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Proteins in modern pet foods: nutrient quality, processing and shelf-life considerations. Greg Aldrich and Collaborators K-State Pet Food Experience September 14, 2016

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Page 1: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Proteins in modern pet foods: nutrient quality,

processing and shelf-life considerations.

Greg Aldrich and Collaborators

K-State Pet Food Experience

September 14, 2016

Page 2: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Outline

• K-State Pet Food Program

• Introduction– The Pet Food Market

– Pet Food Trends

• “Proteins” in Pet Foods– Functionality (gelatin)

– Processing (amino acids)

– Quality (oxidation)

• Summary and Implications

Page 3: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Pet Food & Nutrition Science

• Established KSU 2011

• Grain Science & Industry– Feed Science & Mgt

• Training: Short courses, Minor, BS, MS, PhD

• The impact producing safe pet food has on nutrient composition and shelf-life

Page 4: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes
Page 5: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Pets and Pet Food• US – $60 B pet supplies, $ 24 B Pet Food

– Estimated 8.5 MMT - $1 billion export

– Dogs and cats – 164 million (APPA, 2015)

– 150 million more including the birds, fish, horses, rodents

– Pets live in 65% of homes

• Global Pet Food – $ 56 billion – 4% growth (Packaged Facts, 2011)

• Pet food manufacturing jobs – 22,420 (US; BLS March 2014) 50,000 (FEDIAF, 2010)

Page 6: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Pet Food Trends/Market Pressures• Increased offerings of high protein low carbohydrate “no-

grain” diets• Growth in minimally processed, fresh, refrigerated-frozen,

& raw diets• Increasing number of “limited ingredient” and “novel

ingredient” diets• Expanding “NO” list (no corn, wheat, soy, beef, byproducts,

beet pulp, menadione, etc.)• Increased drive for natural/non-synthetic, domestic (non-

China), and species specific ingredients• Demand by retailers and distributors for longer shelf-life• Fragmentation - life-stage, breed, (in)activity targeted, and

special purpose foods

Page 7: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Animal based proteins in pet foods

• Research into protein ingredients in pet food has been of interest for decades.

• Early work focused on meeting minimum amino acid needs, issues of elimination in disease states, and characterizing safe upper limits.

• More recently the pet food industry has linked proteins to the carnivore as a vital source of nourishment (e.g. taurine) and dramatically expanded the repertoire of options.

Page 8: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Goal

• To evaluate [animal] proteins intended for modern pet food and treats

– Structural support

– Nutritional quality

– Shelf-life and sensory attributes.

Page 9: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

What is a Protein ??????

Page 10: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes
Page 11: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Structure

Page 12: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Main effect means of cross-sectional expansion*

and PDI+

0

10

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0

1

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No Gel Low Mid High

PD

I (%

)

Cro

ss-S

ect

ion

al E

xpan

sio

n (

mm

2/m

m2)

Gelatin Bloom Strength

Cross-SectionalExpansionPDI

a

b

c

da a

b

c

*MSE = 27.14; Each treatment n = 45+MSE = 7374.40; No Gel n = 10, Low n = 9, Mid n = 10, High n = 10abcdColumns or data points with unlike superscripts differ (P<0.05)

Page 13: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Injection Molded Treats

Page 14: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Main effect means of gelatin type on

physical characteristics of injection molded

treats.

Variable PB100 PS175 PS250 SEM P

Puncture Force (kg) 15.46a 14.11ab 12.59b 0.80 0.06

Tensile Strength (MPa) 3.03 2.53 2.33 0.27 0.20

Strain at Break (%) 7.43b 5.94b 14.08a 0.78 <0.0001

Young’s Modulus (MPa) 128.11a 97.81a 44.21b 14.15 0.004

Page 15: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Raw or Processed: Does it Matter?

Page 16: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Protein Quality Influenced by Processing:Chick PER

0

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120

Spray DriedEgg Product

Spray DriedChicken

Low Temp& Press Air

DriedChicken

Low TempAir DriedChicken

Chickenmeal

ChickenByproduct

Meal

%

Page 17: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Protein Quality Influenced by Processing: Available Lysine, %

0

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120

0

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Spray DriedEgg

Product

Spray DriedChicken

Low Temp& Press Air

DriedChicken

Low TempAir DriedChicken

Chickenmeal

ChickenByproduct

Meal

%

Page 18: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Protein Quality Influenced by Processing: EAA:NEAA

0

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0.8

1

1.2

0

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Spray DriedEgg

Product

Spray DriedChicken

Low Temp& Press Air

DriedChicken

Low TempAir DriedChicken

Chickenmeal

ChickenByproduct

Meal

%

Page 19: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Protein Quality Influenced by Processing: OH-Proline, %

