prospekt venture 13 15 gb 14540

8/15/2019 Prospekt Venture 13 15 GB 14540

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Processing centre

Venture13/15


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HOMAG processing centre users pro t from a whole range of bene ts. Its multifunctional -

ity makes for extremely exible application. Which means more ef cient production. The

high standard of processing quality permits faster production of standard components

and complex parts. Which improves your delivery capability. The Venture allows you to

offer bespoke processing operations as standard. This performance advantage over

“conventional processing” means you generate more pro t. And your advan -

tage over your competitors also extends to product design and quality. Innova -

tive production functionality with features such as the new easy Edge edge

banding unit places you right at the cutting edge. And last but not least: You

gain the assurance of outstanding investment security, as your process -

ing centre with its units and clamps is designed

for adaptation to future production needs.

Where ef ciency matters

Process without BAZ

Productionengineering

Roughcutting

Sizing Grooving Edgebanding

Drilling Edgebanding

Grooving Dowelling Assembly

Time / Labour costs / Transport / Space

Time / Labour costs / Transport / SpaceProcess with BAZ


Roughcutting

Processingcentre

Dowelling AssemblyEdgebanding


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High degree of utilization, low costs

The collation of work steps, good capacitytilization and low energy consumption add up to aow machine hour rate on the processing centre.

roduct design “unlimited”

Thanks to variable feed rates and rotation speedsoupled with minimal production tolerance,

ifferent materials and individual designs areroduced quickly and to an outstanding standardf quality.

Consistently high precision

A processing centre always guarantees optimumprocessing quality to a consistently high standard ofquality. The rapid, precise post-processing of rejectparts ensures adherence to promised delivery dates.

User convenience

Learning how to operate and program a processingcentre is not as complicated as you might think, and

will ideally prepare you to meet future challenges.

Data transfer from CAD systems and trade-speci c software packages

For the generation of CNC programs, all data can betransferred from your CAD or the trade-speci csoftware - quickly, simply and without costduplication.

Processing centre as a standard necessity

Economical in-house production is inconceivablenowadays without the use of a processing centre.

Motivated employees safeguard the future of theircompany through innovative technology.

Production instead of transportation

By collating several work steps, you save up to:

• 50 % labour costs• 30 % transport and sorting expense• 30 % set-up times• 20 % surface area

You additionally reduce transport damage andexpense for production engineering


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Standby and apcontrol

Effective extraction withlow connected load dueto automatic closure ofunused suction nozzles.Reduced powerconsumption due to automaticstandby mode of all consumers andvacuum pumps.

More than 1,000 processing centres leave our production halls each year. This experience

is re ected in the wealth of ingenious details in our machines and plants. Because we use

many identical components from the pro Line category, you bene t from outstanding

machine availability for your industrial production. The widespread use of “identical parts”

within the HOMAG Group reduces the costs of spare parts and speeds up their delivery.

We also offer our customers a complete equipment package which far exceeds the

standard scope of supply in the sector.

High-end features – all inclusive

Fluid cooling and spindle sensor

Fluid-cooled trimming spindles withhybrid bearings offer a long service life.

An additional vibration sensor detectstool imbalance and protects thespindles from overload, for exampledue to excessively high feed rates.

Linear guide and insertion aid

Simple handling by consoles withhigh-precision linear guides anddurable insertion aids with twopneumatic cylinders. Vacuum andcompressed air connections are inte-grated in the consoles for pneumatic

clamps and clamping templates.

3-point support

The retainer for the three bolts of thehighly rigid 3-point support simul-taneously permits the transmissionof compressed air and uids to theprocessing units.This is a requirement, for example, forthe use of pneumatically traced units.

Bolts with end position scanningand for laminate overhang

Stop bolts with end positionmonitoring to protect tools, units andmachine operating staff. Exchangeablestops speci cally for workpieces withlaminate overhang.

Enclosed trailing cable

Enclosed energy chains preventdamage to cables and hoses. Thisreduces the incidence of faults andpossible repair costs.

Rack and pinion drive

The highly dynamic low-vibration rackand pinion drive systems ensure fastprocessing cycles and result in higherworkpiece quality.

Drilling head with spindlelocking mechanism

Automatic spindle locking mecha-nism: Patented system for precisedrilling depth every time even withdifferent materials. With speedsranging from 1,500 - 7,500 rpm forhigh feed rates / short drilling cycles(appr. 1.5 sec.).


