Because the wear plates can be changedquickly, usually in two minutes or less, downtime and maintenance time are re-duced compared to weld-on or bolt-on wear plates.

Extended wearing. The patented compression retainer is positioned low in thebase plate allowing a greater percentage of the wear plate to be worn away be-fore replacement. Competitive wear plates house the retainer higher in the wearplate thereby reducing the amount of available wear material. The Cat wearplate's more efficient use of total material lengthens replacement intervals and al-lows for less additional bucket weight for comparable protection.

Flexible application. The weld-on base plate can be welded on virtually any flator moderately curved surface. The system should be placed horizontally to theload path of material flow. The Mechanically Attached Wear Plate System caneasily be used to customize a wide variety of wearing surfaces.

Description

Wear plates are made from Caterpillar DH-2 steel and are thru hardened to obtain optimum strength and wear life.The base plate is made from slightly softer but tough weldable steel to withstand high load forces. The base plate isnot subject to wear under normal conditions since it is entirely covered by the wear plate. The patented compressionretainer is investment cast from spring steel material and acts as a spacer when located in the holding position. As asystem, the Mechanically Attached Wear Plate System should be placed horizontally to the load path of material flow.They only require approximately 2 inches (50 mm) of space from adjacent objects on one end to facilitatereplacement.

Application

The Mechanically Attached Wear Plate System can be installed on virtually any flat surface or on moderately curvedsurfaces providing the radius is not extremely small. Radius capability is specified in the parts consist chart. Bucketbottoms and sides, dozer push arms, Hydraulic Excavator bucket ski runners and sides, truck body duck tails, Tigerdozer blades, crusher hoppers are all candidates for wear plate protection. Long life, ability to customize protectionand ease of use promise to make this unique wear system a popular alternative to bolt-on or weld-on wear plates.

The Skeletal Mechanically Attached Wear Plate System can be installed on virtually any flat or moderately curvedsurfaces of the truck bed. They come in two sizes, standard and heavy duty. Long life, ability to customize protectionand ease of use promise to make this unique wear system a popular alternative to weld-on wear protection.

Wear Indicator

The wear plate has recessed holes (blind holes) cast into each corner to serve as a wear indicator making inspec-tions quick and easy. When the holes become exposed in one or more corners, it is time to change the wear plate. Ifthe wear plate is allowed to wear beyond the wear indicator, damage to base plate may occur.

12

Wear Protection


PPaarrttss CCoonnssiissttMMeecchhaanniiccaallllyy AAttttaacchheedd WWeeaarr PPllaattee SSyysstteemm

Series SuggestedModels

Base Plate(thk)

Wear Plate(dimension)

CompressionRetainer

RadiusCapability(1)

RetainerPlug

20 Series 844, 966, 980,988, 345B, othersimilar sizes

138-00200.70 in thick (18 mm)

5.35 lb (2.43 kg)

138-00228.85 in x 7.87 in x 1.38 in

(225 mm x 200 mm x 35 mm)14.15 lb (6.42 kg)

138-0006 7.87 in (200 mm)minimum

275-5444

Heavy Duty same same 138-00238.85 in x 7.87 in x 1.97 in

(225 mm x 200 mm x 50 mm)23.9 lb (10.85 kg)

138-0006 same 275-5444

Heavy Duty ARM same same 264-2195 136-0006 same 275-5444

30 Series 854, 990, 992,375, 5080, othersimilar sizes

138-00300.86 in thick (22 mm)

8.2 lb (3.72 kg)

138-003210.8 in x 7.87 in x 1.77 in

(275 mm x 200 mm x 45 mm)21.3 lb (9.67 kg)

138-0006 15.75 in (400 mm)minimum

275-5444

Standard ARM same same 229-7067 same same 275-5444Heavy Duty same same 138-0033

(10.8 in x 7.87 in x 2.36 in)275 mm x 200 mm x 60 mm

32.6 lb (14.8 kg)

138-0006 same 275-5444

Heavy Duty ARM same same 317-3350 138-0006 same 275-5444

40 Series 5110, 5130, othersimilar sizes

138-00401.14 in thick (29 mm)10.15 lb (4.61 kg)

138-004210.8 in x 7.87 in x 2.36 in

(275 mm x 200 mm x 60 mm)29.25 lb (13.28 kg)

138-0007 31.50 in (800 mm)minimum

275-5444


(275 mm x 200 mm x 75 mm)41.2 lb (18.7 kg)

138-0007 same 275-5444

50 Series 994, 5230, othersimilar sizes

138-00501.14 in thick (29 mm)

13.4 lb (6.08 kg)

138-005211.81 in x 9.8 in x 2.95 in

(300 mm x 250 mm x 75 mm)55.25 lb (25.08 kg)

138-0007 47.25 in (1200 mm)minimum

275-5444


(300 mm x 250 mm x 100 mm)83.15 lb (37.75 kg)

138-0007 same 275-5444

Skeletal Mechanically Attached Wear Plate System

SeriesSuggestedModels

Base Plate(thk)

Wear Plate(dimension)

CompressionRetainer

RadiusCapability(1)

RetainerPlug

Standard Off HighwayTrucks

138-00200.70 in thick(18 mm)

5.35 lb (2.43 kg)

138-00248 in x 12.2 in x 1.38 in

(202 mm x 310 mm x 35 mm)12.9 lb (5.9 kg)

138-0006 7.87 in (200 mm) 275-5444

Heavy Duty Off HighwayTrucks

138-00200.70 in thick(18 mm)

5.35 lb (2.43 kg)

138-00258.15 in x 12.2 in x 1.77 in

(207 mm x 310 mm x 45 mm)18.3 lb (8.4 kg)

138-0006 7.87 in (200 mm) 275-5444

1 Not recommended for convex radii smaller than those specified in this chart.

13

Wear Protection


MAWPS Kits:

For customers that are in the process of installing large volumes of MAWPS products in off highway truck beds, kitshave been set up to assist on the initial purchase. Each kit contains 5 pieces of the following: base plate, cover (skel-etal or solid), retainer and plug. Table 1 lists the current kit part numbers followed by the replacement kit part numberwhich now includes the retainer plug.

Table 1

Current Part No. New Part No. Description Series Standard vs. Heavy Duty201-1222 304-5834 Kit - MAWPS 20 Standard201-1223 304-5838 Kit - MAWPS 20 Heavy Duty201-1224 304-5835 Kit - MAWPS Skeletal Standard201-1225 304-5839 Kit - MAWPS Skeletal Heavy Duty201-1232 304-5836 Kit - MAWPS 30 Standard201-1233 304-5837 Kit - MAWPS 30 Heavy Duty201-1242 304-5840 Kit - MAWPS 40 Standard201-1243 304-5841 Kit - MAWPS 40 Heavy Duty201-1252 304-5850 Kit - MAWPS 50 Standard201-1253 304-5851 Kit - MAWPS 50 Heavy Duty

Table 2 lists the individual kit piece part numbers as they appear in the kits.

Table 2

Current PartNo. Series No.

Standardvs. Heavy

Duty Base PlateWear Plate(Solid)

Wear Plate(Skeletal) Retainer Plug

304-5834 20 Standard 138-0020 138-0022 N/A 138-0006 275-5444304-5838 20 Heavy Duty 138-0020 138-0023 N/A 138-0006 275-5444

304-5835 20 Standard 138-0020 N/A 138-0024 138-0006 275-5444304-5839 20 Heavy Duty 138-0020 N/A 138-0025 138-0006 275-5444




Replacement Kits:

Caterpillar now also offers kits for easier conversion on all versions of Mechanically Attached Wear Plate, all with adiscounted price for both standard and heavy-duty versions. 5 base plates, 5 covers and 5 retainers form each kit.

Solid Skeletal

Standard Heavy Duty Standard Heavy Duty

Series 20 201-1222 201-1223 201-1224 201-1225

Series 30 201-1232 201-1233 N/A N/A

14

Wear Protection


Solid Skeletal

Standard Heavy Duty Standard Heavy Duty

Series 40 201-1242 201-1243 N/A N/A

Series 50 201-1252 201-1253 N/A N/A

N/A = Not Applicable

Promotion Material

CD ROM Training/Sales Presentation: A CD ROM titled "Caterpillar Mechanically Attached Wear Plate System"(PEXT7000) is available through literature distribution. This can be used by dealer machine and parts sales people fortraining or customer sales presentations. The CD Rom is interactive covering an Introduction, Features and Benefits,Size Comparison, How To Remove and Install and Questions and Answers. The CD plays for approximately 20 minutesand is complete with video, narration and virtual reality features. Remove and install instructions can be printed andused as a field reference.

Demonstration Kit: A scale model demonstration kit (PEKP8025) is also available through literature distribution. The kitcontains a full scale 20 series wear plate, base plate and compression retainer and is enclosed in a carrying case.The demonstration kit can be used in conjunction with the CD Rom when making customer presentations.

