protective systems - multiscaff€¦ · gable roof design, roof pitch 20° (11° as special version...

28
Protective systems Layher Protective Systems Complete range Quality management certified according to DIN EN ISO 9001:2000 by TÜV-CERT Unique. Watertight. Versatile.

Upload: others

Post on 30-Sep-2020

4 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

Pro

tect

ive

syst

emsLayher Protective Systems

Complete range

Quality managementcertified according to

DIN EN ISO 9001:2000by TÜV-CERT

Un

iq

ue

.

Wa

te

rt

ig

ht

.

Ve

rs

at

il

e.

Schutz-Systeme_Komplettprogramm_GB.indd 1 13.04.2010 13:38:13

Page 2: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

2 Layher protective systemsWell covered for all situations

Schutz-Systeme_Komplettprogramm_GB.indd 2 13.04.2010 13:38:53

Page 3: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

3Layher protective systemsWell covered for all situations

Schutz-Systeme_Komplettprogramm_GB.indd 3 13.04.2010 13:39:02

Page 4: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

465 years of innovations for you

1945

1948

1953

1958

1965

1974

1985

2001

2002

2004

2007

Founding of the company by Wilhelm Layher

Production of scaffolding ladders

First ladders made of steel tubes

“Rohr-Express” rolling towers

SpeedyScaf System

Allround Scaffolding System

Podium system PO 64 and grandstand system TR 79

Euro Speedy assembly frames

Event System EV 100 and EV 104

FIPRO Deck

STAR Frame

u 1984

u 1998u 1999

u 2006

Cassette Roof System

Protect SystemKeder Roof System

Lightweight Cassette Roof System

Layher protective systemsinnovative – economical – safe

Table of contents

Schutz-Systeme_Komplettprogramm_GB.indd 4 13.04.2010 13:39:14

Page 5: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

5

Cassette Roof System

Protect SystemKeder Roof System

Lightweight Cassette Roof System

Layher protective systemsinnovative – economical – safe

Table of contents

u Keder Roof System 6 – 9

u Cassette Roof System 14 – 17 u Mobile Roofs 18 – 19

u Protect System 20 – 23 u Keder rails and Keder tarpaulins 24

u Scaffolding tarpaulins and nets 25 u Layplan Software 27

u Lightweight Cassette Roof System 10 – 13

u Safety systems 26

Schutz-Systeme_Komplettprogramm_GB.indd 5 13.04.2010 13:39:36

Page 6: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

Your Benefitu High cost effectiveness Because of the small number of building elements for the trusses and bracing, the investment costs for the roof system remain at a very

low level in comparison to the achievable income. u Fast assembly The assembly of the Layher Keder Roof System is particularly easy and fast because only a few different components are needed, and

bracing is only required in every fifth field of the trusses.u Universal applications The very high-quality appearance of the Layher Keder Roof System permits a wide variety of uses outside of the traditional domain of

construction. For example, it can even be used to cover stages or grandstands.u One system – two designs The Keder Roof System can be assembled as either a shed or gable roof so that the proper building form for every situation can be

implemented.u Full compatibility Of course, the Layher Keder Roof System is fully compatible to the SpeedyScaf and Allround Scaffolding systems and is a useful addition

to the Layher‘s modular scaffolding.

With the Layher Keder Roof System you can easily and quickly construct an especially lightweight and economical roof to provide protection from the weather for the most diverse applications. That is why this system is frequently utilised for roof refurbishment, adding extra storeys, bridge and road construction sites, or events – they are lightweight and optically attractive.

The lightweight and universal roof system

The Layher Keder Roof SystemExtremely versatile to use

The Layher Keder Roof System6

Schutz-Systeme_Komplettprogramm_GB.indd 6 13.04.2010 13:39:43

Page 7: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

Roof refurbishment and adding storeys

The traditional applications for any temporary, weather-protective roof are roof refurbishment or adding extra storeys to buildings.For the delivery of material supplies to the site, either a roof tarpaulin can be removed, or you can go with the mobile Keder Roof System variant.

Canopies for events

The roof system‘s beautiful and high-quality look is a reason why it is often employed for covering stages and grandstands at events.And by the way: due to the low weight of the components, assembly is easily accomplished by hand. The use of a crane is also possible, of course. This allows the entire roof to already be put together on the ground, which makes assembly even easier and quicker.

Renovation of historic buildings

The extremely low weight of the entire roof structure also allows usage in areas where no high loads can be introduced. This is why the Layher Keder Roof System is so commonly utilised for the reno-vation of historical buildings.

Refurbishment of motorways and bridges

In order to conduct necessary refurbishment of motorways and bridges, the lightweight and flexible Keder Roof System from Layher can be of assistance. A particular advantage comes from the Keder roof‘s structural flexibility, which even enables curved road sections to be covered without difficulty.