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230 mm

300 mm

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Panel overhang

The machine bed support over the entire processingdepth guarantees optimum waste piece disposal.

High weight, optimum quality

The highly rigid machine construction has a substan-tial weight of between 9,000 and 11,000 kgs, guar-anteeing a high standard of processing quality due tominimal vibrations. This also prolongs the service lifeof components.

100 mm suction cup height

The suction cup height permits widescope for processing the underneathof the workpiece. Processing height300 mm from upper edge of consoleand a workpiece length of 230 mm.

Two Z axes

Two separate Z axes for drilling headand working spindle permit rapidalternating drilling head and workingspindle application. The ow- optimized routing of the extractionchannels reduces the required suction

output – so saving costs.

Suction cups tted with doubleseal

Three hoseless suction cups perconsole with patented double lip sealfor free positioning of any optionalnumber of suction cups.

Operator terminal

The control unit comprises a 17‘‘ TFTcreen, CD-RW drive, modem, front

USB port, 10/100 Mbit Ethernetonnection and an ergonomic controlerminal. Integrated rollers allow thewitch cabinet position to be freelyelected. An integrated fan ensures anptimum operating temperature.

Covered linear guides andutomatic central lubricationrocesses

Covered linear guides with closeduide carriage and integrated centralubrication guarantee low-

maintenance, reliable operation.

Protection against data loss

Uninterruptible power supply (UPS)to prevent data loss in case of powerfailure and mains voltage uctuations.Free remote servicing during the rsttwo years provides optimum supportin the event of possible malfunctions.

wood WOP 6.0

This programming system is the mostfrequently used in the world. Withits 3D design tool wood Design , inensures a “short-track” route fromthe drawing to the nished machineprogram. With the acquisition of dataon produced workpieces and displayof maintenance intervals, MDA basicpermits optimum utilization of theprocessing centre.

DXF transfer

wood WOP production engineeringstation – programming from the comfortof the of ce:• Programming while ready generated

programs are running on the machine• Data transmission via standard USB

port at the machine or over a networkconnection directly from the of ce

• wood WOP DXF import – the CADinterface - For transfer of workpiecegeometries and de ned processingoperations - Data transfer from CAD systems ininternational DXF format


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Production exibility is paramount when it comes to the economical production of

furniture components: HOMAG machines are capable of coping with wide-ranging

furniture component processing operations and also of the optimum processing of

differing workpiece geometries and quantities. HOMAG offers a range of highly exible

processing centres guaranteeing a cohesive production process at high speeds coupled

with outstanding precision. And with the capability to take tomorrow‘s requirements easily

in its stride.

Flexibility for furniture production andinterior ttings production


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TorqueMT (NM)

Controlled

N (1/MIN.)Speed

Uncontrolled

11.59.27.7

12,0000 15,000 18,000 24,000

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Select from three equipment packages for your Venture 13/15:

• Basic – Your entry into the world of ef cient production with a processing centre

including the unique facility for combining edge banding and ve-axis processing

• Future – more convenient and faster through console positioning with LED display and

optional FLEX5+ ve-axis unit with automatic tool change

• Performance – Higher output due to the unique Multi Processing Unit – one drilling

head capable of sawing, trimming and drilling at any angle and without resetting times

Equipment packages to meet all your needs

Working spindle (15 kW) with control-led spindle speeds of 1.000-24.000 rpmfor extremely high torque even at lowspeeds, for example when sanding.

The transmission of compressed air ofuids to the processing units permits the

use of e.g. traced units or the easy Edgegluing unit.

The integrated FLEX5 interface allowsthe FLEX5 unit to be retro tted with au -tomatic angle adjustment. For preciseexecution of shift cuts or boreholes andtrimming at “any” angle without manualsetting processes.

Trimming spindle FLEX5/FLEX5+Equipment variants

Basic

Performance

Future

Pneumatic interface

Panel Carcase component Central wall Top / base Door


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he ultimate in exibility – the FLEX5+nterface forms the basis for use of theLEX5+ unit. Precise processing opera-ons at any angle in conjunction withutomatic tool change. A unique featureoving over 90% of ve-axis applications.

HIGH-SPEED drilling head 7,500 with12 vertical spindles, grooving saw andfour horizontal spindles with 0/90° swivelaction. Ideal for fast drilling operationsand grooving without tool change acrossthe entire processing depth of over1.550/1.850 mm.

