prover catalog
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
www.daniel.com
Compact Prover
Daniel ® Compact Prover
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Page 1
The Daniel Compact Prover provides high accuracy,
rapid operation and continuous flow for proving a flowmeter in an operational line. This is accomplished withoutinterrupting normal flow and without the use of manuallyoperated bypass valves.
Its unique design features a patented piston assemblywith an internal poppet valve in conjunction with opticalposition sensing, hydraulic piston return, pneumatic pistonactuation and modern data processing techniques. Theresult is a complete packaged proving system significantlyreduced in size, weight and cost while equalling orexceeding the performance of conventional provers.
The Daniel Compact Prover offers flexible mounting
configurations on a truck or trailer for field proving of flowmeters, or can be permanently installed in a testing facilityeither vertically or horizontally.
Pulse interpolation electronics permit exact timedetermination and pulse counting which provides highaccuracy proving with a smaller volume and fewer flowmeter pulses than any previous prover technology. Theuse of a small displacement volume is made possible bythe high resolution of the Daniel Compact Prover which isattributed to two major factors; precision optical switches,and data acquisition using double chronometry.
Optical switches are used for defining prover volume by
detecting the piston position. These switches are reliable,precise and have a fast response time (5 x 10 -6 seconds).Data acquisition, using double chronometry, allows amuch higher degree of meter pulse resolution than the±1 pulse common to conventional pipe provers.
Control and operation of the Daniel Compact Prover isaccomplished by a microprocessor based device providingthe advanced electronic capabilities necessary for controlin proving volumetric or mass meters.
The Daniel Compact Prover conforms to design guidelinesprescribed in API Chapter 4.2 and Pulse Interpolationtechniques in API Chapter 4.6. All proving report formats
have been designed in accordance with API standard,Chapter 12 Calculation of Petroleum Quantities of the“Manual of Petroleum Measurement”.
Daniel ®
Compact Prover
Features and benefits:
Compact and portable – a single prover may be
used in multiple locations for proving various sizes
of meters
1000:1 flow rangeability
Skid or trailer mounted
Vertical mounting available for applications having
space constraints
Rapid proving operation offers single or multi-pass
operation with immediate K-factor calculation
Versatility – operates with virtually any pulse outputflow meter
Positive leak checking
Automatic mechanical operation assures
undisturbed product flow
Corrosion resistant flow tube
Flexibility-volumetric or mass meter proving
Application Range:
Typical Fluids
Crude Oil
Light Refined Product
Refined Product
Compact Prover Range:
Flow Rate: 0.25 to 17,500 gpm(0.357 bph to 25,000 bph)
Temperature*: -46º F to 500º F (8º C to 260º C)
Pressure: 150 to 1,500 ANSI Class
*Subject to material specifications.
The Daniel ® Compact Prover is formerly known as the Brooks® Compact Prover™.
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Page 2
Specifications:
Please consult the factory if your requirements are outside the specifications noted here. Improved performance and other product and
material offerings may be available depending on the application.
Performance:Repeatability: 0.02% or better (water draw)
Pressure Drop:
Piston only: Approximately 1” of water during
prover pass
Maximum flow: Approximately 10 psig across
inlet/outlet flanges (on water)
Standard Materials of Construction:
Flow Tube: 17- 4 PH Stainless steel
Piping & Flange: Carbon steel
Poppet Seal: Fluroelastomer (FKM)
O-rings: Fluroelastomer (FKM)
Available Mounting Configurations:
Horizontal
Vertical
Vertical Lift
Mirror Image
Paint:
2 Coat system = epoxy primer/urethane
3 Coat system = inorganic zinc/epoxy/urethane
4 Coat system = inorganic zinc/epoxy (2 coats) /urethane
Color is light grey as standard top coat, white available by request.
Electrical Connections:
1/2" / 1" NPT
M20 / M32
Cable Spec:
1000 ft (305m) max for distance between flowcomputer and prover
ANSI RATINGS
150 300 600 900 1500
8" CF
12" mini CF
12" CF
18" CF
24" CF
34" CF NA NA
40" CF NA NA
CF
NA
= Available
= Consult factory
= Not available
P R O V E R
S I Z E
Pressure Ratings:
NEC IEC
Electric: Sheathed Armored
Control: Sheathed Armored
Pressure and Temperature: Smart Pressure and Temperature Transmitter are used where applicable. (Rosemount ® 3051 and 3144 Series)
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Page 3
NOTE: Please consult the factory for your Compact Prover configuration. Improved performance and other product and material offerings
may be available depending on the application.
Standard Compact Prover Capacities - Flow Rates, Dimensions and Weights:
NOMINAL
FLOW TUBE
DIAMETER
PROVER FLOW RATE
RANGES
NOMINAL
PROVER BASE
VOLUME
INLET/
OUTLET
FLANGE SIZE
NOMINAL PROVER
SHIPPING DIMENSIONS
(L x W x H)
APPROXIMATE
SHIPPING WEIGHTMINIMUM MAXIMUM
8"
0.25 gpm 250 gpm 5 gal
2"
121" x 56" x 50" 2,200 lbs
0.357 bph 357 bph
0.946 Ipm 946 Ipm 20 liters 307cm x 142cm x 127cm 998 kgs
0.057 m3ph 57 m3ph
12" mini
1.0 gpm 1,000 gpm 10 gal
4"
147" x 62" x 55" 4,400 lbs
1.43 bph 1,430 bph
3.78 Ipm 3,780 Ipm 40 liters 373cm x 157cm x 140 cm 1,995 kgs
0.227 m3ph 227 m3ph
12"
1.75 gpm 1750 gpm 15 gal
6"
172" x 67" x 57" 4,900 lbs
2.5 bph 2,500 bph
6.623 Ipm 6,623 Ipm 60 liters 437cm x 170cm x 145cm 2,223 kgs
0.397 m3ph 397 m3ph
18"
3.5 gpm 3,500 gpm 30 gal
8"
193" x 76" x 56" 7,300 lbs
5.0 bph 5,000 bph
13.247 Ipm 13,247 Ipm 120 liters 490cm x 193cm x 142cm 3,311 kgs
0.794 m3ph 794 m3ph
24"
7.0 gpm 7,000 gpm 65 gal
12"
220" x 96" x 66" 13,400 lbs
10.0 bph 10,000 bph
26.495 Ipm 26,495 Ipm 250 liters 559cm x 244cm x 168cm 6,078 kgs
1.589 m3ph 1,589 m3ph
34"
12.6 gpm 12,600 gpm 100 gal
16"
230" x 102" x 74" 19,200 lbs
18.0 bph 18,000 bph
47.691 Ipm 47,691 Ipm 400 liters 584cm x 259cm x 188cm 8,709 kgs
2.860 m3ph 2,860 m3ph
40"
17.5 gpm 17,500 gpm 170 gal
20"
240" x 130" x 77" 35,000 lbs
25.0 bph 25,000 bph
66.237 Ipm 66,237 Ipm 650 liters 610cm x 330 cm x 196cm 13,876 kgs
3.972 m3ph 3,972 m3ph
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Page 4
SIZE AC LINE VOLTAGE/
FREQUENCY/PHASE
HYDRAULIC MOTOR FULL
LOAD AMPS
HYDRAULIC MOTOR
CONFIGURATION
HYDRAULIC
CONTROL VALVE
IN-RUSH AMPERAGE
AVAILABILITY
8" and 12"
mini
115/60/1 13.4 1 hp Single 10 AVAILABLE
220/50/1 & 230/60/1 6.7 1 hp Single 5 AVAILABLE
380/50/3 3.6 2.0 hp Single NA AVAILABLE
415/50/3 3.3 2.0 hp Single NA AVAILABLE
460/60/3 2.2 1.5 hp Single 5 AVAILABLE
12"
115/60/1 19 1.5 hp Single 10CONSULT
FACTORY
220/50/1 & 230/60/1 8.4 1.5 hp Single 5 AVAILABLE
380/50/3 3.6 2.0 hp Single NA AVAILABLE
415/50/3 3.3 2.0 hp Single NA AVAILABLE
460/60/3 2.2 1.5 hp Single 5 AVAILABLE
18"
115/60/1 19 x 21.5 hp Dual
2 circuitsNA
CONSULT
FACTORY
220/50/1 & 230/60/1 191.5 hp Dual
1 circuitNA AVAILABLE
230/60/3 13
5 hp Single
NA AVAILABLE
380/50/3 9NA AVAILABLE
415/50/3 8.3NA AVAILABLE
460/60/3 6.5
NACONSULT
FACTORY690/50/3 5
24"
230/60/3 13
5 hp Single
NA AVAILABLE
380/50/3 9NA AVAILABLE
415/50/3 8.3NA AVAILABLE
460/60/3 6.5
NACONSULT
FACTORY690/50/3 5
34"
230/60/3 39
15 hp Single
NA AVAILABLE
380/50/3 22NA AVAILABLE
415/50/3 20NA AVAILABLE
460/60/3 19.5
NACONSULT
FACTORY690/50/3 12.8
40"
230/60/3 50
20 hp Single
NA CONSULTFACTORY
380/50/3 28NA AVAILABLE
415/50/3 26 NA AVAILABLE
460/60/3 25 NA AVAILABLE
NA = Not available
Power Requirements:
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Page 5
Standard Factory Tests:
Hydrostatic: Chart recorded pressure test to 1.5 times max working pressure
Water draw: Calibration test within 0.02% repeatability traceable to NIST
Functional: Verifies functionality of prover, components (i.e., instrumentation) and repeatability as per API Chapter 4
Weights and Measures Approvals:
National Conference of Weights & Measures (NCWM)National Type Evaluation Programs (NTEP)
Measurement Canada - Canada.
Nederlands Meetinstituut (NMi)
Physikalisch-Technische Budesanstalt (PTB)
Norwegian Weights and Measures
Standards & Industrial Research Institute of
Malaysia (SIRIM)
Gosstandart (GOST)
Directorate General of Oil and Gas (Migas) - Indonesia
Hazardous Location Approvals:
CE Mark for the European Community, including all
applicable European directives and standards.
Ex de ia m IIB T3 (ATEX, PED)
Canadian Standards Association (CSA International)
approval for hazardous locations, Class I, DIV. 1,
Group D
Electrical systems conforming to National Electrical Code,
Class I, Div. 1, Group D or CSA Std C22.2, Class I, DIV. 1,
Group D, using UL/CSA approved components only
Weather proofing:
NEC IEC
Enclosure: NEMA 4 IP65
Motors: NEMA 3 IP55
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Page 6
Engineered Proving Solutions
Daniel offers an engineered solution to all of today’s proving challenges. From low pressure (150# ANSI) to highpressure (1500# ANSI) operations, to NACE certified materials, all aspects of the proving requirement are reviewed andthe Compact Prover is engineered for safe, reliable service.
Compact Prover systems can be engineered to include:
Combination volumetric/mass meter prover
Integrated density measurement
Master Meters with flow conditioning
Special materials, e.g., NACE compliant designs
Custom instrumentation packages
Trailer mounting (horizontal and vertical lift)
Vertical lift and fixed vertical installation provers
Local (hazardous area) electronics with UL and ATEX hazardous area approvals
Local and remote proving flow computers
Inlet and outlet pressure and temperature measurement
Insulated and jacketed provers
Specific configurations of valves and strainers
Flexible hoses
Articulated and swivel arms
Hydraulic arms
Integration into flow measurement skids
Above all, Daniel designs, builds, and maintains engineered proving solutions for all of today’s flow measurement
challenges.