Video: A six-minute video on Skeletal MAWPS PEVN4817Datasheet: PEHJ0063

Warranty

As with all Ground Engaging Tools from Caterpillar, the Mechanically Attached Wear Plate System components arewarranted against breakage for the normal wear life of the product. Caterpillar will not provide warranty coverageunder the breakage terms of the warranty statement if the wear plates are worn beyond the wear indicators on thewear plate.

MMeecchhaanniiccaallllyy AAttttaacchheedd WWeeaarr PPllaattee CCoommppeettiittiivvee RReevviieeww

SSttaannddaarrdd SSiizzee CCoommppaarriissoonn

%Wear Material ofTotal Assembly Weight

% ThrowAway Wear Plate

Wear Material Total Weight of Assembly

Part inch mm lbs kg

Cat Series 20 0.55 14 20.5 9.32 68% 35%Competition 0.31 8 18.2 8.27 44% 50%




15

Wear Protection


HHeeaavvyy DDuuttyy CCoommppaarriissoonn

%Wear Material ofTotal Assembly Weight

% ThrowAway Wear Plate

Wear Material Total Weight of Assembly

Part inch mm lbs kg





WWeeaarr BBaarrss

Wear bars provide additional blade protection in highly abrasive applications where short liner life has been encoun-tered. Wear bars are designed to be welded on top of a wear surface.

Wear bars come in different lengths to allow a customer to tailor the placement of the wear protection while minimiz-ing the amount of throw-away iron. Part numbers for the various lengths are shown below:

Wear bars are made from DH-2 steel alloy, through-hardened for greater wear resistance and strength. Core hard-ness of the bars will be between 45-52 Rc (2.7-3.0 BR). If the bars are to be flame cut, the burn zone must be pre-heated to 302-446 F (150-230 C). It is also recommended to preheat the bars to the 302-446 F (150-230 C)temperature when welding. The bars are to be positioned so the bevel is next to the surface shown at right.

PartNumber

Length Width Thickness

in. mm in. mm in. mm107-3386 96 2438 8 203 1 25107-3387 108 2743 8 203 1 25107-3388 132 3353 8 203 1 25

107-3389 144 3658 8 203 1 25107-3390 156 3962 8 203 1 25107-3391 180 4572 8 203 1 25

6S-4738 (2) 82 2080 6 150 1 25

5G-3897 (2) 36 914 6 150 0.63 16

5G-3488 (2) 24 610 6 150 0.63 16

5G-4642 (2) 98.4 2500 7.5 191 0.63 16

5G-5764 (2) 83.7 2126 7.5 191 0.75 19

9R-0316 (2) 88.2 2240 6 150 0.75 19

2 Straight Base Edge without holes, can be used as wear bar.

16

Wear Protection

WWeeaarr BBaarrss ((ccoonntt''dd..))

5W-7943 (3) 36 914 6 150 0.79 20

5W-7937 (3) 24 610 6 150 0.79 20

6K-7099 (3) 110.2 2799 8 203 0.79 20

9R-5317 (3) 24 610 8 203 1 25

8K-9916 (3) 127 3226 9 229 1 25

1V-3915 (3) 105.7 2686 9 229 1 25

5V-7415 (3) 127 3226 9.6 245 1 25

5V-7418 (3) 114 2890 9.6 245 1 25

MMAAWWPPSS RReemmoovvee aanndd IInnssttaallll IInnssttrruuccttiioonnss

Remove and Install Instructions

1. Locate wear area to be protected and clean free of dirt/paint/debris. Be sure to leave 2 inches (50 mm) minimumclearance from adjacent objects to allow for wear plate removal and installation.

2. Position the base plate in the desired location and weld the base plate in position welding at locations A & B asshown in the following illustration. Location C is used only for the 50 series base plate. Make one pass at a timein each location to avoid excess heat build-up. The base plate will require several passes at each location to en-sure proper strength is achieved. Use the chart to determine fillet weld size and number of passes for each ser-ies base plate.

SeriesBase Plate

FilletWeld Size

20 Series 0.6 in (15 mm)




3. Position the wear plate over the base plate and slide the wear plate onto the base.

4. Install one end of the compression retainer under the resting point.

5. Insert installation tool 160-5119 or a small pry bar with an 8 mm (0.31") width point between the base and wearplate and pry the compression retainer into place. After the retainer compresses and goes over center, it willpop into place and expand.

6. Remove the installation tool and check the compression retainer to assure it is in position.

Removal

1. Clean the compression retainer opening in the wear plate free of packed material. A pneumatic chipper is themost effective method to clean the packed material. Not all packed material needs to be cleaned away to re-move the retainer.

3 Straight Base Edge without holes, can be used as wear bar.

17

Wear Protection

MMAAWWPPSS RReemmoovvee aanndd IInnssttaallll IInnssttrruuccttiioonnss ((ccoonntt''dd..))

2. Insert the installation tool or a small pry bar in the slotted area of the compression retainer and pry up. The com-pression retainer will pop up out of the locking position.

3. Remove the retainer and slide the wear plate off the base plate.

NOTE

Compression retainers can be reused if they meet the following criteria:

1. 138-0006 no less than 87 mm (3.43") length.

138-0007 no less than 97 mm (3.82") length.

2. Retainer is no more than 2 mm (0.080") out of flat.

3. There is no deformation of the retainer material.

19

Bulldozers / Compactors

Bulldozer Blades .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20D11 Carrydozers / Bulldozers .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20D10 Bulldozers .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26D9 Bulldozers ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31D8 Bulldozers ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37D7 Bulldozers ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48D6 Bulldozers ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51D5 Bulldozers ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55D4 Bulldozers ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58D3 Bulldozers ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60End Bit Wear Material Comparison ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61Cutting Edge Supports .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62800 Series .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65Compactors.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72Product Features and Benefits .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80Hardware Torque Requirements for Plow Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84Bulldozer Conversion Procedure.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85Dimensions Bulldozer Cutting Edges .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88Bulldozer End Bits Conversion Procedure.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97Dimensions Bulldozer End Bits .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98Dimensions Bulldozer Wear Plates ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

SSeeee ssoommeetthhiinngg tthhaatt nneeeeddss ttoo bbee uuppddaatteedd?? CClliicckk hheerree ttoo tteellll uuss aabboouutt iitt..hhttttppss::////ddeeaalleerr..ccaatt..ccoomm//ccddaa//llaayyoouutt??iidd==33443344332200

20


BBuullllddoozzeerr BBllaaddeess

Straight (S)A good general purpose blade for most dozing applications. Available formost machines.

Universal (U)A straight blade with large "wings" to carry large loads more efficientlyover long distances. Available only for larger models.

Semi-U (SU)A straight blade with small "wings" to provide better load carrying charac-teristics for mid-sized and large machines.

Cushion (C)A relatively narrow blade, primarily for pushing scrapers.

Power Angling and Tilt (P or PAT)A very versatile blade for smaller machines.

Angle (A)An economical, light to medium duty blade designed for use on D8 andsmaller machines where the ability to side-cast is desired.

21


Due to its shallow cutting edge angle (35 vs. 56), the D11 CD blade has only 1.5" (38 mm) of usable wear surfacecompared to a standard dozer's 2.618" (66.5 mm). Failure to change cutting edges and end bits at this lower wear limitwill result in extensive damage to the cutting edge support, end bit support and excessive gusset wear.

The Reversible Cutting Edge System offers greater wear life along with a lower cost per hour than the One-way Cut-ting Edge System. For additional information, reference IRM GET05-09 (PELJ0520).

Carrydozer (CD)A straight blade with large wings to carry large loads more efficientlyover long distances. Available on D11.

DD1111 CCaarrrryyddoozzeerrss // BBuullllddoozzeerrss

CARRYDOZER GET

22


DD1111 CCaarrrryyddoozzeerrss // BBuullllddoozzeerrss ((ccoonntt''dd..))

DD1111 CCAARRRRYYDDOOZZEERRSS

CCUUTTTTIINNGG EEDDGGEESS

BladeModel

BladeSer.

Number Type

Thickness Reversible Edge One-way Edge Hardware

inches mm Qty. Part Qty. Part Qty.(1) Bolts Nuts Washers11

Carrydozer5JP, BHZ GD 1.77 45 5 238-3171 5 229-7052 8 5P-8361 3K-9770 4K-0684

EWL 2.36 60 5 238-3177 5 267-8654ARM-EWL

2.36 60 5 268-8751 5 268-8750

EENNDD BBIITTSS

BladeModel

BladeSer. Number

PartDescription

Part #(R-L)

Thickness Hardware

inches mm Qty.(1) Bolts Nuts Washers11

Carrydozer5JP, BHZ Penetration 273-7223/4 2.36 60 9 5P-8361 3K-9770 4K-0684

Standard 273-7225/6

Offset (60 mm) 273-7225/6

Short End Bit 273-7228/9

EWL 273-7230/1 3.00 75

EWL - Short End Bit 273-7232/3

ARM - EWL 273-7234/5

ARM - Penetration 223-8127/8

SSIIDDEEBBAARR PPRROOTTEECCTTOORR

BladeModel

SidebarProtector Qty. Pin Qty. Retainer Qty.