HIGH-SPEED drilling head 7,500 with17 vertical spindles, grooving saw andfour horizontal spindles with 0/90° swivelaction. Fewer drilling cycles includinggrooving in X/Y d irection over the entirework area.

Multi Processing Unit (MPU) with its own360° swivel axis for drilling and sawingat any angle. 30 drilling spindles and the200 mm dia. saw provide the ideal basisfor fast complete processing without toolchange. Optinally with 6 kW supplemen-tary spindle to increase the processingdepth by 590 mm to 2,140/2,440 mm.

interface Drilling head

Time calculation Venture 13/15Basic

The speci ed values refer to pure processing times and do not includeany set-up times.The edges on the “straight” sides arebanded later on a throughfeed machine.

No. Part Time1 Panel

Contour trimmingEdge bandingEdge nishing ( ush trimming) and edge snipping

2 Carcase sidesConstruction hole vert. (4 cycles)Series holes (6 cycles)Rear wall groove (grooving saw)

1 Central wallConstruction holes horiz. (12 cycles)Series holes (6 cycles)

2 Top / baseConstruction holes horiz. (12 cycles)Construction holes vert. (2 cycles)Rear wall groove (grooving saw)Fastening holes - legs/spacer (4 cycles)

4 DoorsCup hinge holesHandle hole drillingTotal: appr. 7 min.

The multifunctional character of the Multi P rocessing Unit permitssizing, sawing and drilling without tool change. As the MPU can beswivelled around 360°, processing operations can be carried out at“any” angle.During application of the MPU, tools can be exchanged into theworking spindle. Downtimes are drastically reduced, in favour of

higher productivity and lower piece costs.

= processed by MPU

Conventional drilling technology

Multi Processing Unit (MPU)

TIME

TIME


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atented quick-change system for drillit changing without tools to reduce set-p times

wood WOP automatically determines theoptimum positioning for the suction cupstaking account of the workpiece dimen-sions and processing operations. Theseare displayed using the laser beam (crosshairs). The workpiece contour can be“travelled” as a positioning aid for free-form parts.

LED displays for simple, high-speedpositioning of the vacuum clamps andconsoles. Up to 70 % time savings forset-up and monitoring correct positioning“at a glance”.

Fast plate changer with 12 large slots fortools and units with a diameter of up to180 mm.

Quick-change system Set-up aids

asic

ppr. 7 minutes processing time

Future

10 % more output due to:• Faster set-up with LED

Greater exibility through:• Automatic tool change with FLEX5+• Larger tool store (less set-up work)

Performance

20 % more output due to:• Higher feed rates with high spindle output• Faster set-up with LED• Fewer tool changes due to use of MPU• Tool change while MPU is in use

Greater exibility through:• Automatic tool change with FLEX5+• Larger tool store (less set-up work)

erformance increase using the equipment variants


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4-slot plate changer for tools and unitswith a diameter of up to 200 mm. Due toottom arrangement of the changer, toolhange is also possible using FLEX5+option).

Additional 10-slot plate changer for toolsand units permits tool change while theMPU is in use. In conjunction with the14-slot changer, 24 tools and units canbe used without manual intervention.

Tool changer

wood Motion

Graphic simulation of the CNC programat the of ce PC:• 3D view, free positioning, rotation and

zooming• Stock removal and waste piece

detection• Collision monitoring between the tool

and clamping elements• Inclusive of 4 licences for your PCs in

Production Engineering

remium software package Venture (optional):

Additional wood WOP licences

• 3 additional licences for your PCs inProduction Engineering

• Inclusive of CAD data transfer in DXFformat


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A HOMAG processing centre is a decision for the future. You will go on pro ting in the

long term. Because your Venture grows exibly step by step with your requirements. With

its complementary processing units, clamps and software, you will always have the ideal

production technology to address your changing needs. The sound backing of

competence behind the HOMAG Group and our worldwide servicing network are your

assurance of an investment which pays dividends.

Unlimited opportunities for future assignments

FLEX5+ sawing, trimming anddrilling unit with automatic anglesetting

The FLEX5+ unit offers not onlyautomatic angle adjustment but alsoautomatic tool change. This allows thecomplete processing of wide-rangingworkpieces such as pyramids withoutthe need for manual intervention. Boththe cutting and grooving / dowel holedrilling processes are performed to ahigh level of precision. Depending on the

A axis, cutting depths of up to60 mm are possible, as well as drillingoperations with a useful tool length of60 mm (basic equipment: FLEX5 withoutautomatic tool change).