Vertical Compact Prover being raised into position
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Page 7
Piston
Poppet Valve
Pneumatic Spring Plenum
Hydraulic
Actuator
OutletMeasurement
Section
Inlet
Hydraulic Motor and Pump
Hydraulic Reservoir
Actuator Piston
Compact Prover Cross Sectional View
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Page 8
Nitrogen Adjust Panel
As an option, the Compact Prover may be equipped with an automatic plenum adjustment panel. The panel consists ofcharge and vent solenoid valves and a pressure transmitter. A typical panel is shown in the figure below. An operatingcomputer with the adjustment routine pre-programmed, using an analog input (4-20mA) and two digital outputs, will be
able to automatically adjust the spring plenum pressure before proving runs begin.
Charge Solenoid
To SpringPlenum
Nitrogen SupplyConnection
PressureTransmitter
Vent
Vent Solenoid
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Emerson Process Management
Daniel Measurement and Control, Inc.
World Area Headquarters
Houston, Texas, USA
T: 713.467.6000, F: 713.827.3880
USA Toll Free 1.888.FLOW.001
www.daniel.com
Canada: Calgary, Alberta
T: 403.279.1879, F: 403.236.1337
Asia Pacific: Singapore
T: +65.6777.8211, F: +65.6770.8001
Europe: Stirling, Scotland
T: +44 1786 433400, F: +44 1786 433401
Mid-East, Africa: Dubai
T: +971 (4) 883.5235, F: +971 (4) 883.5312
Daniel Measurement and Control, Inc. ("Daniel") is a wholly owned subsidiary
of Emerson Electric Co., and a division of Emerson Process Management. The
Daniel name and logo are registered trademarks of Daniel Industries, Inc. The
Emerson logo is a registered trademark and service mark of Emerson Electric
Co. All other trademarks are the property of their respective companies. The
contents of this publication are presented for informational purposes only, and
while every effort has been made to ensure their accuracy, they are not to
be construed as warranties or guarantees, express or implied, regarding the
products or services described herein or their use or applicability. All sales are
governed by Daniel's terms and conditions which are available upon request.We reserve the right to modify or improve the designs or specifications of such
products at any time. Daniel does not assume responsibility for the selection,
use or maintenance of any product. Responsibility for proper selection, use
and maintenance of any Daniel product remains solely with the purchaser and
end-user. Rosemount and the Rosemount logotype are registered trademarks
of Rosemount, Inc.
2008 Daniel Measurement and Control, Inc. All Rights Reserved. Unauthorized duplication in whole or in part is prohibited. Printed in the USA.
DAN-LIQ-Comp Prov-DS-0208
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Brooks® CompactProverby Daniel®
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Daniel®
Company OverviewFor more than 75 years, Daniel Measurement and Control, Inc. has
served the fiscal custody transfer market. Daniel’s natural gas and liquid
flow measurement products, systems, and services are known around
the world in the oil and gas industry. Daniel is synonymous with quality
products, industry expertise and reliable and innovative engineering
that deliver advanced technology. Daniel is well positioned to serve its
customers with locations throughout the world.
Daniel empowers customers to achieve their business objectives by
providing excellent service, helping to reduce costs, and adding value.
As Daniel continues to innovate and build its product technology and
global organization, you can be confident that Daniel is stronger than ever.
A subsidiary of Emerson Electric Co. ($15 billion revenue/NYSE:EMR)and part of the Emerson Process Management group of companies,
Daniel has financial strength, staying power and proven history.
Change and continuous improvement mean success for Daniel
customers. One commitment remains constant - to continue to earn and
keep our customers’ trust.
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Page 1
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Page 2
Brooks® Compact Provers™ by Daniel®
High Accuracy Calibration Solutions for All Applications
The Brooks® Compact Prover™ by Daniel® is the product of decades of
development and engineering expertise, and offers the most cost-effectivemeter prover to the widest possible market.
The Compact Prover is used for rapid, accurate calibration of a wide rangeof ow measurement technologies. Applications range from load rack, crude
and rened product pipelines and marine terminals to offshore platforms.
Wherever meter verication is fundamental in reducing measurement
variation, the Brooks Compact Prover can be used.
Simplify ing Field Calibration
The Compact Prover is based on the principle of displacement proving. As dened by API, “ All types of displacement provers operate on the
princip le of the repeatable displacement of a known volume of liquid
from a calibrated section of pipe between two detectors.” The CompactProver utilizes a piston that travels through a measurement section (withdetectors) displacing a known volume of liquid. At the same time a meter, inseries, measures the corresponding volume of liquid.
Through the use of pulse interpolation, meter proving can be accomplishedwith less than 10,000 pulses per pass. This allows for reliable proving withsmaller volumes.
The unique design of the Compact Prover enables a fast automated systemfor proving ow meters such as turbine, vortex, positive displacement,
magnetic, Coriolis as well as liquid ultrasonic ow meters.
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Page 3
The Compact Prover brings signi ficant benefits to liquid
meter proving operations:
Small calibrated volume:
Greater certainty of calibrated volume than with conventional ballprovers
Reduced cross contamination and subsequent disposal costs
Calibration traceable to NIST
Multiple volume proving
Complies with API (MPMS Chapter 4.2 and 4.6)
Reduced time per proof
Global Weights and Measures approvals
Turndown greater than 1000:1
Totally enclosed self-contained unit:
No vapor emission
No leak path
Minimum operator interface
Fast leak detection
Mechanical fail-safe operation
Positive valve closure pneumatic system
Self contained hydraulic retraction system
No external moving parts
Maximum operator safety
Exceptional longevity
The Compact Prover offers a highly exible proving solution and is suitable
in all applications where meter proving is required:
Marketing terminals
Crude and refined product pipelines
FSO and FPSO offloading
Ship and barge loading/offloading
Railcar loading/offloading
Calibration laboratories
Features and Benefits of the Compact Prover
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The Daniel Compact Prover is a highly refined displacementprover.
The design offers trouble free operation with unsurpassedlongevity.
Using a Compact Prover will bring increased versatility, fasterand more efficient proving, and will result in cost savings whencompared with any other meter proving technique.
Size is increasingly important in modern measurementinstallations. The cost of real estate on offshore platforms issuch that the Compact Prover is the only device given seriousconsideration in the design of these installations because of it’ssmall footprint and relative light weight.
Compact Provers are often trailer mounted and used at a numberof different metering sites. Trailer mounted Compact Provers havebeen used to replace many separate stationary provers on largeship loading jetties, for example.
The Compact Prover and its component parts are shown below. Theprover consists of a ow tube that houses a free oating piston with a
coaxially mounted poppet valve. The poppet valve is contained within theprover piston and is connected via the actuator shaft to the piston actuatorassembly. A set pressure in the pneumatic spring plenum, in combinationwith the hydraulic system, operates the piston. During the proving cycle, thepoppet valve closes and the owing stream displaces the piston over the
calibrated volume. In conditions of pulsating ow or varying back pressure,
it is essential to ensure the poppet remains closed during the proving cycle.The Compact Prover utilizes a nitrogen spring system to ensure the poppetvalve remains closed, and this may be relied upon under the worst surgeapplications.
PistonPoppet Valve
Pneumatic Spring Plenum
Actuator Cylinder
OutletFlow Tube
Inlet
Hydraulic Motor and Pump
Hydraulic Reservoir
Actuator Piston
Compact Provers
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Page 5
The hydraulic system opens the poppet valve, returns the piston upstreamand holds the poppet valve open in the upstream position. The normal ow
of the uid will pass through the open valve.
The calibrated volume of the cylinder is detected by eld replaceable
optical switches, which are repeatableto within +/-0.0003” (0.0076mm). Thisvery high resolution is achieved throughthe use of precision components andmaterials. Three switches are used: onefor sensing the upstream position of thepiston assembly and two for dening the
displaced volume of the proving system.These signals are used to operate varioustimers in the prover electronics.
In addition, the Compact Prover is the only prover on the market thatminimizes the effects of ambient temperature changes on the volumethrough the use of Invar rods. Invar is a material which has an exceptionallylow coefcient of thermal expansion ( .0000008in/in/°F, .00000144mm/mm/°C) and two of these rods are used to maintain the distance between thevolume detector switches, thereby minimizing the effect of temperature onthe optical assembly.
Compact Prover Operation
Compact Prover Optical Switch
Optical Sensor Assembly
Optical Sensor Rod
Piston Flowtube
Optical Switches
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Compact Prover Operation
The prover is in standby mode when the piston is in the upstream positionwith the poppet valve open. The standby mode is achieved and maintainedby applying hydraulic pressure to the downstream face of the actuator
piston.
Initiating the start of a provingpass causes the release ofhydraulic pressure in theactuator system, and thepneumatic spring plenumpressure overcomes the sealbearing friction, allowing thepoppet valve to close. Theclosed piston assembly willmove synchronously withthe continuous stream ofuid through the prover. The
nitrogen plenum systemassures that the poppetvalve remains closed duringthe proving pass. As thepiston assembly movesdownstream, the rst volume
detector switch is activated,signaling the beginning of theactual prove and counting ofpulses from the ow meter
under test.
At the end of the provingpass the nal switch is
activated, the prover pass iscomplete and the hydraulicsystem retracts the piston.During retraction the poppetvalve is open, allowing ow
through the prover, andonce the piston has fullyretracted it comes to rest inthe upstream, standby modeready for the next proving
pass.
Valve(closed)
Valve(open)
Start of Pass
End of Pass
Start of Pass
End of Pass
Valve(closed)
End of Pass
Piston Downstream: Prover Pass Complete
Piston in Flight: Proving
Piston Upstream: Ready to Prove
Compact Prover During a Prover Pass
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Double chronometry pulse interpolation uses a high frequency master
oscillator which increments time to within 0.000001 seconds. The masteroscillator operates two counters, counter A and counter B. Counter A isstarted when the ag actuates the 2nd detector switch. Counter B is started
with the leading edge of the rst owmeter pulse after counter A has started.
Counter A is stopped when the ag actuates the nal 3rd detector switch.
Counter B is stopped with the leading edge of the rst owmeter pulse after
counter A has stopped. Using the ratio of counter A and counter B allows forthe determination of fractions of owmeter pulses collected.
Normally the Compact Prover utilizes three detector switches, which includeone for upstream (or “ready to prove” mode), with a brief pre-run to the 2ndswitch, which signals the start of the calibrated volume, and the 3rd switchthat signals the calibrated volume has been displaced. Daniel can supply
a Compact Prover with four optical switches, which allows the use of twocalibrated volumes. This set-up permits the more rapid proving of smallermeters. (For example, a 24-inch Compact Prover may be ideally suited toproving a 10-inch turbine meter, as well as a 3-inch turbine meter. The timetaken to prove the 3-inch meter may be reduced many-fold by the use of adual volume conguration in the prover).
Double Chronometry Timing
FLOW
2nd Detector Switch
CalibratedVolume
Volume D Proven Volume
Elapsed Time of Piston Travel
Proven Time to CollectWhole Flow Meter Pulse
Count CWhole Flow Meter Pulse
0 1 2 3 4
Time A
Time B
P I S
T O N
Flow Tube 3rd Detector Switch
D = Calibrated volume of the prover flow tube betweendetectors
A = Time required to displace volume D
C = Whole flow meter pulses counted during Time B
B = Time required to accumulate whole flow meter pulses C
k = Pulses per Unit Volume
k = A (Time)
xC (Pulses)
D (Volume) B (Time)
FLOW
Displacer (Piston)
3rd Detecto
2nd Detector
Calibrated Volume
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New metering technologies offer various challenges in proving. Daniel has
successfully engineered proving solutions utilizing the Compact Prover toprove new technologies and offers complete design, manufacturing, serviceand support packages.
Where meter technologies result in the production of a “manufactured” pulseoutput (i.e. meter electronics may produce irregular or delayed totalizationpulses as a result of internal microprocessor activity), Daniel offersunparalleled expertise and application advice to allow the successful provingof such meters. For example, one preferred method of proving ultrasonicowmeters is to package the Compact Prover with a turbine owmeter.