AdapterPlate Qty.

ShearBlock Qty.

11 Carrydozer 125-0800 2 8E-4708 4 4T-4707 4 135-9794 2 330-4455 2

WWEELLDD--OONN HHAALLFF--AARRRROOWW SSIIDDEECCUUTTTTEERR

BladeModel

Sidecutter Qty.

11 Carrydozer 135-9793 2

1 Quantity per edge or bit

23



DD1111 BBUULLLLDDOOZZEERRSS


BladeModel

BladeSer. Number Type

ThicknessQty. Part

Hardware

inches mm Qty.(2) Bolts Nuts11SU 4BB, 4KB

9NH, 1AP,4XP, 8PP

GD 1.77 45 2 9W-2426C 9 5P-8823 3K-9770(3)

2 9W-2425E 9EWL 2.36 60 2 9W-4495C 9

2 9W-4494E 9EEWL 3.00 75 2 135-9577E 9

2 135-9578C 911U 4CB, 5TB,

9MH, 9ZH,4YP, 8RP

GD 1.77 45 1 9W-2426C 9 5P-8823 3K9770(3)

2 9W-2425E 92 9W-2424I 9

OFFSET 2 138-6483(4) 9

1 138-6484 91 138-6485 91 138-6486 9

EWL 2.36 60 1 9W-4495C 92 9W-4494E 92 9W-4493I 9

ARM-EWL 2 195-91731 195-9174 91 195-9175 91 201-1231 9

EEWL 3.00 75 2 195-7187 92 135-9577 91 195-9578 9

C Center Edge, E End Edge, I Intermediate Edge, GDGeneral Duty, EWL Extended Wear Life, EEWL Extreme Extended Wear Life

EEWL is an extra thick edge for high face war reclamation applications.

EENNDD BBIITTSS

BladeModel

BladeSer. Number

EEWL (R-L) EWL (R-L) ARM-EWL (R-L) GD (R-L) OS (R-L)

11SU, 11U 4BB, 4KB, 9NH,1AP, 8PP

275-5445/6 8E-4545/6 195-7171/2 8E-4543/4 136-6753/4 (5)109-9053/4

4CB, 5TB, 9MH,9ZH, 4YP, 8RP

EEWL Extreme Extended Wear Life, EWL Extended Wear Life, GD General Duty, OS Offset

2 Number of bolts and nuts required per edge3 Also use 4K-0684 washers4 195-5118same as 138-6483with one sharp edge.5 195-5117/6 same as 136-6753/4 with one sharp edge.

24



EENNDD BBIITTSS CCoonnttiinnuueedd

BladeModel

BladeSer. Number Utility (R-L)

Thickness Hardware

IInncchheess mmmm QQttyy.. (6) BBoollttss NNuuttss11SU, 11U 4BB, 4KB,

9NH, 1AP,8PP

8E-9785/6 (7) 2.36 60 9 (8) 5P-8823 3K-9770 (9)

4CB, 5TB,9MH, 9ZH,4YP, 8RP

8E-9748/9 3.00 75

DDOOZZEERR HHEEAAVVYY DDUUTTYY MMIINNIINNGG GGEETT

BladeModel

BladeSer.

Number

HHDD EEddggee(10) HHDD EEnndd BBiitt(11) HHaarrddwwaarree

PartNumber inches mm

PartNumber inches mm Qty. Bolts Nuts

11SU 4BB, 4KB,9NH, 1AP,

8PP

(1) 107-3523(12)

2.36 60 107-3521/22(13) 4.72 120 44 5P-8823 3K-9770

11U 4CB, 5TB,9MH, 9ZH,

8RP

(1) 109-9050(14)

2.36 60 (2) 109-9047(15) 4.72 120 45 5P-8823 3K-9770

HD Heavy Duty

WWEEAARR PPLLAATTEESS

ThicknessBladeModel

BladeSer. Number

Location Part inches mm

11SU 4BB, 4KB, 9NH,1AP

5Piece Set Right End 4T-8143 0.63 16

Right Center 4T-8145

Center 4T-5308Left Center 4T-8146Left End 4T-8144

3Piece Set Right End 4T-8143

6 Number of bolts and nuts required per end bit.7 Level cut 136-8778/9.8 Quantity per end bit.9 Also use 4K-0684 washers.10 Thick one-piece edge.11 Thick flush end bit12 Edge bolt quantity is 28.13 End bolt quantity is 16.14 Edge bolt quantity is 21.15 End bolt quantity is 24.

Combination end edge and end bit; double thickness, 1/2 of length.

25



ThicknessBladeModel

BladeSer. Number

Location Part inches mm

Center 6Y-1100Left End 4T-8144Push Plate 4T-5308

8PP 3Piece Set Right End 136-3984 0.55 14

Center 136-3986Left End 139-3985

11U 4CB, 5TB, 4CB,UP to 00787



Center 4T-5308Left Center 4T-7631Left End 4T-7630

3Piece Set Right End 4T-7629

Center 6Y-1319Left End 4T-7630

4CB for 00788and UP, 9MH,

9ZH

3Piece Set Right End 122-2320


8RP 3Piece Set Right End 126-8341 0.55 14



BladeModel

SidebarProtector Qty. Pin Qty. Retainer Qty.

AdapterPlate Qty.

ShearBlock Qty.

D11 125-0800 2 8E-4708 4 4T-4707 4 135-9794 2 330-4455 2


BladeModel Sidecutter Qty.

D11 135-9793 2

26



RREECCOOMMMMEENNDDEEDD WWEEAARR BBAARRSS

BladeModel

Dimensions Wear BarsRight Wing Left Wing Center Length

inches mm inches mm inches mm feet mm Qty. Part No.11SU 20 508 20 508 175.3 4452 15 4572 2 (16) 107-3391

8 2438 1 (16) 107-338611U 59.5 1511 59.5 1511 134 3404 11 3353 4 (16) 107-3388

DD1100 BBuullllddoozzeerrss


BladeModel

BladeSer.Number

Thickness Hardware

Type inches mm Qty. Part Qty.(17) Bolts Nuts

10C 83W FD 1.38 35 2 9J-3751E 10 8J-2928 2J-3507(18)

10SU 79W FD 1.38 35 2 1U-4459C 9 5P-8823 3K-9770(19)

1U-4455E 9

GD 1.57 40 2 4T-0081C 9

2 4T-0081E 9

GD 1.77 45 2 6Y-0016C 9

2 6Y-0017E 9

EWL 2.00 50 2 4T-0607C 9

2 4T-0604E 9

EWL 2.36 60 2 6Y-0020C 9

2 6Y-0021E 9

1RH, 7RH,4KP, 6EP,BHJ, BHA

GD 1.38 35 2 9W-6609C 6

2 9W-6608E 5

EWL 1.77 45 2 9W-6656C 6

2 9W-6657E 5

ARM-EEWL 2.36 60 1 195-9170E 5

2 195-9171C 6

1 201-1230E 5

EEWL(20) 2 8E-2085C 6

2 8E-2086E 5

16 Provides 2 wear bar coverage full width of blade.17 Per edge.18 Uses 5P-8250washers.19 Uses 4K-0684washers.20 EEWL is an extra thick edge for high face wear reclamation applications.

27


DD1100 BBuullllddoozzeerrss ((ccoonntt''dd..))

BladeModel

BladeSer.Number

Thickness Hardware

Type inches mm Qty. Part Qty.(17) Bolts Nuts

EEWL(21) 2.95 75 2 135-9580C 6

2 135-9579E 5

10U 80W FD 1.38 35 3 1U-4458C 9 5P-8823 3K-9770(22)

2 1U-4457E 7

GD 1.57 40 3 4T-0083C 9

2 4T-0084E 7

GD 1.77 45 3 6Y-0018C 9

2 6Y-0019E 7

EWL 2.00 50 3 4T-0609C 9

2 4T-0608E 7

EWL 2.36 60 3 6Y-0023C 9

2 6Y-0022E 7

1SH, 7WH,4LP, 6FP,BHF, BHP

GD 1.38 35 3 9W-6615C 5

2 9W-6608E 5

EEWL 1.77 45 3 9W-6658C 5

2 9W-6657E 5

ARM-EEWL 2.36 60 3 223-8149C 5

1 195-9170E 5

1 201-1230E 5

EEWL(21) 3 8E-2087C 5

2 8E-2086E 5

C Center Edge, E End Edge, FD Finish Dozing, GD General Duty, EWL Extended Wear Life

EENNDD BBIITTSS

BladeModel

BladeSer. number

EEWL(R-L)

EWL(R-L)

ARM-EWL(R-L)

GD(R-L)

Finish(R-L)

Abrasion/Impact(R-L)