The Layher Keder Roof SystemExtremely versatile to use

The Layher Keder Roof System 7

Schutz-Systeme_Komplettprogramm_GB.indd 7 13.04.2010 13:39:56

Page 8: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

8 The Layher Keder Roof SystemAssembly and technical data

The Layher Keder Roof SystemClever in the details

The basic components of the trusses u 5971.150 Lattice beam 1.50 m

u 5971.300 Lattice beam 3.00 m

u 5972.150 Mono-pitch roof lattice beam only required for shed roofs

u 5971.110 Ridge section only required for gable roofs

u 5971.100 Eaves section to close the ends of Keder roofs

The Keder Hall System u 5971.160 Bending-resistant corner for Keder Halls

u 5971.170 Wall element to increase the height of the sides below the bending-resistant corner

Roof support u 5971.120 Support 0.73 m

u 5971.130 Support 1.09 m

u 5971.180 Support with spigot for the assembly onto Allround standards without spigots

u 5971.150 u 5972.150

u 5971.110

u 5971.300

u 5971.100

u 5974.207 / 5971.257

u 5971.299 / 5971.297

u 5971.207 / 5972.257

u 5971.120 / 130 u 5971.180

u 5971.170

Bracing elements

u 5974.207 Stiffener 2.07 x 0.50 m for 2.07 m truss spacing

u 5971.257 Stiffener 2.57 x 0.50 m for 2.57 m truss spacing

u 5971.299 Diagonal braces 2.56 m, for 2.07 m bay size

u 5971.297 Diagonal braces 2.97 m, for 2.57 m bay size

u 5971.207 Ledger 2.07 m, for 2.07 m bay size

u 5972.257 Ledger 2.57 m, for 2.57 m bay size

u 5971.160

Schutz-Systeme_Komplettprogramm_GB.indd 8 13.04.2010 13:40:00

Page 9: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

9The Layher Keder Roof SystemAssembly and technical data

The Layher Keder Roof SystemClever in the details

Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5:

Shed roof design, roof pitch 15° – 20°, max. snow load 0.25 kN/m² as per DIN 1055-5:

Model Span Truss external Eaves section Mono-pitch roof Lattice beam Lattice beam Roof tarpaulin dimension lattice beam 1.50 m 3.00 m

I 4.60 m 5.60 m 2 1 0 0 11.00 m II 5.90 m 7.10 m 2 1 1 0 14.00 m III 7.50 m 8.60 m 2 1 0 1 17.00 m IV 8.90 m 10.10 m 2 1 1 1 20.00 m V 10.50 m 11.60 m 2 1 0 2 24.00 m VI 11.90 m 13.10 m 2 1 1 2 17.00 m VII 13.50 m 14.60 m 2 1 0 3 20.00 m VIII 15.10 m 16.10 m 2 1 1 3 24.00 m

Model Span Truss external Eaves section Ridge section Lattice beam Lattice beam Lattice beam Roof tarpaulin dimension 1.50 m 2.13 m 3.00 m

I 6.10 m 7.15 m 2 1 2 0 0 11.00 m II 9.00 m 10.00 m 2 1 0 0 2 14.00 m III 11.80 m 12.80 m 2 1 2 0 2 17.00 m IV 14.60 m 15.60 m 2 1 0 0 4 20.00 m V 18.00 m 19.60 m 2 1 0 2 4 24.00 m

u Assembly of the supports

u Ledgers in the other bays

u Assembly of the first truss

u Insertion of the Keder tarpaulin

u Bracing in the first bay

u Pulling up the Keder tarpaulin

Technical data and typical designs

Schutz-Systeme_Komplettprogramm_GB.indd 9 13.04.2010 13:40:07

Page 10: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

Your Benefitu High cost effectiveness Many components, such as the lattice beams, can be used for other applications so that the investment is quickly paid back to you.

The lightweight cassette roof is compatible with all Layher scaffolding systems.u Fast assembly The low weight of components allows for fast, safe, and easy handling. The components are made primarily of aluminium. With Layher‘s

proven snap-on claws and insert connections, the assembly is nearly tool free.u Low total weight With a weight of just 13 kg/m² including lattice trusses and bracing elements, this roof system is convincing in all aspects.u Distinctive appearance The translucent roof cassettes permit work in daylight conditions – regardless of the weather – while also providing a visual impression

of lightness.u Absolute safety The PVC covering of the roof cassettes is resistant to penetration by falling persons in accordance with GS Bau 18 (certificate number

BAU 07015). Additionally, it has low inflammability, is hailproof, impervious to many chemicals, and naturally UV and light resistant.