The compact prover proves the turbine meter, and the turbine is used asthe Master Meter or “transfer standard” to prove the ultrasonic meter. TheMaster Meter proving technique complies to API Chapter 4.5. The additionof a densitometer to the prover allows for mass proving (as shown below)and offers a cost effective solution for proving mass meters such as Coriolismeters. The Compact Prover has been applied across many of thesenew technologies and Daniel is the predominant supplier of single sourceintegrated proving solutions.
Proving Challenging Technologies
Compact Prover with Liquid Turbine Flow Meter and Fast Loop Densitometer
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Portable Proving
Pipeline Metering
High throughput pipelines have realized operational improvements whenutilizing dedicated Compact Provers for frequent proving. Due to the speedand ease with which a prove may be carried out with the Compact Prover,
proving may be carried out on each transaction.
Available in both static and mobile congurations,
the Daniel Compact Prover offers the most exible
and efcient way to prove pipeline ow meters,
and offers today’s pipeline operators the bestsolution for their proving needs, with customizedengineering as part of the Daniel’s core capabilities.
The Compact Prover’s small size and light weight allows any unit in therange to be truck or trailer mounted. These completely portable proversmay then be used for calibrating various sizes of meters at numerouslocations. The nominal rangeability of the Compact Prover is 1000:1, whichmeans that any reasonable range of owmeters - and beyond - may be
proven with a single Compact Prover.
Compact Prover proving Coriolis fow meters on a mass basis
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Engineered Proving Solutions
Daniel offers an engineered solution to all of today’s proving challenges.From low pressure (150# ANSI) to high pressure (1500# ANSI) operations,to NACE certied materials, all aspects of the proving requirement are
reviewed and the Compact Prover is engineered for safe, reliable service.
Compact Prover systems can be engineered to include:
Articulated and swivel arms
Hydraulic arms
Master Meters with flow conditi oning
Flexible hoses
Inlet and outlet pressure and temperature measurement
Insulated and jacketed provers
Vertical lift and fixed vertical installation provers
Specific configurations of valves and strainers Custom instrumentation packages
Special materials ie: NACE compliant designs
Local (hazardous area) electron ics with UL and ATEX hazardousarea approvals
Local and remote proving flow computers
Trailer mounting (horizontal and vertical lift)
Integration in flow measurement skids.
Above all, Daniel designs, builds and maintains engineered prov-ing solutions for all of today’s ow measurement
challenges.
Vertical Compact Prover being raised into posit ion
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Page 11
Nominal
Flow TubeDia.
Prover Flow Rate
Ranges
Nominal
Prover BaseVolume
Inlet/OutletFlange Size
Nominal Prover
ShippingDimensions(L x W x H)
Approximate
ShippingWeight
Minimum Maximum
8” 0.25 gpm0.946 lpm0.357 bph0.057 m3ph
250 gpm946 lpm257 bph57 m3ph
5 gal(20 liters)
2”150/300/600
lb. ANSI
121” x 56” x 50”(307cm x 142cm
x 127cm)
2,200 lbs(988 kgs)
12” Mini 1.0 gpm3.78 lpm
1.43 bph0.227 m3ph
1000 gpm3,780 lpm
1,430 bph227 m3ph
10 gal(40 liters)
4”150/300/600
lb. ANSI
147” x 62” x 55”(373cm x 157cm
x 140cm)
4,400 lbs(1,995 kgs)
12” 1.75 gpm6.623 lpm
2.5 bph0.397 m3ph
1750 gpm6,623 lpm
2500 bph397 m3ph
15 gal(60 liters)
6”150/300/600
lb. ANSI
172” x 67” x 57”(437cm x 170cm
x 145cm)
4,900 lbs(2,2223 kgs)
18” 3.5 gpm13.247 lpm5.0 bph0.794 m3ph
3,500 gpm13,247 lpm5,000 bph794 m3ph
30 gal(120 liters)
8”
150/300/600lb.
ANSI
193” x 76” x 56”(490cm x 193cm
x 142cm)
7,300 lbs(3,311 kgs)
24” 7.0 gpm26,495 lpm10.0 bph1.589 m3ph
7,000 gpm26,495 lpm10,000 bph1,589 m3ph
65 gal(250 liters)
12”150/300/600
lb. ANSI
220” x 96” x 66”(559cm x 244cm
x 168cm)
13,400 lbs(6,078 kgs)
34” 12.6 gpm47,691 lpm18.0 bph
2.860 m3ph
12,600 gpm47,691 lpm18,000 bph
2,860 m3ph
100 gal(400 liters)
16”150/300/600
lb.
ANSI
230” x 102” x 74”(584cm x 259cm
x 188cm)
19,200 lbs(8,709 kgs)
40” 17.5 gpm66,237 lpm25.0 bph3.972 m3ph
17,500 gpm66,237 lpm25,000 bph3,972 m3ph
170 gal(650 liters)
20”150/300/600
lb. ANSI
240” x 130” x 77”(610cm x 330cm
x 196cm)
35,000 lbs(13,876 kgs)
Standard Compact Prover Set-up Data
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Page 12
Daniel Liquid Measurement Products
Daniel liquid measurement products are found throughout oil production,refining, transportation and distribution applications—in onshore andoffshore production facilities, refining and storage locations, crude oil and
refined product transportation pipelines, as well as in all types of distributionfacilities such as load racks.
Liquid Turbine Flow Meters - Daniel liquid turbine meters are preferredby marketing terminal and pipeline operators in both refined and crude oilapplications. The Series 1200 and 1500 Turbine Flow Meters offer highlyrepeatable accurate measurement of all types of hydrocarbon liquids.These flow meters offer the highest levels of performance and reliability incustody transfer metering today.
Control Valves - Daniel offers a variety of control valves for terminal loadracks, aircraft terminals, tank farms, pipelines and most loading andunloading applications. The range of high performance valves includesthe 788 digital control valve, which is designed to provide precise flow
rate control and batch delivery when used with an electronic batch controldevice. Other models in the range provide for precise control of back-pressure, surge relief, differential sensing and many other critical processand pipeline applications.
Electronic Presets - Daniel offers electronic preset controls designed tomanage the loading and off- loading of liquid products into bulk storagetanks, tank trucks, rail cars, marine transport or anywhere inventory controlis necessary.
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Page 13
Daniel Engineered Systems
Daniel Measurement and Control, Inc. is the industry leader in designing,constructing and commissioning of complex oil and gas metering systems toexacting standards.
This global organization offers decades of scal petroleum owmeasurement application experience. Customers rely on Daniel’sEngineered Systems Group’s international fabrication facilities, customizedengineering and success in eld-testing and support. From the simplestsingle-stream skid to complex on-site installations, Daniel delivers bothnatural gas and liquid petroleum turn-key applications. The DanielEngineered Systems team designs, constructs and commissions themetering project, blending up-to-the-minute technology with decades ofunderstanding what customers need and expect.
Components of a Daniel Engineered System installation typically includemeters, valves, provers, ow-control instruments, instrumentation and read-out equipment, and process management components. Computer softwareand hardware are integrated with the measurement system. Standardcalculation methods include AGA 3 (now API-MPMS-14.3), ISO 5167, AGA5/7/8, AGA 9 and the API Manual for Petroleum Measurement Standards.
Daniel DMSS-2000 Supervisory Control System utilizes a sophisticatedGraphical User Interface, database server, and a dedicated PLC for themetering skid/MOV interface. Redundancy is often used for custodytransfer systems and/or when system integrity is essential.
A dedicated project manager and project team are assigned to eachmeasurement system project. This team is responsible for overall systemdesign and project construction from start, to nish. A separate internalQA/QC group reviews all design details, inside and outside fabrication,
assembly and system testing.
Whether it is a pipeline, offshore production facility, or a loading facilityfor ocean-going tankers, Daniel Engineered Systems is a proven, single-source solution for customers throughout the world.
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Page 14
Daniel Service and Customer Training Daniel Measurement Servicesare comprised of a specialized group of service engineers and trainingpersonnel who are dedicated to complete customer satisfaction.
Available twenty- four hours a day, this special global group respondsto your requirements when they happen. Whether installation, start-up or on-site technical training, Daniel provides solutions to your everyservice need, any time, anywhere.
Service offerings include:
Start-up and commissioning
On-site water draw calibrations
Remote diagnostics and verification
Technical training
Third party diagnostics and witnessing
Complete meter station auditing
Proving services
Turnkey services
Periodic maintenance and calibration
System integration, hardware and software
Repair, upgrade and reapplication
Telephone and internet consult ing
24-hour emergency service and spare parts
Maintenance contracts
Daniel Measurement Services
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©2005 Daniel Measurement and Control, Inc., All Rights Reserved.Printed in the USA. DAN-LIQ-COMPROV-B-1205
Emerson Process Management
Daniel Measurement and Control, Inc.,
World Area HeadquartersHouston, Texas, USA
T: 713-467-6000, F: 713-827-3880
USA Toll Free 1-888-FLOW-001
www.daniel.com
Calgary, Alberta, Canada
T: 403-279-1879, F: 403-236-1337
Singapore - Asia PacificT: +65-6777-8211, F: +65-6770-8001
Stirling, Scotland - Europe, Mid-East, Africa
T: +44 (0) 1786 433400, F: +44 (0) 1786 433401
Daniel Measurement and Control, Inc. is a wholly owned subsidiary ofEmerson Electric Co., and a division of Emerson Process Management.The Daniel name and logo are registered trademarks of Daniel Industries,Inc. The Emerson logo is a registered trademark and service markof Emerson Electric Co. All other trademarks are the property of theirrespective companies. The contents of this publication are presented forinformational purposes only, and while every effort has been made to ensuretheir accuracy, they are not to be construed as warranties or guarantees,express or implied, regarding the products or services described hereinor their use or applicability. All sales are governed by Daniel’s terms andconditions, which are available upon request. We reserve the right to modify
or improve the designs or specifications of such products at any time. Daniedoes not assume responsibility for the selection, use or maintenance of anyproduct. Responsibility for proper selection, use and maintenance of anyDaniel product remains solely with the purchaser and end-user.
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Daniel ® Company OverviewFor more than 70 years, Daniel Measurement and Control, Inc. has
brought best-in-class natural gas and liquid flow measurement products,
systems and services for fiscal custody transfer applications to the oil and
gas industry. Known around the world, the Daniel name is synonymous
with quality products, industry expertise and reliable innovative engineering
that deliver cutting-edge technology. Daniel is well positioned to serve its
customers with locations throughout the world.
Daniel, a division of Emerson Process Management, empowers customers
to achieve their business objectives by providing better service to
their customers, reducing their costs and adding value to their bottom
line. Change and continuous improvement means success for Daniel
customers. One commitment remains constant - we will continue to earn
and keep our customers’ trust.
As Daniel continues to innovate and build its product technology and
global organization, you can be confident that Daniel is stronger than ever.
As part of the Emerson Process Management group of companies and it’s
$15-billion parent company, Emerson Electric Co., (NYSE:EMR), Daniel
has financial strength, staying power and a proven history. Change and
continuous improvement means success for Daniel customers.
s
naccountedydrocarbon
raining
our
bottom
ne?
hen the stakes are
gh, any amount of
naccounted
ydrocarbon drains
e bottom line.
hat’s why companies
ke yours count on
oven measurementchnology and
dustry expertise
om Daniel to improve
rvice, reduce costs and
dd value.
Page 1
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Daniel ® Engineered Systems
Page 2
What We DoThe Daniel Engineered Systems group delivers innovative fiscal flowmeasurement solutions to oil and gas customers. These solutions typicallyinclude meter skids, provers, control panels and custom user interfaces forgas and liquid systems.
We supply metering and proving equipment as integrated systems; that is,they are designed based on the application and operational requirements,to function as an integrated system, and then carefully fabricated,assembled, wired and tested. Bringing all these elements together is ourEngineered Systems group, which has overall responsibility for all therequired design, engineering, construction, testing and startup activities.Our systems are not only carefully integrated for long-term accuracyand reliability, but they are also delivered on time to meet our customerschedules.