10C 83W 275-5941/2 (2) 4T-6538

10SU, 10U 79W, 80W 8E-4545/6 387-8251/2 8E-4543/4

17 Per edge.21 EEWL is an extra thick edge for high face wear reclamation applications.22 Uses 4K-0684washers.

28



BladeModel

BladeSer. number

EEWL(R-L)

EWL(R-L)

ARM-EWL(R-L)

GD(R-L)

Finish(R-L)

Abrasion/Impact(R-L)

4KP, 6EP,1RH, 1SH,4LP, 6FP,7RH, 7WH,BHA, BHJ,BHF, BHP

8E-4541/2 195-7173/4 8E-4199/8 7T-4689/8HC

EEWL Extreme Extended Wear Life, EWL Extended Wear Life, GD General Duty, HC Hot cupped design

EENNDD BBIITTSS CCoonnttiinnuueedd

BladeModel

BladeSer.Number

Utility(R-L)

Thickness Hardware

inches mm Qty. Bolts Nuts

10C 83W 6 (23) 8J-2928 (24) 2J-3507

10SU, 10U 79W, 80W 8E-9785/6 2.36 60 9 (23) 5P-8361 (25) 3K-9770

8E-9748/9 2.95 75 7 (23)

4KP, 6EP,1RH, 1SH,4LP, 6FP,7RH, 7WH,BHA, BHJ,BHF, BHP

100-3131/2 1.75 45 7 (23) 5P-8823 (25) 3K-9770

100-3133/4 2.36 60

136-8755/4 2.95 75

23 Quantity per end bit.24 Also use 5P-8250 washers.25 Also use 4K-0684 washers.

29




BladeModel

BladeSer.Number

HD Edge(26) HD End Bit(27) Hardware

PartNumber inches mm

PartNumber inches mm Qty. Bolts Nuts

10SU 1RH, 7RH,4KP, 6EP,BHJ, BHA

91) 107-3510(28)

2.36 60 107-3515(29)

4.72 120 34 5P-8823 3K-9770

10U 1SH,7WH, 4LP,6EP, BHF,BHP

(3) 8E-2087(30)

2.36 60 (2) 113-0338(31)

4.72 120 33 5P-8823(32)

3K-9770

HD Heavy Duty


BladeModel

SidebarProtector

Qty. Pin Qty. Retainer Qty. AdapterPlate

Qty. ShearBlock

Qty.

D10 125-0800 2 8E-4708 4 4T-4707 4 135-9794 2 330-4455 2

NOTE: For more information on D10 and D11 Sidebar Protector, refer to GET 9930, PELM0918.


BladeModel

Sidecutter Qty.

D10 135-9793 2


Thickness

BladeModel

BladeSer. Number

Location Qty. Part inches mm

10C 83W Push Plate 9J-4567 0.79 20

10SU 79W1536 Wear Plates 8 3G-6344 0.47 12

Push Plate 3G-6343 0.63 16

26 Thick one-piece edge.27 Thick flush end bit28 Combination end edge and end bit; double thickness, 2/3 of length.29 End bit bolt quantity is 6 each.30 Edge bolt quantity is 5 each.31 Combination end edge and end bit; double thickness, 2/3 of length.

End bit bolt quantity is 9 each.32 Also use 4K-0684washers.

30



Thickness

BladeModel

BladeSer. Number

Location Qty. Part inches mm

79W537UP 5Piece Set Right End 4T-3722 0.63 16


Center/Push 1U-3697

Left Center 4T-3724

Left End 4T-3723

1RH, 7RH, 4KP,6EP, BHA, BHJ

5Piece Set Right End 218-3922 0.55 14

Right Center 9W-7260 0.63 16

Center 9W-2409

Left Center 9W-7261

Left End 218-3923 0.55 14

3Piece Set Right End 218-3922

Center 218-3924

Left End 218-3923

Push Plate 9W-2409 0.63 16

10U 80W1467 All 9 3G-6344 0.47 12

80W468UP 5Piece Set Right End 4T-3726 0.63 16


Center 1U-3697

Left Center 4T-3728

Left End 4T-3727

1SH,7WH 5Piece Set Right End 9W-7263

Right Center 9W-7262

Center 9W-2409

Left Center 9W-7264

Left End 9W-7265

3Piece Set Right End 9W-7263

Center 6Y-1080

Left End 9W-7265

4LP, 6FP, BHF,BHP


Center 218-3941

Left End 218-3940

31



BladeModel

Dimensions Wear Bars

Right Wing Left Wing Center Length

inches mm inches mm inches mm feet mm Qty. Part No.



10N, SU 16.3 415 16.3 415 155 3932 13 3962 2(33) 107-3390

8 2438 1(33) 107-3386

10N, U 49.8 1264 49.8 1264 107.9 2740 9 2743 4(33) 107-3387



Thickness HardwareBladeModel

BladeSer.

Number

Type inches mm Qty. Part Qty. Bolts Nuts

9A 52C, 90D,11E, 26E

FD 1.12 28 1 4T-6388C 7 8J-2928 2J-3507(34)

2 4T-6387E 9EWL 1.62 41 1 7J-2966C 7

2 7J-2965E 99C 70F, 45G,

20YFD 1.12 28 1 4T-6450C 15 8J-2928 2J-3507(34)

2 4T-6388E 79R 39K FD 1.12 28 3 4T-6386 7 8J-2928 2J-3507(34)

EWL 1.62 41 3 7J-2980 7

9SU 21E1831,25E, 06A

FD 1.12 28 1 4T-6459C 9 8J-2928 2J-3507(34)

2 4T-6456E 6EWL 1.62 41 1 7J-2961C 9 4J-9208

2 7J-2960E 653C, 89D,21E832-UP

FD 1.12 28 2 4T-6448 10 4J-9208 2J-3507(34)

EWL 1.62 41 2 7J-2962 10

05A, 18K,46K, 73R,

61U

FD 1.12 28 3 4T-6386 7 4J-9208(35) 2J-3507(34)

GD 1.38 35 3 9W-4500 7 4J-9058(34)

EWL 1.62 41 3 7J-2980 7 8J-2928EWL 1.57 40 3 7T-4342(36) 7 4J-9058(34)

18Y11875, 52Y,

42S

FD 1.12 28 1 4T-6386C 7 4J-9208 2J-3507(34)

2 4T-6385E 8GD 1.38 35 1 9W-4500C 7 1J-4948

2 9W-4502E 8

33 Provides 2 wear bar coverage full width of blade.34 Uses 5P-8250 washers.35 Uses 3K-5234 washers.36 Wider edges with offset bolt holes. Use only with 7T-4092/3 (long side) or 9W-9193/4 (short side).


32




BladeSer.

Number


1 6Y-0311(37)-L 8

1 6Y-0312(37)-R 8

EWl 1.62 41 1 7J-2980C 72 9W-4508E 8

EWL2(38) 1.77 45 1 6Y-0476(37)-C 7

1 6Y-0477(37)-L 8

1 6Y-0478(37)-R 8

18Y1876UP

GD 1.38 35 2 7T-9782C 6 6V-8360 3K-9770(39)

2 7T-9779E 5EWL 1.77 45 2 9W-3928C 6 5P-8823

2 9W-3930E 51MH,

5BH, 1LP,2LP, 7NH,2ZP, 2BP,9LH, 9RP,CLC, CLN,CLY, CMA,

T9J

FD 1.10 28 1 6Y-5539C 12 4J-9208 2J-3507(40)

2 6Y-5540E 5

GD 1.38 35 1 7T-5702C 122 7T-9125E 5

EWL 1.77 45 1 9W-7043C 122 112-2471E 5

C Center Edge, E End Edge, L Left End, R Right EndFD Finish Dozing, GD General Duty, EWL Extended Wear Life

CCUUTTTTIINNGG EEDDGGEESS CCoonnttiinnuueedd


BladeSer. Number


9U 55C FD 1.12 28 1 4T-6453C 13 4J-9058 2J-3507(40)

2 4T-6457E 6EWL 1.62 41 1 7J-2963C 13

2 7J-2964E 614C, 19K,

78xFD 1.12 28 3 4T-6378C,E 6 4J-9058(41) 2J-3507(40)

2 4T-6379I 4

GD 1.38 35 3 9W-6092C,E

6 4J-9058c

2 9W-9197I 4EWL 1.62 41 3 7J-2959C,E 6 4J-9208

2 7J-2979I 4EWL 1.57 4 3 7T-4341(42)-

C,E6 4J-9058c

37 Wider edges with offset bolt holes. Use only with 7T-4092/3 (long side) or 9W-9193/4 (short side).38 EWL2 is an extra thick edge for high face wear reclamation applications.39 Uses 4K-0684 washers.40 Uses 5P-8250 washers.41 Uses 3K-5234 washers.42 Wider edges with offset bolt holes. Use only with 8E-4541/2 (long side) or 8E-4199/8 (short side).