The Layher Lightweight Cassette Roof is a very lightweight, attractive roof system, which can be assembled mainly toolless. Because of the low weight of the parts, also larger roof surfaces can be assembled without a crane.

The feather-light cassette roof system for the highest standards

The Layher Lightweight Cassette Roof System

Extremely versatile to use

The Layher Lightweight Cassette Roof System10

Schutz-Systeme_Komplettprogramm_GB.indd 10 13.04.2010 13:40:13

Page 11: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

Mobile Roofs

With only few additional components the Layher lightweight cassette roof can be made mobile. The mobile roof can then be moved section by section to match the building progress, thus making it unnecessary to cover the entire construction site.Further details about this can be found on page 18.

Roofing for event technology

Because of its attractive appearance, the roof is suitable not only for construction sites, but is also ideal for covering event structures such as exhibition stands or technology towers.

Temporary warehouses

The translucent lightweight cassettes are very well suited for roofing temporary warehouses.

Roof refurbishment and adding storeys

Construction work is preferable under daylight. The translucent lightweight cassettes make this possible, and that even with weather protection. Even in those cases when no crane is available, whether due to financial or space reasons, the lightweight cassette roof can be easily assembled by hand. When a crane can be used, the roof can be assembled in segments on the ground and then lifted into place.

The Layher Lightweight Cassette Roof System

Extremely versatile to use

The Layher Lightweight Cassette Roof System 11

Schutz-Systeme_Komplettprogramm_GB.indd 11 13.04.2010 13:40:22

Page 12: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

Fastening elements and cover plates

u 5938.014 Clamping shell, complete WS 19u 5938.015 Clamping shell, complete WS 22

u 5938.003 Rapid clamp for lightweight cassettes

u 5942.078 Gable truss covering 0.78 mu 5942.228 Gable truss covering 2.28 m

u 5943.078 Standard truss covering 0.78 mu 5943.228 Standard truss covering 2.28 m (not shown)

The roof surface

u 5936.050 Lightweight cassette, aluminium / PVC 0.50 mu 5936.100 Lightweight cassette, aluminium / PVC 1.00 m

u 5936.000 Lightweight cassette with access hatch 1.00 m

u 5937.075 Channel section, clampable, aluminium 0.75 mu 5937.100 Channel section, clampable, aluminium 1.00 mu 5937.125 Channel section, clampable, aluminium 1.25 mu 5937.200 Channel section, clampable, aluminium 2.00 mu 5937.400 Channel section, clampable, aluminium 4.00 m

Bracing elements

u 5940.257 Stiffener with claws, horizontal

u 5972.257 Ledger 2.57 m

u 5939.100 Horizontal diagonal brace 2.87 m for post spacing 1.00 m

u 5939.125 Horizontal diagonal brace 2.97 m for post spacing 1.25 m

u 5939.200 Horizontal diagonal brace 3.37 m for post spacing 2.00 m

u 5939.225 Horizontal diagonal brace 3.53 m for post spacing 2.25 m

u 5940.257

u 5972.257

u 5939.100 u 5939.125

u 5939.200 u 5939.225

The basic components of the trusses u 5938.004 Ridge section 750 11°

u 4903.425 Lattice beam 750 4.25 mu 4903.525 Lattice beam 750 5.25 mu 4903.625 Lattice beam 750 6.25 mu 4903.725 Lattice beam 750 7.25 m (not shown)

u 4922.000 Lattice beam spigotu 4905.065 Lattice beam bolt 12 x 65u 4905.000 Safety clip 2.8 mm (none of these shown)

u 5938.004 u 4903.425

u 4903.525

u 4903.625

The Layher Lightweight Cassette Roof SystemClever in the details

The Layher Lightweight Cassette Roof System

Assembly and technical data12

u 5936.050 u 5936.100

u 5936.000 u 5937.xxx

u 5938.014 / 5938.015 u 5938.003

u 5942.078 / 5943.078

u 5942.228 / 5943.228

Schutz-Systeme_Komplettprogramm_GB.indd 12 13.04.2010 13:40:30

Page 13: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

The Layher Lightweight Cassette Roof SystemClever in the details

The Layher Lightweight Cassette Roof System

Assembly and technical data

Technical data and typical designs

u Assembly of the first truss u Assembly of the other trusses

u Assembly of the eaves guardrail support

u Bracing in the first bay

u Assembly of the roof cassettesu Ledgers in the other bays

Model Span External Tie length Lattice beam Lattice beam Lattice beam Lattice beam dimensions 4.25 m 5.25 m 6.25 m 7.25 m