Matrix adapter plate

Versatile adapter plate for nestingapplications and also for clampingsmall components with individualshaping.

Lock case trimming unitHigh performance with 2 toolholders

For heavy-duty trimming operationswith high feed rates, also in hardwoods, for example for front doorproduction or paling hole trimming instaircase construction. Chip disposalis supported by the integrated air jet.The two tools with a maximum usefullength of 130 mm / 50 mmrespectively permit streamlinedproduction without tool change.

4-spindle drilling/trimming unit

The 4-sided spindle outlet makesavailable four different drilling andtrimming tools without the need fortool change. Ideal for interior ttingsand furniture construction withdifferent connecting and hardwareholes. The highly rigid monoblockdesign and crown wheel gearing(Cylkro gear) permit light-dutytrimming opereations to beperformed. The maximum usefullength of tools is 50 mm / 55 mm.

Horizontal trimming unit

Highly rigid tool bearing permitssmoothing for furniture production,sliding dovetail joints for facadeconstruction or handrail pro ling forstaircase production.

Maxi-Flex clamping system

Maxi-Flex clamping system forexible clamping of shaped

components.

easy Edge gluing package

easy Edge gluing unit for ef cientbanding of edges on shaped com-ponents. Ideal as a package solutionwith the combination ush trimmingand scraping unit.

For other applications,please request for ourprocessing unit andclamping xturecatalogue.

For additional softwarepackages, please re-quest our brochure“Software forprocessing centres”.

Sawing and snipping unit

Snipping cuts during edge bandingare one of the strengths of this unit.The position of the saw blade in thecentre of the C axis ensures extremeprecision. All other sawing operationscan naturally also be performed up toa cutting depth of 65 mm.

Unit and Clamping Element Catalogue Software from the HOMAG Group for machining centers

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Chip transport

Highly rigid machine bed withintegrated waste piece collection overthe entire processing depth of1,600 mm. No waste pieces drop infront of the machine (optionally withchip conveyor).

Machine data acquisition MDA –for a productive environment

• Registration of piece numbers and ACTUAL operating times at themachine

• Integrated maintenance indicationfor optimum planning andexecution of necessarymaintenance work

• Optional professional versionpermits detailed breakdown andlogging of registered data

wood Nest – reduction of cutting waste

• Nesting software für automaticnesting of workpieces on a rawpanel

• The nesting process combines thecutting and nish processingoperations

• Reduction of material costs andoverall processing times

Barcode

Automatic accessing of processingprograms to match the presentedworkpiece by means of a bar codereader.

Interface to trade-speci c soft - ware

• For trouble free linkup of trade-speci c software packages

• For transfer of already existing datafrom production engineering

• Countless links to all reputableroom planning systems, windowtrade-speci c software, staircasesoftware, CAD/CAM systems andERP/MRP systems

Tool service life determination –for a complete overview

• Module for monitoring and docu-mentation of tool service life

• Machine availability and workpiecequality are enhanced by the timelyexchange of tools

• Cost reduction through optimumplanning of tool deployment andcomparative analysis of tool life

Individuality and improved per-formance

For individually con gured cantileverprocessing centres, series B200/300is available with a range of highlightssuch as:• Automatic workpiece handling sys-

tem TBA 330• Automatic positioning AP table• Aluminium grid table• Patented double spindle technology

ool transfer station

A tool transfer station enhancesperating convenience and ensuresreater safety: by preventing errors

when loading the tool changer slots.