33




BladeSer. Number


1 7T-4336(43)-LI

4

1 7T-4337(43)-RI

4

19Y11474,78S

FD 1.12 28 2 4T-6381C 9 4J-9208 2J-3507(44)

2 4T-6382E 6GD 1.38 35 2 7T-9126C 9

2 9W-4503E 6GD 1.38 35 2 6Y-0313(43)-C 9 1J-4948

1 6Y-0315(43)-L 6

1 6Y-0314(43)-R 6

EWL 1.62 41 2 9W-4507C 92 9W-4506E 6

EWL 1.62 41 2 7T-4335(43)-C 9

1 7T-4344(43)-L 6

1 7T-4343(43)-R 6

EWL2 1.77 45 2 6Y-0479(43)-C 9

1 6Y-0481(43)-L 6

1 6Y-0480(43)-R 6

19Y1475UP GD 1.38 35 3 9W-0775C 5 6V-8360 3K-9770(45)

2 7T-9781E 5EWL 1.77 45 3 9W-3931C 5 5P-8823

2 9W-3929E 51LH, 2ZH,1MP, 7PH,9MP, CMH,CMN, CMS,CMW, CMZ,

T9H

FD 1.12 28 1 6Y-5538C 15 4J-9208 2J-3507(44)

2 6Y-5540E 5

GD 1.38 35 1 7T-5701C 152 7T-9125E 5

EWL 1.77 45 1 9W-7044C 152 112-2471E 5

9USXS 20H FD 1.12 28 4 4T-6378 6 4J-9058 2J-3507(44)

3 4T-6377 42 4T-6379 4

C Center Edge E End Edge I Intermediate L Left End FD Finish Dozing

RI Right Intermediate LI Left Intermediate R Right End GD General Duty EWL Extended WearLife

43 Wider edges with offset bolt holes. Use only with 8E-4541/2 (long side) or 8E-4199/8 (short side).44 Uses 5P-8250 washers.45 Uses 4K-0684 washers.

34



EENNDD BBIITTSS

GD(46) Utility

BladeModel

BladeSer.Number

Arm(R-L)

EWL(R-L)

ThicknessFinish(R-L)

Thickness Hardware

(R-L) inches mm (R-L) inches mm Qty. Bolts Nuts9A 52C,

90D,11E, 26E

4J-8723/4

1.25 32 7(47) 8J-2928(48)

2J-3507

3G-8291/2

1.38 35

9C 70F, 45G,20Y

3G-8283/4

1.57 40 7(48) 4J-9208 2J-3507

(2) 4T-6389

5(47) 4J-9058

9R 39K 4T-6391/2

7(47) 8J-2928(48)

2J-3507

9SU 53C,89D,21E,25E,18K,46K,

73R, 61U

3G-8289/90

1.38 35 7(47) 8J-2928(48)

2J-3507

3G-8281/82

1.57 40

18Y, 52Y,42S

8E-4541/2

1U-1545/6

1.57 40 3G-7763/4

100-3131/2

1.75 45 7(47) 5P-8823(49)

3K-9770

8E-4199/8(50)

2.16 55 100-3133/4

2.36 60

7T-4689/8

2.36 60

1MH,5BH,2BP,

2ZP, 1LP,2LP,7NH,9LH,9RP,CLC,CLN,CLY,CMA,CMN,T9J

377-5702/3

8E-4539/40

8E-4197/6

1.97 50 6Y-4277/8

100-3135/6

1.75 45 7(47) 4J-9208(48)

2J-3507

100-3137/8

2.36 60

9U 55C,14C,19K,20H,78X,CMH

4J-8723/4

1.25 32 7(47) 8J-2928(48)

2J-3607

3G-8291/2

1.38 35

3G-8283/4

1.57 40

8E-4197/6

1.97 50

46 Part numbers that begin with: 3G, 1U, 7T = Hot cupped, Abrasion. 4J, 5J, 1U, 7T = Impact.47 Quantity per end bit.48 Use 5P-8250 washers.49 Use 4K-0684 washers.50 Use only with 16"" (406 mm) wide edges.

35



GD(46) Utility

BladeModel

BladeSer.Number

Arm(R-L)

EWL(R-L)

ThicknessFinish(R-L)

Thickness Hardware

(R-L) inches mm (R-L) inches mm Qty. Bolts Nuts19Y, 78S 8E-4541/

21U-1545/

61.57 40 3G-7763/

4100-3131/2

1.75 45 7(51) 5P-8823(52)

3K-9770

8E-4199/8(53)

2.16 55 100-3133/4

2.36 60

7T-4689/8

2.36 60

1LH,2ZH,1MP,7PH,CMS,CMW,CMZ,9MP,T9H

377-5702/3

8E-4539/40

8E-4197/6

1.97 50 6Y-4277/8

100-3135/6

1.75 45 7(51) 4J-9208(54)

2J-3507

100-3137/8

2.36 60


HD Edge HD End Bit Hardware

BladeModel

BladeSer.

Number

PartNumber

inches mm PartNumber


9SU 2BP, 7NH,9LH, 1MH,1LP, 2LP,5BH, T9J

92) 113-0321(55)

2.36 60 113-0332(56) RH

4.72 120 36 4J-9208(57) 2J-3507

(1) 113-0322(58)

113-0333(56)-LH

19

HD Heavy Duty


BladeModel

SidebarProtector

Qty. Pin Qty. Retainer Qty. AdapterPlate

Qty. ShearBlock

Qty.

D9, D8 9J-9600 2 135-9350 4 8E-6359 4 152-0027 2 331-7417 2

NOTE: For more information on D8 and D9 Sidebar Protector, refer to IRM 01-14, PELM1017.

46 Part numbers that begin with: 3G, 1U, 7T = Hot cupped, Abrasion. 4J, 5J, 1U, 7T = Impact.51 Quantity per end bit.52 Use 4K-0684 washers.53 Use only with 16"" (406 mm) wide edges.54 Use 5P-8250 washers.55 Edge bolt quantity is 5 each.56 End bit bolt quantity is 7.57 Also use 5P-8250 washers.58 Edge bolt quantity is 12.

36




ThicknessBlade Model Serial Number Location Qty. Part Number inches mm

9A 52C, 90D, 11E,26E

All 5 3J-3380 0.47 12

9R 63E, 39K Sides 4 6J-9249 0.47 12

Center 1 6J-9248 0.63 16

9SU 53C, 89D, 21E,06A

Wear Plates 4 2J-8523 0.47 12Push Plate 1 2J-8524 0.79 20

18K, 46K, 73R,61U, 05A


18Y11875,52Y11875, 425


Right Center 4T-3732 0.63 16

Center/Push 1U-0902 0.63 16

Left Center 4T-3733 0.63 16Left End 4T-3731 0.63 16

All Push Plate 4Piece Set Push Plates 4 1U-0903 0.47 12Push Plate 1 1U-0902 0.63 16

18Y1876UP 5Piece set Right End 9W-1258 0.63 16


Center/Push 9W-0810 0.63 16

Left Center 9W-1260 0.63 16Left End 9W-1261 0.63 16

1MH, 5BH, 7NH,1LP, 2LP, 2ZP,CLY, CMA, T9J



Center 7T-5803 0.63 16

Left Center 9T-0252 0.63 16Left End 218-3887 0.55 14


Center 218-3888 0.55 14Left End 218-3887 0.55 14Push Plate 7T-5803 0.63 16

9RP, CLC 3Piece Set Right End 218-3885 0.55 14

Center 218-3888 0.55 14Left End 218-3887 0.55 14

9U 55C Wear Plates 4 2J-8525 0.47 12Push Plate 1 2J-8524 0.79 20

14C, 19K, 78X Wear Plates 4 6J-9269 0.47 12

19Y11474,78S11474



Center 1U-0902 0.63 16

Left Center 4T-3737 0.63 16Left End 4T-3735 0.63 16

All Push Plate Push Plate 1 1U-0903 0.47 1219Y1475UP 5Piece Set Right End 9W-0812 0.63 16


Center 9W-0810 0.63 16

Left Center 9W-0811 0.63 16

37



ThicknessBlade Model Serial Number Location Qty. Part Number inches mm

Left End 9W-0808 0.63 161LH, 2ZH, 7PH,1MP, 9MP, CMS,

CMZ, T9H


Center 217-7156 0.55 14Left End 217-7157 0.55 14

CMH, CMN Push Plate 7T-5803 0.63 16

9C 70F, 45G, 20Y1533, 20Y543

Push Plate 1 4J-3868 0.63 16Push Plate 1 9J-4567 0.79 20Push Plate 1 4T-9534 0.79 20


Dimensions Wear BarsRight Wing Left Wing Center Length

BladeModel


9N, SU 13.4 340 13.4 340 139.7 3548 12 3658 2(59) 107-3389

8 2438 1(59) 107-3386

9N, U 45 1144 45 1144 93 2364 8 2438 4(59) 107-3386




BladeSer.