I 8.28 m 9.42 m 6.58 m 2 0 0 0 II 10.24 m 11.38 m 8.54 m 0 2 0 0 III 12.21 m 13.35 m 10.50 m 0 0 2 0 IV 14.17 m 15.31 m 12.47 m 0 0 0 2 V 16.63 m 17.77 m 14.93 m 4 0 0 0 VI 18.59 m 19.73 m 16.89 m 2 2 0 0 VII 20.56 m 21.70 m 18.85 m 2 0 2 0 VIII 22.52 m 23.66 m 20.81 m 2 0 0 2 IX 24.48 m 25.62 m 22.78 m 0 0 4 0 X 27.41 m 29.55 m 26.70 m 0 0 0 4

XI 28.91 m 30.05 m 27.20 m 2 4 0 0

Gable roof design, roof pitch 11°, max. snow load dependent upon span as per instructions for assembly and use

The following shows the assembly steps without a crane. The roof can also be completely assembled with a crane.

If dead weights and snow loads are crucial for the stability of the roof structure, variant 1 is recommended, while variant 2 must be used if lifting loads (wind loads) are crucial. On this page the assembly of variant 1 is shown graphically. The assembly sequence for variant 2 is identical.

Assembly variant 1Underside of roof Underside of roof

Upper side of roof Upper side of roof

Assembly variant 2

13

Schutz-Systeme_Komplettprogramm_GB.indd 13 13.04.2010 13:40:39

Page 14: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

Your Benefit

Layher cassette roofs have established themselves as a firm favourite at construction sites for conversion, renovation and restoration. The structure itself and all the equipment is protected during the conversion or roof repair, and normal business operations can continue under a secure roof.

The classic high-performance cassette roof system

The Layher Cassette Roof System

The Layher Cassette Roof System

Extremely versatile to use14

u Solid and persuasive technology The Layher cassette roof is extremely robust and designed for frequent assembly and disassembly. The design of the elements has been

proven itself countless times on challenging building sites.u Extreme spans For a snow load of 0.75 kN/m², spans up to 23.2 m can be covered with a single tie – for a reduced snow load of 0.25 kN/m², as much as

27.1 m. Larger spans are possible through additional structural measures such as corner bracing or corner struts.u Very simple material supply To permit material supply to the site, the Layher cassette roof can be opened at any location by simply removing one or more roof cassettes

by hand. Specially designed handles facilitate this process even more.u Outstanding safety With the innovative and practical rope safety system, you are excellently protected during both assembly and dismantling. You have the

highest safety as well as very good mobility.u System-independent The cassette roof can be assembled on almost all standard scaffolding systems without problem. As a supporting structure no custom

solutions are required!

Schutz-Systeme_Komplettprogramm_GB.indd 14 13.04.2010 13:40:47

Page 15: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

Major events

The Layher Cassette Roof System is also very frequently used for large-scale stage roofing.In addition to the large spans, the cassette roof is also characterised by its high load-bearing capacity.

Temporary hall construction

In combination with wall coverings made from Keder tarpaulins or Protect system, it is possible to build complete halls with the Layher Cassette Roof System.The assembly of the individual bays takes place easily and quickly on the ground, and entire truss bays can then afterwards be brought into the desired position by crane.

Refurbishment of motorways and bridges

Compared to tarpaulin-based roof systems, the cassette roof system is also ideal in places more strongly affected by wind suction.That is why this system is also preferable for use on motorways and railroad lines.

Roof refurbishment and adding storeys

The Layher cassette roof system is an extremely robust and very cost-effective option to provide temporary covering for roof refurbishments and storey additions.Especially for larger spans, to this time-tested system there are no alternatives.

The Layher Cassette Roof System

The Layher Cassette Roof System

Extremely versatile to use15

Schutz-Systeme_Komplettprogramm_GB.indd 15 13.04.2010 13:40:56

Page 16: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

Fastening elements and roof supports

u 5915.000 Roof support 0.73 m / 1.09 m

u 5913.000 Wedge for roof support 2 pieces required per roof support

u 5905.000 Safety clip 4 mm

u 5914.000 Clamping plate for fixing cassette

u 5913.001 Wedge for fixing cassette

u 5904.000 Bolt, 30 x 61 mm

The roof surface u 5909.100 Roof cassette, corrugated metal 1.00 mu 5909.200 Roof cassette, corrugated metal 2.00 m

u 5910.200 Roof cassette with access hatch 2.00 m Corrugated metal

u 5911.000 Ridge cassette, corrugated metal 1.40 x 2.57 m u 5930.200 Light cassette, corrugated plastic 2.00 m