Daniel provides decades of measurement application experience,international fabrication facilities, customized engineering capabilities andthe organization to field test and support 100% of its installed base aroundthe world.
Here’s what else you’ll find working with Daniel:
The breadth and depth of our application expertise is
unmatched in the industry.
We reduce measurement uncertainty within an integrated
system to minimize risk while improving accuracy and
reliability.
We employ best-in-class global engineering and projectmanagement practices.
Our FEED (Front End Engineering and Design) capabilities
ensure that our customers have all the information they need
for accurate project planning and execution.
We deliver the peace of mind that comes from service
capabilities that span the entire life cycle of the measurement
system.
Our service capabilities reach any location in the world, and
we’re expanding to provide even more rapid and cost effective
solutions.
We leverage a broad portfolio of leading products from Daniel
and Emerson.
Our efforts are backed by the financial strength and stabilityof Emerson Electric Co., a Fortune 500 company that produce
a broad range of electrical, electromechanical and electronic
products.
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Page 3
Unmatched Application Expertise
Addressing the Full Range of Measurement ApplicationsFrom well head to distribution, the Daniel Engineered Systems groupcan address the entire spectrum of hydrocarbon metering applications.Daniel has the only Engineered Systems group that can manage suchdemanding applications such as low temperature, high viscosity, and lowflash point. Around the world, we have the resources and experience torecommend, build, deliver, install and maintain the best measurementtechnology for a particular application.
Major applications include:
Fiscal metering
Custody transfer
Allocation metering
Pipeline integrity
Power utilities – fuel gas, fuel oil Auxiliary metering – flare gas, water and gas
Pressure reduction systems
On-line analytical systems
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Page 4
Reducing Measurement Uncertainty
Minimize Risk, Improve Accuracy and ReliabilityThere are more than enough uncertainties in the oil and gas business, butthe accurate and reliable measurement of hydrocarbons does not needto be one of them. Measurement systems involve multiple componentsthat must function reliably as an integrated system. Appropriate systemdesign, including the seamless integration of each component, representsthe key to maximizing measurement accuracy and minimizing risk. Ourdesign process reflects a comprehensive understanding of all the criticalfactors, including:
Uncertainty related to the specifics of manufacturing and
installation
Operating conditions and requirements
Flow profile, pressure and temperature considerations
Inspection and auditing functions
Diagnostics Verification, proving, and testing
Through the use of proven, best-in-class products, adherence to thehighest standards of quality, and a thorough understanding of all relevantinternational measurement standards, we design and deliver systems thatmeet your technical specifications, while also addressing your businessneed for confidence in your measurement systems.
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Page 5
Innovative Engineered Solutions
Engineering and Project Management Practices thatDeliver Consistent Results
Innovation is not a series of random “good ideas” at Daniel. Rather, it’sthe result of a carefully designed process for delivering projects that areon time and on target.
To ensure a consistent level of quality, we have created standardprocedures, practices and specifications that all of our global centersfollow. This ensures a consistent design and product globally. Projectplans are applied to ensure that all delivery milestones are met. We payextremely careful attention to every electrical, mechanical and flow aspectof operation during the critical system design and product selection stages.
And every one of our systems is accompanied by detailed documentationthat delivers value throughout the life of the system.
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We FEED your Planning NeedsWe strongly believe that painstaking design is the key to measurementsystem accuracy and reliability. Our Front End Engineering Design(FEED) services assist customers early in the project concept stage toevaluate their needs and determine the most appropriate flow meteringsolutions. A typical FEED scope includes conceptual designs, budgetarypricing estimates and a project schedule. Getting these details right at theoutset is critically important to ensure the success of your project.
Front End Engineering and Design Capabilities
Page 6
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Page 7
Superior Systems Service Offerings
Service Capabilities that Address the Entire Life CycleOne of the distinguishing features of Daniel’s Engineered Systems groupis its superior worldwide service offering. From installation to on-siterepairs, this suite of services provides support throughout the life cycle ofa system. These services include:
Installation and site Commissioning
Help Line Support – software, hardware or operational
Software Support using our internet web server
On-site rapid response service
Annual maintenance contracts
Remote diagnostics
Emergency repairs
Training – either on-site or at a Daniel facility
What these capabilities mean to our customers is the peace of mind andbusiness confidence that come from accurate, reliable measurement ofhydrocarbon flows.
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Page 8
Extensive Global Capabilities
Growing our ReachThere are more than 5,000 Daniel metering systems in operation today,and we count all of the Fortune 500 oil and gas companies among ourcustomers. Our Engineered Systems group has engineering, design,fabrication and service capabilities that span the globe.
Daniel Engineered Systems group is headquartered in Houston, Texas,and we have engineering, design, project management and fabricationcapabilities in Houston, Scotland, Singapore, Brazil and Argentina. Thesefacilities share proven engineering and design practices developed duringmore than 1,000 man-years of experience in this industry. We are alsoexperienced at fabricating in remote locations, close to our customers tomeet local content rules. We will qualify local fabricators, manage thequality aspects throughout the manufacturing process and place a projectmanager at their facility.
Our metering systems are designed and built to meet a number ofinternational measurement requirements. We have in-depth experiencewith every one of the standards organizations whose logos appear below.
®
ATEX PB
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Page 9
A Proud Part of Emerson Process Management As part of the Emerson Process Management group of companies andits parent company, Emerson Electric Co. (NYSE:EMR), Daniel has thefinancial strength, staying power and proven history tobecome—and remain—a trusted business partner.
Emerson is a global company that brings together technology andengineering to provide innovative solutions for customers in a wide rangeof markets.
Financial Strength
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Page 10Page 10
Best-in-Class Solutions From Daniel and EmersonDaniel metering products are at the heart of Daniel Engineered Systemssolutions. As the number-one supplier of custody transfer measurementequipment in the world, we can readily deploy a full spectrum of industry-leading products, including:
Flow meters - ultrasonic, turbine, orifice and Coriolis
Provers
Gas analyzers and gas chromatographs
Flow Computers
Man machine interface supervisory systems
In addition to these leading Daniel products, we also have direct accessto ancillary products manufactured by other Emerson divisions and othermanufacturers.
Regardless of any component’s source, we are committed to helping youachieve the most cost-effective design for your project using the mostappropriate components.
World-Class Daniel ® Products
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Page 11
Daniel ® Gas Measurement Products
A broad range of Daniel gas measurement products serves onshoreand offshore production facilities, natural gas transmission pipelines,compressor stations, processing facilities and city gates.
Ultrasonic Gas Flow Meters - The Daniel Ultrasonic Gas
Flow Meter with Mark III™ Electronics is designed to allow
customers to customize their meters for natural gas fiscal
custody, allocation and check metering applications. The
SeniorSonic Gas Flow Meter is an advanced 4-path meter
with exceptional accuracy and linearity throughout the
flow range. This accuracy and linearity helps reduce lost
and unaccounted natural gas. The Daniel JuniorSonic
Gas Flow Meter is the meter of choice for natural gas non-
custody transfer applications, such as check metering,
pipeline balance, storage measurement, production or wet
gas applications, and is available in single- or dual-pathconfigurations.
Differential Pressure Flow Meters - Daniel differential
pressure fiscal flow measurement products have been proven
reliable in a wide range of applications. Our Senior® Orifice
Fitting allows removal and/or replacement of orifice plates
without line-flow interruption. Other differential pressure
meters include the Simplex® Orifice Plate Holder, Junior®
Orifice Fitting, Orifice Flange Union, Venturi Tubes and Flow
Nozzles.
Gas Turbine Flow Meters - Daniel Gas Turbine Flow Meters
are cost-effective alternatives to other measurementtechnologies for fiscal custody transfer measurement. They
deliver value without sacrificing accuracy or repeatability, and
provide turn-down ratios as high as 200:1.
Gas Chromatographs - The Daniel Danalyzer On-line Gas
Chromatographs set the standard for accurate on-line
analysis of natural gas. Daniel has decades of experience
in providing heating value measurement, trace contaminant
monitoring, pipeline integrity, product quality/process control
and related applications.
Flow Computers - Daniel Flow Computers help businesses
manage valuable flow measurement data. Flow computerscalculate, analyze and process data from oil and gas
production, pipeline and distribution operations. Daniel
Flow Computers enable faster response to market changes,
reducing alarm response time and helping ensure compliance
with safety and environmental standards.
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Daniel ® Liquid Measurement Products
Daniel liquid measurement products are found throughout oil production,refining, transportation and distribution applications—in onshore andoffshore production facilities, refining and storage locations, crude oiland refined product transportation pipelines, as well as in all types ofdistribution facilities such as load racks.
Liquid Turbine Flow Meters - Daniel liquid turbine meters are
preferred by marketing terminal and pipeline operators in
both refined and crude oil applications. The Series 1200 and
1500 Turbine Flow Meters offer highly repeatable accurate
measurement of all types of hydrocarbon liquids. These flow
meters offer the highest levels of performance and reliability
in custody transfer metering today.
Control Valves - Daniel offers a variety of control valves for
terminal load racks, aircraft terminals, tank farms, pipelinesand most loading and unloading applications. The range
of high performance valves includes the 788 digital control
valve, which is designed to provide precise flow rate control
and batch delivery when used with an electronic batch
control device. Other models in the range provide for precise
control of back-pressure, surge relief, differential sensing and
many other critical process and pipeline applications.
Electronic Presets - Daniel offers electronic preset controls
designed to manage the loading and off- loading of liquid
products into bulk storage tanks, tank trucks, rail cars,
marine transport or anywhere inventory control is necessary.
Meter Provers - The Brooks® Compact Prover™ by Daniel® is
a small-volume piston prover that uses double chronometry
pulse interpolation
for flow meter
(turbine, positive
displacement,
coriolis or liquid
ultrasonic)
calibration and
verification in both
laboratory and
field conditions.
Its small size andease of operation
make it a preferred
choice around the
world.
Page 12
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Daniel ® Measurement Services, Inc.
Page 13
Daniel® Measurement Services, Inc. takes pride in being there with theright solution for customers with gas and liquid fiscal flow measurementapplications.
Around the clock, and around the world, Daniel Measurement Services hasexperienced, highly qualified people prepared to assist customers with:
Startup and commissioning
Preventative maintenance
Product repair / upgrades
Project management and integration
Meter Tube inspection and recertification
Educational services
Remote diagnostics
Warranty Plus!
Daniel Measurement Services also offers a series of educational coursesessential to customer success. Courses can be at the factory or thecustomer location, and are taught by an accredited engineer, technician orother professional. Courses include product instruction on proper operationof Daniel gas chromatographs, ultrasonic meters, presets and otherinstruments for fiscal flow measurement applications.
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©2004 Daniel Measurement and Control, Inc., All Rights Reserved. Printed in the USA. DAN-SYS-CAT-1204
Emerson Process Management
Daniel Measurement and Control, Inc.,
Division Headquarters
Houston, Texas, USA
T: 713-467-6000, F: 713-827-3880USA Toll Free 1-888-FLOW-001www.daniel.com
Calgary, Alberta, Canada
T: 403-279-1879, F: 403-236-1337 Alberta Toll Free [email protected]@Danielind-can.com
Stirling, Scotland - Europe, Middle East, Africa
T: +44 (0) 1786 433400, F: +44 (0) 1786 433401 Singapore - Asia PacificEmerson Process Management Asia Pacific Private Limited
T: +65-6777-8211, F: +65-6770-8001
Daniel Measurement and Control, Inc. and Daniel Measurement Services, Inc.(collectively ”Daniel”) are a wholly owned subsidiary of Emerson Electric Co., and adivision of Emerson Process Management. The Daniel logo is a registered trademarkof Daniel Industries, Inc. The Emerson logo is a registered trademark and servicemark of Emerson Electric Co. The contents of this publication are presented forinformational purposes only, and while every effort has been made to ensure theiraccuracy, they are not to be construed as warranties or guarantees, express orimplied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specificationsof such products at any time. Daniel does not assume responsibility for the selection,
use or maintenance of any product. Responsibility for proper selection, use andmaintenance of any Daniel product remains solely with the purchaser and end-user.