Number


8A 07A, 18C,33D, 99D,87D, 07E,22E, 72D

FD 0.75 19 2 4T-2943 16 1J-6762 2J-3506FD 1.00 25 2 4T-2888GD 1.38 35 2 9W-8657

28E1-11125

FD 1.00 25 4 4T-6532 6 5J-2409 2J-3505GD 1.38 35 4 6Y-6761EWL 1.57 40 4 107-3474

(60)

4 7T-4348 (60)

28E11126-UP, 93E,14F, 77C

FD 1.00 25 3 4T-2994 8 4J-9058 2J-3507GD 1.38 35 3 9W-8658EWL 1.57 40 3 107-3484

(60)

3 7T-4351 (60)

59 Provides 2 wear bar coverage full width of blade.60 EWL wider edges with offset bolt holes. Use only with EWL end bits 7T-4088/9 (long side) and 9W-8651/2 (short side).

38




BladeSer.

Number


05Y, 41Z,27B

FD 1.00 25 2 4T-2988C 7 4J-9208 2J-3507(61)

2 4T-2987E 6GD 1.38 35 2 9W-8655

C (62)7

2 9W-8657E (62)

6

GD 1.38 35 2 1U-4933C

7

2 1U-4932E 6EWL 1.77 45 2 107-3479

C7

2 107-3481E

6

EWL 1.57 40 2 7T-4353C(63)

7

2 7T-4352E(63)

6

1HH, 2XP,9AH, 6NH,4ZP

FD 1.12 28 3 9W-5432 8 4F-4042 2J-3507(64)

GD 1.38 35 3 9W-9098 8EWL 1.77 45 3 112-2474 8

BHR, 9ZP,DZD, D1E,D1F

FD 1.12 28 3 135-9373 8 4F-4042 2J-3507(64)

GD 1.38 35 3 135-9628EWL 1.77 45 3 135-9629

8C 71F, 77G FD 1.00 25 1 4T-2867 13 5J-2409 2J-35058R 43K FD 1.00 25 2 4T-3418 10 5J-2409 2J-3505

8SU LGP KMB,LAA, DZC

FD 1.12 28 1 4Z-9058 13 4J-9058 2J-3507(64)

2 6Y-5540 58SU 08A, 12C,

18C,32D,03E,86D, 44C1-1192

FD 0.75 19 2 4T-2944 13 1J-6762 2J-3506FD 1.00 25 2 4T-2860

44C1193-UP, 73D

FD 1.00 25 2 4T-2862 10 1J-6762 2J-3506

78C, 29E,94E

FD 1.00 25 2 4T-6531 10 5J-2409 2J-3505GD 1.38 35 2 6Y-6764

61 Uses 3K-5234washers.62 11" (280 mm) wide edges.63 EWL wider edges with offset bolt holes. Use only with EWL end bits 7T-4088/9 (long side) and 9W-8651/2 (short side).64 Uses 5P-8250washers.

39




BladeSer.

Number


EWL 1.57 40 2 6Y-5776 (65)

EWL 1.77 45 2 107-347769E, 14J,44K, 95S,80V, 47K

FD 1.00 25 2 4T-3418 10 5J-2409 2J-3505GD 1.38 35 2 6Y-6763EWL 1.57 40 2 6Y-5777 (65)

EWL 1.77 45 2 107-347629V, 30W,68V, 60V

FD 1.00 25 3 4T-2988 7 4J-9058 2J-3507GD 1.38 35 3 9W-8657EWL 1.77 45 3 107-3479EWL 1.57 40 3 7T-4353 (65)

04Y1-1939 FD 1.12 28 2 4T-3423C 6 4J-9208 2J-35072 4T-3417E 5

GD 1.38 35 2 1U-4930C

6

2 1U-4929E 5GD 1.38 35 2 6Y-6358C

(66)6

2 6Y-6359E(66)

5

EWL 1.77 45 2 107-3482C

6

2 107-3480E

5

EWL 1.57 40 2 7T-5235C(65)

6

1 7T-4346L(65)

5

1 7T-4345R(65)

5

8SU(Cont.)

04Y1940-UP

FD 1.12 28 1 4T-9586C 11 4J-9058 2J-3507(67)

2 6Y-5540E 5GD 1.38 35 1 9W-4396

C11

2 9W-4398E

5

EWL 1.77 45 1 9W-3925C

11

2 9W-3927E

5

65 EWL wider edges with offset bolt holes. Use only with EWL end bits 7T-4088/9 (long side) and 9W-8651/2 (short side).66 11" (280 mm) wide edges.67 Uses 5P-8250washers.

40



1KH, 2PP,2TP, 3MP,3WH, 1HP,6LH, 9BH,9PH, 2NP,05A, 9TP,BHW,B8S, DZA,DZX

FD 1.12 28 1 4T-6381C 9 4J-9058 2J-3507(68)

2 6Y-5540E 5GD 1.38 35 1 7T-9126C 9

2 7T-9125E 5EWL 1.77 45 1

2112-2472

C112-2471

E

95

ARM 1.38 35 1 377-5061C

9

8U 11C, 74D,88D, 24E

FD 1.00 25 1 4T-3419 12 1J-6762 2J-35062 4T-2861E 9

30E, 73E,29J

FD 1.00 25 1 4T-6513C 10 5J-2409 2J-35052 4T-6532E 6

GD 1.38 35 1 6Y-6765C 102 6Y-6761E 6

EWl 1.77 45 1 107-3478 102 107-3474 6

EWL 1.57 40 1 7T-4355C(69)

10

2 7T-4348E(69)

6

20F, 45K,48K

FD 1.00 25 1 4T-6513C 10 5J-2409 2J-35052 4T-6512E 6

GD 1.38 35 1 6Y-6765C 102 6Y-6762E 6

EWL 1.77 45 1 107-3478 102 107-3475 6

EWL 1.57 40 1 7T-4355C(69)

10

2 7T-4354E(69)

6

30V, 65X,69V,34W

FD 1.00 25 2 4T-2986C 5 4J-9058 2J-35072 4T-2987E 6

GD 1.38 35 2 9W-8656C

5

2 9W-8655E

6

EWL 1.77 45 2 107-3481C

5

2 107-3473E

6

EWL 1.57 40 2 7T-4352C(69)

6

68 Uses 5P-8250washers.69 EWL wider edges with offset bolt holes. Use only with EWL end bits 7T-4090/1 (long side) and 9W-8653/4 (short side).

41



1 7T-4349L(70)

5

1 7T-4350R(70)

5

6Y11395FD

FD 1.00 25 2 4T-3422C 7 4J-9208a 2J-35072 4T-3417E 5

GD 1.38 35 2 1U-4931C

7

2 1U-4929E 5GD 1.38 35 2 6Y-6360C

(71)7

2 6Y-6359E(71)

5

EWL 1.77 45 2 107-3483C

7

2 107-3480E

5

EWL 1.57 40 2 7T-4347C(70)

7

1 7T-4346L(70)

5

1 7T-4345R(70)

5

6Y1396-UP, 42Z,82M

FD 1.12 28 1 4T-9590C 14 4J-9058 2J-35072 4T-9587E 5

GD 1.38 35 1 9W-4397C

14

2 9W-4398E

5

EWL 1.77 45 1 9W-3926C

14

2 9W-3927E

5

1JH,2WP,6AH,9CH, 9WP,CXB, A5G,DZB

FD 1.12 28 2 4T-6378E 6 4J-9058 2J-3507(72)

2 9W-5232C

5

GD 1.38 35 2 9W-6092C

6

2 7T-9127E 5EWL 1.77 45 2 112-2475

C6

2 112-2473E

5

C Center Edge, E End Edge, L Left End, R Right End, FD Finish Dozing, GD General Duty, EWL Ex-tended Wear Life

70 EWL wider edges with offset bolt holes. Use only with EWL end bits 7T-4090/1 (long side) and 9W-8653/4 (short side).71 11 (280 mm) wide edges.72 Uses 5P-8250washers.

42



EENNDD BBIITTSS

GD (73) Utility

Thickness Thickness HardwareBladeModel

BladeSer.Num-ber

ARM(R-L)

EWL(R-L)

(R-L) inches mm Finish(R-L)

(R-L) inches mm Qty. (74) Bolts Nuts

8A 07A,18C,33D,72D,87D,99D07E,22E

3J-2465/6

1.00 25 4T-6667/8

7 1J-6761

2J-3506

28E1-11125,93E,14F,77C

4J-8843/4

1.12 28 4T-6505/6

7 5J-2409

2J-3505

3G-8315/6

1.12 28

3G-8285/6

1.57 40

28E11-126-UP

9J-1477/8

1.12 28 4T-6239/40

7 4J-9058(75)

2J-3507

3G-8317/8

1.18 30

3G-8287/8

1.57 40

05Y,41Z,27B

9J-1477/8

1.12 28 4T-8089/90

7 4J-9058(75)

2J-3507

3G-8317/8

1.18 30

3G-8287/8

1.57 40

6NH,1HH,2XP,9AH,4ZP,BHR,9ZP,DZD

377-5059/60

8E-4537/8

8E-4193/4

1.57 40 6Y-4277/8

100-3139/40

1.97 50 7 4F-4042(75)

2J-3507

136-8757/6

2.36 60

73 Part numbers that begin with: 3G = Hot cupped, Abrasion. 3J, 4J, 9J = Impact.74 Quantity per end bit.75 Uses 5P-8250washers.

