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THERMOPLASTIC INJECTION MACHINES

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PROTECNOS - Thermoplastic Injection Machines

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Page 1: PROTECNOS eng

T H E R M O P L A S T I C I N J E C T I O N M A C H I N E S

Page 2: PROTECNOS eng

COMPANY PHILOSOPHY AND POLICYTaking advantage of the globalisation of the markets, PROTECNOS has developed an

entrepreneurial project that enhances the advanced technological knowledge found in Europe, together with the low production costs from emergent economies. This has allowed us to develop a wide range of Thermoplastic Injection machines with an optimal quality/ price/ performance relation.

Our previous strategy, together with a clear commitment to R&D&I, has not only positioned us as revered provider in the Spanish market, our county of origin, but also enables us to offer a competitive product portfolio in any other country worldwide.

To support our company philosophy, one of our main goals is to achieve a high degree of quality products and customer service. This is imprinted in our own company policies. This involves having a permanent eye on the technological sector and also to constantly review and select the providers that stand out for being more technologically and economically efficient.

The after-sales Technical Support Service, in the countries where we operate, ensures the optimal product maintenance complying with our strict Guarantee Service offered to our customer base.

Ten years ago PROTECNOS decided to incorporate top range quality components in all of the features considered critical for optimal machine performance. This was crucial to reach the highest level of security and reliability that our product portfolio offers today.

Our constant open relationship with all of our providers allowed us to introduce in Spain, back in 2008 EQUIPLAST exhibition, incredible energy efficient advances that still today are not yet offered by other manufactures. For further details see the attached CD.

The Market has positively valued our technical capacity and enhanced by our after-sales service giving us their full confidence that results in entrusting their purchases to us. By accomplishing with excellence our commitments to our customers, we now have a prestigious customer base, each of them leaders in their own sectors.

Our machines have become a revered market in Spain and PROTECNOS has become an essential contact before pursuing a new purchase by any given company that needs to renew their machinery. This alone speaks enough about our products and services.

STRATEGY AND ACHIEVEMENTS

Page 3: PROTECNOS eng

We decided to identify our company with the slogan ‘European Technology’ as per the European origin of the technical, functional and aesthetic design of our machines together with the origin of the machine components which later on were provided by other source markets such us Japan and the United States whose providers have always been top of the market (ie. Vickers, Rexroth, Schneider, Intermot, Sumitomo, etcetera). The agreements reached with GEFRAN, first European specialist in automation and control for injection machines, marked the milestone of our entrepreneurial project.

We have customers from several countries (Spain, Italy, Portugal, Morocco, Brazil and Uruguay) who are testimonials to the fulfilment of our commitments and that have already tested the quality of our products and services. With you, we would like to go a step further, offering you the possibility to test personally our product portfolio. That’s why we are delighted to invite you to our premises, where you will be able to witness different energy saving demos (savings up to 60%) that were almost impossible a little while ago.

If you are also interested, we can also arrange a visit to a factory of one of our customers, where you will be able to check the performance of our machines and get direct feedback from an existing customer.

Finally, if you allow us we can do a performance energy consumption test of your current machines and set the energy savings that you would obtain by substituting them from one provided by PROTECNOS. We are sure the saving results will be so significant that you will be concerned on the money that is currently wasted on your electricity bill.

E U R O P E A N C O N C E P T I O N A N D C O M P O N E N T S

"EUROPEAN TECHNOLOGY"

DEMONSTRABLE ARGUMENTS

THERMOPLASTIC INJECTIONMACHINES

Page 4: PROTECNOS eng

THERMOPLAST IC INJECT ION MACHINES

S P E C I F I C A T I O N SP T X

SCREW DIAMETER

SCREW L/D RATIO

THEORETICAL INJECTION CAPACITY

MAXIMUM INJECTION WEIGHT

MAX. PRESSURE ON MATERIAL

SHOT WEIGHT PS

PLASTICISING CAPACITY PS

SCREW SPEED

INJECTION STROKE

CLAMPING FORCE

OPENING TRAJECTORY

MOULD WIDTH MINIMUM/ MAXIMUM

DISTANCE BETWEEN TIE BARS HxV

SIZE OF PLATENS HxV

HYDRAULIC EJECTOR FORCE

HYDRAULIC EJECTOR STROKE

NUMBER OF EXPULSIONS

ENGINE POWER

HEATING POWER

MACHINE DIMENSIONS (Length x Width x Height)