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
www.daniel.com
Compact Prover
Daniel ® Compact Prover
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Page 1
The Daniel Compact Prover provides high accuracy,
rapid operation and continuous flow for proving a flowmeter in an operational line. This is accomplished withoutinterrupting normal flow and without the use of manuallyoperated bypass valves.
Its unique design features a patented piston assemblywith an internal poppet valve in conjunction with opticalposition sensing, hydraulic piston return, pneumatic pistonactuation and modern data processing techniques. Theresult is a complete packaged proving system significantlyreduced in size, weight and cost while equalling orexceeding the performance of conventional provers.
The Daniel Compact Prover offers flexible mounting
configurations on a truck or trailer for field proving of flowmeters, or can be permanently installed in a testing facilityeither vertically or horizontally.
Pulse interpolation electronics permit exact timedetermination and pulse counting which provides highaccuracy proving with a smaller volume and fewer flowmeter pulses than any previous prover technology. Theuse of a small displacement volume is made possible bythe high resolution of the Daniel Compact Prover which isattributed to two major factors; precision optical switches,and data acquisition using double chronometry.
Optical switches are used for defining prover volume by
detecting the piston position. These switches are reliable,precise and have a fast response time (5 x 10 -6 seconds).Data acquisition, using double chronometry, allows amuch higher degree of meter pulse resolution than the±1 pulse common to conventional pipe provers.
Control and operation of the Daniel Compact Prover isaccomplished by a microprocessor based device providingthe advanced electronic capabilities necessary for controlin proving volumetric or mass meters.
The Daniel Compact Prover conforms to design guidelinesprescribed in API Chapter 4.2 and Pulse Interpolationtechniques in API Chapter 4.6. All proving report formats
have been designed in accordance with API standard,Chapter 12 Calculation of Petroleum Quantities of the“Manual of Petroleum Measurement”.
Daniel ®
Compact Prover
Features and benefits:
Compact and portable – a single prover may be
used in multiple locations for proving various sizes
of meters
1000:1 flow rangeability
Skid or trailer mounted
Vertical mounting available for applications having
space constraints
Rapid proving operation offers single or multi-pass
operation with immediate K-factor calculation
Versatility – operates with virtually any pulse outputflow meter
Positive leak checking
Automatic mechanical operation assures
undisturbed product flow
Corrosion resistant flow tube
Flexibility-volumetric or mass meter proving
Application Range:
Typical Fluids
Crude Oil
Light Refined Product
Refined Product
Compact Prover Range:
Flow Rate: 0.25 to 17,500 gpm(0.357 bph to 25,000 bph)
Temperature*: -46º F to 500º F (8º C to 260º C)
Pressure: 150 to 1,500 ANSI Class
*Subject to material specifications.
The Daniel ® Compact Prover is formerly known as the Brooks® Compact Prover™.
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Page 2
Specifications:
Please consult the factory if your requirements are outside the specifications noted here. Improved performance and other product and
material offerings may be available depending on the application.
Performance:Repeatability: 0.02% or better (water draw)
Pressure Drop:
Piston only: Approximately 1” of water during
prover pass
Maximum flow: Approximately 10 psig across
inlet/outlet flanges (on water)
Standard Materials of Construction:
Flow Tube: 17- 4 PH Stainless steel
Piping & Flange: Carbon steel
Poppet Seal: Fluroelastomer (FKM)
O-rings: Fluroelastomer (FKM)
Available Mounting Configurations:
Horizontal
Vertical
Vertical Lift
Mirror Image
Paint:
2 Coat system = epoxy primer/urethane
3 Coat system = inorganic zinc/epoxy/urethane
4 Coat system = inorganic zinc/epoxy (2 coats) /urethane
Color is light grey as standard top coat, white available by request.
Electrical Connections:
1/2" / 1" NPT
M20 / M32
Cable Spec:
1000 ft (305m) max for distance between flowcomputer and prover
ANSI RATINGS
150 300 600 900 1500
8" CF
12" mini CF
12" CF
18" CF
24" CF
34" CF NA NA
40" CF NA NA
CF
NA
= Available
= Consult factory
= Not available
P R O V E R
S I Z E
Pressure Ratings:
NEC IEC
Electric: Sheathed Armored
Control: Sheathed Armored
Pressure and Temperature: Smart Pressure and Temperature Transmitter are used where applicable. (Rosemount ® 3051 and 3144 Series)
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Page 3
NOTE: Please consult the factory for your Compact Prover configuration. Improved performance and other product and material offerings
may be available depending on the application.
Standard Compact Prover Capacities - Flow Rates, Dimensions and Weights:
NOMINAL
FLOW TUBE
DIAMETER
PROVER FLOW RATE
RANGES
NOMINAL
PROVER BASE
VOLUME
INLET/
OUTLET
FLANGE SIZE
NOMINAL PROVER
SHIPPING DIMENSIONS
(L x W x H)
APPROXIMATE
SHIPPING WEIGHTMINIMUM MAXIMUM
8"
0.25 gpm 250 gpm 5 gal
2"
121" x 56" x 50" 2,200 lbs
0.357 bph 357 bph
0.946 Ipm 946 Ipm 20 liters 307cm x 142cm x 127cm 998 kgs
0.057 m3ph 57 m3ph
12" mini
1.0 gpm 1,000 gpm 10 gal
4"
147" x 62" x 55" 4,400 lbs
1.43 bph 1,430 bph
3.78 Ipm 3,780 Ipm 40 liters 373cm x 157cm x 140 cm 1,995 kgs
0.227 m3ph 227 m3ph
12"
1.75 gpm 1750 gpm 15 gal
6"
172" x 67" x 57" 4,900 lbs
2.5 bph 2,500 bph
6.623 Ipm 6,623 Ipm 60 liters 437cm x 170cm x 145cm 2,223 kgs
0.397 m3ph 397 m3ph
18"
3.5 gpm 3,500 gpm 30 gal
8"
193" x 76" x 56" 7,300 lbs
5.0 bph 5,000 bph
13.247 Ipm 13,247 Ipm 120 liters 490cm x 193cm x 142cm 3,311 kgs
0.794 m3ph 794 m3ph
24"
7.0 gpm 7,000 gpm 65 gal
12"
220" x 96" x 66" 13,400 lbs
10.0 bph 10,000 bph
26.495 Ipm 26,495 Ipm 250 liters 559cm x 244cm x 168cm 6,078 kgs
1.589 m3ph 1,589 m3ph
34"
12.6 gpm 12,600 gpm 100 gal
16"
230" x 102" x 74" 19,200 lbs
18.0 bph 18,000 bph
47.691 Ipm 47,691 Ipm 400 liters 584cm x 259cm x 188cm 8,709 kgs
2.860 m3ph 2,860 m3ph
40"
17.5 gpm 17,500 gpm 170 gal
20"
240" x 130" x 77" 35,000 lbs
25.0 bph 25,000 bph
66.237 Ipm 66,237 Ipm 650 liters 610cm x 330 cm x 196cm 13,876 kgs
3.972 m3ph 3,972 m3ph
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Page 4
SIZE AC LINE VOLTAGE/
FREQUENCY/PHASE
HYDRAULIC MOTOR FULL
LOAD AMPS
HYDRAULIC MOTOR
CONFIGURATION
HYDRAULIC
CONTROL VALVE
IN-RUSH AMPERAGE
AVAILABILITY
8" and 12"
mini
115/60/1 13.4 1 hp Single 10 AVAILABLE
220/50/1 & 230/60/1 6.7 1 hp Single 5 AVAILABLE
380/50/3 3.6 2.0 hp Single NA AVAILABLE
415/50/3 3.3 2.0 hp Single NA AVAILABLE
460/60/3 2.2 1.5 hp Single 5 AVAILABLE
12"
115/60/1 19 1.5 hp Single 10CONSULT
FACTORY
220/50/1 & 230/60/1 8.4 1.5 hp Single 5 AVAILABLE
380/50/3 3.6 2.0 hp Single NA AVAILABLE
415/50/3 3.3 2.0 hp Single NA AVAILABLE
460/60/3 2.2 1.5 hp Single 5 AVAILABLE
18"
115/60/1 19 x 21.5 hp Dual
2 circuitsNA
CONSULT
FACTORY
220/50/1 & 230/60/1 191.5 hp Dual
1 circuitNA AVAILABLE
230/60/3 13
5 hp Single
NA AVAILABLE
380/50/3 9NA AVAILABLE
415/50/3 8.3NA AVAILABLE
460/60/3 6.5
NACONSULT
FACTORY690/50/3 5
24"
230/60/3 13
5 hp Single
NA AVAILABLE
380/50/3 9NA AVAILABLE
415/50/3 8.3NA AVAILABLE
460/60/3 6.5
NACONSULT
FACTORY690/50/3 5
34"
230/60/3 39
15 hp Single
NA AVAILABLE
380/50/3 22NA AVAILABLE
415/50/3 20NA AVAILABLE
460/60/3 19.5
NACONSULT
FACTORY690/50/3 12.8
40"
230/60/3 50
20 hp Single
NA CONSULTFACTORY
380/50/3 28NA AVAILABLE
415/50/3 26 NA AVAILABLE
460/60/3 25 NA AVAILABLE
NA = Not available
Power Requirements:
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Page 5
Standard Factory Tests:
Hydrostatic: Chart recorded pressure test to 1.5 times max working pressure
Water draw: Calibration test within 0.02% repeatability traceable to NIST
Functional: Verifies functionality of prover, components (i.e., instrumentation) and repeatability as per API Chapter 4
Weights and Measures Approvals:
National Conference of Weights & Measures (NCWM)National Type Evaluation Programs (NTEP)
Measurement Canada - Canada.
Nederlands Meetinstituut (NMi)
Physikalisch-Technische Budesanstalt (PTB)
Norwegian Weights and Measures
Standards & Industrial Research Institute of
Malaysia (SIRIM)
Gosstandart (GOST)
Directorate General of Oil and Gas (Migas) - Indonesia
Hazardous Location Approvals:
CE Mark for the European Community, including all
applicable European directives and standards.
Ex de ia m IIB T3 (ATEX, PED)
Canadian Standards Association (CSA International)
approval for hazardous locations, Class I, DIV. 1,
Group D
Electrical systems conforming to National Electrical Code,
Class I, Div. 1, Group D or CSA Std C22.2, Class I, DIV. 1,
Group D, using UL/CSA approved components only
Weather proofing:
NEC IEC
Enclosure: NEMA 4 IP65
Motors: NEMA 3 IP55
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Page 6
Engineered Proving Solutions
Daniel offers an engineered solution to all of today’s proving challenges. From low pressure (150# ANSI) to highpressure (1500# ANSI) operations, to NACE certified materials, all aspects of the proving requirement are reviewed andthe Compact Prover is engineered for safe, reliable service.
Compact Prover systems can be engineered to include:
Combination volumetric/mass meter prover
Integrated density measurement
Master Meters with flow conditioning
Special materials, e.g., NACE compliant designs
Custom instrumentation packages
Trailer mounting (horizontal and vertical lift)
Vertical lift and fixed vertical installation provers
Local (hazardous area) electronics with UL and ATEX hazardous area approvals
Local and remote proving flow computers
Inlet and outlet pressure and temperature measurement
Insulated and jacketed provers
Specific configurations of valves and strainers
Flexible hoses
Articulated and swivel arms
Hydraulic arms
Integration into flow measurement skids
Above all, Daniel designs, builds, and maintains engineered proving solutions for all of today’s flow measurement
challenges.