43



GD (73) Utility


BladeSer.Num-ber

ARM(R-L)

EWL(R-L)



8C 71F,77G

4J-8843/4

1.12 28 4T-6505/6

7 5J-2409

2J-3505

3G-8315/6

1.12 28

3G-8285/6

1.57 40

8R 43K 4T-6669/70

7 5J-2409

2J-3505

7J-2975/6

(76)

8SU 08A,12C,18C,86D,44C,32D,73D,03E

4T-6671/2

1.00 25 4T-6671/2

7 1J-6761

2J-3506

78C,29E,94E,69E,14J,44K,47K

3G-8299/300

1.12 28 7 5J-2409

2J-3505

3G-8277/8

1.57 40 7 5J-2409

2J-3505

29V,30W,68V,60V

3G-8301/2

1.12 28 7 4J-9058(77)

2J-3507

3G-8279/80

1.57 40

04Y1-1939

9J-1477/8

1.12 28 4T-8089/90

7 4J-9208(77)

2J-3507

3G-8317/8

1.18 30

73 Part numbers that begin with: 3G = Hot cupped, Abrasion. 3J, 4J, 9J = Impact.74 Quantity per end bit.76 1.57 (40 mm) thick.77 Uses 5P-8250washers.

44



GD (73) Utility


BladeSer.Num-ber

ARM(R-L)

EWL(R-L)



3G-8287/8

1.57 40

04Y19-40-UP

8E-4539/40

4J-8723/4

1.12 28 100-3135/6

1.75 45 7 4J-9208(78)

2J-3507

3G-8291/2

1.38 35 100-3137/8

2.36 60

3G-8283/4

1.57 40

8E-4197/6

1.97 50

9PH,3WH,1HP,6LH,9BH,2NP,1KH,2PP,2TP,3MP,05A,9TP,KMB,LAA,BHW,B8S,DZA,DZX

377-5059/60

8E-4537/8

8E-4193/4

1.57 40 6Y-4277/8

100-3139/40

1.97 50 7 4J-9058(78)

2J-3507

136-8757/6

2.36 60

8U 11C,74D,88D,24E

3J-2465/6

1.12 28 4T-6667/8

7 1J-6762

2J-3506

30E,73E,20F,45K,48K,29J

4J-8843/4

1.12 28 4T-6505/6

7 5J-2409

2J-3505

3G-8315/6

1.12 28

3G-8285/6

1.57 40


45



GD (73) Utility


BladeSer.Num-ber

ARM(R-L)

EWL(R-L)



30V,65X,69V,06Y1-1395,34W

9J-1477/8

1.12 28 4T-6239/40

7 4J-9058b

2J-3507

3G-8317/8

1.18 30 4T-8089/90

3G-8287/8

1.57 40

06Y13-96-UP,42Z,8ZM

8E-4539/40

4J-8723/4

1.12 28 100-3135/6

1.75 45 7 4J-9208(79)

2J-3507

3G-8291/21

1.38 35 100-3137/8

2.36 60

3G-8283/4

1.57 40

8E-4197/6

1.97 50

9CH,1JH,2WP,6AH,9WP,CXB,A5G,DZB

377-5059/60

8E-4537/8

8E-4193/4

1.57 40 6Y-4277/8

100-3139/40

1.97 50 7 4J-9058(79)

2J-3507

136-8757/6

2.36 60

EWL Extended Wear Life, GD General Duty


46




ThicknessBlade Model Blade Ser.

NumberLocation Qty. Part inches mm

8A 28E, 93E, 14F,77C, 2XP,4ZP, 054, 412,27B, 9AH,6NH

Wear Plates 5 2J-8526 0.40 10

8C 71F, 77G Push Plate 2J-9418 0.63 168R 43K Push Plates 1 6J-9285 0.63 168SU 78C, 29E, 94E Wear Plates 4 4J-4205 0.47 12

Push Plate 1 4J-4129 0.79 2080V, 95S, 69E,14J, 44K, 47K

Wear Plates 4 6J-9286 0.47 12

29V, 30W,68V, 60V


04Y1-1939 Wear Plates 5 1U-4417 0.47 12Push Plate 6J-9248 0.63 16

04Y1940-UP,74M,402,9TB, 26B

5-Piece Set Right End 9T-0249 0.63 16


Center/Push 4T-9592 0.63 16Left Center 9T-0252 0.63 16Left End 9T-0250 0.63 16

1KH, 2PP,2TP, 3MP,DZA, B8S,2NP,9BH,9PH,1HP, 6LH,DZX

5-Piece Set Right End 9W-2757 0.63 16


Center 9W-2756 0.63 16Left Center 9W-2759 0.63 16Left End 9W-2760 0.63 16

3Piece Set Right End 9W-2757 0.63 16

Center 9W-1771 0.63 16Left End 9W-2760 0.63 16Push Plate 9W-2756 0.63 16

8U 30E, 73E, 29J Wear Plates 4 4J-4205 0.47 12Push Plate 1 4J-4129 0.79 20

20F, 45K, 48K Wear Plates 4 6J-9286 0.47 1230V, 65X, 69V,34W

Wear Plates 4 9J-1659 0.47 121 9J-7539(RH) 0.47 121 9J-7540(LH) 0.47 12

Push Plate 9J-6870 0.63 1606Y1-1395,42Z, 82M

Wear Plates 6 1U-4417 0.47 12

06Y1396-UP 5-Piece Set Right Center 9T-0255 0.63 16

Right End 9T-0253 0.63 16

47



ThicknessBlade Model Blade Ser.

NumberLocation Qty. Part inches mm

Center/Push 4T-9592 0.63 16Left End 9T-0254 0.63 16Left Center 9T-0256 0.63 16

1JH, 6AH,2WP, A5G,DZB, 9CH,6AH

3Piece Set Right End 6Y-7245 0.55 14

Center 6Y-7244 0.55 14Left End 6Y-7246 0.55 14

RECOMMENDEDWEAR BARS

Dimensions Wear Bars


BladeModel


8N, SU 14.1 358 14.1 358 119.6 3037 12 3658 2 (80) 107-3389

8N, U 50.4 1280 50.4 1280 67.7 1720 15 4572 2 (80) 107-3391

DOZER HEAVY DUTY MINING GET

HD Edge HD End Bit Hardware

BladeModel

BladeSer.

Number

PartNumber

inches mm PartNumber


8L, 8U 06Y139-6-UP,42Z,82M

(1) 113-0323 (81)

2.36 60 113-0343(82) (1)

4.72 120 32 4J-9508 2J-3507(83)

SIDEBAR PROTECTOR

BladeModel

SidebarProtec-tor

Qty. Pin Qty. Retain-er

Qty. AdapterPlates

Qty. ShearBlock

Qty.

D9, D8 9J-9600 2 135-9350

4 8E-6359 4 152-0027

2 331-7417

2

HD Heavy Duty

80 Provides 2 wear bar coverage full width of blade.81 Edge bolt quantity is 14.82 End bit bolt quantity is 18.83 Also use 5P-8250washers.

48





BladeSer. Number


7A 06A,17C5001-UP,35D, 84D, 6E,

18E

FD 0.75 19 2 4T2949 15 5J-4771 2J-3506FD 1.00 25 2 4T-2863

13F, 22F, 30F,72F, 13H

FD 0.75 19 3 4T-2948 7 5J-4771(84) 2J-3506

GD 1.00 25 3 4T-2989GD 1.00 25 3 9W-9796(85)

4EB, 3CC,4ZC

FD 0.75 19 3 4T-3901 7 6F-0196(86) 2J-3505

GD 1.00 25 3 7T-6589(85)

EWL 1.38 35 3 135-9778(85)

7S 05A, 17C1-5000, 84C,34D, 83D,02E, 17E

FD 0.75 19 1 4T-2654 23 5J-4771 2J-3506GD 1.00 25 1 4T-2864

23F, 31F,59F,14H

FD 0.75 19 1 4T-2946C 7 5J-4773 2J-35062 4T-2945E 5

GD 1.00 25 1 4T-2990C 72 4T-2991E 5

53J, 49K,60K, 64K,S7G

FD 0.75 19 1 4T-2921C 7 5J-4772(86) 2J-3505

2 4T-2922E 5

GD 1.00 25 1 4T-2993C 72 4T-2992E 5

GD 1.00 25 1 9W-9794C(85)