Bracing elements u 5907.000 Beam stiffener 2.57 m

u 2504.257 Tubular stiffener 2.57 m

The basic components of the trusses u 5902.200 Roof beams 2.00 x 1.00 mu 5902.300 Roof beams 3.00 x 1.00 m

u 5901.000 Ridge supports 4.30 x 1.00 m / 1.50 m

u 5917.000 Tie, end pieceu 5918.400 Tie, 4.0 mu 5918.600 Tie, 6.0 m

The Layher Cassette Roof System

Assembly and technical data

The Layher Cassette Roof SystemClever in the details

16u 5902.200 u 5902.300

u 5901.000

u 5909.100 / 5909.200 u 5910.200

u 5911.000 u 5930.200

u 5915.000

u 5914.000 u 5913.001

u 5913.000

u 5905.000

u 2504.257

u 5907.000

u 5904.000

u 5917.000

u 5918.400 / 5918.600

Schutz-Systeme_Komplettprogramm_GB.indd 16 13.04.2010 13:41:05

Page 17: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

17

Technical data and typical designs

Model Outer span External Tie Roof beams Roof beams Ridge support Snow load dimensions 2.00 m 3.00 m 4.30 m

I 13.30 m 15.10 m no 2 2 1 0.75 kg/m²

II 15.30 m 17.10 m no 0 4 1 0.75 kg/m²

III 17.30 m 19.10 m no 4 2 1 0.25 kg/m²

IV 17.30 m 19.10 m yes 4 2 1 0.75 kg/m²

V 19.20 m 21.00 m no 2 4 1 0.25 kg/m²

VI 19.20 m 21.00 m yes 2 4 1 0.75 kg/m²

VII 21.20 m 23.00 m no 0 6 1 0.25 kg/m²

VIII 21.20 m 23.00 m yes 0 6 1 0.75 kg/m²

IX 23.20 m 25.00 m yes 10 0 1 0.75 kg/m²

X 25.10 m 26.90 m yes 8 2 1 0.25 kg/m²

XI 27.10 m 28.90 m yes 6 4 1 0.25 kg/m²

Gable roof design, roof pitch 11°, max. snow load dependent upon span as per instructions for assembly and use

The Layher Cassette Roof System

Assembly and technical data

The Layher Cassette Roof SystemClever in the details

Remark: As a rule, instructions for assembly and use should always be followed!

u Assembly of the first ridge bay

u Assembly of the outer supports

u Assembly of the first roof cassettes

u Assembly of the last roof cassette

u Assembly of the next roof supports

u Transport of an entire bay by crane

u Extension with 2 roof beams

u Repetition of the assembly steps

u Step-by-step covering with roof cassettes

u ... or of 2 entire bays

u Covering with roof cassettes

u Fall protection at the edges

Schutz-Systeme_Komplettprogramm_GB.indd 17 13.04.2010 13:41:16

Page 18: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

18 Mobile Roofs Mobile RoofsThe highest level of flexibility and economy

u The mobile roof can be moved section by section to match the construction progress and only covers the area being worked on at the time. That makes it unnecessary to build a protective roof over the entire site.

u ��Slight variations in the alignment of the rails can be compensated with a transverse adjustment on the trolley.

u The bay width of the roof is independent from the bay widths of the support scaffolding – giving you much more flexibility when assembling.

u For example, openings can be achieved by simply sliding the roof apart.

u The individual bays of the roof can be set down at a certain location with the crane, joined together, and then moved to its final destination.

Whether on a rapidly advancing construction site or under cramped conditions, you can get Layher‘s protective roofs rolling to where the action is with only a few extra components.

The economical expansion of Layher Roof Systems

Your Benefit

Schutz-Systeme_Komplettprogramm_GB.indd 18 13.04.2010 15:25:53

Page 19: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

19Mobile Roofs Mobile RoofsThe highest level of flexibility and economy

u 5941.300 Rail, 3.0 m

u 5938.016 Adapter for rail

u 5938.018 Roof support 11° rigid, 0.73 m for the lightweight cassette roofu 0721.891 Roof support 20° rigid, 0.73 m for the Keder roof

u 5938.017 Trolley with lift-off preventer

u 5938.019 Connector for trolley

u 4700.019 Double coupler WS 19u 4700.022 Double coupler WS 22

u 4905.065 Lattice girder bolt, diam. 11 x 65 mmu 4905.000 Safety clip, 2.8 mm

u 4922.000 Lattice beam connector T4, diam. 38 mm

u 4000.001 Locking pin, red

u 5938.017

u 5941.300

u 5938.016u 5938.018 / 0721.891

u 5938.019

u 4700.0xx u 4905.065 / 4905.000

u 4922.000

u 4000.001

Schutz-Systeme_Komplettprogramm_GB.indd 19 13.04.2010 13:41:21

Page 20: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

u Universal The Protect System is compatible with all available scaffolding systems: in standard dimensions with Layher Allround and SpeedyScaf