0

0.5

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0

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Spray DriedEgg

Product

Spray DriedChicken

Low Temp& Press Air

DriedChicken

Low TempAir DriedChicken

Chickenmeal

ChickenByproduct

Meal

%

Page 20: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Protein Quality Influenced by Processing

0 20 40 60 80 100 120

Chicken Meal High Ash

Chicken Meal Low Ash

Dried Chicken High Ash

Dried Chicken Low Ash

Spray Dried Egg

Disruptive Technologies

%

Page 21: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

How is Pet food Shelf-Life Defined?• The time it takes for the

food to reach a point at which it becomes unacceptable

– Offensive odor to the pet owner

– Buildup of harmful toxins

– Dog or cat rejects the food

Page 22: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

R=R

•O2

* R-R

Catalyst

To, uV,

Fe, *R

R’ R”Antioxidant

Fat Oxidation

Page 23: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Oxidation Reaction

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12

1 2 3 4 5 6 7 8 9 10 11 12

Time

Oxid

ati

on

IP

Page 24: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Evaluation of the Use of Oxidized Rendered

Protein Meal in an Extruded Pet Food

1. Oxidize rendered protein meal2. Produce pet food & measure oxidation products3. Oxidize pet food4. Measure oxidation products and sensory attributes

Page 25: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Materials & Methods

Page 26: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Materials & Methods - BMBM

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AV

PV

, m

eq/k

g

Time (Days)

BU-PV BT-PV BE-PV BU-AV BT-AV BE-AV

Page 27: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Materials & Methods - CBPM

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AV

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, m

eq

/kg

Time (Days)

CU-PV CT-PV CE-PV CU-AV CT-AV CE-AV

Page 28: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Cat Food ProductionIngredient Diet, % Diet %

Chicken By-Product Meal 37.80 -

Meat and Bone Meal - 51.37

Rice, Brewers 18.92 14.38

Corn 18.92 14.38

Wheat 18.92 14.38

Beet Pulp 4.00 4.00

Potassium Chloride 0.40 0.40

Monosodium Phosphate - 0.25

Salt 0.25 0.25

Choline Chloride, 60%

Dry

0.20 0.20

Vitamin Premix 0.15 0.15

Trace Mineral Premix 0.10 0.10

DL Methionine 0.10 -

Taurine - 0.05

Ingredient Total 100.00 100.00

Page 29: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Before and After Pet Food Processing

Oxidized BMBM

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Prior To Extrusion Post Extrusion

AV

PV

(m

eq/k

g)

PV - Control PV - Mixed Tocopherols PV - Ethoxyquin

AV - Control AV - Mixed Tocopherols AV - Ethoxyquin

Page 30: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Before and After Pet Food Processing

Oxidized CBPM

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Prior To Extrusion Post Extrusion

AV

PV

(m

eq/k

g)

PV - Control PV - Mixed TocopherolsPV - Ethoxyquin AV - ControlAV - Mixed Tocopherols AV - Ethoxyquin

Page 31: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Shelf Life

• 3 kg of pet food/treatment in Ziploc bags

• Accelerated: 40°C; 70% RH

• Ambient: 22°C; 45% RH (ongoing)

Page 32: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Accelerated Shelf Life of Pet Food Produced with Oxidized

BMBM (40°C; 70% RH)

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PV

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Time (Weeks)

PV - Control PV - Mixed Tocopherols PV - Ethoxyquin

AV - Control AV - Mixed Tocopherols AV - Ethoxyquin

Page 33: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Accelerated Shelf Life of Pet Food Produced with Oxidized

CBPM (40°C; 70% RH)

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AV

PV

(m

eq/k

g)

Time (Weeks)

PV - Control PV - Mixed Tocopherols PV - Ethoxyquin

AV - Control AV - Mixed Tocopherols AV - Ethoxyquin

Page 34: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Protein in pet foods and nutrition• Proteins are a point of differentiation in pet foods, a cause

for lawsuits, and a major cost factor.

• Higher levels of protein and novel sources are prominent feature in promotions

• Proper selection of proteins can substitute for starches as structure forming elements in pet foods and treats

• Composition and amount of heat processing can affect the nutritional quality of animal based proteins

• Oxidation of animal protein meals may not influence chemical measures of shelf-life profoundly

Page 35: Proteins in modern pet foods: nutrient quality, processing ... · modern pet food and treats –Structural support –Nutritional quality –Shelf-life and sensory attributes

Questions?