7

2 9W-9795E(85)

5

6KB, 8ZB,4XC, 8NH,J8L, CDC,

8GH

FD 0.75 19 3 4T-5318 6 6F-0196(86) 2J-3505

GD 1.00 25 3 7T-6678(85)

EWL 1.38 35 3 107-3363

7U 42G FD 0.75 19 1 4T-2955C 9 5J-4773 2J-35062 4T-2952E 5

GD 1.00 25 1 4T-2890C 92 4T-2985E 5

85D, 61K,94R

FD 0.75 19 1 4T-2917C 9 5J-4772(86) 2J-3505

2 4T_2916E 5

GD 1.00 25 1 4T-3421C 92 4T-3420E 5

GD 1.00 25 1 9W-9793C(85)

9

2 9W-9792E(85)

5

5SB, 9JB,7AC, 8MH,JIL, CDL

FD 0.75 19 2 4T-7110C 6 6F-0196(86) 2J-3505

2 4T-7109E 4

84 Uses 5P-8248 washers.85 Edges are 11" (280 mm) wide.86 Uses 5P-8249 washers.

49




BladeSer. Number


GD 1.00 25 2 7T-6591C(87)

6

2 7T-6592E(87)

4

EWL 1.38 35 2 135-9627C(87)

6

2 135-9626E(87)

4

7S-LGP 6JB, 3GH,4FG, 4XH,

5GH

FD 0.75 19 3 4T-3901 7 6F-0196 2J-3505GD 1.00 25 3 7T-6589(87)

EWL 1.38 35 3 135-9778(87)

2RP, 8RH,5SP, 9KP,J4L, CDN,

8JH

FD 0.75 19 3 128-5883GD 1.00 25 3 135-6537(87)

EWL 1.38 35 3 145-7846

7SU 4DB, 2FC,2JH,1JP,8LH, CDTJ6L, BHT,

8EH

FD 0.75 19 1 4T-5318C 6 6F-0196 2J-35052 1U-1192E 6

GD 1.00 25 1 7T-6678C(87)

6

2 7T-6936E(87)

6

EWL 1.38 35 1 107-3363C 62 107-3362E 6

C Center Edge, E End Edge, FD Finish Dozing, GD General Duty

EENNDD BBIITTSS

GD(88) Utility


BladeSer.

Number


(R-L) inches mm Qty. Bolts Nuts

7A 06A, 35D,84D, 06E,18E,17C5001-UP

3J-2465/6 1.12 28 4T-6667/8 3(89) 1J-6761 2J-3506

4(89) 5J-4771

22F, 30F,72F, 13F,13H, 4EB,3CC, 4ZC

3G-8293/4 0.88 22 4T-6505/6 105-0575/4 1.38 35 7(89) 5J-2409 2J-3505

3G-8315/6 1.00 25 105-0577/6 1.75 45

4J-8843/4 1.12 28

9W-6199/8 1.38 35

7S 05A, 84C,34D,83D,02E, 17E,17C1-5000

4T-6671/2 7(89) 5J-4771 2J-3506

87 Edges are 11" (280 mm) wide.88 Part numbers that begin with: 3G = Hot cupped, Abrasion. 3J, 4J = Impact.89 Quantity per end bit.

50



GD(88) Utility


BladeSer.

Number


(R-L) inches mm Qty. Bolts Nuts

8ZB, 23F,31F, 59F,60K, 14H,49K, 64K,4XC, 53J,6KB, 8NH,CDC, J8L,S7G, 8GH

3G-8293/4 0.88 22 4T-6505/6 105-0575/4 1.38 35 7(90) 6F-0196 2J-3505

3G-8315/6 1.00 25 105-0577/6 1.75 45

4J-8843/4 1.12 28

9W-6199/8 1.38 35

7U 9JB, 42G,85D, 61K,7AC, 94R,5SB,8MH, J1L,CDL

3G-8293/4 0.88 22 4T-6505/6 105-0575/4 1.38 35 7(90) 6F-0196 2J-3505

3G-8315/6 1.00 25 105-0577/6 1.75 45

9W-6199/8 1.38 35

7S-LGP 9KP, 6JB,2RP, 8RH,5SP, CDN,J4L, 8JH

4J-8843/4 1.12 28

9W-6199/8 1.38 35

7SU 2FC, 4DB,1JP, 8LH,2JH, BHT,J6L, CDT,8EH

9W-6199/8 1.38 35


BladeModel

BladeSer. Number

Thickness

Location Qty. Part inches mm7A 6A, 17C, 5001-

UP, 35D, 84D,6E, 18E, 13F,22F, 30F, 72F,13H, 4EB, 3CC

Wear Plates 3 3J-3141 0.31 8

7S 23F, 31F, 59F,14H, 58J, 49K,60K, 64K,

05A,1701-5000,84C, 340,

83D,02E, 6KB,8NH, 8ZB, 4XC,

8GH

Wear Plates 3 3J-3142 0.31 8Push Plate 4J-3699 0.63 16

7SU 4DB, 1JP, 8L11,CDT, "All" CDT

Push Plate 4J-3699 0.63 16Wear Plates 4 3J-3142 0.31 8

88 Part numbers that begin with: 3G = Hot cupped, Abrasion. 3J, 4J = Impact.90 Quantity per end bit.

51



BladeModel

BladeSer. Number

Thickness

Location Qty. Part inches mmRight End 1 4Z-9148 0.50 12

Center 1 4Z-9151Left End 1 4Z-9150

7U 85D, 42G, 61K,94R, 5SB, 8MH,

9JB, 7AC

Wear Plates 4 3J-3142 .31 8Push Plate 4J-3699 0.63 16

7S-LGP 6JB, 2RP, BRH,3GH, 4XH, 5GH,5SP, 9K9, 8JH

Wear Plates 5 2J-8523 0.50 12




BladeSer.

Number

Type inches mm Qty. Part Qty. Bolts Nuts Washers

6A 16C5001-UP, 37D,81D, 16E,03F, 04F,40H

FD 0.75 19 1 4T-3008C 11 3F-5108 4K-03672 4T-3020E 9

15C5001-UP, 39D,82D, 08E,

09E

FD 0.62 16 1 4T-2978 240.75 19 2 4T-3030 12

54U, 44E,47G,

58G,18H

FD 0.75 19 2 4T-3009 10 4F-7827 2J-3506 5P-8248

1BH1-0569,4DH, 4LH,

3EH

FD 0.75 19 3 4T-6262 7 5J-4773 2J-3506 5P-8248EWL 1.00 25 3 7T-9977

1BH0570-UP

FD 0.75 19 4 4T-2952 5EWL 1.00 25 4 4T-2985

1XP, 3GP,C4R, 1ZP,1YP 3PP,4BP, 8TP,1AR

FD 0.75 19 4 4T-2952 5 5J-4773 2J-3506 5P-8248EWL 1.00 25 4 4T-2985 5

MMX FD 0.75 19 4 4T-29236A Custom

Wide6HP, A6B FD 0.75 19 4 109-9093 6 5J-4773 2J-3506 5P-8248

6P 3WP, 3XP FD 0.75 19 2 3G-4282 7 5J-4773 2J-3506 5P-8248

6PXL B6X, G6M,G6N

FD 0.75 19 2 3G-4282 7 5J-4773 2J-3506 5P-8248

6P-LGP 4MP, B6L,G6G

FD 0.75 19 2 4T-2315 10 5J-4773 2J-3506 5P-8248

4TP, 4WP FD 0.75 19 2 127-3050 10

52




BladeSer.

Number

Type inches mm Qty. Part Qty. Bolts Nuts Washers

G6M FD 0.75 19 2 3G-4282 7

6P-LGPFoldable

F6W, F6Y FD 0.75 19 2 177-4550 9 5J-4773 2J-3508 5P-8248

6S 09A, 01C,06C,

FD 0.62 16 1 4T-2977 18 3F-5108 4K-0367

15C1-5000 FD 0.75 19 1 4T-3021 18

16C1-5000 FD 0.62 16 1 4T-2976 22

85C, 36D,80D, 38D,15E, 02G,03G,39H

FD 0.75 19 1 4T-3023 22

95E, 17H,46G,

55G,63S

FD 0.75 19 1 4T-3013C(91)

7 4F-7827 2J-3506 5P-8248

2 4T-3010E(91)

4

21H, 41H FD 0.75 19 1 4T-3011C 112 4T-3010E 4

1DH1-0599,2HH, 3JH,

4BH

FD 0.75 19 1 4T-6659-C 7 5J-4773 2J-3506 5P-82484T-3010-E 4

EWL 1.00 25 1 7T-9976-C 72 7T-9978-E 4

1RP, 3EP,1DH600-UP,CLH, 3EP,BHN, P6S

FD 0.75 19 3 4T-2952 5 5J-4773 2J-3506 5P-8248EWL 1.00 25 3 4T-2985

6S-LGP 1AH, 2LH,3FH, 1

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