MACHINE WEIGHT

OIL TANK CAPACITY

INJ

EC

TIO

N

UN

ITC

LO

SIN

G U

NIT

OT

HE

R

mm

L/D

cm3

g

Mpa

g/s

g/s

r.p.m.

mm

kN

mm

mm

mm

mm

kN

mm

pc

kW

kW

m

t

L

PTX-60 PTX-90 PTX-130 PTX-170 PTX-210 PTX-270 PTX-310 PTX-370 PTX-470

220

125

600

270

120 X 320

310 X 310

470 X 480

22

70

1

7,5

7,1

4,00 x 1,04 x 1,78

2,5

160

30

21

88

80

184

76

9,3

34

19

113

103

143

98

11,9

26

24

66

60

245

57

7

220

126

900

320

150 X 380

365 X 365

545 X 545

27,5

100

5

11

7,9

4,23 x 1,14 x 1,94

3,5

200

37

19,5

135

122

173

90

16,8

40

18

158

142

148

105

19,2

35

20,6

125

109

193

81

14

200

170

1300

365

160 X 450

412 X 412

615 X 615

39,6

130

5

13

9,5

4,70 x 1,20 x 2,00

4,0

205

40

19,6

214

192

168

112

20,4

43

18,2

247

222

145

129

23,6

37

21,1

183

164

196

96

15,7

200

215

1700

425

180 X 480

465 X 465

680 X 680

39,6

130

5

15

14

4,98 x 1,32 x 2,20

5,3

245

45

20

342

308

159

156

31,7

48

18,8

389

350

140

178

35,7

40

22,5

270

243

201

123

22,8

200

220

2100

490

200 X 560

530 X 530

791 X 791

62

140

9

18,5

16,25

5,72 x 1,32 x 2,24

7

320

50

20

432

389

170

170

31,5

55

18,2

522

470

141

205

37

45

22,2

350

315

210

137

26,2

180

250

2700

540

220 X 610

580 X 580

843 X 860

62

150

9

22

16,4

6,01 x 1,40 x 2,32

8,5

405

55

20,5

594

534

169

195

41,2

60

18,8

707

636

142

232

49

50

22,5

491

442

205

161

31,5

180

260

3100

640

250 X 690

685 X 685

990 X 990

70

160

13

30

24,2

6,89 x 1,77 x 2,44

11,5

550

65

20

862

776

187

257

55,8

70

18,6

1000

900

161

298

60,8

60

21,7

735

661

219

219

45,5

180

330

3700

700

250 X 760

726 X 726

1040 X 1036

110

180

13

37

26

7,36 x 1,88 x 2,62

15

650

70

20,6

1269

1142

180

319

64,3

75

19,2

1457

1311

156

366

69,5

65

22,4

1094

985

208

275

57,5

160

390

4700

780

300 X 830

820 X 800

1180 X 1210

120

200

17

45

32,05

7,92 x 1,97 x 2,69

19

660

80

20

1959

1763

156

434

68

84

19

2160

1944

141

479

79,8

75

21,4

1722

1550

177

382

59,8

75

23,

198

178

20

35

56,3

Bicolor Machine Slotted Plate Gefran Control Inje Hydraulic Unit

Page 5: PROTECNOS eng

EUROPE MODEL SPECIFICATIONS -Stainless steel hopper. -4 position transducers. -Structual curved doors. -Mixed anchor plates. -Backpressure commanded from control unit. -Connection for EUROMAP 12 robot. -Double Cylinder to pre advance the injection carriage (from 210 tn). -Centralised greasing lubrication with failure detector. -5 Blow valve FESTO.

PREMIUM MODEL SPECIFICATIONSAll content extras are from EUROPA + model: - Bimetallic camera and screw. - European Control GEFRAN GTC. - 2 blown valves FESTO. - 2 hydraulic cores installed.

OTHER OPTIONS -Simultaneous movements. -Variable flow pump. -Large pump. -Opening and closing proportional valve. -8 hot chamber areas. -Accumulator. -Inverter. -Core 2nd, 3rd, 4th.

An assembly formed by a high precision pump, a servomotor of high responsive capacity (5 milliseconds) and an inverter frequency controller, that constitute the core of the new Ecothec Series. These new series substitute the classic elements that allow motor function in a conventional injection machine.

This harmonious ensemble, above described, not only applies in an efficient manner the electric energy required by the manufacturing process but also improves the machine productivity.

