TECHNICAL INSULATION

Don’t let your money evaporate into thin airROCKWOOL ProRox® Wired Mats give excellent thermal performance for high energy savings

TECHNICAL INSULATION

ADVERTORIAL PUBLICATION

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ROCKWOOL ProRox Wired Mats

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High performance insulation

Why choose ProRox Wired Mats?

Benefits of ProRox Wired Mats

Proven brand with focus on sustainability

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ROCKWOOL ProRox Wired Mats

Stone wool, when used to insulate against loss of heat in the process industry, can result in huge energy savings. Wired mats, which are lightly bonded stone wool mats, are usually stitched with galvanised wire or stainless steel wire onto a galvanised wire mesh or stainless steel wire mesh. It is a time-tested universal solution able to resist high temperatures when used for applications on pipeworks, boiler walls or furnaces.

High performance insulation for industrial applications

ROCKWOOL ProRox Wired Mat series with its high quality stone wool insulation provides energy efficient and cost effective solutions to protect both the environment and your investment. Made of stone, it is naturally fire-resistant to temperatures above 1000°C and does not contribute to emission of significant quantities of toxic smoke in the event of a fire.

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ROCKWOOL ProRox Wired Mats

Why choose ROCKWOOL ProRox® Wired Mats?

Highest Energy Savings Features exceptionally low thermal conductivity, and is by far the best performing high thermal insulation mattress available in the Indian market today for this category.

LOWEST THERMAL CONDUCTIVITY

CUI of carbon steel is possible under all types of insulation. The insulation type may only be a contributing factor. The insulation characteristics with the most influence on CUI are: Water retention, permeability and wettability of the insulationWater-leachable salt content in insulation, such as chloride, sulphate and acidic materials that may contribute to corrosion

What does NACE say? * National Association of Corrosion Engineers -

NACE SP0198-2010 (2.1.2)

COMBATING RISK OF CORROSION

Keeps Your Maintenance

Costs Under Control With its lowest water absorption and chloride content, ProRox Wired Mats minimise the risk of corrosion under insulation (CUI).

ASTM C592 requirement ( I ,II , III )

IS 8183

Stone/slag wool-1

ROCKWOOL ( ProRox WM 960 )

0 50 100 150 200 250 300

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90

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Mean Temp (°C)

Thermal Conductivity Advantage of ProRox WM 960 (100kg/m3)

Lam

da

(mW

/mK

)

Because CUI is a product of wet metal exposure duration, the insulation system that holds the least amount of water and dries most quickly should result in the least amount of corrosion damage to equipment.*

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ROCKWOOL ProRox Wired Mats

LOWEST SHOT CONTENT

Highest Thermal Performance Due to the manufacturing technology, ProRox Wired Mats have the lowest in class shot content. Shots in products lower the insulation's thermal performance and add to the weight of insulation.

ROCKWOOL ProRox

0.3

1.269

6.425

What does the EN1609 Test Results say?

Stone/ slag wool-1

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Test results of ROCKWOOL ProRox Wired Mat shows its water absorption at 0.3kg/m2, making it the lowest in water absorption as compared to other stone/slag wool materials.

ROCKWOOL stone wool has been hydrophobically treated and therefore provides effective protection against water absorption across the entire insulation thickness and gives the lowest in class water absorption than best available in market when tested according to EN1609.

Lowest water absorption

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What does the ASTM C795 Test Results say?

ROCKWOOL ProRox

4.97 5.01

8.33

Stone/ slag wool-1

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Test results of the chloride content in ROCKWOOL stone wool showed low leachebale substances of < 10 ppm chloride. This enables ROCKWOOL ProRox Wired Mats to give the highest protection against corrosion under insulation.

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What does the ASTM C1335 Test Results say?

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Lowest chloride content

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bso

rptio

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hlor

ide

cont

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siev

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shot

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ROCKWOOL ProRox Wired Mats

With a strong focus on developing high-performing solutions for the technical installations, we set the standards in innovative products with high quality service in key applications of insulation for pipeworks, vessels, boilers, storage tanks and columns among others.

How does our ProRox Wired Mats provide better heat loss protection than others in the market? Assuming same pipe diameter (900mm), ambient temperature, wind speed, emissivity, operating temperature (300°C), as well as similar product density and thickness, the results below calculated as per ASTM C680 (Using Steady State Formula), depicts the superiority of ProRox Wired Mat.

Benefits of ROCKWOOL ProRox® Wired MatsProRox Wired Mats with best in class lowest thermal conductivity, utilising state-of-the-art and sustainable manufacturing technology by ROCKWOOL, is one of the best performing insulation materials available.

Particulars Unit ProRox Wired Mat Other stone/slag wool Difference

Heat Loss (Low is good) W/m 416.4 478.8 62.4

Surface Temperature (Low is good) °C 62.7 65.4 2.7

Difference of heat loss: 478.8-416.4 = 62.4 W/mAssuming 100m pipe line of a plant running 8000hrs per year (2.88 x 107sec) and energy price at INR 8/kW.hCost of the difference of heat loss: 3,99,360 INR/year = 5257.31 Euro/year for 100m pipeline.