Vertical Compact Prover being raised into position
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Page 7
Piston
Poppet Valve
Pneumatic Spring Plenum
Hydraulic
Actuator
OutletMeasurement
Section
Inlet
Hydraulic Motor and Pump
Hydraulic Reservoir
Actuator Piston
Compact Prover Cross Sectional View
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Page 8
Nitrogen Adjust Panel
As an option, the Compact Prover may be equipped with an automatic plenum adjustment panel. The panel consists ofcharge and vent solenoid valves and a pressure transmitter. A typical panel is shown in the figure below. An operatingcomputer with the adjustment routine pre-programmed, using an analog input (4-20mA) and two digital outputs, will be
able to automatically adjust the spring plenum pressure before proving runs begin.
Charge Solenoid
To SpringPlenum
Nitrogen SupplyConnection
PressureTransmitter
Vent
Vent Solenoid
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Product DatasheetDAN-LIQ-Comp Prov-DS-0208
February 2008
Emerson Process Management
Daniel Measurement and Control, Inc.
World Area Headquarters
Houston, Texas, USA
T: 713.467.6000, F: 713.827.3880
USA Toll Free 1.888.FLOW.001
www.daniel.com
Canada: Calgary, Alberta
T: 403.279.1879, F: 403.236.1337
Asia Pacific: Singapore
T: +65.6777.8211, F: +65.6770.8001
Europe: Stirling, Scotland
T: +44 1786 433400, F: +44 1786 433401
Mid-East, Africa: Dubai
T: +971 (4) 883.5235, F: +971 (4) 883.5312
Daniel Measurement and Control, Inc. ("Daniel") is a wholly owned subsidiary
of Emerson Electric Co., and a division of Emerson Process Management. The
Daniel name and logo are registered trademarks of Daniel Industries, Inc. The
Emerson logo is a registered trademark and service mark of Emerson Electric
Co. All other trademarks are the property of their respective companies. The
contents of this publication are presented for informational purposes only, and
while every effort has been made to ensure their accuracy, they are not to
be construed as warranties or guarantees, express or implied, regarding the
products or services described herein or their use or applicability. All sales are
governed by Daniel's terms and conditions which are available upon request.We reserve the right to modify or improve the designs or specifications of such
products at any time. Daniel does not assume responsibility for the selection,
use or maintenance of any product. Responsibility for proper selection, use
and maintenance of any Daniel product remains solely with the purchaser and
end-user. Rosemount and the Rosemount logotype are registered trademarks
of Rosemount, Inc.
2008 Daniel Measurement and Control, Inc. All Rights Reserved. Unauthorized duplication in whole or in part is prohibited. Printed in the USA.
DAN-LIQ-Comp Prov-DS-0208
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Brooks® CompactProverby Daniel®
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Daniel®
Company OverviewFor more than 75 years, Daniel Measurement and Control, Inc. has
served the fiscal custody transfer market. Daniel’s natural gas and liquid
flow measurement products, systems, and services are known around
the world in the oil and gas industry. Daniel is synonymous with quality
products, industry expertise and reliable and innovative engineering
that deliver advanced technology. Daniel is well positioned to serve its
customers with locations throughout the world.
Daniel empowers customers to achieve their business objectives by
providing excellent service, helping to reduce costs, and adding value.
As Daniel continues to innovate and build its product technology and
global organization, you can be confident that Daniel is stronger than ever.
A subsidiary of Emerson Electric Co. ($15 billion revenue/NYSE:EMR)and part of the Emerson Process Management group of companies,
Daniel has financial strength, staying power and proven history.
Change and continuous improvement mean success for Daniel
customers. One commitment remains constant - to continue to earn and
keep our customers’ trust.
s
naccountedydrocarbon
raining
our
ottom
ne?
hen the stakes are
gh, any amount of
accounted
ydrocarbon drains
e bottom line.
hat’s why companies
e yours count on
oven measurementchnology and
dustry expertise
om Daniel to improve
rvice, reduce costs and
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Page 1
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Page 2
Brooks® Compact Provers™ by Daniel®
High Accuracy Calibration Solutions for All Applications
The Brooks® Compact Prover™ by Daniel® is the product of decades of
development and engineering expertise, and offers the most cost-effectivemeter prover to the widest possible market.
The Compact Prover is used for rapid, accurate calibration of a wide rangeof ow measurement technologies. Applications range from load rack, crude
and rened product pipelines and marine terminals to offshore platforms.
Wherever meter verication is fundamental in reducing measurement
variation, the Brooks Compact Prover can be used.
Simplify ing Field Calibration
The Compact Prover is based on the principle of displacement proving. As dened by API, “ All types of displacement provers operate on the
princip le of the repeatable displacement of a known volume of liquid
from a calibrated section of pipe between two detectors.” The CompactProver utilizes a piston that travels through a measurement section (withdetectors) displacing a known volume of liquid. At the same time a meter, inseries, measures the corresponding volume of liquid.
Through the use of pulse interpolation, meter proving can be accomplishedwith less than 10,000 pulses per pass. This allows for reliable proving withsmaller volumes.
The unique design of the Compact Prover enables a fast automated systemfor proving ow meters such as turbine, vortex, positive displacement,
magnetic, Coriolis as well as liquid ultrasonic ow meters.
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Page 3
The Compact Prover brings signi ficant benefits to liquid
meter proving operations:
Small calibrated volume:
Greater certainty of calibrated volume than with conventional ballprovers
Reduced cross contamination and subsequent disposal costs
Calibration traceable to NIST
Multiple volume proving
Complies with API (MPMS Chapter 4.2 and 4.6)
Reduced time per proof
Global Weights and Measures approvals
Turndown greater than 1000:1
Totally enclosed self-contained unit:
No vapor emission
No leak path
Minimum operator interface
Fast leak detection
Mechanical fail-safe operation
Positive valve closure pneumatic system
Self contained hydraulic retraction system
No external moving parts
Maximum operator safety
Exceptional longevity
The Compact Prover offers a highly exible proving solution and is suitable
in all applications where meter proving is required:
Marketing terminals
Crude and refined product pipelines
FSO and FPSO offloading
Ship and barge loading/offloading
Railcar loading/offloading
Calibration laboratories
Features and Benefits of the Compact Prover
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The Daniel Compact Prover is a highly refined displacementprover.
The design offers trouble free operation with unsurpassedlongevity.
Using a Compact Prover will bring increased versatility, fasterand more efficient proving, and will result in cost savings whencompared with any other meter proving technique.
Size is increasingly important in modern measurementinstallations. The cost of real estate on offshore platforms issuch that the Compact Prover is the only device given seriousconsideration in the design of these installations because of it’ssmall footprint and relative light weight.
Compact Provers are often trailer mounted and used at a numberof different metering sites. Trailer mounted Compact Provers havebeen used to replace many separate stationary provers on largeship loading jetties, for example.
The Compact Prover and its component parts are shown below. Theprover consists of a ow tube that houses a free oating piston with a
coaxially mounted poppet valve. The poppet valve is contained within theprover piston and is connected via the actuator shaft to the piston actuatorassembly. A set pressure in the pneumatic spring plenum, in combinationwith the hydraulic system, operates the piston. During the proving cycle, thepoppet valve closes and the owing stream displaces the piston over the
calibrated volume. In conditions of pulsating ow or varying back pressure,
it is essential to ensure the poppet remains closed during the proving cycle.The Compact Prover utilizes a nitrogen spring system to ensure the poppetvalve remains closed, and this may be relied upon under the worst surgeapplications.
PistonPoppet Valve
Pneumatic Spring Plenum
Actuator Cylinder
OutletFlow Tube
Inlet
Hydraulic Motor and Pump
Hydraulic Reservoir
Actuator Piston
Compact Provers
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Page 5
The hydraulic system opens the poppet valve, returns the piston upstreamand holds the poppet valve open in the upstream position. The normal ow
of the uid will pass through the open valve.
The calibrated volume of the cylinder is detected by eld replaceable
optical switches, which are repeatableto within +/-0.0003” (0.0076mm). Thisvery high resolution is achieved throughthe use of precision components andmaterials. Three switches are used: onefor sensing the upstream position of thepiston assembly and two for dening the
displaced volume of the proving system.These signals are used to operate varioustimers in the prover electronics.
In addition, the Compact Prover is the only prover on the market thatminimizes the effects of ambient temperature changes on the volumethrough the use of Invar rods. Invar is a material which has an exceptionallylow coefcient of thermal expansion ( .0000008in/in/°F, .00000144mm/mm/°C) and two of these rods are used to maintain the distance between thevolume detector switches, thereby minimizing the effect of temperature onthe optical assembly.
Compact Prover Operation
Compact Prover Optical Switch
Optical Sensor Assembly
Optical Sensor Rod
Piston Flowtube
Optical Switches
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Compact Prover Operation
The prover is in standby mode when the piston is in the upstream positionwith the poppet valve open. The standby mode is achieved and maintainedby applying hydraulic pressure to the downstream face of the actuator
piston.
Initiating the start of a provingpass causes the release ofhydraulic pressure in theactuator system, and thepneumatic spring plenumpressure overcomes the sealbearing friction, allowing thepoppet valve to close. Theclosed piston assembly willmove synchronously withthe continuous stream ofuid through the prover. The
nitrogen plenum systemassures that the poppetvalve remains closed duringthe proving pass. As thepiston assembly movesdownstream, the rst volume
detector switch is activated,signaling the beginning of theactual prove and counting ofpulses from the ow meter
under test.
At the end of the provingpass the nal switch is
activated, the prover pass iscomplete and the hydraulicsystem retracts the piston.During retraction the poppetvalve is open, allowing ow
through the prover, andonce the piston has fullyretracted it comes to rest inthe upstream, standby modeready for the next proving
pass.
Valve(closed)
Valve(open)
Start of Pass
End of Pass
Start of Pass
End of Pass
Valve(closed)
End of Pass
Piston Downstream: Prover Pass Complete
Piston in Flight: Proving
Piston Upstream: Ready to Prove
Compact Prover During a Prover Pass
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Page 7
Double chronometry pulse interpolation uses a high frequency master
oscillator which increments time to within 0.000001 seconds. The masteroscillator operates two counters, counter A and counter B. Counter A isstarted when the ag actuates the 2nd detector switch. Counter B is started
with the leading edge of the rst owmeter pulse after counter A has started.
Counter A is stopped when the ag actuates the nal 3rd detector switch.
Counter B is stopped with the leading edge of the rst owmeter pulse after
counter A has stopped. Using the ratio of counter A and counter B allows forthe determination of fractions of owmeter pulses collected.
Normally the Compact Prover utilizes three detector switches, which includeone for upstream (or “ready to prove” mode), with a brief pre-run to the 2ndswitch, which signals the start of the calibrated volume, and the 3rd switchthat signals the calibrated volume has been displaced. Daniel can supply
a Compact Prover with four optical switches, which allows the use of twocalibrated volumes. This set-up permits the more rapid proving of smallermeters. (For example, a 24-inch Compact Prover may be ideally suited toproving a 10-inch turbine meter, as well as a 3-inch turbine meter. The timetaken to prove the 3-inch meter may be reduced many-fold by the use of adual volume conguration in the prover).
Double Chronometry Timing
FLOW
2nd Detector Switch
CalibratedVolume
Volume D Proven Volume
Elapsed Time of Piston Travel
Proven Time to CollectWhole Flow Meter Pulse
Count CWhole Flow Meter Pulse
0 1 2 3 4
Time A
Time B
P I S
T O N
Flow Tube 3rd Detector Switch
D = Calibrated volume of the prover flow tube betweendetectors
A = Time required to displace volume D
C = Whole flow meter pulses counted during Time B
B = Time required to accumulate whole flow meter pulses C
k = Pulses per Unit Volume
k = A (Time)
xC (Pulses)
D (Volume) B (Time)
FLOW
Displacer (Piston)
3rd Detecto
2nd Detector
Calibrated Volume
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New metering technologies offer various challenges in proving. Daniel has
successfully engineered proving solutions utilizing the Compact Prover toprove new technologies and offers complete design, manufacturing, serviceand support packages.