equipment, in custom dimensions with metric scaffolding systems.u Fast The logic of the assembly sequence ensures that it is accomplished easily, quickly, and with absolute safety. The wall cassettes are

assembled from the scaffolding, with several of them able to share the same holder.u Versatile The Layher Protect System‘s applications are as varied as the daily challenges in the scaffolding construction trade. This enables the

investment in the system to be paid back much more quickly than expected.u Watertight In contrast to conventional tarpaulins, the Layher Protect System lets you achieve truly watertight construction sites. This also reduces the

noise and dust pollution significantly – an advantage which opens up opportunities to new projects.u Innovative With a few accessories such as lighting or door elements, areas like staircases or site access can be completed in a way which is innovative,

safe, and of high quality.

The Layher Protect System responsibly meets the special requirements for environmental, noise, and weather protection. Due to its dust-proof design, the system is suitable for asbestos removal, façade cladding, and sandblasting work. Its good insulating characteristics also makes the system appropriate for temporary noise barriers at demolition and renovation sites, as well as at large events.

The economical cladding system

The Layher Protect SystemExtremely versatile to use

The Layher Protect System20

Your Benefit

Schutz-Systeme_Komplettprogramm_GB.indd 20 13.04.2010 13:41:27

Page 21: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

Event technology

The Layher Protect System stands out because of its attractive look at numerous events.In addition to the standard cassettes there are also light cassettes, real glass cassettes, and door elements available, enabling you to create with little effort a high-quality looking construction.

Noise-protection measures for construction sites and events

The standard Protect cassette already achieves a guaranteed noise reduction of about 20 dB(A). With an additional sound insulation mat even 26 dB(A) can be reached, which corresponds to a noise reduction of up to 75 %. These measures are often required in inner cities and at events, and only the Layher Protect System makes them possible.

Repair of industrial plants

In order to best protect demanding refurbishment work of industrial plants from wind and weather, the Layher Protect System is far better than any tarpaulin as a covering for the scaffolding con struction. Where tarpaulins, depending upon the weather conditions, must often be changed frequently over the course of the work, the Protect System can remain the entire time.

Asbestos clearance and general dust protection

Due to the fully surrounding rubber seal, the Protect cassettes are highly dustproof, allowing a vacuum to be created for asbestos clearance work so that contamination of the immediate environment is hindered. Particularly in regards to interior renovations, the tight-ness of the seal is a distinctive advantage of the system, making it often used for refurbishment of churches.

The Layher Protect SystemExtremely versatile to use 21The Layher Protect System

Schutz-Systeme_Komplettprogramm_GB.indd 21 13.04.2010 13:41:37

Page 22: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

u 5986.011 u 5986.021

u 5986.031 u 5986.041

Light door element u 0714.194 Light door element 2.57 x 2.00 m available in various designs ex works

u 07xx.xxx Real glass cassette, ESG safety glass from 0.73 m to 3.07 m

u 07xx.xxx Sound-proofing cassette, –26 dB(A) from 0.73 m to 3.07 m

The cassette holder u 5986.011 SpeedyScaf holder for wall cassette

u 5986.021 SpeedyScaf corner holder for wall and corner cassette

u 5986.031 Allround holder for wall cassette

u 5986.041 Ledger holder with half-coupler

The corner elements u 5985.010 Corner cassette 90°, outer corners

u 5985.011 Connection rail 90°

u 5985.040 Corner cassette 90°, inner corners

u 5985.010 u 5985.040

u 5985.011

The wall elements u 5980.xxx Wall cassette in sizes from 0.73 m to 3.07 m

u 5981.xxx Light cassette in sizes from 0.73 m to 3.07 m

u 5983.xxx Connection rail in sizes from 0.73 m to 3.07 m

The Layher Protect SystemAssembly and technical data

The Layher Protect SystemClever in the details22

u 5980.xxx

u 5981.xxx u 5983.xxx

u 07xx.xxx

u 0714.194u 07xx.xxx

Schutz-Systeme_Komplettprogramm_GB.indd 22 13.04.2010 13:41:46

Page 23: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

u Bottom made by mounting a wooden cover onto the border strip

u Bottom made by mounting a piece of Keder tarpaulin onto the border strip

u Use of the holder with half-coupler

u Assembly on SpeedyScaf scaffoldingu Assembly on Allround scaffolding

u Use of the holder with wedge head

u Sound-insulation value of 20 dB(A) for the standard cassette as certified by the Fraunhofer Institute for Building Physics in Stuttgart

u Sound-insulation value of 26 dB(A) for the standard cassette as certified by the Fraunhofer Institute for Building Physics in Stuttgart

u Alternatively, on request: execution per ZTV-Lsw 88:1988 and evaluation per DB directive 800.2001