Parameters ProRox WM 950 ProRox WM 960 ProRox WM 970 ProRox WM 988 Standard

Thermal Conductivity (W/mK) @200°C mean temperature

0.062 0.057 0.057 0.055 ASTM C177

Nominal Density (kg/m3) 80 100 128 150 ASTM C167

Maximum Service Temperature (°C) 650 650 750 750 ASTM C411/C447

Reaction to Fire EuroClass A1 EN 13501-1

Chloride Content < 10ppmASTM C871

ASTM C692/C795

Moisture Absorption < 1% weightASTM C1104/

C1104M

Water Absorption < 1 kg/m2 EN 1609

ROCKWOOL ProRox Wired Mats Technical Parameters

This is the money evaporating into thin air per year. Payback period for ProRox Wired Mat for this scenario will be around 1.5 months.

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ROCKWOOL ProRox Wired Mats

SustainableIndependent assessments show that ROCKWOOL products are among the most sustainable in the world, leading to an unrivalled combination of environmental savings, energy reduction, sound insulation and fire safety. Positive carbon footprintThe more you consume the less you pollute. Insulation is one of the few products that offer this luxury. In its lifetime ROCKWOOL insulation saves more than 20,000 times the CO2 emitted for the production. Long lastingROCKWOOL insulation is made by melting volcanic rock which is spun into fibres and bonded into slabs, pipe sections or wired mats. Relying on trapped air for its thermal properties, the use of natural / inorganic materials and our unique production process ensures a long lifetime. ROCKWOOL stone wool will give effective protection and ensure an optimal performance for the lifetime of the insulation.

Safe ROCKWOOL stone wool is one of the safest materials in the event of a fire; it is non-combustible and does not contribute to emission of significant quantities of toxic smoke. Stone wool is a safe material to work with as well as to use in our homes and buildings. This has been confirmed by the latest regulations and tests on product safety. Zero ozone depleting potential and zero global warming potentialROCKWOOL products are manufactured using a state of the art production process that does not use, and has never used, harmful gasses such as CFCs, HCFCs, HFCs, in fact any blowing agent that has ozone depleting potential or global warming potential. ROCKWOOL products simply use air. EffectiveThe insulation for buildings and technical installations we have installed around the world in this one year will save nearly 4000 million tonnes of CO2 in its lifetime. Investing in the insulation of hot pipes and processes can be extremely profitable, with annual returns on investment reaching 100%.

ROCKWOOL, a proven brand with focus on sustainabilityROCKWOOL stone wool products have been proven in service for over 80 years. They will give effective protection and ensure an optimal performance for the lifetime of the installation.

ROXUL ROCKWOOL Technical Insulation India Pvt. Ltd is part of ROCKWOOL Asia, which is part of the ROCKWOOL Group, a leading provider of high quality insulation solutions for technical installations in the process industry. ROCKWOOL insulation comes with outstanding performance backed by over 80 years of technical expertise and know-how, as well as uncompromising levels of service. The ROCKWOOL Group established its world class insulation manufacturing facility strategically located in Dahej, Gujarat manufacturing facility in India in the year 2011. Together we are committed to enriching the lives of everyone who comes into contact with our solutions. The ProRox product line was developed to provide protection for technical equipment and facilities in the process applications and ensuring an optimal performance for the lifetime of the installations. For more information, please contact your local ROCKWOOL representative or email us at info@rockwoolasia.com or call our Hotline at

1 800 2669861.

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Disclaimer: This brochure reflects information, calculations, specifications, product design, fabrication and component parts at the date of printing. For the avoidance of doubt and to the extent permitted by applicable laws, ROCKWOOL makes no representations nor gives any warranties of any kind, whether expressed or implied, as to the accuracy or completeness of the information, calculations, replies and/or specifications provided in this brochure and in any discussions and/or correspondence related thereto. ROCKWOOL reserves the right, at any time, to make changes in product design or material, or component specifications as its sole option, without notice. ROCKWOOL does not accept any responsibility for the consequences of using any products or components in this brochure in applications different from those described here and shall not be liable for any direct, indirect or consequential damages or any other damages whatsoever incurred by the user or third party resulting from the use of this brochure or the data herein.

All the test results shown in this brochure are typical tested values. For more information, please refer to the relevant ROCKWOOL Product Data Sheet.

ROCKWOOL Malaysia Sdn BhdLot 4, Solok Waja 1Bukit Raja Industrial Estate41050 Klang, Selangor, MalaysiaT (+60) 3 3341 3444F (+60) 3 3342 7290 ROXUL ROCKWOOL Technical Insulation India Pvt. LtdWing B-2, 2nd Floor, Unit No.206Boomerang, Near Chandivali Film StudioChandivali Farm Road, Andheri (E)Mumbai - 400072, Maharashtra, India.T (+91) 022 6715 7700 Hotline 1 800 2669861F (+91) 022 6715 7710

Indonesia Representative Office ROCKWOOL Malaysia Sdn BhdWisma Pondok Indah Tower 317th Floor, Jl. Sultan Iskandar Muda VJakarta 12310, IndonesiaT (+62) 21 2965 9071F (+62) 21 2953 8998

ROCKWOOL Building Materials(Singapore) Pte. Ltd. No.8, Tuas Avenue 2, Jurong TownSingapore 639448T (+65) 6861 4722F (+65) 6862 3533

ROCKWOOL (Thailand) Limited B.GRIMM Building 11th FloorNo.5, Soi Krungthepkreetha 4Huamark, BangkapiBangkok 10240, ThailandT (+66) 2731 7511-14F (+66) 2731 7510

Vietnam Representative Office ROCKWOOL (Thailand) Limited9th Floor, Maritime Bank Tower180-192 Nguyen Cong Tru Street, District 1 Ho Chi Minh City, VietnamT (+84) 8 6288 2009F (+84) 8 6288 4691

www.rockwoolasia.com