Where meter technologies result in the production of a “manufactured” pulseoutput (i.e. meter electronics may produce irregular or delayed totalizationpulses as a result of internal microprocessor activity), Daniel offersunparalleled expertise and application advice to allow the successful provingof such meters. For example, one preferred method of proving ultrasonicowmeters is to package the Compact Prover with a turbine owmeter.
The compact prover proves the turbine meter, and the turbine is used asthe Master Meter or “transfer standard” to prove the ultrasonic meter. TheMaster Meter proving technique complies to API Chapter 4.5. The additionof a densitometer to the prover allows for mass proving (as shown below)and offers a cost effective solution for proving mass meters such as Coriolismeters. The Compact Prover has been applied across many of thesenew technologies and Daniel is the predominant supplier of single sourceintegrated proving solutions.
Proving Challenging Technologies
Compact Prover with Liquid Turbine Flow Meter and Fast Loop Densitometer
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Portable Proving
Pipeline Metering
High throughput pipelines have realized operational improvements whenutilizing dedicated Compact Provers for frequent proving. Due to the speedand ease with which a prove may be carried out with the Compact Prover,
proving may be carried out on each transaction.
Available in both static and mobile congurations,
the Daniel Compact Prover offers the most exible
and efcient way to prove pipeline ow meters,
and offers today’s pipeline operators the bestsolution for their proving needs, with customizedengineering as part of the Daniel’s core capabilities.
The Compact Prover’s small size and light weight allows any unit in therange to be truck or trailer mounted. These completely portable proversmay then be used for calibrating various sizes of meters at numerouslocations. The nominal rangeability of the Compact Prover is 1000:1, whichmeans that any reasonable range of owmeters - and beyond - may be
proven with a single Compact Prover.
Compact Prover proving Coriolis fow meters on a mass basis
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Engineered Proving Solutions
Daniel offers an engineered solution to all of today’s proving challenges.From low pressure (150# ANSI) to high pressure (1500# ANSI) operations,to NACE certied materials, all aspects of the proving requirement are
reviewed and the Compact Prover is engineered for safe, reliable service.
Compact Prover systems can be engineered to include:
Articulated and swivel arms
Hydraulic arms
Master Meters with flow conditi oning
Flexible hoses
Inlet and outlet pressure and temperature measurement
Insulated and jacketed provers
Vertical lift and fixed vertical installation provers
Specific configurations of valves and strainers Custom instrumentation packages
Special materials ie: NACE compliant designs
Local (hazardous area) electron ics with UL and ATEX hazardousarea approvals
Local and remote proving flow computers
Trailer mounting (horizontal and vertical lift)
Integration in flow measurement skids.
Above all, Daniel designs, builds and maintains engineered prov-ing solutions for all of today’s ow measurement
challenges.
Vertical Compact Prover being raised into posit ion
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Nominal
Flow TubeDia.
Prover Flow Rate
Ranges
Nominal
Prover BaseVolume
Inlet/OutletFlange Size
Nominal Prover
ShippingDimensions(L x W x H)
Approximate
ShippingWeight
Minimum Maximum
8” 0.25 gpm0.946 lpm0.357 bph0.057 m3ph
250 gpm946 lpm257 bph57 m3ph
5 gal(20 liters)
2”150/300/600
lb. ANSI
121” x 56” x 50”(307cm x 142cm
x 127cm)
2,200 lbs(988 kgs)
12” Mini 1.0 gpm3.78 lpm
1.43 bph0.227 m3ph
1000 gpm3,780 lpm
1,430 bph227 m3ph
10 gal(40 liters)
4”150/300/600
lb. ANSI
147” x 62” x 55”(373cm x 157cm
x 140cm)
4,400 lbs(1,995 kgs)
12” 1.75 gpm6.623 lpm
2.5 bph0.397 m3ph
1750 gpm6,623 lpm
2500 bph397 m3ph
15 gal(60 liters)
6”150/300/600
lb. ANSI
172” x 67” x 57”(437cm x 170cm
x 145cm)
4,900 lbs(2,2223 kgs)
18” 3.5 gpm13.247 lpm5.0 bph0.794 m3ph
3,500 gpm13,247 lpm5,000 bph794 m3ph
30 gal(120 liters)
8”
150/300/600lb.
ANSI
193” x 76” x 56”(490cm x 193cm
x 142cm)
7,300 lbs(3,311 kgs)
24” 7.0 gpm26,495 lpm10.0 bph1.589 m3ph
7,000 gpm26,495 lpm10,000 bph1,589 m3ph
65 gal(250 liters)
12”150/300/600
lb. ANSI
220” x 96” x 66”(559cm x 244cm
x 168cm)
13,400 lbs(6,078 kgs)
34” 12.6 gpm47,691 lpm18.0 bph
2.860 m3ph
12,600 gpm47,691 lpm18,000 bph
2,860 m3ph
100 gal(400 liters)
16”150/300/600
lb.
ANSI
230” x 102” x 74”(584cm x 259cm
x 188cm)
19,200 lbs(8,709 kgs)
40” 17.5 gpm66,237 lpm25.0 bph3.972 m3ph
17,500 gpm66,237 lpm25,000 bph3,972 m3ph
170 gal(650 liters)
20”150/300/600
lb. ANSI
240” x 130” x 77”(610cm x 330cm
x 196cm)
35,000 lbs(13,876 kgs)
Standard Compact Prover Set-up Data
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Daniel Liquid Measurement Products
Daniel liquid measurement products are found throughout oil production,refining, transportation and distribution applications—in onshore andoffshore production facilities, refining and storage locations, crude oil and
refined product transportation pipelines, as well as in all types of distributionfacilities such as load racks.
Liquid Turbine Flow Meters - Daniel liquid turbine meters are preferredby marketing terminal and pipeline operators in both refined and crude oilapplications. The Series 1200 and 1500 Turbine Flow Meters offer highlyrepeatable accurate measurement of all types of hydrocarbon liquids.These flow meters offer the highest levels of performance and reliability incustody transfer metering today.
Control Valves - Daniel offers a variety of control valves for terminal loadracks, aircraft terminals, tank farms, pipelines and most loading andunloading applications. The range of high performance valves includesthe 788 digital control valve, which is designed to provide precise flow
rate control and batch delivery when used with an electronic batch controldevice. Other models in the range provide for precise control of back-pressure, surge relief, differential sensing and many other critical processand pipeline applications.
Electronic Presets - Daniel offers electronic preset controls designed tomanage the loading and off- loading of liquid products into bulk storagetanks, tank trucks, rail cars, marine transport or anywhere inventory controlis necessary.
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Daniel Engineered Systems
Daniel Measurement and Control, Inc. is the industry leader in designing,constructing and commissioning of complex oil and gas metering systems toexacting standards.
This global organization offers decades of scal petroleum owmeasurement application experience. Customers rely on Daniel’sEngineered Systems Group’s international fabrication facilities, customizedengineering and success in eld-testing and support. From the simplestsingle-stream skid to complex on-site installations, Daniel delivers bothnatural gas and liquid petroleum turn-key applications. The DanielEngineered Systems team designs, constructs and commissions themetering project, blending up-to-the-minute technology with decades ofunderstanding what customers need and expect.
Components of a Daniel Engineered System installation typically includemeters, valves, provers, ow-control instruments, instrumentation and read-out equipment, and process management components. Computer softwareand hardware are integrated with the measurement system. Standardcalculation methods include AGA 3 (now API-MPMS-14.3), ISO 5167, AGA5/7/8, AGA 9 and the API Manual for Petroleum Measurement Standards.
Daniel DMSS-2000 Supervisory Control System utilizes a sophisticatedGraphical User Interface, database server, and a dedicated PLC for themetering skid/MOV interface. Redundancy is often used for custodytransfer systems and/or when system integrity is essential.
A dedicated project manager and project team are assigned to eachmeasurement system project. This team is responsible for overall systemdesign and project construction from start, to nish. A separate internalQA/QC group reviews all design details, inside and outside fabrication,
assembly and system testing.
Whether it is a pipeline, offshore production facility, or a loading facilityfor ocean-going tankers, Daniel Engineered Systems is a proven, single-source solution for customers throughout the world.
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Daniel Service and Customer Training Daniel Measurement Servicesare comprised of a specialized group of service engineers and trainingpersonnel who are dedicated to complete customer satisfaction.
Available twenty- four hours a day, this special global group respondsto your requirements when they happen. Whether installation, start-up or on-site technical training, Daniel provides solutions to your everyservice need, any time, anywhere.
Service offerings include:
Start-up and commissioning
On-site water draw calibrations
Remote diagnostics and verification
Technical training
Third party diagnostics and witnessing
Complete meter station auditing
Proving services
Turnkey services
Periodic maintenance and calibration
System integration, hardware and software
Repair, upgrade and reapplication
Telephone and internet consult ing
24-hour emergency service and spare parts
Maintenance contracts
Daniel Measurement Services
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©2005 Daniel Measurement and Control, Inc., All Rights Reserved.Printed in the USA. DAN-LIQ-COMPROV-B-1205
Emerson Process Management
Daniel Measurement and Control, Inc.,
World Area HeadquartersHouston, Texas, USA
T: 713-467-6000, F: 713-827-3880
USA Toll Free 1-888-FLOW-001
www.daniel.com
Calgary, Alberta, Canada
T: 403-279-1879, F: 403-236-1337
Singapore - Asia PacificT: +65-6777-8211, F: +65-6770-8001
Stirling, Scotland - Europe, Mid-East, Africa
T: +44 (0) 1786 433400, F: +44 (0) 1786 433401
Daniel Measurement and Control, Inc. is a wholly owned subsidiary ofEmerson Electric Co., and a division of Emerson Process Management.The Daniel name and logo are registered trademarks of Daniel Industries,Inc. The Emerson logo is a registered trademark and service markof Emerson Electric Co. All other trademarks are the property of theirrespective companies. The contents of this publication are presented forinformational purposes only, and while every effort has been made to ensuretheir accuracy, they are not to be construed as warranties or guarantees,express or implied, regarding the products or services described hereinor their use or applicability. All sales are governed by Daniel’s terms andconditions, which are available upon request. We reserve the right to modify
or improve the designs or specifications of such products at any time. Daniedoes not assume responsibility for the selection, use or maintenance of anyproduct. Responsibility for proper selection, use and maintenance of anyDaniel product remains solely with the purchaser and end-user.
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Daniel ® Company OverviewFor more than 70 years, Daniel Measurement and Control, Inc. has
brought best-in-class natural gas and liquid flow measurement products,
systems and services for fiscal custody transfer applications to the oil and
gas industry. Known around the world, the Daniel name is synonymous
with quality products, industry expertise and reliable innovative engineering
that deliver cutting-edge technology. Daniel is well positioned to serve its
customers with locations throughout the world.
Daniel, a division of Emerson Process Management, empowers customers
to achieve their business objectives by providing better service to
their customers, reducing their costs and adding value to their bottom
line. Change and continuous improvement means success for Daniel
customers. One commitment remains constant - we will continue to earn
and keep our customers’ trust.
As Daniel continues to innovate and build its product technology and
global organization, you can be confident that Daniel is stronger than ever.
As part of the Emerson Process Management group of companies and it’s
$15-billion parent company, Emerson Electric Co., (NYSE:EMR), Daniel
has financial strength, staying power and a proven history. Change and
continuous improvement means success for Daniel customers.
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Page 1
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Daniel ® Engineered Systems
Page 2
What We DoThe Daniel Engineered Systems group delivers innovative fiscal flowmeasurement solutions to oil and gas customers. These solutions typicallyinclude meter skids, provers, control panels and custom user interfaces forgas and liquid systems.