Further data verifying the significant reduction on electricity consumption can be found in the accompanying CD where three comparative test were carried out during the manufacturing of different thickness wall pieces .

ecotechS R I E

ecotechS E R I E S

S E R I E S

PTX-570 PTX-650 PTX-780 PTX-1000 PTX-1300 PTX-1600

110

450

5700

850

350 X 880

835 X 835

1250 X 1250

158

250

17

55

36,9

8,82 x 2,32 x 2,80

27

1000

84

21,1

2492

2242

163

449

77,9

90

19,7

2861

2575

142

515

89,4

100

17,7

3532

3179

115

636

110,4

5

,6

87

88

05

58

,3

110

450

6500

900

400 X 900

895 X 895

1350 X 1400

186

260

17

30 + 30

50,9

9,93 x 2,45 x 2,80

32

1100

90

22

2861

2575

177

544

71,8

100

19,8

3533

3179

143

672

88,6

110

18

4274

3847

118

813

101,9

80

24,8

2261

2035

224

430

56,7

110

460

7800

985

400 X 1000

980 x 980

1450 X 1450

186

280

21

37 + 37

56,1

11 x 2,60 x 3,80

40

1500

100

22

3611

3250

184

622

88

110

20

4369

3932

152

753

107

120

18,3

5200

4680

128

896

127

90

24,5

2925

2632

228

504

71

110

510

10000

1200

500 X 1200

1100 x 1100

1780 X 1680

215

320

21

45 + 45

79,35

11,90 x 2,80 x 4

55

1800

110

22,1

4844

4360

174

778

100,8

120

20,2

5765

5189

146

926

120

130

18,7

6766

6089

125

1087

133,8

100

24,3

4004

3603

211

643

83,3

100

600

13000

1400

550 X 1400

1350 x 1280

1896 x 1934

215

350

25

55 + 55

84,95

13,20 x 3,10 x 3,60

66

2400

120

24,1

6217

5595

172

855

122,6

130

22,4

7297

6567

147

1003

143,9

140

20,9

8462

7616

126

1164

166,9

110

26,2

5224

4702

205

718

103

125

590

16000

1600

700 X 1500

1500 x 1415

2180 X 2180

318

350

29

45 + 45 + 45

101,65

13,85 x 3,43 x 4,20

102

2750

130

24,1

7827

7045

164

1242

147,6

140

22,4

9078

8170

142

1441

171,2

150

20,9

10421

9379

123

1654

186,7

120

26,1

6669

6002

193

1059

123

PTX-2100

80

720

21000

1800

780 X 1700

1750 X 1600

2480 x 2380

430

400

29

45 + 55 + 55

114,05

16,00 x 3,60 x 4,80

139

3000

150

20,9

12723

11578

142

1511

186,7

160

19,6

14476

13174

125

1719

199

140

22,4

11084

10086

163

1316

171,2

ection Group Ceramic Resistors

www.protecnos.comwww.protecnos.com

Page 6: PROTECNOS eng

PERIPHERALS AND ROBOTS

MOULDS

OTHER PRODUCTS

Together with our plastic injection machinery, PROTECNOS offers the widest range of PERIPHERALS that currently exist in the market. These are produced by SHINI a well renowned international company www.shini.com) with which we hold an exclusivity distribution agreement in the Spanish territory. This collaboration allows us to equip our machines before delivery with any type of peripheral that your company may require.

PROTECNOS offers an exclusive service of manufacturing MOULDS that meet any requirements and specifications that our customers may have.

We count on highly qualified and experienced staff in tool and die making, that follow and control the mould manufacture by ensuring that the specific materials are used. They also

follow step by step all the production processes and once the mould is finished exhaustive verification tests will be carried out to guarantee the correct functioning of each item.

All these follow up and quality control measures guarantee the

performance of the final product that ensures an optimal quality/ price relation.

Page 7: PROTECNOS eng

Orense, 32 • 28020 Madrid& 902 150 550

Telph.: +34 91 417 03 11Fax: +34 91 417 03 13

[email protected]

WAREHOUSES

Madrid: Paeque, 6 • Pol. Industrial "La Cruz" • 28130 AlalpardoBarcelona: Calle Josep Tura, Nº 13-J • Nave 1 Parcela C • Sector Industrial"Mas D'en Cisa" • 08181 SentmenatAlicante: Avenida de Ibi, 93-93 • 03420 Castalla