Dimensions Weight of wall cassette Weight of light cassette

598x.073 0.73 x 1.00 m 7.70 kg 5.20 kg

598x.109 1.09 x 1.00 m 10.50 kg 7.10 kg

598x.157 1.57 x 1.00 m 14.30 kg 8.90 kg

598x.207 2.07 x 1.00 m 18.20 kg 10.90 kg

598x.257 2.57 x 1.00 m 22.20 kg 12.90 kg

598x.307 3.07 x 1.00 m 27.20 kg 14.90 kg

Average weight/m² 8.64 kg/m² 5.02 kg/m² for cassette length 2.57 m

23The Layher Protect SystemAssembly and technical data

The Layher Protect SystemClever in the details

Technical data and typical designs

Schutz-Systeme_Komplettprogramm_GB.indd 23 13.04.2010 13:41:52

Page 24: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

DescriptionLayher‘s Keder Rail System is a weather protection system for scaffolding comprising aluminium Keder Rails 2000 and ready-made Keder tarpaulins.

It forms a continuous covering of the scaffolding surfaces to a level above the eaves of the building to be enclosed and is thus an almost water-tight and dustproof enclosure. The aluminium Keder rails are connected with rail holders and grooved bolts to the scaffolding construction.

The wind loads that the weather protection system for scaffolding has to transmit must be calculated and verified in accordance with DIN EN 12810/12811. The spacing of the rail holders is max. 1.0 m. Transmission of the forces must be structurally verified.

Structural strength verifications are available for Layher scaffolding.

24 Keder rails and Keder tarpaulins Scaffolding tarpaulins and nets

Keder tarpaulins

u 6227.207 Keder tarpaulin 2.07 x 4.00 mu 6227.257 Keder tarpaulin 2.57 x 4.00 mu 6227.307 Keder tarpaulin 3.07 x 4.00 m

u 6228.207 Keder tarpaulin 2.07 x 10.00 mu 6228.257 Keder tarpaulin 2.57 x 10.00 mu 6228.307 Keder tarpaulin 3.07 x 10.00 m

u 6229.100 Keder trim 10.00 x 0.30 m

u 6217.000 T-tie For connecting the tarpaulins to one another

Keder rails and Keder bends

u 4201.xxx Keder Rail 2000 in lengths from 1.30 m to 4.00 m

u 4205.001 Aluminium Keder bend 2000 eaves, 79°u 4205.002 Aluminium Keder bend 2000 ridge, 11°u 4205.003 Keder bend 2000 flexible, 0.60 m

u 4201.000 Rail holder with half-coupler 19 Wu 4201.001 Rail holder with wedge head

u 4202.000 Joint mounting for scaffolding coveru 4203.000 Height adjuster for scaffolding cover

Schutz-Systeme_Komplettprogramm_GB.indd 24 13.04.2010 13:42:01

S

Page 25: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

DescriptionTo protect passers-by and traffic during spraying and other dirt-creating site work, tarpaulins and nets are used to cover the façade scaffolding.

Layher scaffolding tarpaulins and nets meet the requirements of DIN 4420-1. Compliance with design parameters prevents objects falling from the scaffolding level.

B1 tarpaulins belong to building material class B1 and have low inflammability as per DIN 4102.

Scaffolding tarpaulins are made of lattice-reinforced, UV-stabilized PE with axially welded eyelet bands (eyelet spacing 10 cm).

Scaffolding nets are made of highly tear-resistant, UV-stabilized netting with narrow-spaced webbing and pressed eyelet bands (eyelet spacing 10 cm).

Keder rails and Keder tarpaulins Scaffolding tarpaulins and nets 25

Scaffolding nets and connectors

u 6219.257 Scaffolding net 90 blue, 20.00 x 2.60 mu 6219.307 Scaffolding net 90 blue, 20.00 x 3.20 m

u 6220.257 Scaffolding net 60 white, 20.00 x 2.60 mu 6220.307 Scaffolding net 60 white, 20.00 x 3.20 m

u 6217.000 T-tie for connecting the tarpaulins to one anotheru 6218.000 Connector for tarpaulin jointu 6241.000 Disposable tie for tarpaulins 300 x 5.00 mmu 6242.000 Disposable tie for tarpaulins 380 x 7.60 mmu 6220.000 Quick knotter for nets

u 6219.xxx u 6220.xxx

u 6241.000

u 6242.000

u 6220.000

Scaffolding tarpaulins

u 6215.257 Scaffolding tarpaulin 280 blue, 20.00 x 2.70 mu 6215.307 Scaffolding tarpaulin 280 blue, 20.00 x 3.25 m

u 6218.257 B1 Scaffolding tarpaulin 280 blue, 20.00 x 2.70 mu 6218.307 B1 Scaffolding tarpaulin 280 blue, 20.00 x 3.25 m

u 6217.257 Scaffolding tarpaulin 200 white, 20.00 x 2.70 mu 6217.307 Scaffolding tarpaulin 200 white, 20.00 x 3.25 m