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LifeCycle Cost reduces unit costs

Unit cost reduction throughoptimum nancing

• HOMAG Finance offers optimizednancing concepts based on individual

business administration requirements• The outstanding value stability of

HOMAG processing centres offersbene ts in terms of leasing andsubsequent replacement investment

Effective production engineering

• Links to trade-speci c softwarepackages and CAD/CAM systemsreduce program generation times andmake use of already existing data

• woodMotion determines processingtimes for optimum capacity planningand maximum machine time utilization

• Collision monitoring prevents faultsby advance testing of programs under“real conditions”

High level of processing quality“without” nish processing

• A highly rigid machine design reducesvibrations and increases tool servicelife

• Vibration sensors in the workingspindles automatically reduce feedrates under high levels of stress (suchas knots in solid wood) or in case ofunbalanced tools

• The tool life determination softwareoptimizes tooling costs and ensuresoptimum workpiece quality (option)

Low energy costs

• Intelligent stand-by operation reducesenergy costs during break times or incase of partial capacity utilization byup to 10 %, saving up to 8,000 kwh ofpower per year*

• A ap control system switches thevolumetric ow of the extractionsystem to the processing unitsactually in use. This cuts up to 20 % ofthe costs for extraction, correspondingto a saving of up to 12,000 kWh perannum*

• Cooling of the working spindle bymeans of water ring vacuum pumpssaves an additional 2,000 kwh peryear*


Costs

Procurementcosts/Financing


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Reduction of labour costs

Automatic part handling with robotsystems or linear feedersFast, simple operating capability ofmachines

Preventive maintenance

Regular inspections and preventivemaintenance help avoid machine faultsand extend service lifeMDA software informs the machineoperator about scheduledmaintenance requirements andprovides cost transparency forcalculation

High degree of machinevailability

World-wide service reduces machinedowntimesTeleServiceNet – our “eye” into themachine eliminates the need for costlyservice calloutswood Scout diagnostic software –intelligent self-help for all machineoperators

Machine utilization period

• Facility for continuous upgrading ofprocessing centre functionality usingstandardized interfaces ensurescompliance with future productionrequirements

• The HOMAG conversion departmentoffers solutions to address majorconversion requirements, ensuringa high degree of investment securityover years

* Based on single-shift operation

Your bene t

l utilization Processing quality Energy costs Personnelrequirement

Preventivemaintenance

Machine availability Machine utilizationperiod

Utilization period

Residual value

Your costs withHOMAG Groupproducts

Your costswith competingproducts


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HOMAG Holzbearbeitungssysteme AGHomagstraße 3–572296 SCHOPFLOCHGERMANYTel. +49 7443 13-0Fax +49 7443 [email protected]

A member of the HOMAG Group

6 0 0 ( 2 3

. 6 ” )

4 0 ( 1

. 6 ” )

Ø 2

8 0 ( 1 1

. 0 ” )

6 0 ( 2

. 4 ” )

5 0 ( 2

. 0 ” )

1 0 0 ( 3

. 9 ” )

2 0 0 ( 7

. 9 ” )

6 0 0 ( 2 3

. 6 ” )

6 ,5 0 0 / 7 ,5 0 0 / 9 ,5 0 0 ( 2 5 5 .9 ” / 2 9 5 .3 ” / 3 7 4 .0 ” )

5 , 0 0 0

/ 5 , 2 5

0 ( 1 9

6 . 9 ” / 2

0 6 . 7 ” )

2.950 mm (116.1”)

X: 3,500/4,500/6,500 mm (137.8”/177.2”/255.9”)Y: 2,145/2,445 (84.4”/96.3”)Z: 600 (23.6”)

X2 X2 X3 X3

X1

Y 3 * Y

1 Y 2

X1 = Single operation X2 = 2-fold operation X3 = Alternate operation

Speci cations

Technical data and photos are not binding in every detail. We reserve the express right to make changes in the interests offurther development.

* Only for the performance package with optional supplementary spindle.

X1 X2 X3 Y1 Y2 Y3*

Venture 13M 3.225 mm (127,0“) 1,475 mm (58.1“) 1,075 mm (42.3“)

1.850 mm (72,8”) 1,550 mm (61.0”) 2,140 mm (84.3”)Venture 13L 4,175 mm (164.4“) 1,950 mm (76.8“) 1,550 mm (61.0“)

Venture 13XXL 6,175 mm (243.1“) 2,950 mm (116.1“) 2,550 mm (100.4“)

Venture 15M 3,225 mm (127.0“) 1,475 mm (58.1“) 1,075 mm (42.3“)

2,150 mm (84.6”) 1,850 mm (72.8”) 2,440 mm (96.1”)Venture 15L 4,175 mm (164.4“) 1,950 mm (76.8“) 1,550 mm (61.0“)Venture 15XXL 6,175 mm (243.1“) 2,950 mm (116.1“) 2,550 mm (100.4“)

prospekt venture 13 15 gb 14540

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