We supply metering and proving equipment as integrated systems; that is,they are designed based on the application and operational requirements,to function as an integrated system, and then carefully fabricated,assembled, wired and tested. Bringing all these elements together is ourEngineered Systems group, which has overall responsibility for all therequired design, engineering, construction, testing and startup activities.Our systems are not only carefully integrated for long-term accuracyand reliability, but they are also delivered on time to meet our customerschedules.
Daniel provides decades of measurement application experience,international fabrication facilities, customized engineering capabilities andthe organization to field test and support 100% of its installed base aroundthe world.
Here’s what else you’ll find working with Daniel:
The breadth and depth of our application expertise is
unmatched in the industry.
We reduce measurement uncertainty within an integrated
system to minimize risk while improving accuracy and
reliability.
We employ best-in-class global engineering and projectmanagement practices.
Our FEED (Front End Engineering and Design) capabilities
ensure that our customers have all the information they need
for accurate project planning and execution.
We deliver the peace of mind that comes from service
capabilities that span the entire life cycle of the measurement
system.
Our service capabilities reach any location in the world, and
we’re expanding to provide even more rapid and cost effective
solutions.
We leverage a broad portfolio of leading products from Daniel
and Emerson.
Our efforts are backed by the financial strength and stabilityof Emerson Electric Co., a Fortune 500 company that produce
a broad range of electrical, electromechanical and electronic
products.
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Unmatched Application Expertise
Addressing the Full Range of Measurement ApplicationsFrom well head to distribution, the Daniel Engineered Systems groupcan address the entire spectrum of hydrocarbon metering applications.Daniel has the only Engineered Systems group that can manage suchdemanding applications such as low temperature, high viscosity, and lowflash point. Around the world, we have the resources and experience torecommend, build, deliver, install and maintain the best measurementtechnology for a particular application.
Major applications include:
Fiscal metering
Custody transfer
Allocation metering
Pipeline integrity
Power utilities – fuel gas, fuel oil Auxiliary metering – flare gas, water and gas
Pressure reduction systems
On-line analytical systems
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Page 4
Reducing Measurement Uncertainty
Minimize Risk, Improve Accuracy and ReliabilityThere are more than enough uncertainties in the oil and gas business, butthe accurate and reliable measurement of hydrocarbons does not needto be one of them. Measurement systems involve multiple componentsthat must function reliably as an integrated system. Appropriate systemdesign, including the seamless integration of each component, representsthe key to maximizing measurement accuracy and minimizing risk. Ourdesign process reflects a comprehensive understanding of all the criticalfactors, including:
Uncertainty related to the specifics of manufacturing and
installation
Operating conditions and requirements
Flow profile, pressure and temperature considerations
Inspection and auditing functions
Diagnostics Verification, proving, and testing
Through the use of proven, best-in-class products, adherence to thehighest standards of quality, and a thorough understanding of all relevantinternational measurement standards, we design and deliver systems thatmeet your technical specifications, while also addressing your businessneed for confidence in your measurement systems.
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Page 5
Innovative Engineered Solutions
Engineering and Project Management Practices thatDeliver Consistent Results
Innovation is not a series of random “good ideas” at Daniel. Rather, it’sthe result of a carefully designed process for delivering projects that areon time and on target.
To ensure a consistent level of quality, we have created standardprocedures, practices and specifications that all of our global centersfollow. This ensures a consistent design and product globally. Projectplans are applied to ensure that all delivery milestones are met. We payextremely careful attention to every electrical, mechanical and flow aspectof operation during the critical system design and product selection stages.
And every one of our systems is accompanied by detailed documentationthat delivers value throughout the life of the system.
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We FEED your Planning NeedsWe strongly believe that painstaking design is the key to measurementsystem accuracy and reliability. Our Front End Engineering Design(FEED) services assist customers early in the project concept stage toevaluate their needs and determine the most appropriate flow meteringsolutions. A typical FEED scope includes conceptual designs, budgetarypricing estimates and a project schedule. Getting these details right at theoutset is critically important to ensure the success of your project.
Front End Engineering and Design Capabilities
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Page 7
Superior Systems Service Offerings
Service Capabilities that Address the Entire Life CycleOne of the distinguishing features of Daniel’s Engineered Systems groupis its superior worldwide service offering. From installation to on-siterepairs, this suite of services provides support throughout the life cycle ofa system. These services include:
Installation and site Commissioning
Help Line Support – software, hardware or operational
Software Support using our internet web server
On-site rapid response service
Annual maintenance contracts
Remote diagnostics
Emergency repairs
Training – either on-site or at a Daniel facility
What these capabilities mean to our customers is the peace of mind andbusiness confidence that come from accurate, reliable measurement ofhydrocarbon flows.
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Extensive Global Capabilities
Growing our ReachThere are more than 5,000 Daniel metering systems in operation today,and we count all of the Fortune 500 oil and gas companies among ourcustomers. Our Engineered Systems group has engineering, design,fabrication and service capabilities that span the globe.
Daniel Engineered Systems group is headquartered in Houston, Texas,and we have engineering, design, project management and fabricationcapabilities in Houston, Scotland, Singapore, Brazil and Argentina. Thesefacilities share proven engineering and design practices developed duringmore than 1,000 man-years of experience in this industry. We are alsoexperienced at fabricating in remote locations, close to our customers tomeet local content rules. We will qualify local fabricators, manage thequality aspects throughout the manufacturing process and place a projectmanager at their facility.
Our metering systems are designed and built to meet a number ofinternational measurement requirements. We have in-depth experiencewith every one of the standards organizations whose logos appear below.
®
ATEX PB
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A Proud Part of Emerson Process Management As part of the Emerson Process Management group of companies andits parent company, Emerson Electric Co. (NYSE:EMR), Daniel has thefinancial strength, staying power and proven history tobecome—and remain—a trusted business partner.
Emerson is a global company that brings together technology andengineering to provide innovative solutions for customers in a wide rangeof markets.
Financial Strength
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Page 10Page 10
Best-in-Class Solutions From Daniel and EmersonDaniel metering products are at the heart of Daniel Engineered Systemssolutions. As the number-one supplier of custody transfer measurementequipment in the world, we can readily deploy a full spectrum of industry-leading products, including:
Flow meters - ultrasonic, turbine, orifice and Coriolis
Provers
Gas analyzers and gas chromatographs
Flow Computers
Man machine interface supervisory systems
In addition to these leading Daniel products, we also have direct accessto ancillary products manufactured by other Emerson divisions and othermanufacturers.
Regardless of any component’s source, we are committed to helping youachieve the most cost-effective design for your project using the mostappropriate components.
World-Class Daniel ® Products
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Page 11
Daniel ® Gas Measurement Products
A broad range of Daniel gas measurement products serves onshoreand offshore production facilities, natural gas transmission pipelines,compressor stations, processing facilities and city gates.
Ultrasonic Gas Flow Meters - The Daniel Ultrasonic Gas
Flow Meter with Mark III™ Electronics is designed to allow
customers to customize their meters for natural gas fiscal
custody, allocation and check metering applications. The
SeniorSonic Gas Flow Meter is an advanced 4-path meter
with exceptional accuracy and linearity throughout the
flow range. This accuracy and linearity helps reduce lost
and unaccounted natural gas. The Daniel JuniorSonic
Gas Flow Meter is the meter of choice for natural gas non-
custody transfer applications, such as check metering,
pipeline balance, storage measurement, production or wet
gas applications, and is available in single- or dual-pathconfigurations.
Differential Pressure Flow Meters - Daniel differential
pressure fiscal flow measurement products have been proven
reliable in a wide range of applications. Our Senior® Orifice
Fitting allows removal and/or replacement of orifice plates
without line-flow interruption. Other differential pressure
meters include the Simplex® Orifice Plate Holder, Junior®
Orifice Fitting, Orifice Flange Union, Venturi Tubes and Flow
Nozzles.
Gas Turbine Flow Meters - Daniel Gas Turbine Flow Meters
are cost-effective alternatives to other measurementtechnologies for fiscal custody transfer measurement. They
deliver value without sacrificing accuracy or repeatability, and
provide turn-down ratios as high as 200:1.
Gas Chromatographs - The Daniel Danalyzer On-line Gas
Chromatographs set the standard for accurate on-line
analysis of natural gas. Daniel has decades of experience
in providing heating value measurement, trace contaminant
monitoring, pipeline integrity, product quality/process control
and related applications.
Flow Computers - Daniel Flow Computers help businesses
manage valuable flow measurement data. Flow computerscalculate, analyze and process data from oil and gas
production, pipeline and distribution operations. Daniel
Flow Computers enable faster response to market changes,
reducing alarm response time and helping ensure compliance
with safety and environmental standards.
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Daniel ® Liquid Measurement Products
Daniel liquid measurement products are found throughout oil production,refining, transportation and distribution applications—in onshore andoffshore production facilities, refining and storage locations, crude oiland refined product transportation pipelines, as well as in all types ofdistribution facilities such as load racks.
Liquid Turbine Flow Meters - Daniel liquid turbine meters are
preferred by marketing terminal and pipeline operators in
both refined and crude oil applications. The Series 1200 and
1500 Turbine Flow Meters offer highly repeatable accurate
measurement of all types of hydrocarbon liquids. These flow
meters offer the highest levels of performance and reliability
in custody transfer metering today.
Control Valves - Daniel offers a variety of control valves for
terminal load racks, aircraft terminals, tank farms, pipelinesand most loading and unloading applications. The range
of high performance valves includes the 788 digital control
valve, which is designed to provide precise flow rate control
and batch delivery when used with an electronic batch
control device. Other models in the range provide for precise
control of back-pressure, surge relief, differential sensing and
many other critical process and pipeline applications.
Electronic Presets - Daniel offers electronic preset controls
designed to manage the loading and off- loading of liquid
products into bulk storage tanks, tank trucks, rail cars,
marine transport or anywhere inventory control is necessary.
Meter Provers - The Brooks® Compact Prover™ by Daniel® is
a small-volume piston prover that uses double chronometry
pulse interpolation
for flow meter
(turbine, positive
displacement,
coriolis or liquid
ultrasonic)
calibration and
verification in both
laboratory and
field conditions.
Its small size andease of operation
make it a preferred
choice around the
world.
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Daniel ® Measurement Services, Inc.
Page 13
Daniel® Measurement Services, Inc. takes pride in being there with theright solution for customers with gas and liquid fiscal flow measurementapplications.
Around the clock, and around the world, Daniel Measurement Services hasexperienced, highly qualified people prepared to assist customers with:
Startup and commissioning
Preventative maintenance
Product repair / upgrades
Project management and integration
Meter Tube inspection and recertification
Educational services
Remote diagnostics
Warranty Plus!
Daniel Measurement Services also offers a series of educational coursesessential to customer success. Courses can be at the factory or thecustomer location, and are taught by an accredited engineer, technician orother professional. Courses include product instruction on proper operationof Daniel gas chromatographs, ultrasonic meters, presets and otherinstruments for fiscal flow measurement applications.
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Emerson Process Management
Daniel Measurement and Control, Inc.,
Division Headquarters
Houston, Texas, USA
T: 713-467-6000, F: 713-827-3880USA Toll Free 1-888-FLOW-001
d i l
Daniel Measurement and Control, Inc. and Daniel Measurement Services, Inc.(collectively ”Daniel”) are a wholly owned subsidiary of Emerson Electric Co., and adivision of Emerson Process Management. The Daniel logo is a registered trademarkof Daniel Industries, Inc. The Emerson logo is a registered trademark and servicemark of Emerson Electric Co. The contents of this publication are presented forinformational purposes only, and while every effort has been made to ensure theiraccuracy, they are not to be construed as warranties or guarantees, express ori li d di th d t i d ib d h i th i