Schutz-Systeme_Komplettprogramm_GB.indd 25 13.04.2010 13:42:11

Page 26: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

According to German BGV C22 regulations, equipment to prevent falls by personnel must be provided for work areas and walkways where the height of the fall is more than 2.0 m.

26 Safety systems LayPLAN Software for roof system planning

Individual elements of rope safety gear for the IH cassette roof

u 5969.010 End fastener (2 pieces required per set) u 5969.030 Ridge fastener

u 5935.025 Safety rope, 25 mu 5935.035 Safety rope, 35 mu 5969.040 Gripperu 5969.050 Rope end tensioneru 5969.060 Rope pre-tensioneru 5969.070 Fall arresteru 5969.080 Intermediate element

Individual elements of rope safety gear for lightweight cassette roofs

u 5969.060 Rope pre-tensioneru 5938.021 Ridge bracketu 5969.080 Intermediate elementu 5969.050 Rope end tensioner

u 5969.070 Fall arrester

u 5935.025 Safety rope, 25 mu 5935.035 Safety rope, 35 m

u 5969.040 Gripper

u Rope safety gear for Layher lightweight cassette roofs

u Rope safety gear for Layher cassette roofs

u Safety harness AX 60 S 5969.150

u Travelling arrester system, model ASK1 5969.200

u Y-connector 5969.600

Schutz-Systeme_Komplettprogramm_GB.indd 26 13.04.2010 13:42:19

Page 27: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

Description

u The simplicity of planning the scaffolding and roof construction saves time and ensures safety.

u The material lists can be used as freight lists so that no component is missed at the construction site.

u The plans can be printed out and assist in carrying out the scaffolding construction on the site.

Safety systems LayPLAN Software for roof system planning 27

Construction plans and material lists can be printed directly from LayPLAN or sent as a PDF file.

The material lists can be edited with the Material Manager and then printed.

For more detailed modifications it is possible to export the drawing files to Autodesk AutoCAD®. The individual compo-nents are displayed here as blocks, which allows the project to be quickly and easily modified.

Initial licensesu 6345.200 LayPLAN SpeedyScaf Systemu 6345.400 LayPLAN Allround Scaffolding Systemu 6345.600 LayPLAN Roof System Expansion Moduleu 6345.500 LayPLAN Allround Scaffolding System, SpeedyScaf system and roof systems

Follow-up licencesu 6345.201 LayPLAN SpeedyScaf Systemu 6345.401 LayPLAN Allround Scaffolding Systemu 6345.601 LayPLAN Roof System Expansion Moduleu 6345.501 LayPLAN Allround Scaffolding System, SpeedyScaf system and roof systems

Expansions for the roof systems

u Keder Roof Systemu Lightweight cassette roof systemu Cassette roof system

Beginning immediately, the programs LayPLAN SpeedyScaf and LayPLAN Allround Scaffolding now also optionally include the planning tools for the different Layher roof systems.

After entering the required parameters, such as roof form, span, length of the roof, roof height, and snow load, the LayPLAN soft-ware automatically calculates the desired roof according to the structural requirements.

Schutz-Systeme_Komplettprogramm_GB.indd 27 13.04.2010 13:42:22

Page 28: Protective systems - Multiscaff€¦ · Gable roof design, roof pitch 20° (11° as special version possible), max. snow load 0.25 kN/m² as per DIN 1055-5: Shed roof design, roof

Ref.-No. 8121.203 Edition 01.04.2010

Post Box 40D-74361 Gueglingen-Eibensbach Phone +49 (0) 71 35 70 - 0Fax +49 (0) 71 35 70 - 265E-Mail [email protected]

Wilhelm Layher GmbH & Co. KGScaffolding Grandstands Ladders

Ochsenbacher Strasse 56D-74363 Gueglingen-Eibensbach

Layher – Your dependable partner – with more than 60 years of experience. “Made by Layher” means “Made in Germany”. The Layher product range: Top Quality – all from the same people.

SpeedyScaf Allround Scaffolding Event Systems Protective Systems Rolling Towers Ladders

Schutz-Systeme_Komplettprogramm_GB.indd 28 13.04.2010 13:42:31